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VLSI Test Principles and Architectures. Ch. 8 - Memory Testing & BIST - P. 2. What is this chapter about? ❑ Basic concepts of memory testing and. BIST.
Chapter 8 Memory Testing and Built-In Self-Test

1 EE141 VLSI Test Principles and Architectures

Ch. 8 - Memory Testing & BIST - P. 1

What is this chapter about?  Basic

concepts of memory testing and

BIST  Memory fault models and test algorithms  Memory fault simulation and test algorithm generation  RAMSES: fault simulator  TAGS: test algorithm generator  Memory

BIST

 BRAINS: BIST generator 2 EE141 VLSI Test Principles and Architectures

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Typical RAM Production Flow Wafer

Marking

Final Test

Full Probe Test

Laser Repair

Post-BI Test

Burn-In (BI)

Visual Inspection

QA Sample Test

Packaging

Pre-BI Test

Shipping

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Off-Line Testing of RAM Parametric Test: DC & AC  Reliability Screening 

 Long-cycle testing  Burn-in: static & dynamic BI 

Functional Test  Device characterization – Failure analysis

 Fault modeling – Simple but effective (accurate & realistic?)

 Test algorithm generation – Small number of test patterns (data backgrounds) – High fault coverage – Short test time 4 EE141 VLSI Test Principles and Architectures

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DRAM Functional Model Refresh

Address

Address latch

Row decoder

Column decoder

Memory cell array

Sense amplifiers

Data flow Control flow

Refresh logic

Write driver

Data register

Data out

Data in

Read/write & chip enable 5

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DRAM Functional Model Example

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Functional Fault Models Classical fault models are not sufficient to represent all important failure modes in RAM.  Sequential ATPG is not possible for RAM.  Functional fault models are commonly used for memories: 

 They define functional behavior of faulty memories. 

New fault models are being proposed to cover new defects and failures in modern memories:  New process technologies  New devices 7

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Static RAM Fault Models: SAF/TF 

Stuck-At Fault (SAF)  Cell (line) SA0 or SA1 – A stuck-at fault (SAF) occurs when the value of a cell or line is always 0 (a stuck-at-0 fault) or always 1 (a stuckat-1 fault). – A test that detects all SAFs guarantees that from each cell, a 0 and a 1 must be read.



Transition Fault (TF)  Cell fails to transit from 0 to 1 or 1 to 0 in specified time period. – A cell has a transition fault (TF) if it fails to transit from 0 to 1 (a TF) or from 1 to 0 (a TF). 8

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Static RAM Fault Models: AF  Address-Decoder

Fault (AF)

 An address decoder fault (AF) is a functional fault in the address decoder that results in one of four kinds of abnormal behavior: – Given a certain address, no cell will be accessed – A certain cell is never accessed by any address – Given a certain address, multiple cells are accessed – A certain cell can be accessed by multiple addresses 9 EE141 VLSI Test Principles and Architectures

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Static RAM Fault Models: SOF  Stuck-Open

Fault (SOF)

 A stuck-open fault (SOF) occurs when the cell cannot be accessed due to, e.g., a broken word line.  A read to this cell will produce the previously read value.

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RAM Fault Models: CF 

Coupling Fault (CF)  A coupling fault (CF) between two cells occurs when the logic value of a cell is influenced by the content of, or operation on, another cell.  State Coupling Fault (CFst) – Coupled (victim) cell is forced to 0 or 1 if coupling (aggressor) cell is in given state.

 Inversion Coupling Fault (CFin) – Transition in coupling cell complements (inverts) coupled cell.

 Idempotent Coupling Fault (CFid) – Coupled cell is forced to 0 or 1 if coupling cell transits from 0 to 1 or 1 to 0. 11 EE141 VLSI Test Principles and Architectures

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Intra-Word & Inter-Word CFs

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RAM Fault Models: DF  Disturb

Fault (DF)

 Victim cell forced to 0 or 1 if we (successively) read or write aggressor cell (may be the same cell): – Hammer test

 Read Disturb Fault (RDF) – There is a read disturb fault (RDF) if the cell value will flip when being read (successively).

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RAM Fault Models: DRF  Data

Retention Fault (DRF)

 DRAM – Refresh Fault – Leakage Fault

 SRAM – Leakage Fault 

Static Data Losses---defective pull-up

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Test Time Complexity (100MHz) N

10N

NlogN

N1.5

N2

1M

0.01s

0.1s

0.2s

11s

3h

16M

0.16s

1.6s

3.9s

11m

33d

64M

0.66s

6.6s

17s

1.5h

1.43y

256M

2.62s

26s

1.23m

12h

23y

1G

10.5s

1.8m

5.3m

4d

366y

4G

42s

7m

22.4m

32d

57c

16G

2.8m

28m

1.6h

255d

915c

Size

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RAM Test Algorithm 

A test algorithm (or simply test) is a finite sequence of test elements:  A test element contains a number of memory operations (access commands) – Data pattern (background) specified for the Read and Write operation – Address (sequence) specified for the Read and Write operations



A march test algorithm is a finite sequence of march elements:  A march element is specified by an address order and a finite number of Read/Write operations 16

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March Test Notation ⇑: address sequence is in the ascending order  ⇓: address changes in the descending order  : address sequence is either ⇑ or ⇓  r: the Read operation 

 Reading an expected 0 from a cell (r0); reading an expected 1 from a cell (r1)



w: the Write operation  Writing a 0 into a cell (w0); writing a 1 into a cell (w1)



Example (MATS+): {c (w0);⇑ (r0, w1);⇓ (r1, w0)} 17

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Classical Test Algorithms: MSCAN 

Zero-One Algorithm [Breuer & Friedman 1976]  Also known as MSCAN  SAF is detected if the address decoder is correct (not all AFs are covered): – Theorem: A test detects all AFs if it contains the march elements ⇑(ra,…,wb) and ⇓(rb,…,wa), and the memory is initialized to the proper value before each march element

 Solid background (pattern)  Complexity is 4N

{c ( w 0 ); c ( r 0 ); c ( w1); c ( r1)} 18 EE141 VLSI Test Principles and Architectures

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Classical Test Algorithms: Checkerboard 

Checkerboard Algorithm  Zero-one algorithm with checkerboard pattern  Complexity is 4N  Must create true physical checkerboard, not logical checkerboard  For SAF, DRF, shorts between cells, and half of the TFs – Not good for AFs, and some CFs cannot be detected

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Classical Test Algorithms: GALPAT 

Galloping Pattern (GALPAT)  Complexity is 4N**2─only for characterization  A strong test for most faults: all AFs, TFs, CFs, and SAFs are detected and located 1. Write background 0; 2. For BC = 0 to N-1 { Complement BC; For OC = 0 to N-1, OC != BC; { Read BC; Read OC; } Complement BC; } 3. Write background 1; 4. Repeat Step 2;

BC

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Classical Test Algorithms: WALPAT 

Walking Pattern (WALPAT)  Similar to GALPAT, except that BC is read only after all others are read.  Complexity is 2N**2.

BC

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Classical Test Algorithms: Sliding 

Sliding (Galloping) Row/Column/Diagonal  Based on GALPAT, but instead of shifting a 1 through the memory, a complete diagonal of 1s is shifted: – The whole memory is read after each shift

 Detects all faults as GALPAT, except for some CFs  Complexity is 4N**1.5.

1

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Classical Test Algorithms: Butterfly 

Butterfly Algorithm  Complexity is 5NlogN  All SAFs and some AFs are detected

1. Write background 0; 2. For BC = 0 to N-1 { Complement BC; dist = 1; While dist