National Certificate in Motor Industry (Diesel Fuel Injection ...

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National Certificate in Motor Industry (Diesel Fuel Injection Engineering) Level

4

Credits

214

This qualification has been reviewed. The last date to meet the requirements is 31 December 2020.

Transition Arrangements This qualification, the National Certificate in Motor Industry (Automotive Air Conditioning) [Ref: 0002], and the National Certificate in Motor Industry (Automotive Machining) [Ref: 0371] were reviewed in 2008 and have been replaced by the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 3) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1415] and the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 4) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1416]. For detailed information see Review Summaries on the NZQA website. Versions 2, 3, 4, 5 and 6 of this qualification contain a standard that has been replaced by another standard, and which will expire in December 2014. Reverse transition has been included in this qualification to allow candidates to complete the qualification using either the expiring standard or the replacement standard. For the purpose of this qualification, people who have gained credit for the replacement standard are exempt from the requirement to gain credit for the expiring standard – see table below. Credit for

Exempt from

26862

379

NZQF National Qualification Registration Information Process Registration Review Revision Review Review Revision Republished Revision

Version 1 2 3 4 5 6 6 7

Date January 1996 September 1999 November 2000 May 2002 August 2008 November 2010 January 2014 August 2014

NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542

Last Date for Assessment December 2002 December 2008 December 2008 December 2012 December 2012 December 2016 December 2016 December 2020  New Zealand Qualifications Authority 2017

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It is the intention of NZ Motor Industry Training Organisation that no existing trainee should be disadvantaged by these transition arrangements. Any person who considers they have been disadvantaged may appeal to NZ Motor Industry Training Organisation using the contact details below.

Standard Setting Body NZ Motor Industry Training Organisation (Incorporated) PO Box 10803 The Terrace Wellington 6143 Telephone Facsimile Email

0800 88 21 21 04 494 0006 [email protected]


 New Zealand Qualifications Authority 2017

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National Certificate in Motor Industry (Diesel Fuel Injection Engineering) Level

4

Credits

214

Purpose This certificate is designed as the national qualification for people working in the Diesel Fuel Injection Engineering branch of the Motor Industry. Holders of this qualification are able to consult with customers and estimate the cost of repairs; determine faults in diesel fuel systems; overhaul diesel fuel injection pumps and governors; and overhaul injectors. The certificate is designed for people wishing to work in a safe and professional manner; to maintain standards in the diesel fuel injection industry; and to provide a means of recognising prior learning for those already working in the industry. Details regarding industry recognition and industry registration can be obtained from the NZ Motor Industry Training Organisation in the first instance. Standards in this qualification have relevance to other automotive engineering qualifications, and people who wish to consider additional standards or qualifications should contact the NZ Motor Industry Training Organisation for advice.

Special Notes It is expected that most people will undertake training towards this qualification in the form of an apprenticeship with the use of record of achievement books and training manuals. It is recommended that in the first instance, a ‘training plan’ be developed with the assistance of a NZ Motor Industry Training Organisation representative.

Credit Range Level 1 credits Level 2 credits Level 3 credits Level 4 credits Minimum totals

Compulsory 4 39 23 124 190


Elective 0-4 0-16 0-15 0-24 24


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Requirements for Award of Qualification Award of NZQF National Qualifications Credit gained for a standard may be used only once to meet the requirements of this qualification. Unit standards and achievement standards that are equivalent in outcome are mutually exclusive for the purpose of award. The table of mutually exclusive standards is provided on the New Zealand Qualifications Authority (NZQA) website: http://www.nzqa.govt.nz/qualifications-standards/standards/standards-exclusionlist/. Reviewed standards that continue to recognise the same overall outcome are registered as new versions and retain their identification number (ID). Any version of a standard with the same ID may be used to meet qualification requirements that list the ID and/or that specify the past or current classification of the standard.

Summary of Requirements • Compulsory standards • Elective – A minimum of 24 credits as specified

Detailed Requirements Compulsory The following standards are required Engineering and Technology > Motor Industry > Automotive Administration ID Title Level 398

Credit

4

2

934

Interpret warranties and guarantees that apply to the automotive industry Cost a job for an automotive repair or service

4

3

946

Book in work for an automotive business

4

4

Engineering and Technology > Motor Industry > Automotive Electrical and Electronics ID Title Level Credit 232

Test an automotive electrical circuit

2

8

233

Service an automotive battery

2

2

898

Identify an automotive wiring diagram and translate information to a motor vehicle circuit

3

3

Engineering and Technology > Motor Industry > Automotive Fuel Systems and Exhaust ID Title Level Credit 241 917

Describe the operation of a diesel fuel system and perform minor servicing tasks Remove and replace a diesel fuel injection pump


2

3

3

2


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ID

Title

Level

Credit

15384

Demonstrate knowledge of electronic diesel management Demonstrate knowledge of Simms Minimec diesel fuel injection pumps, and overhaul them Demonstrate knowledge of DPA type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of P type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of A type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of VE type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of RSV type diesel governors, and overhaul them Demonstrate knowledge of RQ and RQV type diesel governors, and overhaul either of them Demonstrate knowledge of RAD and RFD type diesel governors, and overhaul either of them Demonstrate knowledge of R801 and R901 type diesel governors, and overhaul either of them Demonstrate knowledge of RLD type diesel governors, and overhaul them Demonstrate knowledge of VE diesel injection pump additional devices, and overhaul them Demonstrate knowledge of two spring type diesel fuel injectors, and repair them Demonstrate knowledge of Stanadyne diesel fuel injection pumps, and overhaul them Describe, test and diagnose diesel fuel injection systems, and repair fuel delivery systems Demonstrate knowledge of diesel engine air intake and exhaust systems, and inspect and test them Demonstrate knowledge of diesel fuel injectors, and repair them Describe turbocharger diagnostic procedures and recondition an automotive turbocharger Test electronic diesel management systems and replace components

4

4

4

8

4

8

4

8

4

8

4

8

4

6

4

6

4

6

4

6

4

6

4

8

4

6

4

8

3

6

3

6

4

4

4

7

4

4

15385 15386 15388 15389 15390 15391 15392 15393 15394 15395 15396 15397 15398 15403 15404 19302 19304 19305

Engineering and Technology > Motor Industry > Automotive Workshop Engineering ID Title Level Credit 227 228 230

Carry out general engineering tasks to repair and make automotive components Select and use hand tools and workshop equipment for an automotive application Repair and manufacture automotive components by oxy-acetylene gas welding


2

4

2

5

2

3


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ID

Title

Level

Credit

913

Use the oxy-acetylene process for welding and allied uses in the motor industry Demonstrate knowledge of safe working practices in an automotive workshop

3

4

2

2

Level

Credit

16113

Engineering and Technology > Motor Industry > Engine Repairs ID Title 231

2

4

244

Explain the operation of two and four stroke petrol and diesel engines Disassemble and assemble a four stroke engine

2

6

929

Test and repair starting aid systems on a diesel engine

3

2

2313

Repair fuel injection pump drives on diesel engines

4

4

Level

Credit

1

2

Service Sector > Service Sector Skills > Selling Skills ID Title 58

Complete a sales transaction in a given situation

Service Sector > Service Sector Skills > Service Sector - Core Skills ID Title Level 56 57

Attend to customer enquiries face-to-face and on the telephone Provide customer service in given situations

Credit

1

2

2

2

Elective A minimum of 24 credits Engineering and Technology > Motor Industry > Automotive Administration ID Title Level 225 248 391 392

Identify the occupational areas and structure of the New Zealand Automotive Industry Describe an apprenticeship employment contract for the automotive industry Prepare a quotation for the supply of an automotive product, repair, or service Maintain automotive stock and plant security

Credit

1

2

2

1

3

3

2

2

Engineering and Technology > Motor Industry > Automotive Electrical and Electronics ID Title Level Credit 234

Describe automotive starting and charging systems and their operation


2

4


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Engineering and Technology > Motor Industry > Automotive Fuel Systems and Exhaust ID Title Level Credit 930 5451 5452 15382 15387

Describe turbocharger operation, and service a turbocharger system on a vehicle or machine Demonstrate knowledge of Cummins PT diesel fuel pumps, and overhaul them Demonstrate knowledge of Cummins diesel fuel injectors, and overhaul them Remove and refit a turbocharger to an engine

3

3

4

6

4

4

2

2

4

8

4

12

4

8

4

8

3

3

15405

Demonstrate knowledge of DPS type diesel fuel injection pumps, and overhaul them Describe Caterpillar diesel fuel injection pumps, and overhaul them Demonstrate knowledge of DPC type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of EP9 type diesel fuel injection pumps, and overhaul them Diagnose faults in diesel fuel injectors on an engine, and remove and replace injectors Repair diesel engine air intake and exhaust systems

4

4

19303

Demonstrate knowledge of unit type diesel fuel injectors 3

2

15399 15400 15401 15402

Engineering and Technology > Motor Industry > Automotive Preventative Maintenance ID Title Level Credit 229 245

Identify the functions and general locations of motor vehicle systems and components Select and apply lubricants and sealants for automotive and related industry applications

Engineering and Technology > Motor Industry > Engine Repairs ID Title 15448

Demonstrate knowledge of engine performance testing, and tune and test a 4 stroke diesel engine

Engineering and Technology > Motor Industry > Vehicle Recovery ID Title 3387

Respond to vehicle breakdown

Service Sector > Service Sector Skills > Selling Skills ID Title 379

Sell goods and/or services on an in-coming telephone call


2

5

2

2

Level

Credit

4

7

Level

Credit

3

1

Level

Credit

3

3


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Service Sector > Service Sector Skills > Service Sector - Core Skills ID Title Level 64

Perform calculations for the workplace

1

Credit 2

Transition Arrangements Version 7 was issued to extend the expiry date of this qualification. Previous versions of the qualification Version 6 was republished to include reverse transition arrangements for expiring standard 379. Version 6 was issued to extend the expiry date of this qualification. Version 5 was issued to indicate that this qualification is expiring. This qualification, the National Certificate in Motor Industry (Automotive Air Conditioning) [Ref: 0002], and the National Certificate in Motor Industry (Automotive Machining) [Ref: 0371] have been replaced by the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 3) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1415] and the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 4) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1416]. Version 4 was reviewed and issued to take account of the automotive fuel systems and exhaust standards review. Changes to structure and content • standards 5444 and 5453 replaced by 19302, and standard 15383 replaced by 19304 in the compulsory section; • new standard 19305 added to the compulsory section; • standards 15387 and 15400 moved from the compulsory to the elective section; • standard 5450 replaced by 19303 in the elective section; • standard 5454 deleted from the elective section; • total credits for the qualification decreased from 226 to 214. People who are already engaged in training towards earlier versions of this qualification may either complete the requirements for that version or transfer their results to version 4.



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This qualification contains standards that replace earlier standards. For the purposes of this qualification, people who have gained credit for the expiring standards are exempt from the requirement to gain credit for the replacement standards – see table below. Credit for

Exempt from

903

15403 and 15404

970

15405

885 and 908

15448

5429

15382 and 19304

5430

15385

5444 and 5453

19302

5445

15386

5446

15398

5447

15388

5448

15389

5449

15399

5450

19303

5455

15390

15383

19304

Some standards specified in this qualification are considered similar in nature to other MITO standards. MITO recommends that people holding credit for those standards should apply for recognition of prior learning (RPL) as indicated in the table below. Credit held for

Apply for RPL for

226

16113

Version 3 of this qualification was issued in order to extend the last date for the award of version 1 to December 2002. The content of the qualification was not changed from version 2. Version 2 was issued as part of a Motor Industry standard review. All existing training providers and MITO Customer Services Managers have been notified of the changes and all new programmes and apprenticeships from May 2002 lead to the award of this version of the qualification.



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Version 1 replaced the Trade Certificate in Fuel Injection Engineering with the National Certificate in Motor Industry (Fuel Injection Engineering). The Trade Certificate continues to be recognised by NZQA, the NZ Motor Industry Training Organisation, and the motor industry. There is no requirement for holders of that qualification to seek a national certificate. Details regarding this qualification are included in MITO publications. Enquiries to NZ Motor Industry Training Organisation (Freephone: 0800 88 2121) or visit the MITO web site at http://www.mito.org.nz. Any person who considers they have been disadvantaged by these transition arrangements is requested to contact the NZ Motor Industry Training Organisation.

Other standard setting bodies whose standards are included in the qualification Retail ITO

Certification This certificate will display the logos of NZQA, the NZ Motor Industry Training Organisation (Incorporated) and the organisation that has been granted consent to assess against standards that meet the requirements of the qualification (accredited).

Classification This qualification is classified according to the classification system listed on the Directory of Assessment Standards (DAS) and the New Zealand Standard Classification of Education (NZSCED) system as specified below. DAS Classification

NZSCED

Code

Description

Code

Description

257

Engineering and Technology > Motor Industry

030599

Engineering and Related Technologies > Automotive Engineering and Technology > Automotive Engineering and Technology not elsewhere classified

Quality Management Systems Providers and Industry Training Organisations must be granted consent to assess by a recognised Quality Assurance Body before they can register credits from assessment against standards. Organisation with consent to assess and Industry Training Organisations assessing against standards must engage with the moderation system that applies to those standards. Consent to assess requirements and the moderation system are outlined in the associated Consent and Moderation Requirements (CMR) for each standard.



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Prerequisite Diagram

Unit 230

Unit 231

Unit 244

Appropriate driver's licence for the vehicle being driven

Unit 913

Unit 15403

Unit 15404

Unit 3387

Unit 15448

Unit 15405

Level 2

Level 3

Level 4

Key: Not included in this qualification

