Jan 6, 2014 ... fuel systems; overhaul diesel fuel injection pumps and governors; and overhaul
injectors. The certificate is designed for people wishing to work ...
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National Certificate in Motor Industry (Diesel Fuel Injection Engineering) Level
4
Credits
214
This qualification has been reviewed. The last date to meet the requirements is 31 December 2020.
Transition Arrangements This qualification, the National Certificate in Motor Industry (Automotive Air Conditioning) [Ref: 0002], and the National Certificate in Motor Industry (Automotive Machining) [Ref: 0371] were reviewed in 2008 and have been replaced by the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 3) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1415] and the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 4) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1416]. For detailed information see Review Summaries on the NZQA website. Versions 2, 3, 4, 5 and 6 of this qualification contain a standard that has been replaced by another standard, and which will expire in December 2014. Reverse transition has been included in this qualification to allow candidates to complete the qualification using either the expiring standard or the replacement standard. For the purpose of this qualification, people who have gained credit for the replacement standard are exempt from the requirement to gain credit for the expiring standard – see table below. Credit for
Exempt from
26862
379
NZQF National Qualification Registration Information Process Registration Review Revision Review Review Revision Republished Revision
Version 1 2 3 4 5 6 6 7
Date January 1996 September 1999 November 2000 May 2002 August 2008 November 2010 January 2014 August 2014
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
Last Date for Assessment December 2002 December 2008 December 2008 December 2012 December 2012 December 2016 December 2016 December 2020 New Zealand Qualifications Authority 2017
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It is the intention of NZ Motor Industry Training Organisation that no existing trainee should be disadvantaged by these transition arrangements. Any person who considers they have been disadvantaged may appeal to NZ Motor Industry Training Organisation using the contact details below.
Standard Setting Body NZ Motor Industry Training Organisation (Incorporated) PO Box 10803 The Terrace Wellington 6143 Telephone Facsimile Email
0800 88 21 21 04 494 0006
[email protected]
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
New Zealand Qualifications Authority 2017
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National Certificate in Motor Industry (Diesel Fuel Injection Engineering) Level
4
Credits
214
Purpose This certificate is designed as the national qualification for people working in the Diesel Fuel Injection Engineering branch of the Motor Industry. Holders of this qualification are able to consult with customers and estimate the cost of repairs; determine faults in diesel fuel systems; overhaul diesel fuel injection pumps and governors; and overhaul injectors. The certificate is designed for people wishing to work in a safe and professional manner; to maintain standards in the diesel fuel injection industry; and to provide a means of recognising prior learning for those already working in the industry. Details regarding industry recognition and industry registration can be obtained from the NZ Motor Industry Training Organisation in the first instance. Standards in this qualification have relevance to other automotive engineering qualifications, and people who wish to consider additional standards or qualifications should contact the NZ Motor Industry Training Organisation for advice.
Special Notes It is expected that most people will undertake training towards this qualification in the form of an apprenticeship with the use of record of achievement books and training manuals. It is recommended that in the first instance, a ‘training plan’ be developed with the assistance of a NZ Motor Industry Training Organisation representative.
Credit Range Level 1 credits Level 2 credits Level 3 credits Level 4 credits Minimum totals
Compulsory 4 39 23 124 190
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
Elective 0-4 0-16 0-15 0-24 24
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Requirements for Award of Qualification Award of NZQF National Qualifications Credit gained for a standard may be used only once to meet the requirements of this qualification. Unit standards and achievement standards that are equivalent in outcome are mutually exclusive for the purpose of award. The table of mutually exclusive standards is provided on the New Zealand Qualifications Authority (NZQA) website: http://www.nzqa.govt.nz/qualifications-standards/standards/standards-exclusionlist/. Reviewed standards that continue to recognise the same overall outcome are registered as new versions and retain their identification number (ID). Any version of a standard with the same ID may be used to meet qualification requirements that list the ID and/or that specify the past or current classification of the standard.
Summary of Requirements • Compulsory standards • Elective – A minimum of 24 credits as specified
Detailed Requirements Compulsory The following standards are required Engineering and Technology > Motor Industry > Automotive Administration ID Title Level 398
Credit
4
2
934
Interpret warranties and guarantees that apply to the automotive industry Cost a job for an automotive repair or service
4
3
946
Book in work for an automotive business
4
4
Engineering and Technology > Motor Industry > Automotive Electrical and Electronics ID Title Level Credit 232
Test an automotive electrical circuit
2
8
233
Service an automotive battery
2
2
898
Identify an automotive wiring diagram and translate information to a motor vehicle circuit
3
3
Engineering and Technology > Motor Industry > Automotive Fuel Systems and Exhaust ID Title Level Credit 241 917
Describe the operation of a diesel fuel system and perform minor servicing tasks Remove and replace a diesel fuel injection pump
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
2
3
3
2
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ID
Title
Level
Credit
15384
Demonstrate knowledge of electronic diesel management Demonstrate knowledge of Simms Minimec diesel fuel injection pumps, and overhaul them Demonstrate knowledge of DPA type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of P type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of A type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of VE type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of RSV type diesel governors, and overhaul them Demonstrate knowledge of RQ and RQV type diesel governors, and overhaul either of them Demonstrate knowledge of RAD and RFD type diesel governors, and overhaul either of them Demonstrate knowledge of R801 and R901 type diesel governors, and overhaul either of them Demonstrate knowledge of RLD type diesel governors, and overhaul them Demonstrate knowledge of VE diesel injection pump additional devices, and overhaul them Demonstrate knowledge of two spring type diesel fuel injectors, and repair them Demonstrate knowledge of Stanadyne diesel fuel injection pumps, and overhaul them Describe, test and diagnose diesel fuel injection systems, and repair fuel delivery systems Demonstrate knowledge of diesel engine air intake and exhaust systems, and inspect and test them Demonstrate knowledge of diesel fuel injectors, and repair them Describe turbocharger diagnostic procedures and recondition an automotive turbocharger Test electronic diesel management systems and replace components
4
4
4
8
4
8
4
8
4
8
4
8
4
6
4
6
4
6
4
6
4
6
4
8
4
6
4
8
3
6
3
6
4
4
4
7
4
4
15385 15386 15388 15389 15390 15391 15392 15393 15394 15395 15396 15397 15398 15403 15404 19302 19304 19305
Engineering and Technology > Motor Industry > Automotive Workshop Engineering ID Title Level Credit 227 228 230
Carry out general engineering tasks to repair and make automotive components Select and use hand tools and workshop equipment for an automotive application Repair and manufacture automotive components by oxy-acetylene gas welding
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
2
4
2
5
2
3
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ID
Title
Level
Credit
913
Use the oxy-acetylene process for welding and allied uses in the motor industry Demonstrate knowledge of safe working practices in an automotive workshop
3
4
2
2
Level
Credit
16113
Engineering and Technology > Motor Industry > Engine Repairs ID Title 231
2
4
244
Explain the operation of two and four stroke petrol and diesel engines Disassemble and assemble a four stroke engine
2
6
929
Test and repair starting aid systems on a diesel engine
3
2
2313
Repair fuel injection pump drives on diesel engines
4
4
Level
Credit
1
2
Service Sector > Service Sector Skills > Selling Skills ID Title 58
Complete a sales transaction in a given situation
Service Sector > Service Sector Skills > Service Sector - Core Skills ID Title Level 56 57
Attend to customer enquiries face-to-face and on the telephone Provide customer service in given situations
Credit
1
2
2
2
Elective A minimum of 24 credits Engineering and Technology > Motor Industry > Automotive Administration ID Title Level 225 248 391 392
Identify the occupational areas and structure of the New Zealand Automotive Industry Describe an apprenticeship employment contract for the automotive industry Prepare a quotation for the supply of an automotive product, repair, or service Maintain automotive stock and plant security
Credit
1
2
2
1
3
3
2
2
Engineering and Technology > Motor Industry > Automotive Electrical and Electronics ID Title Level Credit 234
Describe automotive starting and charging systems and their operation
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4
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Engineering and Technology > Motor Industry > Automotive Fuel Systems and Exhaust ID Title Level Credit 930 5451 5452 15382 15387
Describe turbocharger operation, and service a turbocharger system on a vehicle or machine Demonstrate knowledge of Cummins PT diesel fuel pumps, and overhaul them Demonstrate knowledge of Cummins diesel fuel injectors, and overhaul them Remove and refit a turbocharger to an engine
3
3
4
6
4
4
2
2
4
8
4
12
4
8
4
8
3
3
15405
Demonstrate knowledge of DPS type diesel fuel injection pumps, and overhaul them Describe Caterpillar diesel fuel injection pumps, and overhaul them Demonstrate knowledge of DPC type diesel fuel injection pumps, and overhaul them Demonstrate knowledge of EP9 type diesel fuel injection pumps, and overhaul them Diagnose faults in diesel fuel injectors on an engine, and remove and replace injectors Repair diesel engine air intake and exhaust systems
4
4
19303
Demonstrate knowledge of unit type diesel fuel injectors 3
2
15399 15400 15401 15402
Engineering and Technology > Motor Industry > Automotive Preventative Maintenance ID Title Level Credit 229 245
Identify the functions and general locations of motor vehicle systems and components Select and apply lubricants and sealants for automotive and related industry applications
Engineering and Technology > Motor Industry > Engine Repairs ID Title 15448
Demonstrate knowledge of engine performance testing, and tune and test a 4 stroke diesel engine
Engineering and Technology > Motor Industry > Vehicle Recovery ID Title 3387
Respond to vehicle breakdown
Service Sector > Service Sector Skills > Selling Skills ID Title 379
Sell goods and/or services on an in-coming telephone call
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
2
5
2
2
Level
Credit
4
7
Level
Credit
3
1
Level
Credit
3
3
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Service Sector > Service Sector Skills > Service Sector - Core Skills ID Title Level 64
Perform calculations for the workplace
1
Credit 2
Transition Arrangements Version 7 was issued to extend the expiry date of this qualification. Previous versions of the qualification Version 6 was republished to include reverse transition arrangements for expiring standard 379. Version 6 was issued to extend the expiry date of this qualification. Version 5 was issued to indicate that this qualification is expiring. This qualification, the National Certificate in Motor Industry (Automotive Air Conditioning) [Ref: 0002], and the National Certificate in Motor Industry (Automotive Machining) [Ref: 0371] have been replaced by the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 3) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1415] and the National Certificate in Motor Industry (Automotive Specialist Engineering) (Level 4) with strands in Automotive Heating, Ventilation, and Air Conditioning; Automotive Machining; Diesel Fuel Injection; and Motorsport [Ref: 1416]. Version 4 was reviewed and issued to take account of the automotive fuel systems and exhaust standards review. Changes to structure and content • standards 5444 and 5453 replaced by 19302, and standard 15383 replaced by 19304 in the compulsory section; • new standard 19305 added to the compulsory section; • standards 15387 and 15400 moved from the compulsory to the elective section; • standard 5450 replaced by 19303 in the elective section; • standard 5454 deleted from the elective section; • total credits for the qualification decreased from 226 to 214. People who are already engaged in training towards earlier versions of this qualification may either complete the requirements for that version or transfer their results to version 4.
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
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This qualification contains standards that replace earlier standards. For the purposes of this qualification, people who have gained credit for the expiring standards are exempt from the requirement to gain credit for the replacement standards – see table below. Credit for
Exempt from
903
15403 and 15404
970
15405
885 and 908
15448
5429
15382 and 19304
5430
15385
5444 and 5453
19302
5445
15386
5446
15398
5447
15388
5448
15389
5449
15399
5450
19303
5455
15390
15383
19304
Some standards specified in this qualification are considered similar in nature to other MITO standards. MITO recommends that people holding credit for those standards should apply for recognition of prior learning (RPL) as indicated in the table below. Credit held for
Apply for RPL for
226
16113
Version 3 of this qualification was issued in order to extend the last date for the award of version 1 to December 2002. The content of the qualification was not changed from version 2. Version 2 was issued as part of a Motor Industry standard review. All existing training providers and MITO Customer Services Managers have been notified of the changes and all new programmes and apprenticeships from May 2002 lead to the award of this version of the qualification.
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
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Version 1 replaced the Trade Certificate in Fuel Injection Engineering with the National Certificate in Motor Industry (Fuel Injection Engineering). The Trade Certificate continues to be recognised by NZQA, the NZ Motor Industry Training Organisation, and the motor industry. There is no requirement for holders of that qualification to seek a national certificate. Details regarding this qualification are included in MITO publications. Enquiries to NZ Motor Industry Training Organisation (Freephone: 0800 88 2121) or visit the MITO web site at http://www.mito.org.nz. Any person who considers they have been disadvantaged by these transition arrangements is requested to contact the NZ Motor Industry Training Organisation.
Other standard setting bodies whose standards are included in the qualification Retail ITO
Certification This certificate will display the logos of NZQA, the NZ Motor Industry Training Organisation (Incorporated) and the organisation that has been granted consent to assess against standards that meet the requirements of the qualification (accredited).
Classification This qualification is classified according to the classification system listed on the Directory of Assessment Standards (DAS) and the New Zealand Standard Classification of Education (NZSCED) system as specified below. DAS Classification
NZSCED
Code
Description
Code
Description
257
Engineering and Technology > Motor Industry
030599
Engineering and Related Technologies > Automotive Engineering and Technology > Automotive Engineering and Technology not elsewhere classified
Quality Management Systems Providers and Industry Training Organisations must be granted consent to assess by a recognised Quality Assurance Body before they can register credits from assessment against standards. Organisation with consent to assess and Industry Training Organisations assessing against standards must engage with the moderation system that applies to those standards. Consent to assess requirements and the moderation system are outlined in the associated Consent and Moderation Requirements (CMR) for each standard.
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
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Prerequisite Diagram
Unit 230
Unit 231
Unit 244
Appropriate driver's licence for the vehicle being driven
Unit 913
Unit 15403
Unit 15404
Unit 3387
Unit 15448
Unit 15405
Level 2
Level 3
Level 4
Key: Not included in this qualification
NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542
New Zealand Qualifications Authority 2017