Submitted and Certified by: NEBB TAB Firm: Neudorfer Engineers Inc Certification No: 2465 / 3414 Expiration Date: March 31, 2013 Certification Date: March 31, 2011
NEUDORFER ENGINEERS INC. TEST, ADJUST & BALANCE BALANCE REPORT Neudorfer Engineers 2501 SE Columbia Way Vancouver, Washington 98661 2013-000 Project Completion Date: Revision Date:
SEATTLE
05/07/13 Revision Number:
PORTLAND
5516 1st Ave S Seattle, WA 98108
2501 SE Columbia Way, Suite 230
Phone (206) 621-1810
Phone (503) 235-8924
Fax (206) 343-9820
Fax (503) 235-8925
Vancouver, Washington 98661
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Neudorfer Engineers 2501 SE Columbia Way Table of Contents Title Sheet Report Certification Terms Instrument Calibration Report Summary Data Sheets
3 4 5 6 7 8
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Report Title CERTIFIED TEST: BALANCE REPORT
Project: Neudorfer Engineers 2501 SE Columbia Way Vancouver, Washington 98661
NEI Job#: 2013-000 Mechanical Engineer: NEI Architect: HVAC Contractor: NEI
TAB Firm: Neudorfer Engineers Inc Test Engineer: Dennis Hucke
5516 1st Ave S Seattle, WA 98108
2501 SE Columbia Way, Suite 230
Phone (206) 621-1810
Phone (503) 235-8924
Fax (206) 343-9820
Fax (503) 235-8925
Vancouver, Washington 98661
Page 3 of 13
CERTIFICATION Neudorfer Engineers
The data presented in this report is a record of system measurements and final adjustments that have been obtained in accordance with the current edition of the NEBB Procedural Standards for Testing, Adjusting, and Balancing of Environmental Systems. Any variances from design quantities, which exceed NEBB tolerances, are noted in the Test-Adjust-Balance Report Project Summary. Significant / Noteworthy Remarks are noted on the General Remarks and General Field Notes pages. Other remarks are noted on individual test sheets. Noted deficiencies are not the TAB firms responsibility to repair. Prior to issuance of this report, Deficiency Reports are forwarded to our contracted agent.
Warranty is limited to one year from date of this report. Within that time, any discrepancies, ambiguities, or omissions found in this report will be retested, adjusted, or balanced as needed. A written notification will be required. Submitted and Certified by: NEBB TAB Firm:
Neudorfer Engineers Inc
Certification No:
2465 / 3414
Expiration Date:
March 31, 2013
Certification Date:
March 31, 2011
(Date completed)
Signed and Sealed by: NEBB Supervisor: NEBB Supervisor:
Mike Vawter P.E. Eric Stotts
Page 4 of 13
Terms and Abbreviations Neudorfer Engineers
Project:
2501 SE Columbia Way
AC or ACU Air Conditioner or Air Conditioning Unit AH or AHU Air Handler or Air Handling Unit AVG Average BHP Brake Horsepower CAV Constant Air Volume CBV Calbirated Balancing Valve (Circuit Setter)
CC Cooling Coil CD Ceiling Diffuser CFM CH CHWS CHWR
Cubic Feet per Minute Chiller Chilled Water Supply Chilled Water Return
CP CR CRAC CRU CT CU CUH CWS CWR DAT DB DD DDC
Circulating Pump Ceiling Register Computer Room Air Conditioner Computer Room Unit Cooling Tower Condenser Unit Cabinet Unit Heater Condenser Water Supply Condenser Water Return Discharge Air Temperature Dyr Bulb Direct Drive Direct Digital Controls: EMS Control System for the HVAC Design Diameter Discharge Exhaust Air Entering Air Temperature Controls and components that allow an air handler to logically utilize outdoor air for cooling as opposed to the use of mechanical cooling. Exhaust Fan Exhaust Grille Energy Management Control System Energy Recovery Unit External Static Pressure Heat Recovery Coil Entering Water Temperature Fan Coil Unit Fire Damper Full Load Amperage: Maximum amperage a motor can draw. Instrument that captures air and converts the reading to CFM. Fume Hood Test Fan Powered Box Feet per Minute Field Report Foot, Feet Fan Terminal Unit Gallons per Minute Heating Coil
Des. Dia. Disch. EA EAT Economizer
EF EG EMCS ERU E.S.P. HRC EWT FCU FD FLA Flow Hood FHT FPB FPM FR FT FTU GPM HC
TDH Pressure Difference across the entering and leaving side of a pump.
HEPA High Efficiency Particulate Arrestance HP Horsepower HVAC Heating Ventilation and Air Conditioning HWS Heating Water Supply HWR Heating Water Return HX Heat Exchanger HZ Hertz, cycle per second in. inches in.w.g. inches of water gauge Kfactor Correction factor to the free area need to calculate CFM.
KW Kilowatts LAT Leaving Air Temperature LWG Low Wall Grille LWR Low Wall Register LWT Leaving Water Temperature MAU Make-up Air Hangling Unit MBH 1,000 BTUH N/A Not Applicable OSA Outside Air OBD Opposed Blade Damper ∆P Pressure Drop. PH Phase PSI Pounds per Square Inch RA Return Air RAT Return Air Temperature RF Return Fan RH Relative Humidity RHC Reheat Coil RPM Revolutions per Minute RTU Roof Top Unit SA Supply Air SAT Supply Air Temerature S.F. Service Factor SF Supply Fan SFD Smoke/Fire Damper SP Static Pressure sq.ft. square feet Suct. Suction SWG Sidewall Grille SWR Sidewall Register TAB Test; Adjust; and Balance TSP Total Static Pressure: Difference
UH VAV
VD VFD Velgrid VVT WC W.G. WB
between the entering and leaving static pressure of a fan. Unit Heater Variable Air Volume; box that contains a motorized damper that modulates airflow. Volume Damper Variable Frequency Drive Instrument that reads used to read velocity in feet per minute. Variable Volume Terminal Water Column Water Gauge Wet Bulb
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Neudorfer Engineers 2501 SE Columbia Way
Instrument Calibrations Instrument Type Instrument Manufacturer Instrument Model Number
Instrument Serial # Calibration Date
M08839 11/16/2012
Instrument Type Differential Pressure Water Meter Instrument Serial # Instrument Manufacturer Shortridge Calibration Date Instrument Model Number HDM-250
W06016 12/13/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Psychrometer Extech RH390
Instrument Serial # Calibration Date
8084305 11/20/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Tachometer Hasler Bern Type B
Instrument Serial # Calibration Date
166489 11/16/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Amp Probe Fluke 36 Clamp Meter
Instrument Serial # Calibration Date
78212531 11/16/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Digital Thermometer Shortridge ADM 860C
Instrument Serial # Calibration Date
M08839 11/16/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Manometer Shortridge ADM 860C
Instrument Serial # Calibration Date
M08839 11/16/2012
Instrument Type Instrument Manufacturer Instrument Model Number
Thermal Anemometer Alnor Instruments AVM 440
Instrument Serial # Calibration Date
AVM440742003 11/21/2012
Air Data Meter with Flowhood Shortridge ADM 860C
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Air and Water Balancing - Sound and Vibration Testing - Cleanroom Services - Building Commissioning – Building Envelope Testing – Thermal Imaging
TEST & BALANCE REPORT SUMMARY This project has been balanced per plans and specifications using the National Environmental Balancing Bureau (NEBB) standards and procedures. The fans have been checked for fan data, operating amperage, voltage, rotation, RPM, belt tension, alignment, and operating static pressure. All outlets have been proportioned to ± 10% of the percentage of total airflow of the system unless otherwise noted. The pump was checked for data, operating amperage, voltage, rotation, RPM, alignment, and operating pressure. The heating water system is supplied with a Griswold Automatic Flow Limiting balance valve. Griswold Automatic Flow Limiting balance valves maintain an optimal flow rate at constant and fluctuating pressure conditions as long the system pressure is set to maintain a minimum range of 2-psi to 32 psi differential pressure at the valve. The Griswold Automatic Flow Limiting valve was verified to be operating within the specified differential pressure range of 2-32 psi.
Neudorfer Engineers – Seattle 5516 1st Avenue S. Seattle, Washington 98108 Phone: 206-621-1810 Fax: 206-343-9820
Neudorfer Engineers – Vancouver 2501 SE Columbia Way, Suite 230, Vancouver, Washington 98661 Phone: 503-235-8924 Fax: 503-235-8925
Page 7 of 13
Air Handling Unit PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: AHU-01 AREA: Unit Data Unit Manufacturer Unit Model Number Unit Serial Number Unit Discharge Fan Rotation AHU-01 / SF Filter Bank Filter Manufacturer Filter Type Filter Quantity - Size 1 Filter Dimensions - Size 1
AAF Pleated 4 24x24x4
Test Data Total Design Flow Total Actual Flow OA Design Flow OA Actual Flow RA Design Flow RA Actual Flow AHU-01 / Supply Fan Fan RPM Design Fan RPM Actual Motor RPM Actual Motor Volts T1-T2 Motor Volts T2-T3 Motor Volts T1-T3 Motor Amps T1 Motor Amps T2 Motor Amps T3
Motor Data
PACE CAHU-14 00-81492-01 Top Horizontal Correct
3000 CFM 3015 CFM 300 CFM 325 CFM 3000 CFM 3000 CFM 1350 RPM 1345 RPM 1755 RPM 466 Volts 465 Volts 465 Volts 2.75 Amps 2.65 Amps 2.60 Amps
AHU-01 / Supply Fan Motor Manufacturer Drive Type Motor Frame Motor HP Motor RPM Motor Rated Volts Motor Phase Motor Hertz Motor FL Amps Motor Service Factor Motor Efficiency Motor Power Factor
Baldor Belt Drive 182T 3 HP 1750 RPM 230/460 Volts 3 60 Hz 6.8 / 3.2 Amps 1.15 92.1 % 89.8 PF
Sheave Data AHU-01 / Supply Fan Motor Sheave MFG Motor Sheave Model Motor Sheave Bore Motor Sheave Type Adj Mtr Sheave Pos Fan Sheave MFG Fan Sheave Model Fan Sheave Bore Number of Belts Belt Size Sheave Center Line Motor to Extend Motor to Retract
Browning 1VP44 1 1/8 in. Adjustable Middle Browning AK54 1 3/16 in. 1 A-77 24.5 in. 2.5 in. 1.5 in.
Test Pressures Pre-Filter Inlet SP Pre-Filter Outlet SP Pre Heat Coil Inlet SP Pre Heat Coil Outlet SP Clg Coil Inlet SP Clg Coil Outlet SP SF Suction SP SF Discharge SP SF Design Total SP SF Actual Total SP
0.25 in. wc 0.40 in. wc 0.40 in. wc 0.45 in. wc 0.45 in. wc 0.55 in. wc 0.65 in. wc 1.25 in. wc 2.00 in. wc 1.90 in. wc
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Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon
Air Handling Unit PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: AHU-01 (Cont.) AREA: AHU-01 Supply Outlet Summary System / Unit
Type of Reading
Outlet Type
Size LxW / D
AK
Design Velocity
Design Value
Prelim Reading
Final Reading
Final %
Outlet-01
Flowhood
CD
12
1.00
-
500
350
515
103
Outlet-02
Flowhood
CD
12
1.00
-
500
395
500
100
Outlet-03
Flowhood
CD
12
1.00
-
500
550
500
100
Outlet-04
Flowhood
CD
12
1.00
-
500
565
510
102
Outlet-05
Flowhood
CD
12
1.00
-
500
585
495
99
Outlet-06
Flowhood
CD
12
1.00
-
500
610
495
99
-
-
-
-
-
3,000
3,055
3,015
101- %
Prelim Readin
Final Reading
Final %
Totals :
Remarks
-
AHU-01 Return Inlet Summary System / Unit
Type of Reading
Outlet Type
Size LxW /D
AK
Inlet-01
Flowhood
RG-1
14
1.00
-
750
875
755
101
Inlet-02
Flowhood
RG-1
14
1.00
-
750
920
755
101
Inlet-03
Flowhood
RG-1
14
1.00
-
750
555
740
99
Inlet-04
Flowhood
RG-1
14
1.00
-
750
800
750
100
-
-
-
-
-
3,000
3,150
3,000
100- %
Totals :
Design Design Velocit Value
Remarks
-
* Notes
Page 9 of 13
Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon
Duct Traverse PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: Supply Duct-01 Unit Data Type of Traverse Outer Height Outer Width Insulation Width Air Flow Area Number Of Rows Readings Per Row Total Readings Location of Holes 1 Location of Holes 2
Rectangular 24 in. 24 in. 1.00 in. 3.36 sq. ft. 5 5 25 Left Bottom
NOTES: Duct Traverse Data Points
Page 10 of 13
Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon
Duct Traverse PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: Return Duct-02 Unit Data Type of Traverse Diameter Insulation Width Air Flow Area Number Of Rows Readings Per Row Total Readings Location of Holes 1 Location of Holes 2
Round 20 in. 0 in. 2.18 sq. ft. 2 6 12 Left Bottom
NOTES: Duct Traverse Data Points
Page 11 of 13
Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon
Fan Unit PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: EF-01 AREA: Unit Data
Motor Data
Cook XX 12UB-CW 15489RTC Correct Direct Drive
Fan Manufacturer Fan Model Number Fan Serial Number Fan Rotation Drive Type
Test Data 200 CFM 210 CFM 1725 RPM 1725 RPM 1725 RPM 120 Volts 1.9 Amps
Total Design Flow Total Actual Flow Fan RPM Design Fan RPM Actual Motor RPM Actual Motor Volts T1-T2 Motor Amps T1
Baldor 48 1/4 HP 1725 RPM 120 Volts 1 60 Hz 2.00 Amps 1.25
Motor Manufacturer Motor Frame Motor HP Motor RPM Motor Rated Volts Motor Phase Motor Hertz Motor Full Load Amps Motor Service Factor
Test Pressures 0.66 in. wc 0.05 in. wc 0.71 in. wc
Fan Suction SP Fan Discharge SP Actual External SP
EF-01 Exhaust Inlet Summary System / Unit
Type of Reading
Outlet Type
Size LxW / D
AK
Design Velocity
Design Value
Prelim Reading
Final Reading
Inlet-01
Flowhood
EG-1
6
1.00
-
50
55
55
110
Inlet-02
Flowhood
EG-1
6
1.00
-
50
50
50
100
Inlet-03
Flowhood
EG-1
6
1.00
-
50
50
50
100
Inlet-04
Flowhood
EG-1
6
1.00
-
50
55
55
110
-
-
-
-
-
200
210
210
105- %
Totals :
Final %
Remarks
-
* Notes
Page 12 of 13
Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon
Hydronic Pump PROJECT: Sample Project LOCATION: Portland, OR
DATE: 5/7/2013 CONTACT: Dennis Hucke AUTHOR: Dennis Hucke
Tested By: Dennis Hucke Test Date: May 7th, 2013
SYSTEM/UNIT: HW Pump-01 AREA: Unit Data Pump Manufacturer Pump Model Number Pump Serial Number Pump Flowrate TDH/FT Pump Rotation
Motor Data
Armstrong EBGD2256.4-25 125689011 8.00 GPM 15.0 Correct
Final Test Data Final DP Final SP Final Press. Diff. Actual Final Design Flow Final Actual Flow Motor Volts T1-T2 Motor Volts T2-T3 Motor Volts T1-T3 Motor Amps T1 Motor Amps T2 Motor Amps T3
Baldor 143T 1 1/2 HP 1750 RPM 230/460 Volts 3 60 Hz 8.40 / 4.20 Amps 1.15 Mechanical 4.20
Motor Manufacturer Motor Frame Motor HP Motor RPM Motor Rated Volts Motor Phase Motor Hertz Motor F.L. Amps Motor S.F. Motor Seal Type Pump Impeller Diam.
13.20 ft 1.95 ft 15.15 ft 8.00 GPM 8.20 GPM 465 Volts 465 Volts 470 Volts 3.75 Amps 3.75 Amps 3.95 Amps
Measured Data 35 PSI 16.20 ft 2.10 ft 18.30 ft 13.2 ft 1.95 ft 15.15 ft 8.20 GPM 100 % 4.20 in.
Pump Off Pressure Valve Shut DP Valve Shut SP Valve Shut Diff. Valve Open DP Valve Open SP Valve Open Diff. Valve Open Flow Ind. Valve Sett. Ind. Imp. Diam.
HW Pump-01 Autoflow Valve Summary System / Unit
HWC Autoflow Valve-01 Totals :
Manufactur er
Model Number
Valve Size
Design Flow
Actual Flow
Design D.P.
Actual D.P.
Griswold
Autoflow
3/4"
8.00
8.20
2.0 32.0
6.00
-
-
-
8
8.2
-
-
* Notes
Page 13 of 13
Neudorfer Engineers, Inc.
Neudorfer Engineers - Portland, Oregon