in Heavy Equipment segment. Rich experience in embedded protocols for Off Highway. Equipment; CAN,. J1939, NMEA2000,. IS
Off-Highway Equipment
Current Trends & Implications Current Trends Assets with built in Telematics
Demand for more communication and more sophisticated machine control will drive technical advancements, especially in the discrete controller market.
Improving Asset safety & security
Asset management is critical as Emerging markets witness increase in service offerings.
Predictive Analysis
Manufacturers are increasingly turning to predict failures to curb leakages.
Fuel use and savings
Equipment manufacturers are moving towards greater efficiency and lower fuel consumption.
Remote monitoring
Manufacturers are focusing on Remote monitoring of devices to provide assistance
Implications
Software Adoption Off-board and on-board software for improving operational efficiency
Energy saving
Model Based Design
Development of new energy-saving machinery expected to contribute to a positive bottom line
Re-engineering complex products using Model based design
Autonomous Vehicle Manufactures are working on unmanned Bulldozer for mining as on of its big bet initiatives
Off Highway Equipment Practice at HCL
2000+ person years of experience in Heavy Equipment segment
Rich experience in embedded protocols for Off Highway Equipment; CAN, J1939, NMEA2000, ISO11783
Expertise in test driven development
9+ years of experience with OEMs and Tier 1 & 2 vendors
In-House capabilities in Industrial Design, Testing, Certification & Manufacturing
Processes
Tools
• Knowledge Management • ISO 9001 certified • Compliant to SEI CMMI L3 • ISO27001 (BS7799) certified
• CAD: Unigraphics, Pro/E, CATIA, AutoCAD, Ideas, Solid Works, CCDraft, CADDS, Solidedge • CAE: Ansys, Nastran, Abaqus, Fluent, Icepak, Hypermesh, • PDM/PLM: Metaphase , Windchill , eMatrix , ENOVIA/Smart team, IMAN , Team center, Intralink • Ind Design: Adobe Photoshop, Adobe Illustrator, Corel Draw, Rhinoceros, Alias • TechPub: EpicEditor, IsoDraw CADProcess, Interleaf , Frame maker, Micrografx • Reliability: Relex, ReliaSoft, CAFTA, Weibull • Design & Development: IBM Rhapsody, Matlab, Simulink,Eclipse,PCLint etc. • Debugging: Lauterbach Trace 32, ICE, IAR, GHS Multi etc. • Simulation & Testing: NI LabView, LabWindows, TestStand, Vector CANoe, CANalyzer, J1939, proprietary datalink tools etc
HCL’s Areas of Expertise and Service Offerings Areas of Expertise Linkages ROPS /FOPS Implements / attachments Housings
Open & Closed Circuits Proportional Controls Electro Hydraulics Micro Controller
Areas of Expertise Design of : • Equipment • Structural components • Linkages and implements Optimization of components Design for worst Load Case Structures
Hydraulic System design: • System circuit • Selection of Standard components Piping Layout • Couplings, hoses • Hydraulic Reservoir • Actuators Hydraulics
Axles, Prop Shafts Power takeoffs Engine Installations Engine Cooling Air Intake Fuel System
System level design : Axles Pump Drive & Driveshaft Engine coupling Vibration dampers Propeller shafts Cooling system
Power Train
Cabin Design HVAC Seats Instrumentation Panels & Controls
Information Display Design & Development Cabin software development Seating Design Duct Design & Analysis
Cabin
Power System Telematics Controller & Embedded Systems Navigation Systems Fleet Management
Design & Routing Harness Assemblies Platform Harness & Battery Harness Prognostics Dvlp. Off board and Onboard Diagnostics Manual & Automated Testing Electrical & Electronics
Case Studies
Leading Designer and Manufacturer of Cab Climate Systems • Design and detailing support for Truck HVAC • Delivered production drawings for the new truck HVAC unit developed for Indian market • Provided tolerances on the drawings for the kinematic parts by doing tolerance stack up
Engineering Design • Concept development and design of Welding and Checking fixtures in CATIA V5. Design for typical manual applications • Modify existing fixtures/ Detailing of fixtures
Steering Systems • 22% saved for a Tier 1 Global Automotive company. Steering Systems cost reduction from $38 to $30 by proposing alternative design, alternative components like low cost microcontrollers, process optimization, inventory reduction and alternate sourcing from LCC countries
Driver Assistance/ Hybrid Electric/ Body Electronics • Vision Algorithm design/ performance tuning/ Customization • Vehicle Integration and on road testing at OEM proving grounds • Embedded Software development / testing/in-vehicle communications/ diagnostics for Electric car sub systems • Design on Power Running Board and Transfer Case Ctrl System
Hello, I’m from HCL’s Engineering and R&D Services. We enable technology led organizations to go to market with innovative products and solutions. We partner with our customers in building world class products and creating associated solution delivery ecosystems to help bring market leadership. We develop engineering products, solutions and platforms across Aerospace and Defense, Automotive, Consumer Electronics, Software, Online, Industrial Manufacturing, Medical Devices, Networking and Telecom, Office Automation, Semiconductor and Servers & Storage for our customers. For more details contact:
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