Organisational impact of a distributed Plant Information Management ...

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Organisational impact of a distributed. Plant Information Management System in a complex project. Wim Gielingh. Business Developer. Cap Volmac Industry.
Organisational impact of a distributed Plant Information Management System in a complex project

Wim Gielingh Business Developer Cap Volmac Industry E-mail: [email protected]

PIM in a changing business context •  Growing interest of plant owners to outsource plant related activities •  Formation of consortia to provide plant life cycle related services

Design

Procure

Build

Commission

Operate

Maintain

Demolish

Groningen Long Term •  NAM GLT project: renewal of 29 gas production clusters in northern part of the Netherlands •  15 King Size Clusters will be equiped with 35 MW gas compression units •  Total construction costs approx. 3 Bfl •  Consortium bids based on Total Cost of Ownership •  First stage construction of 11 clusters •  Consortium Stork GLT selected for contract negociation –  Stork Comprimo engineering and project management compressors –  Stork Delaval construction and maintenance –  Stork ICM variable speed drives –  Siemens instrumentation –  Yokogawa

The goal...

Design

Construction

Operation A ppl icat i on

Ap pli cat ion

Co mm uni cat ion

Dat a Mana geme nt

Pr ocess M anagem ent

Servi ces

Sha ft

C om muni cat ion

D ata M anag ement

Se rvi ces

11: 52: 03 Uhr

11: 52: 03U hr Dat a M anagement

Pr ocessM anagement

Ser vic es

A

11:52: 03U hr

pip i ng br a nc h 3

A

pip i ng br a nc h 4

Head L C

V3021

A6301

pip i ng br a nc h 1

P I

Stee l

Pr oc ess Man agem ent

Maintenance

P- 5602 A

80

STEP based common common information

data warehouse

P I

P- 5602 B

80

D ata M anag ement

Pr oc ess Man agem ent

Se rvi ces

11: 52: 03 Uhr

3-layer system architecture EDP Infrastructure Information Management System Information Application System

Business Management System Project Management System

Maintenance Management System

Operations Management System

Design System

Maintenance Execution System

Proces Control System

Construction System

Information Management requirements •  Plant owner owns plant information •  100% electronic data •  preference for intelligent explicit data Imaging Technology

Product Data Technology

Document Technology Deliverable Details Form Project Number: 6876 Acronym: PISA Deliverable Number: 2303 Due Date: 31/7/94 Date of delivery: 28/4/94 Short Description: SDAI Server Functional Specification(C Binding) Partner(s) owning: PAFEC Partner(s) contributed: PAFEC, DEC Made available to: CEC, PISA partners Description of further use, including exploitation of the deliverable results: 1.

Inside the Project

The functional specification defines the Application Programmers Interface(API) of the SDAI Server. 2.

Outside the Project

piping branch 3

The functional specification would be used by any programmer interfacing to the PISA SDAI server.

piping branch 4

Impact of the deliverable (Publication, product, Patent, Contribution to Standard, exhibition, Technology transfer, etc.): Contribution to Standard This deliverable formed the basis ofLC PISA's contribution to ISO TC184/SC4 WG 7(STEP Data Access Specification)

A-6301

piping branch 1 V-3021

PI

P-5602-A

TIFF

PI

pump

Location Tag number Functional Class Weight Install.date Flowrate Pressure Oper.Temperature

P-5602-B

SGML/HTML

STEP

Hurdles •  Unsufficient intelligent applications •  Many organisations and information sources •  Electronic data not managed as master by external parties •  STEP standard not there yet •  There is not one STEP •  Data liability not resolved •  Legacy data

a multi-organisation project Information Usage

Plant owner

virtual enterprise

Joint Venture

Partners

Suppliers

Suppliers Information Creation

Integration of discipline and organisation specific data

Shared Project Data (data warehouse)

Shaft

Shaft Head

Head

Steel

Supplier Data

Ap pli cat ion

Co mmu nic atio n

Dat a M an age me nt

Pro ce ss M an ag ement

Servic es

11 :52 :03 Uhr

Application

Shaft Head

Communication

Data Management

Process Management

Services

Shaft Head

Steel

t1

Steel

t2

11:52:03 Uhr

There is not one STEP.... STEP: ISO standard for the exchange of product data In preparation: •  •  •  •  •  •  • 

Part 221: functional design of process plants Part 227: spatial configuration of process plants Part 231: process design Part 212: electrotechnical installations Part 225: building design Part 228: heating, ventilation and airconditioning Part 230: structural steel

Proposed extensions: •  Part 2xx: plant operation •  Part 2xx: plant control •  Part 2xx: plant maintenance

Information responsibility •  Who is responsible for the quality and consistency of information? •  Who has the right to change information? •  Who has the right to copy and/or use information?

Roles of parties •  Authors (information sources) •  Distributors •  Users

Information is a product! •  Product information is part of a plant, subsystem or component •  Usefulness of product information will be valued •  Author remains responsible for quality and consistency of source information

Product Data Interchange - PISA (1993-1995) •  STEP based distributed database for automotive design •  Central database for car manufacturer (BMW) and satellite databases for main suppliers •  Data communication failed, even though two applications had translators based on exactly the same standard! BMW

RA

RN RB

supplier e supplier d

supplier b supplier c

Lesson 1: if internal representation of an application differs from exchange standard, information loss will occur. Lesson 2: different usages of identical applications may lead to information loss.

Information Migration

Neutral Format

RN1

-10 %

RN2

-20 %

Native Format

RA1 t1

-10 % 0%

RA2 t2

Information Migration Information Viewing and AccessSystem

Users / Readers View B View A

View B View A

Neutral Formats

Information Distribution System

Distributor(s) TIFF Image STEP P221DIS

STEP P221DIS

STEP P221IS

STEP P2xx

Neutral Formats Authors

Information Source ManagementSystem PID v1

PID v2

PID v2

PID v3

Native Formats

Plant Information Management architecture Users / Readers

Information Viewing and AccessSystem Object Browser

Document Viewer Dat a M an age me nt

Dat a M anage me nt

Proce ss M an agement

Servic es

Pro ce ss M an ag emen t

Servic es

11 :52 :03 Uhr

3D Browser Ap pli cat ion

Co mmu nic atio n

Dat a M an age me nt

Pro ce ss M an ag ement

Servic es

Data Mining Tools

OLAP Tool

11 :52 :03 Uhr

Shaft

11 :52 :03 Uhr

P&ID Browser Ap pli catCo ionmmunicDat ation a M anage Proce me nt ss M anag Servic ement es 11 :52 :03 Uhr

Dat a M an age Proce me nt ss M anagement Servic es 11 :52 :03 Uhr Dat a M an agePro ment ce ss M an ag Servic emenes t 11 :52 :03 Uhr

Head

Steel

Information Distribution System

Distributor(s) Data Communication Server

Intranet Server

Data Store Data Filter & Convertor

Authors

Information Source ManagementSystem Partner X data

Supplier data

Engineering Data

Construction Data

Operation Data

Maintenance Data

Conclusions •  Lifetime responsibility for plants, systems and components extends to information responsibility •  Distributed Plant Information System supports outsourcing policy •  3-level IMS architecture: maximum quality and availability of plant information: –  Authors: manage source of information in original format –  Distributors: make information available via data warehouse and intranet technology in neutral formats –  Users: extract useful data from data warehouse via browsers, (intelligent) viewers, data mining tools, and analytic processing tools. •  Plant Information Management Systems are here today and are here to stay