This manual contains information concerning the following models: ... manual
helps ensure that by giving you an .... Right Console Panel (Deutz & Perkins). 3.
5010
Parts Manual
050-650
Ditch 5010 ISSUE NO. 04PL-08/87 For Replacement Copy Order PIN 050-650
This manual contains information concerning the following models: 5010 Trencher
Copyright 1981,1982,1984,1987 The Charles Machine Works, Inc. AutoCrowd, Ditch Witch, Jet Trac, Modularmatic, Perma Soil, ProTech, Roto Witch, Sidekick, Subsite and
Df
are registered trademarks of The Charles Machine Works, Inc.
FOREWORD
Ditch Witch equipment is designed and manufactured to give years of dependable service. This manual helps ensure that by giving you an illustrated Parts list from which to select quality Ditch Witch replacement parts. When ordering, use part numbers and descriptions (not reference numbers), and refer to the model and serial number of your equipment. Read all footnotes carefully. Part numbers shown in reverse type (white on black) are not available from The Charles Machine Works. Inc. However, information concerning fabrication or alternate suppliers may be obtained by contacting our Technical Services department. If parts are listed N.A. they are to be replaced by redesigned parts as shown, or no further information is available. Ordinary vendor items should not be substituted as replacement parts because of variances in grades of materials. Repair or replacement parts should be ordered from your authorized Ditch Witch dealer. Instructions on safely using and maintaining this equipment appear in the Operator's Manual for your Ditch Witch machine. If you have questions not answered in these publications. your dealer representative will be glad to assist you. The descriptions and specifications in this manual are subject to change. The Charles Machine Works, Inc., reserves the right to modify equipment at any time as part of normal product improvement. Thank you for your patronage and confidence in Ditch Witch equipment.
CONT"ENTS
Air Filter - Deutz Engine 9 Alternator - Deutz Engine 11 Attachment Hydraulics 66 Backfill Blade 51 Backfill Blade Angle and Steering Cylinder 74 Backfill Blade Hydraulics 65 Backfill Blade Lift Cylinder 75 Brake Caliper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 40 Brake System 39 Cab o' o' 53 Clutch o' 16 Cold Start Kit - Deutz Engine 13 Crowd Speed Control 28 Decals (tractor) 5,6 Decals (cab) 7 Deutz Engine 8 Differential 37,38 Electrical Diagram 44-46 Filter, Reservoir and Control Valve Hydraulics 62 Front Counterweight o. 54 Front Steering 31 ,32 Front Steering Hydraulics 63 Fuel Line - Deutz Engine 12 Fuel Tank-Seat-Covers . o' 49,50 Gear Box. o' o' 30 Hand Throttle 14 Horn Kit .. 47 Hood-Grille-Console 48 0
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Hydraulic Control Valve Hydraulic Motor Hydraulic Motor Drive . Hydraulic Motor Hydraulics Hydraulic Pump Hydraulic Schematic Jackshaft .... Jackshaft Belt Idler Lower Drive ... Mobile-Crowd Shift .. Muffler Parking Brake Plow Drive .. Plow Drive Belt Idler Plow Drive Shift Power Steering Valve Pump Hydraulics o' Rear Axle Rear Steering Rear Steering Hydraulics Relief Cartridge Right Angle Drive RoO.PoS Throttle Linkage Tire-Tube-Wheel Transmission
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Warranty
76,77
6
4
19
31
26
L
5 27
15
275-572 DECAL KIT For Models 4010 And 5010 Ref. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
17.
Part Number 050-354 275-023 275-028 275-071
Qty.
275-048 275-070 275-087 275-089 275-100 275-120 275-131 275-148 275-173 275-149
2 2 2 1 1 1 1 1 1 1 1 1 1 1
275-172 275-184 275-185 275-203 275-245
2 2 2 1 1
27~-033
Description Location Diagram Oil Level 5010 Model-ID 4010 Model-ID Notice Alternator Important Safety Rules Danger Runaway Ignition Switch Power Steering Cap Manifold Reservoir Modularmatic®-ID Fuel Tank (Diesel) Fuel Tank (Gasoline) Radiator (Coolant)Continental & Perkins Ditch Witch®-ID Warning Moving Parts Danger Single Operator Battery Caution Battery Acid
Ref. No. 18. 19. 20. 21.
Part Number 275-288 275-291 275-292 275-293 275-295
Qty. 1 1 1 1 1
22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
275-297 275-302 275-303 275-306 275-307 275-312 275-312 275-364 275-416 275-419
1 1 1 1 1 2 2 2 1 2
050-354
4/87-C (CONTINUED)
5 Continued 050-354 Page 2
Description Control Valve Instrument Panel Left Console Panel Right Console Panel (Deutz & Perkins) Right Console Panel (Continental & Wisconsin) Transmission & Operation Crowd Speed/Direction Danger Rollover Ditch Witch Emblem Ditch Witch Emblem Accent Stripe (1" x 34") Accent Stripe (1" x 45'" Diesel-ID (Dautz & Perkins Diesel) Control Valve (PaceFinder Option) Warning Flammable
Continued 050-354 Page 2
t
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II I
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.-
7
i
TANK
2!.
GRILL
4
5010
IB$I";:I:: C"E5EL
5
000 3.50
24
0 0
~ 3.00
1.00
1.75
10.25 5.25
4.50
17 o
6
'-=-------1®
1
275-555 DECAL KIT. FOR MODEL CAB Ref. No.
Part Number
Qty.
05~365
1. 2.
275-081 275-172
1 2
Description
Location Diagram Console Panel Ditch Witch@ID
7
Ref. No.
Part Number
3.
275-312 275-312
Qty.
2 2
Description
Accent Stripe (1" x 57")-6510 Accent Stripe (1" x 61")-4010 & 5010
050-365
DEUTZ ENGINE
\28
Ref. No.
Part
Number
1. 105-002 2. 105-031 3. 105-065 4. 361-652 361-772 5. 105-865 6. 105-085 7. 105-095 8. 195-825 9. 105-174 10. 105-885 11. 105-247 12. 105-272 11 105-274 14. 105-047 15. 105-508 16. 105-708 17. 176-068 18. 116-071 19. 20. 21. 22. 23.
10046-1 0050
my. 3 4
11
1 1 1 3 1 1 4 8 8 4 1 4 1 2 1 1 11~360 1 312-220 AR 312-221 AR 115-686 1 115-686 1 165-933 1 176-053 1
Ref.
Descri~tion
Bolt (ll2-NC X 2-1/4'1 Bolt (3/8-NC x 1'1 locknut (1/2-NCI Kill Rod (w/o tab) lKiII Rod (w/tab) Bolt (lI4-NC x 3/4", GD 8) locknut (lI4-NC) Washer (1/4'1 Exhaust Gasket Bolt (lI4-NC x 1/2'1 Flange Bolt (ll2-NC x 2'1 Bolt (M 12-1.75 x 35 mml Bolt (M8-1.25 x 30mm, GD 8) Bolt (Ml~1.5 x 20mm, GD 8) locknut (3/B-NC) Cotter Pin (3/32" x 1'1 Setscrew (3/B-NC x 318", Nylok) Blower Belt Knob (black)-early models Knob (red)-replacements Shim (.1875" THK] Shim (.0747" THK] Grommet Edging (use 8'1 Grommet Edging (use 27'1 Key (1/4" SO x 3/4" lG) Alternator Belt
Part
No.
Number
24.
18~763 18~792
Qty.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4
Description 2Double Universal Joint (13 spline) 3Double Universal Joint (9spline) 4Double Universal Joint (9 spline) Engine (Incl. ref. no.'s 8, 11 and 17) Muffler Adapter Hydraulic Pump Drive Front Exhaust Baffle Front Engine Mount Pump Bracket left Rear Engine Mount Right Rear Engine Mount Exhaust Baffle Front Cross Baffle 'Front Cross Baffle Grommet Bolt (1/2-NC x 2-1/4'l-early style Flange lock Bolt (ll2-NC x 1-112'1 locknut 11/2-NCI-early style Flange locknut (ll2-NC) Bolt(Ml4-2.00 x 9l1rnm)
182-116 195-810 195-919 301-196 301·283 312-084 312-101 312-102 312-103 312-134 312-148 312-260 35. 115-349 36. 105-002 105·831 37. 105-065 105-833 3R 105-235 Not Shown: 195-814 Oil Filter Element lKiII rod (w/tabl is required when using remote engine controls associated with backhoe. Front cross baffle must be altered or replaced with special design cross baffle. Refer toinstallation diagram 05(}-164. 2Ends with SIN 50021 B. Used with 13spline hydraulic pump. JBegins with SIN 500219. Associated with 9spline Rexroth hydraulic pumps. See footnote 4. 4Asso.ciated with 9 spline Cessna hydraulic pumps. Replacement [Cessna) pumps require this u-joint. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34.
8
AIR FILTER SYSTEM DEUTZ ENGINE
Ref. No.
I.
Part Number
Oty.
Ref. No.
Number
13.
195-808
105-089
4
locknut (5116-NC)
2. 105-090
5
BoIt (5/16-HC x 3/4")
105-092
1
Nut (5/16-NC)
4. 105-117
8
Washer (5/16")
5.
110-169
2
Clamp
6.
115-381 50"
3.
7. 116-171
Part
Description
195-819
Oty.
1
Description
Air Cleaner (Incl. ref. no. 10) Air Cleaner (wlsafety element)-Incl. ref. no. 10
195-690
Primary Element (used with STD and safety cleaners)
Hose (1/4" 10)
195-809
Safety Element (for safety cleaner only)
Air Cleaner Hose
195-815
Wing Nut
195-823
Access Cover Plate
8. 155-107
2
Slip-On Coupler (1I8-HPJ M x 114" hose)
9. 156-228
1
Elbow (liB-HPJ FM x
14.
312-139
Restriction Indicator Bracket
lIB-NPJ FM x 900)
15.
116-192
Hose (7/64" ID)-use 45"
Discharge Valve
16.
215-150
Restriction Indicator
17.
155-150
Slip-On Coupler (1I8-HPJ M x
10.
195-428
11.
195-633
1
Restriction Indicator
12.
195-656
2
Mounting Band
13036-13041
liB" 00, SJR)
9
MUFFLER - - - - - - - - - - - - - - - - - .
~10
ol(]J
I~~
1
/i
~
/
~~
/
1/
Part Qty.
Description
I
~ ir:
4 - - "(()
ReI. No.
'Vertical Muffler Conversion Kit(Incl.
190-277
ref. ne.'s 1, 3, 4, 6,7, 8 and 10)
Part Number
Qty.
Description
6. 195-960
Muffler
7. 195-962
Muffler Clamp Muffler Clamp
1. 105-047
2
locknut (3/8-NC)
8. 195-967
2. 105-089
4
locknut (5/16-NC)-optional
9.
195-975
1
Personnel Protector (optional)
3. 105-118
4
Washer (3/8")
10.
195-985
1
Exhaust Pipe
4.
105·183
2
Bolt (3/8-NC x 2-1/2")
11.
301-285
2
U-Bolt Plate (optionall
5. 195-910
2
U-Bolt (optional)
lRefer toinstallation diagram 050-943.
13009-13004
(/ IO
3--q;~
11
Number
8 3
/4
/QJ(@~~~()(@~
7
Ref. No.
3
10
"'(j)
ALTERNATOR DEUTZ ENGINE
~1
~
