2002 American Honda Motor Co., Inc - All Rights Reserved. AII 23619 (0205) ...
Relay. Fuse label. 2 Wire ties with clip. 2 Cushion tapes. Ground bolt. MAY 2002.
AII 23619. 2003 PILOT .... NOTE: If the radiator fan comes on during this step,.
INSTALLATION INSTRUCTIONS PARTS LIST Keyless Entry Kit (sold separately): P/N 08E61-S84-100
2 Remote controls
Accessory
Application
KEYLESS ENTRY SYSTEM
2003 PILOT
Publications No.
AII 23619 Issue Date
MAY 2002
Attachment Kit (sold separately): P/N 08E65-S9V-100
Keyless entry harness
Control unit Unit bracket
2 Flange nuts Owner’s Manual 8 Wire ties
2 Washer-screws, 4 x 30 mm
Relay
Fuse label
2 Wire ties with clip
2 Cushion tapes
Ground bolt
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 23619 (0205)
08E65-S9V-1000-91
1 of 7
TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver 8 mm and 10 mm Combination wrenches Ratchet 10 mm and 12 mm Sockets Torque wrench Diagonal cutters Isopropyl alcohol Shop towel Scissors
INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1.
Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons.
2.
Disconnect the negative cable from the battery.
3.
Remove the driver’s dashboard lower cover (one self-tapping screw, three clips, and two hooks).
Illustration of Keyless Entry Installed on the Vehicle
HOOK
CONTROL UNIT RELAY
DRIVER’S DASHBOARD LOWER COVER SELF-TAPPING SCREW
KEYLESS ENTRY HARNESS
2 of 7
AII 23619 (0205)
CLIPS (3)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
4.
Remove the switch trim (two clips and two retaining tabs), then unplug the interior light harness connector from the switch.
6.
INTERIOR LIGHT HARNESS CONNECTOR
Remove the weatherstrip from the left kick panel.
WEATHERSTRIP
RETAINING TAB
CLIP
CLIPS (2)
SWITCH TRIM INTERIOR LIGHT SWITCH
LEFT KICK PANEL CLIP
5.
Remove the fuel lid opener knob, then remove the left front trim (three clips and two retaining tabs).
7.
Remove the upper clip from the left kick panel, then pull the left kick panel out toward you to release the remaining clip.
RETAINING TABS (2)
8.
Position the unit bracket on the control unit, and install the two 4 x 30 mm washer-screws and two flange nuts.
FUEL LID OPENER KNOB
LEFT FRONT TRIM
FLANGE NUT
UNIT BRACKET
CLIPS (2)
CLIP
CONTROL UNIT
4 x 30 mm WASHER-SCREW
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 23619 (0205)
3 of 7
9.
Wrap the cushion tape around the antenna of the control unit, then pull the antenna out through the clearance between the unit bracket and the stay on the unit bracket.
12. Plug the 22-pin connector of the keyless entry harness into the control unit.
CONTROL UNIT 40 mm CUSHION TAPE HOLE
UNIT BRACKET
WIRE TIE WITH CLIP
70 mm ANTENNA
50 mm
WIRE TIE WITH CLIP
KEYLESS ENTRY HARNESS
STAY
KEYLESS ENTRY HARNESS 22-PIN CONNECTOR
15 mm
HOLE
13. Attach the other wire tie with clip to the keyless entry harness, then push the clip of the wire tie into the hole in the unit bracket.
CONTROL UNIT
As Viewed From the Top
10. Attach one wire tie with clip to the antenna, then push the clip of the wire tie into the hole in the unit bracket.
14. Remove the bolt that secures the front of the steering hanger beam bracket, then attach the unit bracket with this bolt. Torque the bolt to 19 to 24 N·m (14 to 18 lb·ft).
11. Plug the relay into the relay block of the keyless entry harness, then slide the relay block onto the stay on the unit bracket.
UNIT BRACKET STEERING HANGER BEAM BRACKET
RELAY
KEYLESS ENTRY HARNESS RELAY BLOCK
UNIT BRACKET KEYLESS ENTRY HARNESS RELAY BLOCK
BOLT (Reuse.)
STAY
4 of 7
AII 23619 (0205)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
15. Above the parking brake pedal bracket, locate the 3-pin connector blue-taped to the vehicle harness, and remove the blue tape to free the connector. Plug the 3-pin connector of the keyless entry harness into the 3-pin connector you just freed.
17. Unplug the vehicle 10-pin connector from the fuse box, and plug the two 10-pin connectors of the keyless entry harness in between.
FUSE BOX
KEYLESS ENTRY HARNESS
KEYLESS ENTRY HARNESS 10-PIN CONNECTOR
KEYLESS ENTRY HARNESS
BLUE TAPE
VEHICLE 3-PIN CONNECTOR
PARKING BRAKE PEDAL BRACKET KEYLESS ENTRY HARNESS 3-PIN CONNECTOR
VEHICLE 10-PIN CONNECTOR
16. Route the 6-pin connectors of the keyless entry harness to the switch trim opening. Plug the 6-pin connectors between the interior light switch and the interior light switch harness connector. Reinstall the switch trim.
SWITCH TRIM OPENING
18. Above the fuse box, locate the gray 2-pin connector blue-taped to the vehicle harness. This connector is difficult to see, it is behind a gray 4pin connector. Pull the gray 4-pin connector down and out of the clip on the instrument panel bracket. Remove the blue tape securing the gray 2-pin connector and pull it out.
KEYLESS ENTRY HARNESS 6-PIN CONNECTOR
TAPE VEHICLE 2-PIN CONNECTOR (Gray)
SWITCH TRIM INTERIOR LIGHT SWITCH HARNESS CONNECTOR
KEYLESS ENTRY HARNESS FUSE BOX
INTERIOR LIGHT SWITCH HARNESS CONNECTOR
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
VEHICLE 4-PIN CONNECTOR
KEYLESS ENTRY HARNESS
INTERIOR LIGHT SWITCH
KEYLESS ENTRY HARNESS 6-PIN CONNECTOR
CLIP
KEYLESS ENTRY HARNESS 2-PIN CONNECTOR VEHICLE 2-PIN CONNECTOR (Brown)
19. Below the fuse box, locate the brown 2-pin connector. Plug the keyless entry harness 2-pin connectors into the brown connector and into the gray 2-pin connector from step 18. Reinstall the gray 4-pin connector.
AII 23619 (0205)
5 of 7
20. Open the fuse case covers, and check the rating of each fuse. Attach the fuse labels (OPTION 5 A/2 A) to the fuse cases on the keyless entry harness.
KEYLESS ENTRY HARNESS KEYLESS ENTRY HARNESS FUSE CASE
24. Under the fuse box, push in the vehicle 1-pin connector to remove it from the vehicle connector, then remove the tape securing the vehicle 1-pin connector. Unplug the vehicle 1-pin connectors, and plug the 1-pin connectors of the keyless entry harness between the vehicle 1-pin connectors you just unplugged. Reinstall the vehicle 1-pin connector. KEYLESS ENTRY HARNESS 1-PIN CONNECTOR
FUSE LABEL (5 A) FUSE LABEL (2 A) GROUND BOLT (Provided.)
HOOD OPENER LEVER
FUSE BOX
VEHICLE 1-PIN CONNECTOR
VEHICLE BOLT (Discard.)
KEYLESS ENTRY HARNESS Push.
21. Remove the bolt that secures the top of the hood opener lever, then attach the ground terminal of the keyless entry harness with the ground bolt from the kit.
VEHICLE CONNECTOR
TAPE
22. Attach the fuse label (KEYLESS ENTRY 2 A) to the fuse case on the keyless entry harness.
VEHICLE 1-PIN CONNECTOR
25. Using isopropyl alcohol on a shop towel, thoroughly clean the instrument panel side frame bracket in the area shown. Cut a cushion tape into halves, and attach the two pieces to the side frame bracket as described.
KEYLESS ENTRY HARNESS FUSE CASE
KEYLESS ENTRY HARNESS
CUSHION TAPE BLUE TAPE
TAPE
CUSHION TAPES (1/2 PIECES)
FUSE LABEL (OPTION 2 A)
KEYLESS ENTRY HARNESS 4-PIN CONNECTOR VEHICLE 4-PIN CONNECTOR
23. Under the fuse box, locate the 4-pin connector blue-taped to the vehicle harness, and remove the blue tape to free the connector. Plug the 4-pin connector of the keyless entry harness into the 4-pin connector you just freed. INSTRUMENT PANEL SIDE FRAME BRACKET
6 of 7
AII 23619 (0205)
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
26. Secure the keyless entry harness to the vehicle harness with three wire ties in the areas shown.
28. Check that all wire harnesses and cables are routed properly and all connectors are plugged in. 29. Reinstall all removed parts. 30. Reconnect the negative cable to the battery. 31. Enter the customer’s radio anti-theft code, if applicable, and reset the radio station presets.
KEYLESS ENTRY HARNESS
VEHICLE HARNESS
32. Set the clock. 33. Check operation of the keyless entry according to the Owner’s Manual supplied. NOTE: Whenever the battery is disconnected, the driver’s window AUTO function is disabled.
WIRE TIE
34. Start the engine. Push down on the driver’s window switch until the window is fully open.
WIRE TIE
35. Pull up on the driver’s window switch to close the window completely, then hold the switch for 2 seconds.
VEHICLE HARNESS
36. Lower and raise the driver’s window to check operation of the driver’s window AUTO function.
27. Further secure the keyless entry harness to the instrument panel side frame bracket and the vehicle harness with five wire ties in the areas shown.
37. Do the PCM idle learn procedure.
Make sure all electrical items are turned off. Start the engine. Hold the engine speed at 3,000 rpm with no load (in Park or Neutral) until the radiator fan comes on.
WIRE TIE
Let the engine idle for about 5 minutes with the throttle fully closed and with all electrical items off. NOTE: If the radiator fan comes on during this step, the time whenit is operating must not be included in the 5 minutes.
VEHICLE HARNESS
INSTRUMENT PANEL SIDE FRAME BRACKET
WIRE TIE KEYLESS ENTRY HARNESS
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 23619 (0205)
7 of 7