PLASMA TV ... with the same components as recommended in this manual to
prevent ... servicing of a receiver whose chassis is not isolated from the AC.
Internal Use Only CANADA : http//biz.lgservice.com USA : http//www.lgservice.com : http//biz.lgservice.com
PLASMA TV SERVICE MANUAL CHASSIS : PU82C
MODEL : 60PG60
60PG60F-UA
CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
INPUT
MENU
ENTER
VOL
CH
SAFETY PRECAUTIONS IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
Leakage Current Hot Check (See below Figure)
General Guidance An lsolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitary that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the same specified type.
Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each esposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits sepcified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
AC Volt-meter Leakage Current Cold Check(Antenna Cold Check) With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on positioin, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc. 0.15uF
1.5 Kohm/10W
CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 2 -
: LG Customer Interactive Center P.O.Box 240007, 201 James Record Road Huntsville, AL 35824 Digital TV Hotline 1-800-243-0000
LGE Internal Use Only
TABLE OF CONTENTS SPECIFICATIONS.................................................................4 ADJUSTMENT INSTRUCTIONS ..........................................5 TROUBLE SHOOTING GUIDE ...........................................11 BLOCK DIAGRAM...............................................................16 EXPLODED VIEW...............................................................24 EXPLODED VIEW PARTS LIST .........................................25 SCHEMATIC DIAGRAM.......................................................... PRINTED CIRCUIT BOARDS .................................................
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 3 -
LGE Internal Use Only
SPECIFICATIONS
MODELS Dimensions (Width x Height x Depth)
With stand
Weight
With stand Without stand
Without stand
Power requirement Television System Program Coverage External Antenna Impedance Operating Temperature Operating Humidity Environment condition Storage Temperature Storage Humidity
42PG60 (42PG60-UA) 41.1 x 28.9 x 12.1 inches 1044.4 x 735.4 x 308.0 mm 41.1 x 26.7 x 3.1 inches 1044.4 x 680.6 x 79.6 mm 61.7 pounds / 28.0 kg 55.1 pounds / 25.0 kg
50PG60 (50PG60F-UA)
60PG60 (60PG60F-UA)
48.6 x 33.4x 14.3 inches 57.2 x 38.7x 16.2 inches 1235.6 x 849.3 x 364.1 mm 1455.0 x 985.0 x 414.0 mm 48.6 x 31.2 x 3.1 inches 57.2 x 36.4 x 3.3 inches 1235.6 x 792.8 x 79.6 mm 1455.0 x 924.8 x 84.1 mm 96.1 pounds / 43.6 kg 87.5 pounds / 39.7 kg
130.5 pounds / 59.2 kg 113.9 pounds / 51.7 kg
AC100-240V ~ 50/60Hz NTSC-M, ATSC, 64 & 256 QAM VHF 2-13, UHF 14-69, CATV 1-135, DTV 2-69, CADTV 1-135 75 ohm 32 ~ 104°F (0 ~ 40°C) Less than 80% -4 ~ 140°F (-20 ~ 60°C) Less than 85%
The specifications shown above may be changed without prior notice for quality improvement.
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 4 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS 1. Application Range This spec sheet is applied all of the PDP TV, PU82C chassis.
2. Specification (1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test equipment. (2) Adjustments must be done in the correct order. (3) The adjustments must be performed in the circumstance of 25±5°C of temperature and 65±10% of relative humidity if there is no specific designation. (4) The input voltage of the receiver be must kept 220V, 60Hz when adjusting. (5) The receiver must be operational for about 15 minutes prior to the adjustments. 1) After receiving 100% white pattern, the receiver must be operated prior to adjustment. (Or 8. Test Pattern condition in EZ - Adjust) 2) Enter into White Pattern - Press POWER ON Key on the Service Remote Control (S R/C) - Enter the Ez - Adjust by pressing ADJ Key on the Service Remote Control (S R/C). - Select 10. Test Pattern using the CH +/- Key and select the White by pressing the direction Key. Display the 100% Full White Pattern.
Test Pattern 2min 30sec
Test Pattern 30sec
[ Set is activated HEAT-RUN without signal generator in this mode.
[ Set is activated HEAT-RUN without signal generator in this mode. If you turn on a still screen more than 20 minutes (Especially Digital pattern(13 CH), Cross Hatch Pattern), an afterimage may occur in the black level part of the screen.
O
HEAT RUN Preliminary action is applied to the test for afterimage discharge detection, and 100% FULL WHITE PATTERN must be operated automatically.
O
Test for afterimage discharge detection 1) Pressing Power On key - Only operating by pressing Power On key 2) Full Test Pattern(2 min 30sec) --> Full Black Pattern(30sec) --> Full White Pattern(maintenance) - Full White Pattern when the main power is turned on again after being turned off 3) Pattern Mode is deselected by pressing CH +/-, Exit Key.
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 5 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS (2) Vs Adjustment
Each PCB assembly must be checked by check JIG set. (Because power PCB Assembly damages to PDP Module, especially be careful)
1) Connect + terminal of D.M.M to Vs pin of P12 and connect – terminal to GND pin of P12. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
3. PSU(Power Supply Unit) Voltage Adjustment (Va, Vs Voltage Adjustment) Adjust the voltages Va and Vs supplied from the PSU to the module within the specified range of each module to supply the stable power
3-1. Test Equipment (1) D.M.M 1EA (2) Voltage adjustment bar
3-2. Adjustment(60”) Connection Diagram of Power Adjustment for Measuring (Power Board): 50”
(1) Va Voltage Adjustment 1) Connect + terminal of D.M.M to Va pin of P812 and connect – terminal to GND pin of P812. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
(2) Vs
3-4. Adjustment(42”)
Voltage Adjustment
(1) Va Voltage Adjustment
1) Connect + terminal of D.M.M to Vs pin of P812 and connect – terminal to GND pin of P812. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
1) Connect + terminal of D.M.M to Va pin of P812 and connect – terminal to GND pin of P812. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
(2) Vs
Voltage Adjustment
1) Connect + terminal of D.M.M to Vs pin of P812 and connect – terminal to GND pin of P812. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
Connection Diagram of Power Adjustment for Measuring (Power Board): 60”
3-3. Adjustment (50”)
Connection Diagram of Power Adjustment for Measuring (Power Board): 42”(EAY32808901)
(1) Va Adjustment 1) Connect + terminal of D.M.M to Va pin of P12 and connect – terminal to GND pin of P12. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : ±0.5V)
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 6 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS (3) After receiving signal for at least 1 second, press the ADJ Key on the Service R/C to enter the ‘Ez - Adjust’ and select the ‘4. ADC 1080p Comp1/RGB’. Pressing the Enter Key to adjust automatically component1. (4) When the adjustment is over, 'ADC Component1 Success’ is displayed. If the adjustment has errors, 'ADC Component1 1080p Fail’ is displayed. (5) After the Component1 adjustment is over, convert the RGB-DTV Mode and start RGB adjustment. When the adjustment is over, 'ADC RGB 1080P Success’ is displayed. (6) Readjust after confirming the case Pattern or adjustment condition where the adjustment errors. Error massage is ‘Component1 Not Connected’ or ‘Not Valid Format’ or ‘Check Signal Status’. (7) After adjustment is complete, exit the adjustment mode by pressing the ADJ KEY.
4. Component 480i/1080p RGB 1080p Adjustment Component 480i/1080p RGB 1080p adjustment to set the black level and the Gain to optimum.
4-1. Test Equipment (1) Service R/C (2) 801GF(802B, 802F, 802R) or MSPG925FA Pattern Generator (480i/1080p The Horizontal 100% Color Bar Pattern adjust to within 0.7±0.1Vp-p)
5. EDID(The Extended Display Identification Data)/DDC (Display Data Channel) Download
Adjustment Pattern: 480i/1080p 60Hz Pattern [ Because the above pattern can differ by the model and pattern for each device, you must check the pattern first.
It is the feature to implement the “Plug and Play” which automatically reconfigures the user’sl environment to directly use by exchanging information without any command directly to the PC or the monitor by the user, which is established by the VESA
4-2. ADC 480i Component1 Adjustment (1) Check the connection Component1 to the Test Equipment. (MSPG-925FA => Model: 209, Pattern: 65)
5-1. HDMI EDID Data Input
(2) Select Component1 as the input with 100% Horizontal Color Bar Pattern(HozTV31Bar) in 480i Mode and select ‘Normal’ in screen. (3) After receiving signal for at least 1 second, press the ADJ Key on the Service R/C to enter the ‘Ez - Adjust’ and select the ‘3. ADC 480i Comp1’. Pressing the Enter Key to adjust automatically. (4) When the adjustment is over, 'ADC Component1 Success’ is displayed. (5) If the adjustment has errors, 'ADC Component1 480i Fail’ is displayed. And error massage(‘Component1 Not Connected’ or ‘Not Valid Format’ or ‘Check Signal Status’) is displayed for 1 second.
4-3. ADC 1080p Component1/RGB Adjustment
(1) Required Test Equipment 1) PC, Jig for adjusting DDC. (PC serial to D-sub Connection equipment) 2) S/W for writing DDC(EDID data write & read) 3) D-Sub cable 4) Jig for HDMI Cable connection
(2) Preparation for Adjustments & Setting of Device 1) Set devices as below and turn on the PC and JIG. 2) Open S/W for writing DDC (EDID data write & read). (operated in DOS mode)
LCD TV SET (or Digital Board)
(1) Check the connection Component1, RGB to the Test Equipment (MSPG-925FA => Model: 225, Pattern: 65) (2) Select Component1 as the input with 100% Horizontal Color Bar Pattern(HozTV31Bar) in 1080p Mode and select ‘Normal’ in screen.
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 7 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS : EDID for HDMI-3 (DDC (Display Data Channel) Data)
5-2. EDID DATA for PU82C
EDID table =
: EDID for HDMI-1 (DDC (Display Data Channel) Data) EDID table =
: EDID DATA for RGB EDID table =
: EDID for HDMI-2 (DDC (Display Data Channel) Data) EDID table =
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 8 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS 6. Adjustment of White Balance 6-1. Required Test Equipment (1) Color Analyzer : CA-210 (CH 10), CA-100(CH-10), CA100+(CH-10) => To adjust color temperature of Plasma, CS-1000 is the Color Analyzer and should be set to use CH 10 in which white, red, green, and blue color are corrected. Conduct the adjustment according to the coordinates for White Balance adjustment in the table below. (2) Computer for adjusting (necessary for the automatic adjustment, possible to communicate with the RS-232C, Baud Rate : 115200) (3) Video Signal Generator MSPG-925F 720p, 216Gray (Model :217, Pattern 78)
Connection Diagram for HDMI Input
6-3. White Balance Adjustment Method Basically it uses the internal pattern but when internal pattern is not possible, you can select HDMI input for adjustment. Through the option at the most bottom part of the Ez Adjust Menu 7.White Balance menu, you can select NONE, INNER and HDMI, and the default is set to INNER. When the adjustment cannot be done with the internal pattern, you can select HDMI input for adjustment.
[ Requirements for Automatic Adjustment (1) The illuminance of surroundings 10 lux or less; preventing light in surroundings as much as possible (2) The location of the Probe 1) For PDP: place the color analyzer (CA-100, CA-100+) close to the surface of a module and start the adjustment. 2) For LCD: place the color analyzer (CA-210) close to the surface of a module within 10 cm and keep the probe of the color analyzer at 80° to 100° angle from the surface of a module.
6-2. Connection Diagram of Equipment for Measuring (Automatic Adjustment)
For manual adjustment, press the ADJ KEY of the adjustment R/C to enter Ez Adjust 7.White-Balance, and the pattern is automatically displayed. (When you set the Option to INNER, the default is always set to INNER) (1) Connect the set according to the internal pattern or HDMI input in accordance with measuring device connection diagram. (2) Set the Baud Rate of RS-232C to 115200. It is set to 115200 as default. (3) Connect the RS-232C Cable to the set. (4) Connect the HDMI Cable to the set. (Limited to the set with HDMI option) (5) Select and adjust the model applicable to PU82C chassis from the adjuster. [RS-232C command used for the automatic adjustment] RS-232C COMMAND Meaning
(internal pattern)
Connection Diagram for Internal Pattern
[CMD
ID
DATA]
wb
00
00
White Balance Adjustment Start
wb
00
10
Gain Adjustment Start(Internal white pattern)
wb
00
1f
Gain Adjustment End
wb
00
20
Offset Adjustment Start(Internal white pattern)
wb
00
2f
Offset Adjustment End
wb
00
ff
White Balance Adjustment End (Disappear Internal pattern)
Wb 00 00-----white balance Automatic Adjustment Start Wb 00 10-----Gain Adjustment start (Internal pattern) Ô Ja 00 ff------Adjustment Data Ô Ô
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 9 -
LGE Internal Use Only
ADJUSTMENT INSTRUCTIONS Jb 00 c0 ... Ô Wb 00 1f-----Gain Adjustment End Ô *(wb 00 20(Start), wb 00 2f(End))----- When adjust Off-set Ô Wb 00 ff------White Balance Automatic Adjustment End (Disappear Inside pattern)
-When R Gain is Fixed at Default value(192) Adjust G gain and B gain with decreasing Default values from 192
[Adjustment Map]
-When G Gain is Fixed at Default value(192) Adjust R gain and B gain with decreasing Default values from 192
Ô Ô
RS-232C COMMAND [CMD ID DATA] Cool
Mid
Warm
R Gain
Jg
Ja
Jd
G Gain
Jh
Jb
B Gain
Ji
Jc
-When B Gain is Fixed at Default value(192) Adjust R gain and G gain with decreasing Default values from 192
CENTER (DEFAULT)
Min
Max One of R/G.B Gain should be fixed at 192 and adjust two Gain Value with decreasing the Default values from 192.
Cool
Mid
Warm
00
184
192
192
192
Je
00
187
183
159
192
Jf
00
192
161
95
192
R Cut
64
64
64
127
G Cut
64
64
64
127
B Cut
64
64
64
127
(7) Use the Vol. +, - key for adjustment. (8) When the adjustment is completed, press the ENTER (Á KEY) button to move to the Ez –Adjust screen. Press the ADJ KEY to exit the adjustment mode.
6-4. Automatic Adjustment (1) Execute POWER ON(Â) of the adjustment R/C to execute automatic adjustment. (2) Set the Baud Rate to 115200. (3) Always start adjustment with “wb 00 00” and end adjustment with “wb 00 ff” (4) Adjust the offset if necessary
6-5. Manual Adjustment (1) Required Test Equipment: CA-210 (CH 10), CA-100(CH10), CA-100+(CH-10) => To adjust color temperature of Plasma, CS-1000 is the Color Analyzer and should be set to use CH 10 in which white, red, green, and blue color are corrected. Conduct the adjustment according to the coordinates for White Balance adjustment in the table below. (2) Enter the ‘Ez - Adjust’ by pressing the ADJ on the Service R/C. (3) Select 10.TEST PATTERN using the CH + / - KEY and press the Enter KEY to execute a heat run for more than 30 minutes. (4) Execute a Zero Calibration for CA-210 and put it at distance of less than 10Cm from the PDP module surface center during the adjustment. (5) Select ‘7. White-Balance’ of ‘Ez - Adjust’ by pressing the ADJ KEY on the Service R/C. Then enter adjustment mode by pressing the Right KEY (G) . (The internal pattern of full white appears by pressing G) (6) The adjustment is conducted in three levels of color temperature; COOL, MEDIUM, and WARM.
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 10 -
LGE Internal Use Only
TROUBLE SHOOTING GUIDE
TV/CATV(Analog ) doesn t display Check TU1 Pin16(Video output) Can you see the normal signal?
Could you measure VCC voltage(3Pin) of TU1 & IIC lines(7,8Pin)? Are they all normal?
NO
YES
YES
You should replace TUNER. Check the input(Pin1) of Low-Pass Filter (IC808). Can you see the normal waveform?
NO
After checking the C800(0.1uF Cap), you can suspect that PCB is bad.
YES
Check the output(pin8) of Low-Pass Filter(IC808). Can you see the normal waveform?
NO
After checking the Power of Low-Pass Filter you should decide to replace Low-Pass Filter or not.
NO
After checking the pattern between pin8 of IC808 and C658, you can suspect that PCB is bad..
YES
Check the Capaciter(C658) in front of BCM3553 chip. Can you see the normal waveform?
YES
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.
- 11 -
LGE Internal Use Only
TROUBLE SHOOTING GUIDE
Video doesn t display Check JP7004. Can you see the normal waveform?
NO
JK701 may have problem. Replace this Jack.
YES
Check the Registor(R732). Can you see the normal waveform?
NO
replace Part(R732).
YES
Check the C651 in front of BCM3553 chip. Can you see the normal waveform?
NO
After check the pattern between R703 and C651, You can suspect that PCB is bad.
YES
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.
- 12 -
LGE Internal Use Only
TROUBLE SHOOTING GUIDE
Component doesn t display Check JP7001,J7015. Can you see the normal waveform?
NO
JK700, JK702 may have problem. Replace this Jack.
YES
Check the L700, L704. Can you see the normal waveform?
NO
Replace the Part (L700, L704)
YES
Check the C638, C628 in front of BCM3553. Can you see the normal waveform?
NO
After check the pattern between L703 and C651, You can suspect that PCB is bad.
YES
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 13 -
This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.
LGE Internal Use Only
TROUBLE SHOOTING GUIDE
RGB_PC doesn t display Check JP7032,JP7033,JP7034. Can you see the normal waveform?
NO
JK705 may have problem. Replace this Jack.
YES
Check the C635, C636, C637 in front of BCM3553. Can you see the normal waveform?
NO
After check the pattern between input of BCM3553 and JK705 , You can suspect that PCB is bad.
YES
Check JP7029,JP7030. Can you see the normal waveform?
NO
JK705 may have problem. Replace this Jack.
YES
This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 14 -
LGE Internal Use Only
TROUBLE SHOOTING GUIDE
HDMI doesn t display Check input connect JK602. Can you see the normal waveform?
NO
JK602 may have problem. Replace this Jack.
YES
Check DDC communication lines(IC601 Pin5,6)
NO
After checking the Power of this chip, you should decide to replace this or not.
YES
Check HDCP communication lines(IC102 Pin5,6)
NO
After checking the Power of this chip, you should decide to replace this or not.
YES
Check the input of PI3HDMI341ART(IC600), & IC703(TMDS141RHAR, HDMI4) This signal is TMDS. Can you see the normal waveform?
NO
After checking the trace of TMDS lines and power of PI3HDMI341ART & IC703(TMDS141RHAR, HDMI4), you should decide to replace PI3HDMI341ART & IC703(TMDS141RHAR, HDMI4) or not.
YES
Check the output of PI3HDMI341ART(IC600 ) & IC703(TMDS141RHAR, HDMI4). Can you see the normal waveform?
NO
After checking the Power of PI3HDMI341ART or TMDS141RHAR. you should decide to replace PI3HDMI341ART & TMDS141RHAR or not.
YES
Check the input and output of BCM3553. Especially you should check The H,V sync and clock. Can you see the normal waveform?
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
YES
- 15 -
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 16 -
SDA SCL
Audio L/R
COMP 1 COMP 2 AV 1 AV 2 RGB-PC
0/1/2
HDMI
RGB-PC
SIF
CS5345 (Audio SW/ADC/OP_A MP)
HDMI CEC (To Micom)
To Micom
EEPROM
R/G/B
Y/Pb/Pr
Y/Pb/Pr
CVBS
Reset
74LVC14APW
X-tal(54M)
MCLK
(3x1,S/W)
Flash (16MB)
Encoder
Video
HD/SD
USB2.0
SPDIF OUT
Buffer
I2S Audio Input
Dual HDMI Rx
Audio DSP
Video Audio
Option
Alive IC when Standby
Dead IC when Standby
IR
Local KEY
HDMI CEC
NTP3000 (Digital AMP)
MTV416 (Micom)
MCLK
(W)XGA Single Channel FHD Dual Channel
RS-232C
24C16
I2S
Digital out
64Bit I/F
DDR(128MB)
BCM3552(HD)/3(FHD)
Video Front End
VSB/QAM/NTSC/SIF
MNT out ( L/R)
I2S
PI3HDMI341ART
IF(AT)
CVBS/Y/C
Buffer
H/V Sync
Buffer
CVBS
AT/NT Tuner
AGC CTL (From BCM)
Block Diagram - Overview
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 17 -
Side AV CVBS
Rear S_Video Y/C
Rear AV CVBS
DDC SCL
DDC SDA
H Sync V Sync
RGB_R
RGB_B
RGB_G
Comp2_Pr
Comp2_Pb
Comp2_Y
Comp1_Pr
Comp1_Pb
LPF 6 Mhz
LPF 6 Mhz
LPF 6 Mhz
EEPROM FOR EDID
LPF 30Mhz
LPF 30Mhz
LPF 30Mhz
LPF 30Mhz
LPF 30Mhz
DDC SCL to Micom for Download
DDC SDA to Micom for Download
IF_N from TUNER for DTV
IF_P from TUNER for DTV
LPF 30Mhz
TUNER
Comp1_Y
ANT/ Cable BCM3552/3
L2/C2
CVBS 3
L1/C1
CVBS 2
RGB H_Sync RGB V_Sync
RGB Input
Component 2 Input
Component 1 Input
IF_N
IF_P
CVBS 1
Signal path for CVBS, Component, RGB
DVO Out[0:29]
LVDS_Tx Out
GPIO[0:6]
RGB S/W
Rear_S-Video_ S/W Side_CVBS_ S/W
Component_1 S/W Component_2 S/W Rear_CVBS_ S/W
26P(HD) 40P(FHD) LVDS LVDS Con. Con.
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 18 -
EEPROM For EDID
DDC SCL2
DDC SDA2
EEPROM For EDID
TMDS2 RX1+/TMDS2 RX2+/TMDS2 RXCLK+/HDMi —CEC +5V Power_2 Hot Plug Detect_2
HDMI 2 TMDS2 RX0+/-
DDC SCL1
DDC SDA1
Hot Plug Detect_1
TMDS1 RX1+/TMDS1 RX2+/TMDS1 RXCLK+/HDMi —CEC +5V Power_1
HDMI 1 TMDS1 RX0+/-
DDC SCL0
EEPROM For EDID
TMDS0 RX0+/TMDS0 RX1+/TMDS0 RX2+/TMDS0 RXCLK+/HDMi —CEC +5V Power_0 Hot Plug Detect_0
DDC SDA0
HDMI 0
DDC SDA0
DDC SCL2
DDC SDA2
DDC SCL1
DDC SDA1
DDC SCL0
Signal path for HDMI
TMDS2 INPUT
TMDS1 INPUT
TMDS0 INPUT
DDC OUT
TMDS Out
Switch Selection
TMDS341A
DDC SCL
DDC SDA
DDC INPUT
TMDS RX0+/TMDS RX1+/TMDS_Rx TMDS RX2+/Input0 TMDS RXCLK+/-
+5V Power_2
+5V Power_1
+5V Power_0
NCL
NDA
TMDS_Rx Input1
LVDS_Tx Hot Plug Detect_2 GPIO[0:8] Out
Hot Plug Detect_1
Hot Plug Detect_0
HDMi_Sel_2
HDMi_Sel_1
HDMi_Sel_0
BCM355/23
EEPROM For EDID
DDC SDA3
DDC SCL3
HDMI 4
MTV416
Micom
HDCP SCL
HDCP SDA
EEPROM for HDCP
Hot Plug Detect_3 +5V Power_3 HDMi —CEC TMDS3 RXCLK+/TMDS3 RX2+/TMDS3 RX1+/TMDS3 RX0+/-
DDC SDA3
DDC SCL3
LVDS out
HDMi —CEC Parallel connections with HDMi 0,1,2,4
31P 31P LVDS Con. Con.
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 19 -
Comp1_Audio Comp2_Audio
Switch Switch
[L4 / R4] [Rout/Lout] [L5 / R5]
[L3 / R3]
RGB_Audio
[L1 / R1]
Audio Switch [CS5345]
[L2 / R2]
ANA L/R IN
Buffer Buffer
I2C SCL/SDA
(I2S_MCLK)
BCM_MCLK
I2S_CLK_IN/DATA_IN /LR IN
HDMI_TMDS 0/1/2/3CLK
AV2_Audio
AV1_Audio
HDMI (PC/DTV)
RESET
MNT_L/R OUT
SPDIF OUT(coaxial)
SPDIF OUT
MNT_Audio
Signal path for AUDIO/ IF
Processor
AUDIO
MPEG2 Dolby
Decoder
BTSC
SIF IN
RESET
HDMI Rx Built in Internal I2S/SPDIF Convert
I2C SCL/SDA
Buffer Buffer
OUT1A/B
OUT2A/B
SPK L
SPK R
FRONT END
TUNER (ATSC/NTSC )
PWM MODULATOR/ POWER AMP [NTP3000A]
SIF
CVBS
IF AGC
IF_N
IF_P
I2C SCL/SDA
BCM_MCLK
I2S_CLK_OUT I2S_CLK_OUT/ I2S_DATA_OUT DATA_OUT/ I2S_LR_OUT LRCH OUT (NTP3000A)
I2S_CLK_IN I2S_DATA_IN I2S_LR_IN BCM_MCLK
HDMI_RX_DATA/CLK
[BCM3552/3]
Broadcom
AUD_SPDIF
AUD_LEFT/RIGHT P
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 20 -
I2C_Channel 3
I2C_Channel 2
I2C_Channel 1
I2C_Channel 0
BCM3553
I2C MAP
I2C3_3.3V
I2C2_3.3V
I2C1_5V
I2C0_5V
4.7K ‰
3.3VST
1K ‰
3.3V
4.7K ‰
5.0V
4.7K ‰
5.0V
PDP MODULE
MTV416
NTP3000
CS5345
NVRAM
HDCP Key EEPROM
ATSC/NTSC Tuner
0x
0x50
0x54
0xD4
0xA6
0x??
0x94
0x74
0x9A
0xC2
Address
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
IC811 KA7809
Local key/IR power
+12.0V +12.0V
ST_5V ST_5V
- 21 -
IC408 Comercial
Q805 SI4925BDY
Q804 SI4925BDY
NTP3000A (Sound IC)
+16V +16V
+5.0
+9V
IC402 RS232C Driver
IC404 3.3V_MICOM
AV1/2 Component1/2
RGB SW
IF AGC
HPD 5V
HDMI CEC
IC102 AT24C16AN (EEPROM)
IC202 ICL3232 RS-232C RX/TX
IC803 KIA78R05F
Power Sequence and Flow Diagram
BCM I2C Pull up
TU1 TDVF-H051F
IC809 3.3V_Reg
IC407 MTV416GMF ( micom )
+5V_TUNER
IC805 1.2V_Reg
IC
IC403 NVRAM
IC810 2.6V_Reg
IC201 USB_Power
REG
IC500 CS5345
BIAS
Inv/RL 3.3V->5V
Side power
BLOCK DIAGRAM
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
+16V +16V
+12V +12V
IC500 NTP300A
IC811 KA7809ERTM
- 22 BIAS
BIAS
+9.0V
RGB Buffer
BCM L/R OUT
IC803 KIA78R05F
Power Sequence and Flow Diagram +5V_TU
REG
Tuner SIF
TUNER
IC
BIAS
Side power
BLOCK DIAGRAM
LGE Internal Use Only
NOTES
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 23 -
LGE Internal Use Only
EXPLODED VIEW 305
300
120
306
307
303
304 200
121 204
207
206
205
560 310 571
301 603
209 302
602
201
570
210
208
601 202 250 203
207 205
206
A2
520
580
590
501 240
400
900
901
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 24 -
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
MAIN(TOP)
CONTROL(TOP)
MAIN(BOTTOM)
PRE AMP(TOP)
CONTROL(BOTTOM) PRE AMP(BOTTOM)
Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Feb., 2008 Printed in Korea
P/NO : MFL42040401
CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA
: LG Electronics Alabama, Inc. P.O.Box 240007, 201 James Record Road Bldg 3 Huntsville, AL 35824