Pneumatics training system

Pneumatics training system RE 00847/06.12 Replaces: 12.07

2

Pneumatics training system

Bosch Rexroth AG, 06.2012, RE 00847

Pneumatics training system 3

Drive & Control Academy

4

Pneumatics training system

6

Workplaces 9 Learning topics

23

Pneumatic components

49

Electric components

87

Pneumatic accessories

115

Directories 133


4

Pneumatics training system | Drive & Control Academy

Drive & Control Academy

Knowledge - the decisive competitive advantage


Drive & Control Academy | Pneumatics training system 5

Bosch Rexroth is a global leading specialist in drive and control technology offering unique technological know-how. The Drive & Control Academy passes this knowledge on supporting customized training and further development as well as the qualification of technical experts.

Knowledge is everything

Training systems

Technical knowledge and competent employees provide a

Bosch Rexroth`s training systems offers practice-orientated

company with the decisive advantage in global competition.

tuition to both experienced and inexperienced users in the

Under the roof of the Drive & Control Academy, Bosch

areas hydraulics, pneumatics, electric drive and control

Rexroth offers an extensive portfolio of knowledge products

technology, mechatronics and automation, using industrial

in the area of drive and control technologies which is con-

serial components with internationally recognised standard

tinuously based on the industrial practice.

programming language and open interfaces.

The Drive & Control Academy sets high standards in the didactic presentation of specialized and integrated know-

Media

how for customers, employees and facilities for training and

Bosch Rexroth's software-based training and learning

further development. Our offers have been compiled

media distinguish themselves by high practical relevance

according to the following principles:

and are adjusted exactly to the training courses and train-

ff Practice-oriented, state-of-the-art equipment

ing systems. They contain eLearning modules, technology

ff Target group-specific training offers

and application trainers, animations of components and

ff The latest training methods

systems as well as simulation-based learning units. In addition, dictionaries, technical books, manuals for trainers

Training

and trainees as well as working equipment is available.

New training courses and continuous further development of our established training courses and material ensures

Knowledge portal

that knowledge transfer is always current, delivering train-

The Knowledge portal will become the multimedia contact

ing to suit customer requirements, including attendance

point for all drive, control and movement technology topics

training, eLearning, practical training and Blended Learning

in industrial and academic further education and training as

combining the advantages of attendance training sessions

well as qualification.

and eLearning.

This unique contact point on the Internet will offer the user access to high-quality information and structured exchange of knowledge and experience.


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Pneumatics training system | Overview

Pneumatics training system Bosch Rexroth's technical know-how and the solution competence in the area of industrial applications is smoothly integrated into our modularly structured training systems – ensuring we meet the qualification levels requested by the industry exactly.

Bosch Rexroth training systems

ff DS3: Movable device carrier with two workplaces

Bosch Rexroth's training systems are based on standard

ff EcoCase: Case that is at the same time also used as

components across the Bosch Rexroth product range. A training system consists of hardware, exercise and project manuals for trainers and trainees. By means of the

working surface ff EcoDesk: Device carrier with two workplaces that can be used on any table

training systems, inexperienced and experienced users gradually acquire practice-oriented and technical

DS3

expert knowledge.

The DS3 is a movable device carrier offering two indepen-

Trainees will encounter the standard components incorpo-

dent workplaces. For components that are not required,

rated in our training systems later in their professional

DS3 offers a hanging possibility below the actual work-

careers, both in machines and systems.

place.

As well as the pneumatic training system described here in

The DS3 can be further equipped with a screen support

this catalog, Bosch Rexroth also offers training systems in

arm, cable holder, an integrated power supply unit and an

the technology fields Hydraulics, Sensor System, PLC

electronic bar.

and Mechatronics. Information on suitable teachware and all other offers of the Drive & Control Academy are available

EcoCase

on the Bosch Rexroth website at:

Here, the storage system becomes the workplace. By open-

http://www.boschrexroth.com

ing the case, both outsides of bottom and cover can be used as working surface.

Pneumatic training systems Bosch Rexroth offers a range of carrier systems with it´s

EcoDesk

patented "Snap-In" holding device as well as a wide selec-

EcoDesk offers two workplaces and requires a table as

tion of pneumatic learning topics.

footprint. The electronic bar can be used to extend the installation surface.


Overview | Pneumatics training system 7

Learning topics

ff Technical books

The learning topics start with manually and/or pneumati-

ff Teaching media

cally operated valves, followed by electrically operated valves and the use of a PLC in a control circuit and/or in

Safety

a pneumatic handling system.

Bosch Rexroth pneumatic training systems are developed and tested according to the directives of the Machinery

Customized to learning topics by extensions

Directive 2006/42/EC. A CE certificate is contained in the

Bosch Rexroth training systems can be tailored to suit

operating instructions.

individual company training requirements. ff Pneumatic bases

Compilation of your configuration

ff Electropneumatic

The Drive and Control Academy is committed to providing pneumatic training systems to suit individual customer

Practical exercises with suitable teachware

requirements, offering excellent guidance and advice in

Technical knowledge and competence of the employees

the configuration of your training system.

provide a company with the decisive advantage in

Please contact us!

global competition. ff Trainer/trainee project manuals


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Pneumatics training system | Pneumatics training system


Workplaces | Pneumatics training system 9

Workplaces


10

Pneumatics training system | Workplaces

Table of Contents Workplaces

Device carrier

11

Device carrier, movable Device carrier, stationary Device carrier, hand-portable Grooved plates Attachments and installations for the device carrier 15 Roller container Drawer division for roller container Slip-resistant mat Drawer insert - perforated sheet Extensions for the workplace Rubber feet Electrical attachments Power supply units Electrical mains connection kit Working information board for DS3 Monitor support arm for DS3 Writing surface Cable holder Rag holder


17

Workplaces | Pneumatics training system 11 Device carrier

Device carrier Movable device carrier DS3 ProLine Material no.

1827003700

Mobile workplace for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps.

Usable on both sides, with storage area for the components that are not necessary in the exercise, movable frame made of aluminum profiles, 4 lockable rollers, double-sided grooved plate with 25 mm grid width, perforated sheet with 25 mm bore grid, storage trays on both sides. 2 workplaces for max. 4 persons. The writing surface in the figure is not included in the scope of delivery. Delivery: Completely mounted. Dimensions

mm (L x W x H)

1250 x 790 x 1610

Weight

kg

63

Color

RAL 5010

Blue

Working surface

mm

1130 x 700

Accessories: Mat. no.

Quantity Recommended accessories

1827003703

1

Bracket for electronic assemblies

1827003725

1

Screen support arm

1827003721

1

Information board

1827003722

2

Rag holder

1827003705

2

Writing surface

R961000170

1

Power supply unit for DS3 and DS4 230 V~/4.5 A

R961000171

1

Electro. installation set D

R961000287

2

Roller container


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Pneumatics training system | Workplaces Device carrier

Device carrier DS3 assembly kit Material no.

R961005661

Mobile workplace for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps. Usable on both sides, with storage area for the components that are not necessary in the exercise, movable frame made of aluminum profiles, 4 lockable rollers, double-sided grooved plate with 25 mm grid width, perforated sheet with 25 mm bore grid, storage trays on both sides. 2 workplaces for max. 4 persons. The writing surface in the figure is not included in the scope of delivery. Delivery: Pre-assembled assemblies. Dimensions

mm (L x W x H)

1250 x 790 x 1610

Weight

kg

63

Color

RAL 5010

Blue

Working surface

mm

1130 x 700

Accessories Mat. no.


1827003703

1

Bracket for electronic assemblies

1827003725

1

Screen support arm

1827003721

1

Information board

1827003722

2

Rag holder

1827003705

2

Writing surface

R961000170

1


R961000171

1


R961000287

2

Roller container


Workplaces | Pneumatics training system 13 Device carrier

Device carrier Device carrier EcoDesk Material no.

R961003826

Workplace standing on a table for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps; usable on both sides,

double-sided grooved plate with 25 mm grid width, with 2 mounting angles. 2 workplaces for max. 4 persons. Delivery: Pre-assembled assemblies. Dimensions

mm (L x W x H)

1150 x 640 x 730

Weight

kg

22.5

Working surface

mm (W x H)

1130 x 700



R961003221

1

Rubber feet set for grooved plate

R961001099

1

Power supply unit 230 V/24 V with distributor

Portable device carrier EcoCase Material no.

1827003552

Workplace lying on a table, as case system for working and stowing, for rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps; approved of for PAL inspections. Dimensions

mm (L x W x H)

550 x 370 x 140

Weight

kg

4.5

Color

RAL 5010

Blue

Working surface

mm (L x W)

700 x 550

Accessories Mat. no. 1827003554

Quantity Recommended accessories 1

Distance bolt for grooved plate


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Pneumatics training system | Workplaces Device carrier

Device carrier Grooved plate 1130 x 700 x 30 mm Material no.

R961000168

Installation surface for quick assembly for exercise installations. Grooved plate usable on both sides, serves the fastening of components by means of clamping connection. Advantages: Flexible fitting without tools, component can be assembled rotated by 4 x 90°, compact groove distance, low groove width, thus optimum space utilization, horizontally, the attachment can be adjusted continuously; vertically in the grid, clearly arranged installation of the components and thus, short length of the connection pipes. Dimensions

mm (L x W x H)

1130 x 700 x 30

Weight

kg

21

Working surface

mm (L x W)

1130 x 700

Grooved plate 565 x 700 x 30 mm Material no.

1827003299

Installation surface for quick assembly for exercise installations. Dimensions

mm (L x W x H)

565 x 700 x 30

Weight

kg

11.5

Working surface

mm (L x W)

565 x 700


Workplaces | Pneumatics training system 15 Attachments and installations for the device carrier

Attachments and installations for the device carrier Roller container Material no.

R961000287

Roller container to the device carrier, for accepting tools, measuring tools, components and incidentals. It is one prerequisite for the fast, ordered availability of parts at the workplace.

Design details: Central cylinder lock, drawers with with easy running tracks, each drawer is separately locked, housing and drawers made of coated sheet steel, 2 lockable guide rollers, 2 bock rollers, surface with frame and rubber pad, front side with slide rod. Dimensions

mm (L x W x H)

800 x 425 x 840

Weight

kg

75

Color

RAL 7035

Light gray



R961000563

1

Assortment of drawer dividers 100 mm

R961000564

1

Assortment of drawer dividers 150 mm

R961000568

1

Slip-resistant mat

R961001666

1

Perforated sheets for container

Assortment of drawer dividers DS 100 Material no.

R961000563

Division of the area in the container drawer, slotted wall is inserted into the drawer in the center, separating walls can be inserted as required.

Can also be used together with slip-resistant mat. Weight

g

900


16

Pneumatics training system | Workplaces Attachments and installations for the device carrier

Attachments and installations for the device carrier Assortment of drawer dividers DS 150 Material no.

R961000564

Division of the area in the container drawer, slotted wall is inserted into the drawer in the center, separating walls can be inserted as required.

Can also be used together with slip-resistant mat. Weight

kg

1.3

Slip-resistant mat Material no.

R961000568

Avoidance of slipping of the parts stored in the container drawer, suitable for drawers in the roller container with Mat. no.: R961000287 and built-in container with Mat. no.: R961000288.

Can also be used with the range of drawer dividers 100 mm and/or 150 mm. Material: Soft rubber. Dimensions

mm (Lx W x H)

600 x 300 x 3

Weight

g

115

Set of perforated sheets for container Material no.

R961001666

4 perforated sheets with bores in the 50 mm grid, suitable for the Snap-In system, with symbol imprint for BiBB pneumatic kit and BiBB electronic pneumatic kit, suitable for the container drawers. Material: Aluminum sheet. Dimensions

mm (L x W x H)

600 x 297 x 6

Weight

kg

2.8


Workplaces | Pneumatics training system 17 Extensions for the workplace

Extensions for the workplace Rubber feet set for grooved plate Material no.

R961003221

Rubber buffer as foot for setting up the EcoDesk table device carrier (grooved plate with transverse profiles). Balances any unevenness and spares the surface.

Rubber body with vulcanized threaded bolt, with nut for attachment in the groove of the aluminum profile. Degree of hardness shore 55°. Material: Rubber. Dimensions

mm (L x Ø)

Weight

g

15 x 20 68

Delivery quantity

Quantity

4

Distance bolt for grooved plate Material no.

1827003554

Spacers for stacking grooved plate cases or grooved plates with installed exercises. Rod made of plastic, one side with nut and one side with pin, suitable for 8 mm groove. Dimensions

mm (L x Ø)

120 x 20

Weight

g

252

Quantity

4

Color Delivery quantity

Black

Electrical attachment S Material no.

1827003703

Bracket for electronic assemblies, for setting up electrical circuits, usable on both sides, suitable for the "Snap-In" rapid mounting system. For attaching the DS3 or for the EcoDesk. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame, there is a view plate made of sheet steel coated in blue.

Grid dimension 100 mm.

Dimensions

mm (L x W x H)

1130 x 165 x 30

Weight

kg

3.7

Color

RAL 5010

Blue

Working surface

mm (L x W)

1130 x 130


18

Pneumatics training system | Workplaces Extensions for the workplace

Extensions for the workplace Electrical attachment control carriage Material no.

R961000279

Bracket for electronic assemblies, for setting up electrical circuits, connected to measuring cable, usable on both sides, suitable for the "Snap-In" rapid mounting system.

For attachment to the control carriage. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame, there is a view plate made of sheet steel coated in blue. Grid dimension 100 mm. Dimensions

mm (L x W x H)

850 X 165 X 30

Weight

kg

2.74

Color

RAL 5010

Blue

Working surface

mm (L x W)

850 x 130

Power supply unit for DS3 and DS4 230 V~/4.5 A Material no.

R961000170

Power supply unit for supplying the control and measuring electronics, for operating the electrical components. Can be installed into each side frame of the device carrier in a space-saving way, also subsequently. Operating surface and housing of coated metal, with mains switch and indicator lamp, short-circuit-proof, 4 connection sockets for DC output, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7, creates safety extra low voltage. Connection cable not included in the scope of delivery (see accessories). Dimensions

mm (L x W x H)

360 x 162 x 47

Weight

kg

1.9

Color

RAL 5010

Blue

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

47..63

Output voltage

V DC

24

Current consumption

A

4.5

Short-circuit-proof

Yes

Accessories Mat. no. 1827003724

Quantity Recommended accessories 1

Mains connection cable for Germany



Extensions for the workplace Power supply unit for DS3 and DS4 115 V~/4.5 A Material no.

1827003740

Power supply unit for supplying the control and measuring electronics, for operating the electrical components. Can be installed into each side frame of the device carrier in a space-saving way, also subsequently.

Operating surface and housing of coated metal, with mains switch and indicator lamp, short-circuit-proof, 4 connection sockets for DC output, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7, creates safety extra low voltage. Connection cable not included in the scope of delivery (see accessories). Dimensions

mm (L x W x H)

360 x 162 x 47

Weight

kg

1.9

Color

RAL 5010

Blue

Protection class

IEC 60529

IP 20

Supply voltage

V AC

115

Mains frequency

Hz

47..63

Output voltage

V DC

24

Current consumption

A

4.5

Short-circuit-proof

Yes



1827003742

1

Mains connection cable for USA

Mains connection cable for Germany Material no.

1827003724

Connection cable for power supply unit or multiple socket, three-wire, design according to EN60320-1 / DIN VDE 0625-1. Length

m

3

Weight

g

380

Color

Black

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Line cross-section

mm²

3 x 1.5


20


Extensions for the workplace Mains connection cable for USA Material no.

1827003742

Connection cable for power supply unit or multiple socket. Mains plug in design according to US/ISO plug, three-wire, suitable for power supply unit with mat. no.: 1827003740 Length

m

2

Weight

g

175

Protection class

IEC 60529

IP 20

Operating voltage

V AC

115

Line cross-section

mm²

3 x 1.5

Information board Material no.

1827003721

For displaying information at the workplace in an ergonomic way as it is necessary for completing the training exercise, e.g. circuit diagrams, unit descriptions, work instructions. Thus, direct access at the workplace is guaranteed.

2-times jointed support profile, with mounting kit for attachment at the side frame of the device carrier via nuts in the aluminum groove profile or grooved plate, height-adjustable, cover with a moveable acrylic protective shield, for sheet size DIN A4. Dimensions

mm (L x W x H)

370 x 280 x 80

Weight

kg

3.5

Color

RAL 7016

Size

Anthracite gray DIN A4

Screen support arm Material no.

1827003725

The support arm with 2 joints and rotatable retaining surface (415 mm x 415 mm) promotes an ergonomic furnishing of the workplace with monitor and keyboard. The support arm is suitable for attachment at the device carrier's side frame. The assemblies: Support arm of anodized aluminum profiles with 2 joints, pivoting radiuses 250 mm each, retaining surface made of sheet steel, pivot-mounted, retaining bracket for keyboard, chrome-plated round steel, with mounting kit. Dimensions

mm (L x W x H)

730 x 420 x 180

Weight

kg

8.3

Load-bearing capacity

N

250



Extensions for the workplace Electro. installation set D Material no.

R961000171

The mains connection kit consists of: 3x grounding outlet bar, mains connection cable (L = 3 m) according to EN 60320-1 / DIN VDE 0625-1,

connection cable (L = 0.5 m) to the power supply unit according to DIN49441-R2 / CEE7 and mounting kit. Dimensions

mm (L x W x H)

267 x 45 x 48

Weight

g

850

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Line cross-section

mm²

3 x 1.5

Electro. installation set CH Material no.

R961000439

The mains connection kit consists of: 2x grounding outlet bar with mains switch, mains connection cable (L = 5 m) according to EN 60320-1 / DIN VDE 0625-1,

connection cable (L = 0.5 m) to the power supply unit according to DIN49441-R2 / CEE7 and mounting kit. Dimensions

mm (L x W x H)

267 x 45 x 48

Weight

g

850

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Electro. installation set US Material no.

1827003743

The mains connection kit consists of: 3-fold socket, cable for mains connection US/ISO plug and mounting kit.

Dimensions

mm (L x W x H)

267 x 45 x 53

Weight

kg

1.1

Protection class

IEC 60529

IP 20

Operating voltage

V AC

115


22


Extensions for the workplace Writing surface Material no.

1827003705

For preparing notes regarding exercise arrangement and procedures at the workplace. Due to the relocatability, an ergonomic working position is always possible.

The edges of the plates are bent on both sides for the insertion into the trays of the device carrier. Material: PMMA. Dimensions

mm (L x W x H)

360 x 280 x 20

Weight

g

540

Cable holder, 50-fold Material no.

R961004144

Cable holder for accepting 50 measuring lines. Assembly of the cable holder: At the side frame of the device carrier or at the grooved plate.

Scope of delivery includes: Anodized aluminum sheet, 17 plastic holders for accepting the measuring cables, with mounting kit. Dimensions

mm (L x W x H)

210 x 63 x 35

Weight

g

140

Rag holder Material no.

1827003722

Usable as handy arrangement of cleaning cloths and as cable and hose routing. Increases clarity at the workplace. Is clamped into the aluminum groove profiles of the device carrier in an easily fixable and removable way. Material: Plastic. Dimensions

mm (L x W x H)

60 x 37 x 24

Weight

g

35

Color Delivery quantity

Black Quantity


2

Learning topics | Pneumatics training system 23

Learning topics


24

Pneumatics training system | Learning topics

Table of Contents Learning topics

Learning topics according to BiBB Basic pneumatic kit according to BiBB

25

Electropneumatics extension kit according to BiBB Electropneumatics cable set according to BiBB Learning topics according to PAL Basic pneumatic kit according to PAL

35

Electropneumatics extension kit according to PAL Learning topics on control technology

42

Electropneumatic control technology Cable set electropneumatic control technology Learning topics on handling technology Handling module device kit Handling module cable set


46

Learning topics | Pneumatics training system 25 Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases Project exercises on pneumatic bases according to BiBB The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in Berlin (BiBB) and offer practical training in the different training levels of pneumatics. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step. The trainee manual contains control sheets for entry of the determined results. Clarification questions complete the test series. The tests are carried out with the DS3 exercise stand.

In this connection, our delivery range comprises: ff Exercise manuals for trainers and trainees ff Basic set pneumatics according to BiBB ff Electropneumatics extension kit according to BiBB ff Electropneumatics cable set according to BiBB Exercise manuals for trainers and trainees The manuals are adjusted to the proposed topics and offer practical training in the different training levels of pneumatics. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured consistently and explains the execution of the tests regarding the individual experiments step-by-step. Clarification questions complete the test series. In the sense of technological further development in the pneumatic control technology, the exercises have been extended and the exercise series has been amended with additional exercises and exercises on the design language for Grafcet sequence controls.

Numbers of the project exercises and the relevant topic

1

Direct control, single-acting cylinder, extending

11

Control of double-acting cylinders, pulse valve, 2 reflex nozzles

2

Direct control, single-acting cylinder, retracting

12

Stop control, double-acting cylinder, 5/3 directional valve, pulling load

3

Indirect control, single-acting cylinder

13

Pressure-dependent control, 1 double-acting cylinder

4

Velocity control, single-acting cylinder

14

Time-dependent control, 1 double-acting cylinder

5

Quick moving back, single-acting cylinder

15

Connection control with shuttle and two-pressure valves

6

Direct control, double-acting cylinder with button

16

Signal control, 2 double-acting cylinders, without signal overlapping

7

Indirect control, double-acting cylinder

17

Sequence control, 2 double-acting cylinders, signal overlapping, roller levers with idle return

8

Velocity control, double-acting cylinder

18

Sequence control, 2 double-acting cylinders, signal overlapping, switchover valve

9

Control of double-acting cylinders, pulse valve, 2 manual buttons

19

Grafcet

10

Distance dependent control of double-acting cylinders, pulse valve


26

Pneumatics training system | Learning topics Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases Project exercises on pneumatic bases according to BiBB Trainer manuals

Language Mat. no.

Manual title

Exercise series "Practical course of pneumatic lectures" trainer manual DE

DE

R901005712

Exercise series "Practical course of pneumatic lectures with GRAFCET" trainer manual

EN

R900783082

ES

R901005726

Trainee manuals

Language Mat. no.

Manual title

Exercise series "Practical course of pneumatic lectures" trainee manual DE

DE

R901005737

Exercise series Practical course of pneumatic lectures with GRAFCET trainee manual

EN

R927001116

ES

R901005738

Basic pneumatic kit according to BiBB Material no.

1827003365

The pneumatic device set for BiBB exercises is suitable for implementing the learning targets and learning contents in the technical industrial training and further development in the sense of BiBB on the pneumatic bases on the basis of real industrial products. Single- and double-acting cylinders, 3/2, 4/2, 5/2 and 5/3 directional valves, throttle valves, check valves, throttle check valves, exhaust air throttling, quick-exhaust valves, pneumatic amplifier, reflection nozzle, pneumatic logic valves, delay valves. Accessories Working table with grooved plate, Ecodesk

R961003826

1

Device carrier with grooved plate, DS3

1827003700

1

Compressor 230 V incl. accessories

1827008426

1



Learning topics according to BiBB / pneumatic bases


28


Learning topics according to BiBB / pneumatic bases Item

Components of the basic pneumatic kit according to BiBB

Mat. no.

Quantity

1

Double-acting cylinder d = 25 mm, H = 100 mm

1827003372

3

51

2

Single-acting cylinder d = 25 mm, H = 50 mm

1827003371

1

51

3

Throttle check valve G1/8

1827003379

2

73

4

5/2 directional valve G1/8, pulse

1827003377

3

66

5

3/2 directional valve G1/8, time-delayed

1827003385

1

69

6

3/2 directional valve M5, adjustable, 2-8 bar

1827003388

1

69

7

3/2 directional valve G1/8, button

1827003393

1

58

8

Quick-exhaust valve G1/4

1827003381

1

68

9

3/2 directional valve M5, roller lever with idle return

1827003401

2

64

10

3/2 directional valve M5, button

1827003392

2

58

11

Filter controller 3/2 directional valve, 0.5 - 10 bar

1827003410

1

77

12

5/3 directional valve G1/8, blocked in central position

1827003378

1

67

13

Two-pressure valve M5, AND

1827003383

5

75

14

Pressure controller G1/8, 0.5-10 bar

1827003386

1

78


Figure

Page


Learning topics according to BiBB / pneumatic bases

Item


Mat. no.

Quantity

Figure

Page

15

Pressure gauge 0-10 bar

1827003406

3

79

16

Plastic pipe 6 x 1.05, PU, 25 m, black

1820712012

1

122

17


1820712010

1

122

18

Pipe cutter

1823391390

1

129

19

Distributor 6-fold

1827003411

1

85

20

End plug 4 mm

2123204000

25

118

21

T plug-in connector 4 mm

1823381043

5

117

22

3/2 directional valve G1/8, spring return

1827003374

1

65

23

Reflex nozzle

1827003403

2

83

24

3/2 directional valve G1/8, amplifier 2-stage

1827003389

2

67

25

3/2 directional valve M5, roller

1827003399

4

63

26

Filter controller G1/8, 0.1-3 bar

1827003387

1

77

27

Shuttle valve G1/8, OR

1827003382

2

75

28

5/2 directional valve G1/8, button

1827003396

1

60


30


Learning topics according to BiBB / pneumatic bases Item


Mat. no.

Quantity

29


1827003376

1

66

30

Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg

R961003214

1

53


Figure

Page


Learning topics according to BiBB / electropneumatics Project exercises on electropneumatics according to BiBB The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in Berlin (BiBB) and offer practical training in the different training levels of pneumatics. In the sense of technological further development in the control technology, the exercises have been extended and the exercise series has been amended with additional electropneumatic exercises and exercises on the design language for Grafcet sequence controls. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step. The tests are carried out with the DS3 exercise stand.

Exercise manuals for trainers and trainees The manuals are adjusted to the proposed topics and offer practical training in the different training levels of electropneumatics. The collection of tasks is amended by selected information for the topic. The layout is structured consistently and explains the execution of the tests regarding the individual experiments step-by-step. The related trainee manual contains worksheets for entry of the determined results. Clarification questions complete the test series.

Numbers of the project exercises and the relevant topic

1

Master control of single-acting cylinders, valve with spring return

12

Time-dependent control, double-acting cylinder, pick-up delay

2

Master control of double-acting cylinders, valve with spring return

13

Time-dependent control, double-acting cylinder, release time delay

3

Hold element control, double-acting cylinder, pulse valve, direct operated

14

Pressure-dependent control, double-acting cylinder

4

Hold element control, double-acting cylinder, pulse valve, relay

15

Two-hand safety control, electric

5

Basic circuit with AND links

16

Sequence control, 2 double-acting cylinders, pulse valves

6

Basic circuit with OR links

17

Sequence control, 2 double-acting cylinders, pulse valves, signal overlapping

7

Basic circuits with electric self-holding circuits

18

Sequence control, 2 double-acting cylinders, spring-returned valves, step chain

8

Distance dependent control, double-acting cylinder, 1 elect. position switch

19

Sequence control, 3 double-acting cylinders, pulse valves, step chain

9

Distance dependent control of double-acting cylinders, pulse valve, cylinder switch

20

Sequence control, 3 double-acting cylinders, spring-returned valves, step chain

10

Distance dependent control of double-acting cylinders, valve with spring return, cylinder switch

21

Grafcet

11

Stop controls, double-acting cylinder, 5/3 directional valve in locked central position


32


Learning topics according to BiBB / electropneumatics Project exercises on electropneumatics according to BiBB Trainer manuals

Language Mat. no.

Manual title

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE

DE

R901005727

Exercise series Practical course of Electropneumatics lectures, trainer manual

EN

R900783083

ES

R901005735

Trainee manuals

Language Mat. no.

Manual title

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE

DE

R901005741

Exercise series Practical course of Electropneumatics lectures, trainee manual

EN

R927001115

ES

R901005744

Electrical extension kit: Pneumatics according to BiBB Material no.

1827003578

Electropneumatics, extension device kit, based on the basic pneumatic kit for BiBB exercises, Mat. no.: 1827003365. Operating modules in plastic boxes, 3/2, 5/2, 5/3 directional valves with electric control, cylinder switch, pressure switch and position switch. Accessories Cable set for electropneumatics according to BiBB 1827003436

1

Power supply unit DS3 230 V~/4.5 A

R961000170

1

Connection cable for power supply unit

1827003724

1

Writing surface

1827003705

1



Learning topics according to BiBB / electropneumatics

Item

Electrical extension kit components: Pneumatics according to BiBB

Mat. no.

Quantity

Figure

Page

1

5/2 directional solenoid valve G1/8, with spring return

1827003413

3

70

2

5/2 directional solenoid pulse valve G1/8

1827003414

3

71

3

5/3 directional solenoid valve G1/8 block. centr. pos.

1827003415

1

71

4

3/2 directional solenoid valve M5, spring return

1827003412

1

70

5

Mechanical pressure switch 1 - 16 bar

1827003428

1

81

6

Distributor box 24 V

1827003587

2

91

7

Switch and button box 24 V

1827003588

2

91

8

Relay box 24 V, 4 changeovers

1827003583

6

89

9

Relay box 24 V, with pick-up delay

1827003584

1

89

10

Relay box 24 V, with release time delay

1827003585

1

90

11

Display box 24 V, optical / acoustic

1827003586

1

90

12

Electric cylinder switch with adapter

1827003437

6

54

13

Electric position switch with roller lever

1827003421

1

97


34


Learning topics according to BiBB / electropneumatics Cable set BiBB electropneumatics Material no.

1827003436

Cable set for electropneumatics, for the set-up of the BiBB exercises on electropneumatics

Item

Cable set BiBB electropneumatics components

Mat. no.

Quantity

1

Measuring line 250 mm, red

1827003212

42

106

2

Measuring line 250 mm, blue

1827003213

25

106

3


1827003215

9

106

4


1827003216

4

106

5


1827003218

3

107

6


1827003219

3

107


Figure

Page

Learning topics | Pneumatics training system 35 Learning topics according to PAL

Learning topics according to PAL / pneumatic bases Basic pneumatic kit according to PAL Material no.

1827003550

The pneumatic device set for PAL exercises is suitable for implementing the learning targets and learning contents in the technical industrial training and further development in the sense of PAL on the pneumatic bases on the basis of real industrial products. Pneumatic components: Double-acting cylinders, 3/2 and 5/2 directional valves, throttle valves, throttle check valves, quick-exhaust valves, pneumatic logic valves, delay valves, pneumatic proximity switch, distributor with 3/2 directional valve. Installation material: Cable channel, terminal strip with designation label, plastic pipe, T plug-in connector, angular connector, blanking plug, socket, distance bolt. Accessories

CS2 - grooved plate case, empty

1827003552

1

Pipe cutter

1823391390

1

Pneumatic tool kit

1827003025

1


36

Pneumatics training system | Learning topics Learning topics according to PAL

Learning topics according to PAL / pneumatic bases Item

Basic pneumatic kit according to PAL components

Mat. no.

Quantity

1


1827003372

2

51

2

3/2 directional valve M5, button

1827003392

2

58

3

3/2 directional valve M5 rotary switch

1827003394

1

59

4

3/2 directional valve M5 roller

1827003399

3

63

5

3/2 directional valve G1/8 roller

1827003400

1

63

6

3/2 directional valve M5 roller lever with idle return

1827003401

1

64

7


1827003376

1

66

8


1827003377

2

66

9


1827003379

3

73

10


1827003098

1

68

11


1827003382

2

75

12


1827003383

1

75

13


1827003385

1

69

14

PN proximity switch with holder

1827003224

2

56


Figure

Page


Learning topics according to PAL / pneumatic bases

Item

Basic pneumatic kit according to PAL components

Mat. no.

Quantity

Figure

Page

15

Distributor 6-fold, 3/2 directional valve

1827003577

1

85

16

Cable channel 200 mm

1827003561

1

125

17


1827003564

1

125

18


1827003566

1

125

19


1827003567

1

125

20

Terminal strip 5-fold, with designation label PAL

1827003553

1

86

21


1820712010

25

122

22


1823381043

10

117

23

Angular connector 4 mm

1823380019

15

117

24

End plug 4 mm

2123204000

10

118

25


1827003554

4

17


38


Learning topics according to PAL / electropneumatics Electrical extension kit pneumatics according to PAL Material no.

1827003551

Electropneumatics extension kit, based on the pneumatic device kit for PAL exercises, Mat. no.: 1827003550. Electropneumatic components: Double-acting cylinders, cylinder switch, 3/2 directional valve manually operated, 5/2 directional valves electrically operated, electric position switch, relay and time relay with socket. Installation material: Terminal strips, terminal strip with labeling field, labeling signs, terminal, cable channels, distance bolts, angular connectors, T connectors, mounting rail, cable fastener, carrying angle, button, switch, indicator light, wire end ferrules, cables, plastic pipe. Accessories Power supply unit 230 V/24 V with distributor

R961001099

1

Pipe cutter

1823391390

1

Pneumatic tool kit

1827003025

1



Learning topics according to PAL / electropneumatics

Item

Components of the electrical extension kit pneumatics according to PAL Mat. no.

Quantity

Figure

Page

1


1827003372

2

51

2

Cylinder switch with holder

1827003570

3

56

3

3/2 directional valve G1/8, rotary switch

1827003557

1

61

4

5/2 directional solenoid valve G1/8, PAL

1827003555

1

72

5

5/2 directional solenoid pulse valve G1/8, PAL

1827003556

1

72

6


1827003569

1

97

7

Relay with 3 changeovers

R961002709

4

100

8

Time relay, with pick-up or dropout delay

R961002710

2

100

9

Relay socket

R961002699

6

101

10

Terminal, 35-fold

1827003559

1

111

11

Top hat rail 250 mm

1827003560

1

109

12

Carrying angle, 4-fold

1827003558

1

109

13

Electr. button 1 NC contact/1 NO contact

1827001991

2

102

14

Electr. switch 1 NC contact/1 NO contact

1827001992

1

103


40


Learning topics according to PAL / electropneumatics Item


Quantity

15

Indicator light 24 V

1827001988

1

102

16


1827003379

2

73

17


1823380019

5

117

18


1823381043

10

117

19


1820712010

25

122

20

Terminal 5-fold

1827003574

4

86

21

Terminal strip 5-fold, with designation label PAL

1827003553

1

86

22

Electr. line, blue, 0.75 mm², 25 m

1827003031

1

110

23

Wire end ferrule 0.75 mm²

R900016169

100

109

24

Cable fastener L = 130 mm

1821025000

100

131

25

Designation label 15 x 6

1829929200

80

131

26

Connection line 1500 mm, red and blue

1827003005

1

108

27


1827003561

1

125

28


1827003562

3

125


Figure

Page


Learning topics according to PAL / electropneumatics

Item


Quantity

Figure

Page

29


1827003567

1

125

30


1827003554

4

17


42

Pneumatics training system | Learning topics Learning topics on control technology

Learning topics on control technology Project exercises on control technology In the pneumatics area, the project manuals are used as accompanying document and work book so as to transfer knowledge of the pneumatic control and regulation technology. This also includes basic knowledge of pneumatic and electrical technologies, the basic understanding of PLCs as well as the handling of programming devices. All project tasks impart core and technical qualifications like the independent planning, execution and controlling of work which is required for the fulfillment of the project order.

Numbers of the project exercises and the relevant topic 1

Constant pressure control

4

Electropneumatic position control with spring

2

Force control

5

Properties of the electropneumatic position control with spring

3

Basic principles of PID control

Trainer manuals

Language Mat. no.

Manual title

Document no.

MANUAL PN PROJECT CONTROL TECHNOLOGY LH DE&

DE

Project manual Electropneumatic control technology, trainer manual

RD 09963

R961004419

EN

R961004436

RE 09963

ES

R961004515

RS 09963

Trainee manuals

Language Mat. no.

Manual title

Document no.

MANUAL PN PROJECT CONTROL TECHNOLOGY SH DE&

DE

R961004420

Project manual Electropneumatic control technology, trainee manual

RD 09964

EN

R961004437

RE 09964

ES

R961004514

RS 09964


Learning topics | Pneumatics training system 43 Learning topics on control technology

Learning topics on control technology Electropneumatic control technology Material no.

R961004131

The device set is suitable for implementing courses on the electropneumatic control technology. It comprises e.g. a PLC with integr. PID controller as well as pressure control valve, cylinder with position measurement system and pressure sensor. In connection with especially developed project exercises, currently required core and technical competencies for the industrial practice can be imparted. Control pneumatics kit consisting of pressure control valve, pressure switch, double-acting cylinder, double-acting cylinder with position measurement system, PLC with 12 inputs and outputs, 2 analog inputs and outputs, command value module, command value/actual value display, cable set, filter controller with 3/2 directional valve, pressure controller, pn. distributor, input/output box, el. distributor and switch box. Accessories Compressor 230 V incl. accessories

1827008426

Stand-alone device carrier EcoDesk

R961003826


1 1 1


44

Pneumatics training system | Learning topics Learning topics on control technology

Learning topics on control technology Item

Electropneumatic control technology components

Mat. no.

Quantity

1

Pressure control valve PN-ED02

R961003950

1

78

2

Pressure switch 0 to 16 bar

R961003948

1

82

3

Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm

R961006487

1

52

4

Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm

R961004426

1

52

5

PLC L20, 12 I/O

R961004428

1

113

6

Operating module BPS 5.2 + BPS 20.0

R961004431

1

95

7


R961004432

1

94

8

Cable set electropneumatic control technology

R961004433

1

9

PLC module 2 analog inputs

R911289306

1

112

10

PLC module 2 analog outputs

R911289381

1

112

11

R-IB IL SCN-6 SHIELD-TWIN

R911289332

2

12

R-IB IL FIELD 2

R911289341

2

13


1827003410

1


Figure

Page

77

Learning topics | Pneumatics training system 45 Learning topics on control technology

Learning topics on control technology

Item

Electropneumatic control technology components

Mat. no.

Quantity

Figure

Page

14

Distributor 6-fold

1827003411

1

85

15

3/2 directional valve G1/8 with rotary switch

1827003469

1

61

16

Pressure controller G1/8, 0.5-10 bar

1827003386

1

78

17


2121104000

1

117

18

Input / output box 24 V, 16-fold

1827003595

2

94

19


1827003587

1

91

20


1827003588

1

91

21

Slotted screwdriver 0.4 x 2.5

R900040800

1


46

Pneumatics training system | Learning topics Learning topics on handling technology

Learning topics on handling technology Project exercises on handling technology The handling technology with pneumatics has changed considerably over the last years. Components, workpieces and products become increasingly smaller; at the same time, the economic pressure requiring higher levels of automation has increased. In order to satisfy the complex requirements, practical concepts in the training are required.

Exercise manuals for trainers and trainees The present manual contains project exercises on the topics: Controls (pneumatics, relay, PLC), handling technology (positioning, grabbing) as well as installation technology (valve support systems, BUS systems). The exercises impart core and technical qualifications like the independent planning, execution and controlling of work which is required for the fulfillment of the project order.

Numbers of the project exercises and the relevant topic 1

Easy2Combine handling system

3

Area portal handling system

2

Handling system for Pick & Place

4

Handling system with Profibus

Trainer manuals

Trainee manuals


Language Mat. no.

Manual title

Document no.

DE

R961004655

Project manual Electropneumatic handling technology, trainer manual

RD 09974

EN

R961004826

RE 09974

Language Mat. no.

Manual title

Document no.

DE

R961004865

Project manual Electropneumatic handling technology, trainee manual

RD 09975

EN

R961004827

RE 09975

Learning topics | Pneumatics training system 47 Learning topics on handling technology

Learning topics on handling technology E2C handling module device kit Material no.

R961004472

The device set is suitable for implementing courses on electropneumatic control, installation and handling technology. It comprises the handling module, PLC with 12 inputs and outputs, valve support system, Profibus module with 8 inputs and outputs, cable set, filter controller with 3/2 directional valve, pn. distributor, 2x el. operated 5/2 directional valves with spring return, el. operated 5/2 directional solenoid pulse valve, 2x input/output box, el. distributor and switch box. Accessories

Compressor 230 V incl. accessories

1827008426

1

Stand-alone device carrier EcoDesk

R961003826

1

Power supply unit 230 V/24 V with distributor R961001099

1


48

Pneumatics training system | Learning topics Learning topics on handling technology

Learning topics on handling technology Item

E2C handling module device kit components

Mat. no.

Quantity

1

3-axis handling device

R961003949

1

53

2

PLC L20, 12 I/O

R961004428

1

113

3

Valve support system LP04 multi-pole

R961004464

1

76

4

Profibus module 8 I/O

R961004467

1

113

5

E2C handling module cable set

R961004466

1

6


1827003587

1

91

7


1827003588

1

91

8


1827003595

2

94

9


1827003410

1

77

10

Distributor 6-fold

1827003411

1

85

11


1827003413

2

70

12


1827003414

1

71


Figure

Page

Pneumatic components | Pneumatics training system 49

Pneumatic components


50

Pneumatics training system | Pneumatic components

Table of contents Pneumatic components

Cylinders 51 Cylinders --Single-acting --Double-acting --Double-acting with measuring system --Double-acting with load --Handling system Cylinder switch --Cylinder switch with adapter --Cylinder switch with holder --Cylinder switch with holder, assembly kit, PAL Cylinder switch cams Valves 58 Directional valves --Manual --Mechanical --Pneumatic --Electrical Flow control valves Logic valves Valve support system Special components Maintenance units Pressure controller Pressure gauge P/E transformer Reflex nozzle Suction nozzle Counter Distributor Pipe bracket


77

Pneumatic components | Pneumatics training system 51 Cylinder

Cylinder Single-acting cylinder d = 25 mm, H = 50 mm Material no.

1827003371

Single-acting cylinder, Ø 25 mm, stroke 50 mm, corrosion-protected, 1 port, pressureless retracted, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: MNI series, Material number: 0822434303. Dimensions

mm (L x W x H)

215 x 70 x 80

Weight

g

540

Operating pressure

(min./max.) bar

2..10

Connection thread Stroke

G1/8 mm

50

Double-acting cylinder d = 25 mm, H = 100 mm Material no.

1827003372

Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling, piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: MNI series, Material number: 0822334505. Dimensions

mm (L x W x H)

270 x 70 x 80

Weight

g

620

Operating pressure

(min./max.) bar

1..10


G1/8 mm

100


52

Pneumatics training system | Pneumatic components Cylinder

Cylinder Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm Material no.

R961004426

Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: OCT series, Material number: 5285110200 Dimensions

mm (L x W x H)

260 x 70 x 80

Weight

g

565

Operating pressure

(min./max.) bar

1.5..10


G1/8 mm

100

Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm Material no.

R961006487

Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling, piston rod with male thread M10 x 1.25, rotatable, with mounted spring, protective pipe made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type: MNI series, Material number: 0822334505 Position measurement sensor with cable, connector M8 x 1, 4-pole, with knurled screw, measuring range 0..96 mm, voltage signal 0..10 V, current signal 4..20 mA, short-circuit-proof, protected against reverse polarity, with overload protection. Industrial type: SM6 series, Material number: R412010263 Dimensions

mm (L x W x H)

351 x 70 x 80

Weight

g

711

Protection class

IEC 60529

IP 65

Operating voltage

(min./max.) V DC 15..30

Operating pressure

(min./max.) bar

Connection thread


1..10 G1/8


Cylinder Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg Material no.

R961003214

Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted load weight made of steel, weight 3.4 kg, with plug-in connector Ø 4 mm, with mounting system for profiles with groove 10 mm. Industrial type cylinder: MNI series, Material number: 0822334505 Dimensions

mm (L x W x H)

130 x 75 x 450

Weight

kg

4.5

Operating pressure

(min./max.) bar

1..10


G1/8 mm

100

3-axis handling device Material no.

R961003949

Pneumatic 3-axis handling device with parallel gripper, all axes and parallel gripper with double-acting cylinders, 2 proximity switches each, with end position cushioning, with solenoid spool, 10-pole round connector for connection of the proximity switches, with plugin connection Ø 4 mm, with mounting system for grooved plate.

Dimensions

mm (L x W x H)

340 x 255 x 220

Weight

kg

5

Supply voltage

V DC

10..30

Operating pressure

(min./max.) bar

2..8


54


Cylinder switch Electric cylinder switch with adapter 1827003437

Material no.

Cylinder switch cube, electrical (reed contact), 2-conductor, normally open contact operated by solenoid in the cylinder piston, switching point can be adjusted depending on the stroke by means of a clamping holder.

Switch with plug-in connection, adapter with power socket, short cable and adapter housing with contact protection, 4 mm sockets, moveable clamping holder for round cylinder Ø 25 mm, mounted at the switch, LED switching display. Industrial type switch: SN2 series, Material number: 0830100468 Weight

g

54

Protection class

IEC 60529

IP 67

Operating voltage

V DC

12..36

Switching frequency

Hz

< 300

Switching current

A max.

0.3

Reverse polarity protection

Yes

Short-circuit-proof

No

Clamping holder Material no.

1827020069

Clamping holder, with adapter piece, for mounting electrical cylinder switches of the SN2 series at round cylinders with Ø 25 mm of the MNI series, moveable. Dimensions

mm (L x W x H)

38 x 35 x 21

Weight

g

25



Cylinder switch Adapter for electric cylinder switch Material no.

1827003221

Adapter for cylinder switch, with plug-in connection M8 x 1, short cable and adapter housing with 4 mm measuring sockets. Dimensions

mm (L x W x H)

39 x 17 x 28

Length

mm

90

Weight

g

20

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Electronic cylinder switch with 3-pole cable (short-circuit-proof) Material no.

R961003980

Cylinder switch cube, electronically contactless PNP, 3-conductor, operated by solenoid in the cylinder piston. Cylinder switch with M8 x 1 connector plug and LED switching display, 1.5 m long 3-wire cable with socket M8 x 1 and 4 mm connectors.

Industrial type: SN2 series, Material number: 0830100480

Length

mm

1500

Weight

g

90

Protection class

IEC 60529

IP 67

Operating voltage

V DC

10..30

Switching frequency

Hz

< 2000

Switching current

A max.

0.13


Yes

Short-circuit-proof

Yes


56


Cylinder switch Cylinder switch with holder 1827003570

Material no.

Proximity switch with reed contact, 2-conductor, normally open contact operated by solenoid in the cylinder piston, switching point can be adjusted depending on the stroke by means of a clamping holder.

Switch with 2-pole cable and LED switching display, end with wire end ferrules, moveable clamping holder for round cylinder Ø 25 mm. Industrial type: SN2 series, Material number: 0830100365 Length

m

3

Weight

g

124

Protection class

IEC 60529

IP 67

Operating voltage

V DC

12..60

Switching current

A max.

0.13


Yes

Short-circuit-proof

No

PN proximity switch with holder Material no.

1827003224

Pneumatic proximity switch with 3 ports, 2 spool positions, operation by means of a permanent solenoid in the piston of a cylinder. Switching point can be adjusted in a stroke-dependent form by moving the clamping holder. Plastic housing, quick fit connector of brass, optical display of the spool position, bleeding bore, ports with intermediate pipes and straight plug-in connector Ø 4 mm. Material number: 0820212001. Dimensions

mm (L x W x H)

120 x 44 x 36

Weight

g

48

Operating pressure

(min./max.) bar

2..6

Nominal flow

l/min

40



Cylinder switch cams Trip cams steel M10 x 1.25 Material no.

1823219007

For creating a mechanical, stroke-dependent signal via cam, can be mounted at the piston rod, activates roller or inductive proximity switch.

Conical chamfer on both sides for operating a roller that again drives valves and/or switches. Dimensions

mm (L x Ø)

42 x 30

Weight

g

134

Connection thread

M10 x 1.25


58

Pneumatics training system | Pneumatic components Valves

Valves / directional valves manual 3/2 directional valve M5 button Material no.

1827003392

3/2 directional valve, manually operated via pushbutton, with spring return, 2 ports, 1 free hole, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: R450055451 Dimensions

mm (L x W x H)

83 x 50 x 69

Weight

g

170

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 button Material no.

1827003393

3/2 directional valve, manually operated via pushbutton, with spring return, 3 ports, 2 spool positions, blocked in rest position, with pneumatic silencer. Spool valve, housing made of stainless steel, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions

mm (L x W x H)

86 x 65 x 69

Weight

g

300

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread


G1/8

Pneumatic components | Pneumatics training system 59 Valves

Directional valves manual 3/2 directional valve M5 rotary switch Material no.

1827003394

3/2 directional valve, manually operated via rotary switch, 3 ports, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: R450055451 Dimensions

mm (L x W x H)

95 x 50 x 69

Weight

g

175

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 EMERGENCY STOP Material no.

1827003395

3/2 directional valve, manually operated by means of mushroom button, with detent and turn-to-reset feature, 3 ports, 2 spool positions, pneumatic silencer.

Spool valve, housing made of stainless steel, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions

mm (L x W x H)

116 x 64 x 69

Weight

g

320

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread

G1/8


60


Directional valves manual 5/2 directional valve G1/8 button Material no.

1827003396

5/2 directional valve, manually operated via pushbutton, with spring return, 5 ports, 2 spool positions, with 2 pneumatic silencers. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: ST series, Material number: R422002213 Dimensions

mm (L x W x H)

114 x 64 x 69

Weight

g

370

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

5/2 directional valve G1/8 with rotary switch Material no.

1827003397

5/2 directional valve, manually operated via rotary switch, with 2 detent positions, 5 ports, 2 spool positions, with 2 pneumatic silencers. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002213 Dimensions

mm (L x W x H)

116 x 65 x 69

Weight

g

380

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread


G1/8


Directional valves manual 3/2 directional valve G1/8 with rotary switch Material no.

1827003469

3/2 directional valve, manually operated via rotary switch, with 2 detent positions, 3 ports, 2 spool positions, blocked in rest position. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: ST series, Material number: R422002211 Dimensions

mm (L x W x H)

99 x 64 x 69

Weight

g

304

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

3/2 directional valve G1/8 with rotary switch Material no.

1827003557

3/2 directional valve, manually operated via rotary switch, with 2 detent positions, 3 ports, 2 spool positions, pneumatic silencer, blocked in rest position.

Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm and 6 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions

mm (L x W x H)

99 x 64 x 69

Weight

g

306

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread

G1/8


62


Directional valves manual Coupling plug Material no.

R900891177

2/2 directional valve with coupling plug, manually operated, 2 ports, 2 spool positions. Brass housing nickel-plated, with plug-in connection Ø 6 mm. Dimensions

mm (L x W x H)

82 x 18 x 30

Weight

g

81



Directional valves mechanical 3/2 directional valve M5 roller Material no.

1827003399

3/2 directional valve, mechanically operated by roller lever, with spring return, 3 ports, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: 0820408002 Dimensions

mm (L x W x H)

70 x 61 x 69

Weight

g

170

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 roller Material no.

1827003400

3/2 directional valve, mechanically operated by roller lever, with spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position.

Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820402002 Dimensions

mm (L x W x H)

77 x 77 x 64

Weight

g

336

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread

G1/8


64


Directional valves mechanical 3/2 directional valve M5 roller lever with idle return Material no.

1827003401

3/2 directional valve, mechanically operated by roller lever, with roller lever with idle return and spring return, 3 ports, 2 spool positions, blocked in rest position.

Seat valve, aluminum housing, elastic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: AP series, Material number: 0820408003 Dimensions

mm (L x W x H)

70 x 66 x 68

Weight

g

174

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 roller lever with idle return Material no.

1827003402

3/2 directional valve, mechanically operated by roller lever, with roller lever with idle return and spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820402003 Dimensions

mm (L x W x H)

76 x 87 x 62

Weight

g

340

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread


G1/8


Directional valves pneumatic 3/2 directional valve G1/8, spring return Material no.

1827003374

3/2 directional valve, pneumatically operated, with spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position, free-flowing in both directions, suitable for vacuum. Steel slide ground in, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820212001. Dimensions

mm (L x W x H)

80 x 64 x 47

Weight

g

300

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280

Connection thread Control pressure

G1/8 (min./max.) bar

2..10

3/2 directional valve G1/8, pulse Material no.

1827003375

3/2 directional valve, pneumatically operated on both sides, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position, free-flowing in both directions, suitable for vacuum. Steel slide ground in, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820213001. Dimensions

mm (L x W x H)

100 x 65 x 47

Weight

g

320

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

280



1.8..10


66


Directional valves pneumatic 5/2 directional valve G1/8, spring return Material no.

1827003376

5/2 directional valve, pneumatically operated, with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers. Spool valve without overlap, housing made of aluminum, with plugin connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820238001 Dimensions

mm (L x W x H)

77 x 63 x 50

Weight

g

220

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500


G1/8 bar

2.8

5/2 directional valve G1/8, pulse Material no.

1827003377

5/2 directional valve, pneumatically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, pulse valve with identical spool faces. Spool valve without overlap, housing made of aluminum, with plugin connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820238002 Dimensions

mm (L x W x H)

83 x 63 x 50

Weight

g

228

Operating pressure

(min./max.) bar

–0.95..10

Nominal flow

l/min

500




1.5..10


Directional valves pneumatic 5/3 directional valve G1/8, blocked in central position Material no.

1827003378

5/3 directional valve, pneumatically operated on both sides, 5 ports, 3 spool positions, 2 pneumatic silencers, all ports blocked in central position.

Spool valve without overlap, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820239001 Dimensions

mm (L x W x H)

91 x 63 x 50

Weight

g

234

Operating pressure

(min./max.) bar

–0.9..10

Nominal flow

l/min

400



2.2..10

3/2 directional valve G1/8 amplifier 2-stage Material no.

1827003389

Pressure amplifier 2-stage with 3/2 directional valve, 3 ports, 2 spool positions, pneumatically operated by pneumatic amplifier stage, e.g. for contactless signaling with reflex nozzle.

Seat valve, housing and amplifier head made of aluminum and plastic, Perbunan sealing elements, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0820212103 Dimensions

mm (L x W x H)

100 x 65 x 70

Weight

g

390

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

220


G1/8 (min./max.) mbar

12..500


68


Directional valves pneumatic Quick-exhaust valve G1/8 Material no.

1827003098

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic silencer. Pressure feedback from actuator port A (2) to port R (3) with the following effect: In case of external pressure build-up at A (2), port R (3) is enabled; for installation into the line system close to the actuator, e.g. for bleeding fast rewinding cylinders by external force.

Seat valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm. Dimensions

mm (L x W x H)

70 x 48 x 25

Weight

g

98

Connection thread

G1/8

Nominal flow 1 to 2

l/min

420

Nominal flow 2 to 3

l/min

1200

Quick-exhaust valve G1/4 Material no.

1827003381

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic silencer. Pressure feedback from actuator port 2 to port 3 with the following effect: In case of external pressure build-up at 2, port 3 is enabled; for installation into the line system close to the actuator, e.g. for bleeding fast rewinding cylinders by external force. Seat valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821002003 Dimensions

mm (L x W x H)

108 x 53 x 58

Weight

g

270

Connection thread

G1/4

Nominal flow 1 to 2

l/min

1000

Nominal flow 2 to 3

l/min

2050



Directional valves pneumatic 3/2 directional valve M5 adjustable 2-8 bar Material no.

1827003388

3/2 directional pressure switch valve, adjustable, 2 ports, 1 free hole, 2 spool positions, positive output signal as soon as the input signal reaches a pre-selected switching pressure, hysteresis between switch-on and switch-off, e.g. as accumulator charging valve for pressure sequencing/shut-off.

Seat valve, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Dimensions

mm (L x W x H)

70 x 105 x 62

Weight

g

230

Nominal flow

l/min

170

Switching pressure

(min./max.) bar

2..8

3/2 directional valve G1/8, time-delayed Material no.

1827003385

3/2 directional valve, pneumatically operated, with spring return, manually adjustable delay time, spring return takes effect without delay, 3 ports for directional valve, 1 pilot port.

Spool valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0820215003 Dimensions

mm (L x W x H)

136 x 88 x 68

Weight

g

610

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

300

Connection thread

G1/8

Delay time

(min./max.)s

0.15..10

Control pressure

(min./max.) bar

2..10


70


Directional valves electrical 3/2 directional solenoid valve M5 spring return Material no.

1827003412

3/2 directional valve, electrically operated with spring return, 3 ports, 2 spool positions, blocked in rest position, with manual override.

Seat valve, separate coil, device connection socket form B, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0820019990 Dimensions

mm (L x W x H)

70 x 83 x 70

Weight

g

270

Operating voltage

V DC

24

Operating current

A

0.2

Operating pressure

(min./max.) bar

Connection thread

2..7 M5

Nominal flow 1 to 2

l/min

40

Nominal flow 2 to 3

l/min

52

5/2 directional solenoid valve G1/8, with spring return Material no.

1827003413

5/2 directional valve, electrically operated with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring lines, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820038102 Dimensions

mm (L x W x H)

128 x 82 x 50

Weight

g

268

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500

Connection thread Current consumption

G1/8 mA


90


Directional valves electrical 5/2 directional solenoid pulse valve G1/8 Material no.

1827003414

5/2 directional valve, electrically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring line, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: WV02 series, Material number: 0820038602 Dimensions

mm (L x W x H)

187 x 82 x 50

Weight

g

328

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

1.5..10

Nominal flow

l/min

500


G1/8 mA

90

5/3 directional solenoid valve G1/8 block. centr. pos. Material no.

1827003415

5/3 directional valve, electrically operated on both sides, 5 ports, 3 spool positions, 2 pneumatic silencers, all ports blocked in central position, with manual override.

Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring line, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820039016 Dimensions

mm (L x W x H)

196 x 82 x 50

Weight

g

333

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2.2..10

Nominal flow

l/min

400


G1/8 mA

90


72


Directional valves electrical 5/2 directional solenoid valve G1/8, PAL Material no.

1827003555

5/2 directional valve, electrically operated with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: WV02 series, Material number: 0820038102 Dimensions

mm (L x W x H)

118 x 82 x 50

Length

m

3

Weight

g

439

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500


G1/8 mA

90

5/2 directional solenoid pulse valve G1/8, PAL Material no.

1827003556

5/2 directional valve, electrically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, open in rest position, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820038602 Dimensions

mm (L x W x H)

164 x 82 x 50

Length

m

3

Weight

g

672

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

1.5..10

Nominal flow

l/min

500


G1/8 mA


90


Flow control valves Throttle check valve G1/8 Material no.

1827003379

Throttle check valve, manually operated, 2 ports, throttled in one direction (from 1 to 2) - free flow in the opposite direction, manual throttle adjustment by means of lockable knurled screw.

Taper throttle and diaphragm check valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821200009 Dimensions

mm (L x W x H)

70 x 60 x 48

Weight

g

160

Operating pressure

(min./max.) bar

0.5..10

Nominal flow

l/min

135

Connection thread

G1/8


74


Logic valves Shuttle valve 3-fold, OR Material no.

1827003147

Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit, pressure at actuator port A is pending if supply pressure is available either at port E1 or E2.

Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold independent OR functional units, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821000008 Dimensions

mm (L x W x H)

110 x 70 x 60

Weight

g

278

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80

Two-pressure valve 3-fold, AND Material no.

1827003148

Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit, pressure at actuator port A is pending if the pressure at ports E1 and E2 is equal. Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold independent AND functional units, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821001008 Dimensions

mm (L x W x H)

110 x 70 x 60

Weight

g

271

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80



Logic valves Shuttle valve G1/8, OR Material no.

1827003382

Logic valve 1-fold, inherent controlled, 3 ports, 3 per logic unit, pressure at actuator port A is pending if the pressure at ports E1 and E2 is equal.

Seat valve, housing made of aluminum, elastic Perbunan seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821000002 Dimensions

mm (L x W x H)

74 x 50 x 48

Weight

g

156

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

640

Connection thread

G1/8

Two-pressure valve M5, AND Material no.

1827003383

Logic valve 1-fold, inherent controlled, 3 ports, pressure at actuator port 2 is pending if the pressure at both ports 1 is equal. Seat valve, housing made of plastic, NBR seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Material number: 0821001004 Dimensions

mm (L x W x H)

70 x 60 x 46

Weight

g

130

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80

Connection thread

M5


76


Valve support system Valve block with 4 directional valves, Profibus DP Material no.

R961003081

Valve support system, with Profibus DP connector, 2 x 5/2 directional valve monostable, 2 x 5/2 directional valve operated on both sides, manual override, terminating resistor, Profibus connection cable, voltage supply with contact-protected connection cables. Dimensions

mm (L x W x H)

160 X 160 X 92

Weight

kg

1.22

Protection class

IEC 60529

IP 65

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

3..8

Valve support system LP04 multi-pole Material no.

R961004464

Valve support system, with multi-pole connector, 2 x 5/2 directional valve monostable, 5/2 directional valve operated on both sides, 5/3 directional valve blocked central position, manual override, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Dimensions

mm (L x W x H)

160 x 160 x 92

Weight

g

910

Protection class

IEC 60529

IP 65

Operating voltage

V DC

24

Operating pressure

(max.) bar

8


Quantity

Recommended accessories

R961004621

1

Cable LP04, 7-pin/4 mm


Pneumatic components | Pneumatics training system 77 Special components

Special components / maintenance units Filter controller G1/8, 0.1-3 bar Material no.

1827003387

Pressure control valve, 2 ports, 1 free hole, with pressure gauge, with hand wheel, air filtration and pressure control, feed pressure is controlled to set secondary pressure.

Diaphragm pressure controller, housing made of zinc, pressure gauge, hand wheel for the manual adjustment of the secondary pressure, filter unit flanged to pressure control valve, vertical installation position, fine filter, exchangeable filter insert: borosilicate glass fiber, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: NL1 series, Material number: 0821302728 Dimensions

mm (L x W x H)

160 x 165 x 140

Weight

g

880

Operating pressure

(min./max.) bar

0.5..16

Nominal flow

l/min

600

Control range

(min./max.) bar

0.1..3

Filter controller 3/2 directional valve; 0.5 - 10 bar Material no.

1827003410

Pressure controller with 3/2 directional valve, manually operated, filter with downstream pressure control valve for reduced compressed air supply, with pressure gauge, with isolator valve, 2 ports, 1 free hole.

Diaphragm pressure controller with secondary bleeding, lockable ball isolator valve, housing made of zinc die casting, hand wheel for adjusting the secondary pressure, vertical installation position, filter insert: Cellpor, exchangeable, semi-automatic drain valve, open at zero pressure, with plug-in connection Ø 6 mm, with mounting system for grooved plate. Industrial type: NL1 series, Material number: 0821300750, 0821300772 Dimensions

mm (L x W x H)

158 x 161 x 142

Weight

g

955

Operating pressure

(min./max.) bar

1.5..16

Nominal flow

l/min

950

Control range

(min./max.) bar

0.5..10


78

Pneumatics training system | Pneumatic components Special components

Pressure controller Pressure control valve PN-ED02 Material no.

R961003950

E/P pressure control valve, pressure control range 0-6 bar, command value input 0-10 V, actual value output 0-10 V, electr. connection with connector M12 x 1, 5-pole, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ED02 series, Material number: R414002403 Dimensions

mm (L x W x H)

94 x 76 x 76

Weight

g

433

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating current

mA

300

Operating pressure

(max.) bar

8

Connection thread Pressure control range


0..6

Pressure controller G1/8, 0.5-10 bar Material no.

1827003386

Pressure controller with pressure gauge, 2 ports, 1 free hole, secondary pressure manually adjustable, feed pressure is controlled to secondary pressure. Diaphragm pressure controller with unloading opening, housing made of zinc, hand wheel for adjusting the secondary pressure, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: NL1-RGS series, Material number: 0821302730 Dimensions

mm (L x W x H)

70 x 82 x 100

Weight

g

420

Operating pressure

(min./max.) bar

0.5..16

Nominal flow

l/min

600

Connection thread Control range



0.5..10


Pressure gauge Pressure gauge 0-10 bar Material no.

1827003406

Pressure gauge, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: PG1-SNL series, Material number: 1827231024 Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

g

222

Operating pressure

(min./max.) bar

0..10

Connection thread

G1/8

Area of application

(min./max.) bar

0..8

Display range

(min./max.) bar

0..10

Scale value

0.5

Pressure gauge 0-2.5 bar Material no.

1827003407

Pressure gauge, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: PG1-SNL series, Material number: 1827231048 Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

g

222

Operating pressure

(min./max.) bar

Connection thread Area of application

(min./max.) bar

0..1.7

Display range

(min./max.) bar

0..2.5

Scale value

0..2.5 G1/8

0.1


80


Pressure gauge Pressure gauge –1/0 bar Material no.

1827003408

Pressure gauge for vacuum display, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PG1-SNL series, Material number: 1827231053 Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

g

222

Operating pressure

(min./max.) bar

Connection thread

–1..0 G1/8

Area of application

(min./max.) bar

–0.8..0

Display range

(min./max.) bar

–1..0

Scale value


0.1


P/E transformer Mechanical pressure switch 1 - 16 bar Material no.

1827003428

Pneumatic / electric pressure switch, manually adjustable, with spring pretensioning, changeover contact, with contact protected 4 mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal. Diaphragm with spring pretensioning, with device socket, form A, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Industrial type: PM1 series, Material number: 0821100013 Dimensions

mm (L x W x H)

101 x 50 x 103

Weight

g

311

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating pressure

(min./max.) bar

Connection thread

0.5..16 G1/4

Switching current

A max.

10

Switching pressure

(min./max.) bar

0.5..16

Mechanical pressure switch -1 to 0 bar Material no.

1827003434

Pneumatic / electric pressure switch, manually adjustable, with spring pretensioning, changeover contact, with contact protected 4 mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal.

Diaphragm with spring pretensioning, with device socket, form A, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PM1 series, Material number: 0821100010 Dimensions

mm (L x W x H)

107 x 50 x 103

Weight

g

318

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating pressure

(min./max.) bar

–0.9..0

Connection thread

G1/4

Switching current

A max.

10

Switching pressure

(min./max.) bar

–0.9..0


82


P/E transformer Pressure switch 0 to 16 bar Material no.

R961003948

Electronic pressure sensor with sensor element on piezo-resistant basis, switching pressure range 0 - 16 bar, output signal 1 x PNP and 1 x analog, electr. connection with connector M12 x 1, 5-pole, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PE2 series, Material number: 0821100111 Dimensions

mm (L x W x H)

113 x 50 x 65

Weight

g

210

Protection class

IEC 60529

IP 65

Supply voltage

V DC

15..32

Operating current

mA

< 50

Ambient temperature

(min./max.) °C

–10..60

Connection thread Switching current

G1/4 A max.


0.5


Reflex nozzle / suction nozzle Reflex nozzle Material no.

1827003403

Reflex nozzle, measuring nozzle with pneumatic signal recording of the back pressure, 1 measuring port and measuring nozzle, positive signal at the measuring port in case of distance recording of a solid body. For the contactless recording of moveable parts, e.g. tubular bags in packaging machines. For reducing the pressure at the input, upstream connection of a pressure controller (0.1 to 3 bar) is necessary, Mat. no. 1827003387. For the further processing of the measurement signal, the downstream connection of a directional valve with pressure amplifier is necessary, Mat. no. 1827003389. Housing and internal part made of brass, mounted at an aluminum angle in an adjustable form, with plug-in connection Ø 4 mm, with mounting system for grooved plate.

Material number: 1827020028 Dimensions

mm (L x W x H)

70 x 63 x 61

Weight

g

154

Operating pressure

(min./max.) bar

0.1..0.4

Vacuum ejector Material no.

1827003225

Suction nozzle, 3 ports, vacuum is generated by compressed air flow from port 1 through venturi nozzle to port 3. Vacuum results at the smallest nozzle cross-section at port 2 leading to the vacuum suction cup, for grabbing plane material with smooth surface.

Aluminum housing, nozzle system made of brass, flat vacuum suction cup, Perbunan material with internal thread, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type ejector: EBP series, Material number: 1820455077. Industrial type vacuum suction cup: FSG series, Material number: 1820455077 Dimensions

mm (L x W x H)

88 x 57 x 54

Weight

g

210

Operating pressure

(min./max.) bar

0..7

Connection thread Air consumption

G1/8 l/min

20


84


Counter Counter timer box 8 bar Material no.

1827003593

Preset summation counter for pneumatic pulses, 4 ports, reset button, preset pushbutton, preset and actual display 3-digit. If the preselected target pulse number corresponds to the pneumatically generated actual pulse number, the integrated 3/2 directional pulse valve will switch, reset manually or pneumatically.

Plastic housing with aluminum front plate, 4 plug-in connections Ø 4 mm, with mounting system for grooved plate or electrical attachment. Dimensions

mm (L x W x H)

150 x 85 x 123

Weight

g

644

Operating pressure

(min./max.) bar

2..8

Control pressure

bar

0.8..1.5

Summation counter pneumatic, 6-digit Material no.

1827003404

Pneumatic-mechanical summation counter, 2 ports, counting frequency depends on the pressure and the pipe length (values have to be determined) / reset: Manually via manual button or pneumatically > 2 bar / counting: Pneumatic pulse length > 18 ms Plastic housing, white numbers, 6-digit display, any installation position, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Material number: 0821304018 Dimensions

mm (L x W x H)

115 x 70 x 58

Weight

g

225

Operating pressure

(min./max.) bar

2..8

Connection thread


M5


Distributor Distributor 6-fold Material no.

1827003411

Pneumatic distributor 6-fold, 6 actuator ports, 1 port as supply, flow release in discharge direction after insertion of the plastic pipe. Housing made of anodized aluminum, port for supply with plug-in connection Ø 6 mm, ports for every discharge with plug-in connection Ø 4 mm blocked in discharge direction, with mounting system for grooved plate. Dimensions

mm (L x W x H)

71 x 75 x 53

Weight

g

224

Operating pressure

(min./max.) bar

–0.95..16

Connection thread

M5

Distributor 6-fold 3/2 directional valve Material no.

1827003577

Pneumatic distributor 6-fold, 6 ports for discharges, 1 port as supply, 3/2 directional manual spool valve with detent and 1 free hole, spool position 1: supply blocked, spool position 2: supply open, free hole closed.

Housing made of anodized aluminum, with plug-in connection Ø 6 mm for supply, with plug-in connection Ø 4 mm for discharge, with mounting system for grooved plate. Manual spool valve ML series, Material number: 0820402007

Dimensions

mm (L x W x H)

157 x 55 x 53

Weight

g

282

Operating pressure

(min./max.) bar

0..10


86


Pipe bracket Terminal 5-fold Material no.

1827003574

5-fold terminal strip for mounting pipes. Terminal strip made of plastic, with mounting system for grooved plate. Dimensions

mm (L x W x H)

70 x 50 x 40

Weight

g

98

Terminal strip 5-fold with designation label PAL Material no.

1827003553

5-fold terminal strip for mounting pipes, with designation label. Terminal strip made of plastic, designation label made of aluminum, with mounting system for grooved plate. Dimensions

mm (L x W x H)

90 x 50 x 40

Weight

g

116


Electric components | Pneumatics training system 87

Electric components


88

Pneumatics training system | Electric components

Table of Contents Electric components

Operating modules

89

Position switches

97

Relays 100 Operating and display elements

102

Measuring lines

106

Accessories 109 PLC 112


Electric components | Pneumatics training system 89 Operating modules

Operating modules Relay box 24 V, 4 changeovers Material no.

1827003583

Relay with 4 changeover contacts, direct-switching, indicator lamp is illuminated in switched condition. Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

g

386

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

60

Contact load

A max.

4

Relay box 24 V, with pick-up delay Material no.

1827003584

Relay with 1 normally open contact and 1 normally closed contact, switching with pick-up delay, continuously adjustable time delay, indicator lamp is illuminated in the switched condition.

Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case.

Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

g

362

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

80

Contact load

A max.

4

Delay time

s

0.5..15


90

Pneumatics training system | Electric components Operating modules

Operating modules Relay box 24 V, with release time delay Material no.

1827003585

Relay with 1 normally open contact and 1 normally closed contact, switching with dropout delay, continuously adjustable time delay, indicator lamp is illuminated in the switched condition.

Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

g

365

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

A max.

4

Delay time

s

0.5..15

Display box 24 V, optical / acoustic Material no.

1827003586

Optical and acoustic signal display, optical display 4 x LED red, acoustic display with buzzer, displays are active if there is voltage at the socket pair (+, –). Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets (4 x 2 for optical, 1 x 2 for acoustic display), designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

g

346

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

20



Operating modules Distributor box 24 V Material no.

1827003587

Distributor box for 24 V and 0 V, 10 sockets (red for 24 V) are electrically connected, 10 sockets (blue for 0 V) likewise. Plastic housing with aluminum front plate, with 10 red and 10 blue contact protected 4 mm measuring sockets, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or for electrical attachment. Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

g

369

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Switch and button box 24 V Material no.

1827003588

Switch and button box, 1 switch with 2 detents, 1 normally closed contact, 1 normally open contact, operation by turning the switch toggle, 2 buttons with spring return, 1 normally closed contact and 1 normally open contact each, operation by jogging the button.

Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets. Designed as slide-in unit with printed circuit board, with mounting system for grooved plate or for electrical attachment.

Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

g

376

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24


92


Operating modules Switch box 24 V, 2-fold Material no.

1827003589

Switch box with 2 pushbuttons, 2 normally open contacts and 2 normally closed contacts each, switch with signal lamp, can be separately operated via 2 connection sockets.

Plastic housing with aluminum front plate, with 2 pushbuttons, with 16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 79

Weight

g

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

A

4

Button box 24 V, 2-fold Material no.

1827003590

Button box with 2 pushbuttons, 2 normally open contacts and 2 normally closed contacts each, button with signal lamp, can be separately operated via 2 connection sockets. Plastic housing with aluminum front plate, with 2 pushbuttons, with 16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 79

Weight

g

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

A

4



Operating modules Switch box emergency off 24 V Material no.

1827003591

Switch for emergency off, mechanical locking in switched position, mechanical unlocking by turning the control button, 1 normally open contact, 1 normally closed contact.

Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, designed as slide-in unit, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

150 x 85 x 97

Weight

g

324

Protection class

IEC 60529

IP 50

Contact load

A

4

Counter timer box 24 V Material no.

1827003592

Counter timer box with potential-free changeover contact, when the counter value is reached, the contact switches, reset of the counter reading by reset pulse or manually using the button, setting the counter value by 3-digit decade switch. Plastic housing with aluminum front plate, manual reset button, contact protected 4 mm connection sockets, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case.

Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

g

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

80

Contact load

A

2


94


Operating modules Input / output box 24 V, 16-fold Material no.

1827003595

Adapter for 16 signals from D-SUB connector to measuring sockets, 2 measuring sockets for supply voltage 24 V and 0 V connected with D-SUB connector, assignment of the connector-pin assignment to measuring sockets according to plan. Plastic housing with aluminum front plate, with contact protected 4 mm measuring sockets, 16 x for signals black, 1 x for 24 V red, 1 x for 0 V blue, D-SUB connector 26-pin, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or electrical attachment. Dimensions

mm (L x W x H)

150 x 85 x 72

Weight

g

386

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

A

4

Operating module BPS 6.1 + BPS 21.0 Material no.

R961004432

Operating module BPS 6.1 command/actual value display, 2 digital voltmeters, display 3 ½ digits, digit height 13 mm, measurement range +/–20 V DC. Operating module BPS21.0, adapter for pressure control valve ED02 with 7-pin connector plug to laboratory sockets, contact protected 4 mm laboratory sockets for command value and voltage supply, 2 mm laboratory sockets for actual values. Aluminum front plates with scratch-proof labeling, with mounting system for grooved plate. Dimensions

mm (L x W x H)

280 x 150 x 160

Weight

kg

1.4

Supply voltage

V DC

24



Operating modules Operating module BPS 5.2 + BPS 20.0 Material no.

R961004431

Operating module BPS 5.2 with 10-gear potentiometer and scale for manual command value specification, +/–10 Volt output, 1 rotary switch with 3 positions, optical indicator for selected polarity,

operating module BPS 20.0 for command value generation, 4 callable command values, 5 ramps per command value, aluminum front plates with scratch-proof labeling, contact protected 4 mm laboratory sockets, with mounting system for grooved plate. Dimensions

mm (L x W x H)

280 x 150 x 160

Weight

kg

1.6

Supply voltage

V DC

24

Power supply unit 230 V/24 V with distributor Material no.

R961001099

Power supply unit with mains switch and operation lamp, contact protected 4 mm measuring sockets, 1 x red for DC 24 V, 1 x blue for 0 Volt. Distributor plate with contact protected 4 mm measuring sockets, 10 x red for DC 24 V and 10 x blue for 0 Volt.

Plastic housing with aluminum front plate, with mounting system for grooved plate or for electrical attachment.

Dimensions

mm (L x W x H)

280 x 142 x 190

Weight

kg

4.05

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

50

Output voltage

V DC

24

Current consumption

A

6.5


96


Operating modules Table power supply unit 0-30 V/ 3 A Material no.

R901229673

Power supply unit with controllable output 0-30 V DC, 3 A and output 3-6 V DC, 2 A, with contact protected 4 mm safety sockets, table unit with fold-out feet, with mains connection cable. Dimensions

mm (L x W x H)

255 x 245 x 11

Weight

kg

5.3

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

50

Output voltage

V DC

0..30

Short-circuit-proof


Yes

Electric components | Pneumatics training system 97 Position switches

Position switches Electric position switch with roller lever Material no.

1827003421

Electric position switch with roller lever, operation via trip cam. 1 changeover contact, 3 contact protected 4 mm measuring sockets, middle contact (1, red), normally closed contact (2, blue), normally open contact (4, black), with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

70 x 72 x 85

Weight

g

165

Protection class

IEC 60529

IP 00

Operating voltage

V DC

24

Switching current

A

2

Electric position switch with roller lever Material no.

1827003569

Electric position switch with roller lever, operation via trip cam. 1 changeover contact, 3 screw terminals, middle contact, normally closed contact, normally open contact, with mounting system for grooved plate.

Dimensions

mm (L x W x H)

70 x 59 x 57

Weight

g

120

Protection class

IEC 60529

IP 00

Operating voltage

V DC

24

Switching current

A

2


98

Pneumatics training system | Electric components Position switches

Position switches Inductive sensor Material no.

1827003422

Inductive proximity switch NJ2-12GM40-E2 with PNP NO contact function, switching distance 2 mm, measuring distance mechanically adjustable.

Flush mounting, voltage supply 10...60 V (DC), switching status display, LED yellow, bracket for sensor made of anodized aluminum sheet, contact protected 4 mm safety sockets, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

70 x 92 x 84

Weight

g

318

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Operating current

mA

0 … 200

Switching frequency

Hz

0 …3000

Switching distance

mm

2

Installation type

Flush

Optical sensor Material no.

1827003424

Optical sensor, reflection light scanner OF5010, operating display LED green, functional display LED yellow, current carrying capacity 200 mA, switching frequency 400 Hz. Switching element function PNP NO contact, bright-/dark-switching electronically switchable. Bracket anodized ALUMINUM sheet, 3 contact protected 4 mm safety sockets for voltage supply 10...36 V (DC) and switching signal, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

70 x 98 x 84

Weight

g

184

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Switching frequency

Hz

400

Scanning width

mm

200


Electric components | Pneumatics training system 99 Position switches

Position switches Capacitive sensor Material no.

1827003423

Capacitive proximity switch CBB4-12GH70-E2, with PNP NO contact function, switching distance 4 mm, adjustable via potentiometer. Flush mounting, operating voltage 10...36 V (DC), bracket for sensor made of anodized aluminum sheet, contact protected 4 mm safety sockets,

with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

70 x 95 x 84

Weight

g

185

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Operating current

mA

0 … 100

Switching frequency

Hz

0 … 50

Switching distance

mm

4

Installation type Switching current

Flush A

0.2


100

Pneumatics training system | Electric components Relays

Relays Time relay, with pick-up or dropout delay Material no.

R961002710

Multifunction time relay, pick-up or dropout delayed operating mode selectable, 2 changeover contacts, 6 function types and 4 time periods manually adjustable, optical display of the set time value.

Plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699 Dimensions

mm (L x W x H)

48 x 48 x 93

Weight

g

91

Protection class

IEC 60529

IP 40

Operating voltage

V DC

24

Switching current

A max.

8

Time period 1

0.05s..5h

Time period 2

0.05s..10h

Time period 3

0.05s..50h

Time period 4

0.05s..100h

Relay with 3 changeovers Material no.

R961002709

Relay with 3 changeover contacts. Transparent plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699 Dimensions

mm (L x W x H)

36 x 33 x 66

Weight

g

82

Protection class

IEC 60529

IP 40

Operating voltage

V DC

24

Switching current

A max.

10


Electric components | Pneumatics training system 101 Relays

Relays Relay socket Material no.

R961002699

Socket for the relay assembly on fastening rail (top hat rail), for accepting an 11-pin plug-in relay, blue plastic housing, with screw terminals.

Dimensions

mm (L x W x H)

71 x 38 x 26

Weight

g

50

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

A

10

Connection cross-section

mm²

0.5..2.5


102

Pneumatics training system | Electric components Operating and display elements

Operating and display elements Indicator light 24 V Material no.

1827001988

Indicator light for displaying electric signals. Display opal white, electrical connection via plug terminal, mounting in the carrying angle Mat. no.: 1827003558, indicator unit can be separated from the contact unit. Dimensions

mm (L x W x H)

71 x 44 x 30

Weight

g

34

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Operating current

mA

50

Electr. button 1 NC contact/1 NO contact Material no.

1827001991

Button with 1 normally closed and 1 normally open contact. By pushing the actuation element, one contact is opened, the other one is closed. Upon release, a return spring makes the switching contacts return into the rest position. Actuation element black, electrical connection via screw terminal, mounting in the carrying angle Mat. no.: 1827003558, actuation element can be separated from the contact unit. Dimensions

mm (L x W x H)

52 x 41 x 30

Weight

g

36

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

A max.

10


Electric components | Pneumatics training system 103 Operating and display elements

Operating and display elements Electr. switch 1 NC contact/1 NO contact Material no.

1827001992

Rotary switch with detented position, 1 NC and 1 NO contact. By turning the actuation element, one contact is opened, the other one is closed.

Actuation element black, electrical connection via screw terminal, mounting in the carrying angle Mat. no.: 1827003558, actuation element can be separated from the contact unit. Dimensions

mm (L x W x H)

70 x 41 x 30

Weight

g

42

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

A max.

10

Socket with LED form A Material no.

1827003352

Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical display, can be used for valves.

Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form A.

Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

g

35

Protection class

IEC 60529

IP 20

Operating voltage

V DC

22..26


104

Pneumatics training system | Electric components Operating and display elements

Operating and display elements Socket with LED form B Material no.

1827003353

Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical display, can be used for valves.

Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form B. Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

g

35

Protection class

IEC 60529

IP 20

Operating voltage

V DC

22..26

Socket with LED form C Material no.

1827003354

Mating connector with 2 connections for laboratory connectors, forwarding of the signals to valve coil, signal rectification; thus, reverse polarity protection, optical display. Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form C. Dimensions

mm (L x W x H)

39 x 17 x 28

Weight

g

18

Protection class

IEC 60529

IP20

Operating voltage

V DC

24


Electric components | Pneumatics training system 105 Operating and display elements

Operating and display elements Socket P/E form A Material no.

1827003355

Mating connector with 3 connections for laboratory connectors, suitable for pressure switches Mat. no.: 1827003428, 1827003434. Plastic housing with contact protected 4 mm measuring sockets, contacting via coupling socket according to DIN 43650, form A.

Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

g

39

Protection class

IEC 60529

IP 20


106

Pneumatics training system | Electric components Measuring lines

Measuring lines Measuring line 250 mm, red Material no.

1827003212

Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length

mm

250

Weight

g

22

Color Protection class

Red IEC 60529

IP 20

Measuring line 250 mm, blue Material no.

1827003213

Color

Blue

Measuring line 250 mm, black Material no.

1827003214

Color

Black

Measuring line 500 mm, red Material no.

1827003215


mm

500

Weight

g

28

Color

Red

Protection class

IEC 60529

IP 20

Connection cross-section

mm²

1


1827003216

Color

Blue


1827003217

Color


Black

Electric components | Pneumatics training system 107 Measuring lines

Measuring lines Measuring line 1000 mm, red Material no.

1827003218


mm

1000

Weight

g

40


Red IEC 60529

IP 20


1827003219

Color

Blue


1827003220

Color

Black

Measuring line, 1500 mm, red Material no.

1827003464


mm

1500

Weight

g

50


Red IEC 60529

IP 20


1827003465

Color

Blue

Measuring line, 1500 mm, black Material no. Color

1827003466 Black


108

Pneumatics training system | Electric components Measuring lines

Measuring lines Connection line 1500 mm, red and blue Material no.

1827003005

Flexible laboratory cables with 4 mm laboratory connector and wire end ferrule, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length

mm

1500

Weight

g

83


Red, blue IEC 60529

IP 20

Cable 7-pin/4 mm Material no.

R961004621

Cable for controlling the valve support system LP04 multi-pole in the E2C handling module device set. 25-pin D socket, 7 contact protected 4 mm connectors. Length

m

1

Weight

g

170

Cable 10-pin/4 mm Material no.

R961004552

Cable for the voltage supply of the 8 end switches and for forwarding the 8 signals to the PLC, in the E2C handling module device set. 10-pin round socket, 10 contact protected 4 mm connectors. Length

m

1

Weight

g

225


Electric components | Pneumatics training system 109 Accessories

Accessories Carrying angle, 4-fold Material no.

1827003558

Carrying angle for the safe acceptance of 4 operating elements (e. g. switches, pushbuttons, indicator lights). Anodized aluminum sheet, with mounting system for grooved plate or grooved plate case. Dimensions

mm (L x W x H)

260 x 70 x 69

Weight

g

262

Top hat rail 250 mm Material no.

1827003560

Mounting rail for accepting electrical installation elements, e.g. for max. 6 relay sockets or max. 35 terminals. Sheet steel, with long holes, mounting with screw and nut in 8 mm groove. Dimensions

mm (L x W x H)

250 x 35 x 7

Weight

g

91

Wire end ferrule 0.75 mm² Material no.

R900016169

Wire end ferrule with gray flange, as clamping protection for flexible wires. Weight g 11 Delivery quantity

Quantity

100

Line cross-section

mm²

0.75


110

Pneumatics training system | Electric components Accessories

Accessories Electr. line, blue, 0.75 mm², 25 m Material no.

1827003031

Flexible electric line, 1-pin. Length

m

25

Weight

g

300

Color Line cross-section

Blue mm²

0.75

Bridge, 10-fold, for terminals Material no.

1827003037

Via a screw connection, the bridge establishes a safe electrical connection between neighboring terminals. A max. of 10 terminals can be connected. Dimensions

mm (L x W x H)

50 x 20 x 5

Weight

g

15

Terminal 2.5 mm² Material no.

1827003141

Individual terminals, for snapping onto the mounting rail Mat. no.: 1827003560 Dimensions

mm (L x W x H)

48 x 45 x 5

Weight

g

7

Delivery quantity

Quantity

1

Line cross-section

mm²

2.5


Electric components | Pneumatics training system 111 Accessories

Accessories Terminal designation 01-40 Material no.

1827003142

Pluggable terminal designations with the numbers 1 to 40, suitable for terminal Mat. no.: 1827003141 and 1827003559 Weight

g

2

Terminal, 35-fold Material no.

1827003559

Terminal, 35-fold, for wiring with individual wires. Installed on mounting rail with end angles and stop plate, terminals made of nickel-plated brass with clamping ring, plastic body, mounting with screw and nut in 8 mm groove.

Dimensions

mm (L x W x H)

250 x 56 x 55

Weight

g

356

Line cross-section

mm²

2.5


112

Pneumatics training system | Electric components PLC

PLC PLC module 2 analog outputs Material no.

R911289381

PLC module with 2 analog outputs, for attachment to the L20, output voltage 0-10 V. Weight

g

71

Output voltage

V

0..10

PLC module 2 analog inputs Material no.

R911289306

PLC module with 2 analog inputs, for attachment to the L20, 4-20 mA, 0-10 V Weight

g

70

Input voltage

V

0..10


Electric components | Pneumatics training system 113 PLC

PLC PLC L20, 12 I/O Material no.

R961004428

Programmable logic control L20 with digital inputs/outputs, 2 Sub-D sockets for the connection of 2 I/O boxes. Firmware on CompactFlash card.

1 IndraControl L20 with PROFIBUS DP, Ethernet, RS232, 1 CompactFlash card firmware L20, 12 digital inputs, 12 digital outputs 0.5 A, mounting system for grooved plate and grooved plate case 2 safety sockets 4 mm (red/blue), 2 Sub-D sockets 26-pin, IndraWorks software. Dimensions

mm (L x W x H)

280 x 150 x 130

Weight

kg

1.7

Supply voltage

V DC

24

Digital I/O

DI / DO

12 / 12

Profibus module 8 I/O Material no.

R961004467

Profibus module with 8 digital inputs and outputs each, M12 x 1 plug-in connection, short-circuit and overload protection of the outputs and sensor supply, max. output current per channel 500 mA, 2 connections for BUS IN and BUS OUT, 4 connections for voltage supply load and logic, 16 LEDs for status I/O, 4 LEDs for status voltage supply load and logic, 3 LEDs for diagnosis, 2 rotary encoding switches for station address, with mounting system for grooved plate.

Material number: R911307247

Dimensions

mm (L x W x H)

178 x 70 X 80

Weight

g

600

Protection class

IEC 60529

IP 67

Supply voltage

V DC

24

Operating temperature

(min./max.) °C

–25..60


114

Pneumatics training system | Electric components PLC


Pneumatic accessories | Pneumatics training system 115

Pneumatic accessories


116

Pneumatics training system | Pneumatic accessories

Table of Contents Pneumatic accessories

Plug-in connectors

117

Fittings 119 Pneumatic silencers

121

Pipes 122 Compressor and accessories

123

Cable channels

125

Snap-in elements

126

Tools 129 Consumables 131


Pneumatic accessories | Pneumatics training system 117 Plug-in connectors

Plug-in connectors Angular connector 4 mm Material no.

1823380019

Angular connector, 2 connections, 90 degree angle, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe with O-ring is securely sealed and at the same time secured against pulling out.

Brass housing, nickel-plated, with spring sleeve, pressure ring and O-ring demountable, for plastic pipe calibrated on the outside; the pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat. Industrial type: QR2 series - heat-resistant, Material number: 1823380019 Dimensions

mm (L x W x H)

22 x 22 x 9

Weight

g

10

Operating pressure

(min./max.) bar

–0.95..16

Plug-in connection

mm (Ø)

4

T plug-in connector 4 mm Material no.

1823381043

T plug-in connector with 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection with the basic body is securely sealed; at the same time secured against pulling out. Brass housing nickel-plated, spring sleeve, pressure and O-rings demountable. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat.

Industrial type: QR2-RTK series, Material number: 1823381043 Dimensions

mm (L x W x H)

35 x 22 x 9

Weight

g

15

Operating pressure

(min./max.) bar

–0.95..16

Plug-in connection

mm (Ø)

4

T plug-in connector 4 mm Material no.

2121104000

T plug-in connector, 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pulling out.

Gray PBT plastic housing, POM loosening ring, the pipe is held by a sharp edge of the toothed washer, Perbunan form ring for the sealing. Industrial type: QR1-S-RTK series, Material number: 2121104000

Dimensions

mm (L x W x H)

37 x 25 x 10

Weight

g

7

Operating pressure

(min./max.) bar

–0.95..10

Plug-in connection

mm (Ø)

4


118

Pneumatics training system | Pneumatic accessories Plug-in connectors

Plug-in connectors T plug-in connector 6 mm Material no.

2121106000

T plug-in connector, 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pulling out.

Gray PBT plastic housing, POM loosening ring, the pipe is held by a sharp edge of the toothed washer, Perbunan form ring for the sealing. Industrial type: QR1-S-RTK series, Material number: 2121106000 Dimensions

mm (L x W x H)

41 x 27 x 12

Weight

g

10

Operating pressure

(min./max.) bar

–0.95..10

Plug-in connection

mm (Ø)

6

End plug 4 mm Material no.

2123204000

End plug, for plug-in connections that are not necessary, tool in the commissioning, assembly and troubleshooting. Industrial type: QR1-RBS series, Material number: 2123204000 Dimensions

mm (L x Ø)

28 x 4

Weight

g

0.4

Operating pressure

(min./max.) bar

–0.95..10

Plug-in connection

mm (Ø)

4


Pneumatic accessories | Pneumatics training system 119 Fittings

Fittings Straight fitting G1/8, 4 mm Material no.

1823373041

Straight fitting for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. Sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out.

Industrial type: QR2-S-RPN series, Material number: 1823373041 Dimensions

mm (L x Ø)

28 x 13.5

Weight

g

5

Operating pressure

(min./max.) bar

Connection thread Plug-in connection

–0.95..16 G1/8

mm (Ø)

4

Straight fitting M5, with check valve, 4 mm Material no.

1827003124

Straight fitting for establishing a flow connection from internal thread to plug-in connection for plastic pipe, the installed check valve blocks the flow in outflow direction, release is granted by plugging the plastic pipe into the plug-in connection, inlet direction is always free.

Brass, nickel-plated, seat valve, sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out. Dimensions

mm (L x Ø)

32 x 9

Weight

g

10

Operating pressure

bar

10


M5 mm (Ø)

4

Straight fitting M5, 4 mm Material no.

1823373038



mm (L x Ø)

20.5 x 9

Weight

g

6

Operating pressure

(min./max.) bar


–0.95..16 M5

mm (Ø)

4


120

Pneumatics training system | Pneumatic accessories Fittings

Fittings Straight fitting G1/8, 6 mm Material no.

1823373043



mm (L x Ø)

24 x 13.5

Weight

g

11

Operating pressure

(min./max.) bar

–0.95..16


G1/8 mm (Ø)

6

Straight fitting G1/4, 4 mm Material no.

1823373045



mm (L x Ø)

21 x 17

Weight

g

12

Operating pressure

(min./max.) bar


–0.95..16 G1/4

mm (Ø)

4

Elbow swivel connector M5, 4 mm Material no.

1823391549

Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe. The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to the connection surface, to the hollow bolt and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat. Industrial type: QR2-S-RW1, Material number: 1823391549 Dimensions

mm (L x W x H)

18 x 22 x 7

Weight

g

10

Operating pressure

(min./max.) bar

–0.95..16


M5 mm (Ø)


4

Pneumatic accessories | Pneumatics training system 121 pneumatic silencers

Fittings / pneumatic silencers Elbow swivel connector G1/8, 4 mm Material no.

1823391551

Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to the connection surface, to the hollow bolt and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat.

Industrial type: QR2-S-RW1, Material number: 1823391551 Dimensions

mm (L x W x H)

28 x 28 x 14

Weight

g

24

Operating pressure

(min./max.) bar

–0.95..16


G1/8 mm (Ø)

4

Pneumatic silencer G1/8 Material no.

1827000000

Pneumatic silencer for reducing the venting noises in valve switching processes. By means of an enlarged outlet area in the flow-through of hollow spaces in the sintered metal, the air velocity is reduced.

Flow-through cone made of sintered bronze with optimized graining for flow-through volume and noise reduction, thread made of brass. Industrial type: SI1 series, Material number: 1827000000 Dimensions

mm (L x Ø)

24 x 16

Weight

g

10

Operating pressure

bar

10

Nominal flow

l/min

1500

Connection thread

G1/8


122

Pneumatics training system | Pneumatic accessories Pipes

Pipes Plastic pipe 6 x 1.05, PU, 25 m, black Material no.

1820712012

Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 6 x 1.05 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C.

Industrial type: TU1-S series, Material number: 1820712012 Length

m

25

Weight

g

500

Color

0

Black

Operating pressure

(min./max.) bar

–0.95..+10

External diameter

mm

6

Internal diameter

mm

3.9

Bending radius

mm

18

Plastic pipe 4 x 0.75, PU, 25 m, black Material no.

1820712010

Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C.

Industrial type: TU1-S series, Material number: 1820712010 Length

m

25

Weight

g

225

Color

0

Black

Operating pressure

(min./max.) bar

–0.95..+10

External diameter

mm

4

Internal diameter

mm

2.5

Bending radius

mm

12

Plastic pipe 4 x 0.75, PU, 25 m, transparent Material no.

1820712000

Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C. Industrial type: TU1-S series, Material number: 1820712000 Length

m

25

Weight

g

225

Color

Transparent

Operating pressure

(min./max.) bar

–0.95..+10

External diameter

mm

4

Internal diameter

mm

2.5

Bending radius

mm

12


Pneumatic accessories | Pneumatics training system 123 Compressor and accessories

Compressor and accessories Compressor 230 V Material no.

R900891168

Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low noise level, suitable for operation in the classroom.

Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for one-phase electrical connection. Dimensions

mm (L x W x H)

570 x 380 x 380

Weight

kg

24.4

Operating voltage

V AC

230

Mains frequency

Hz

50

Operating pressure

bar

6..8

Compressor 110 V Material no.

R961003963

Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low noise level, suitable for operation in the classroom.

Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for one-phase electrical connection. Dimensions

mm (L x W x H)

570 x 380 x 380

Weight

kg

24.4

Operating voltage

V AC

110

Mains frequency

Hz

60

Operating pressure

bar

6..8

Device set compressor 230 V incl. accessories Material no.

1827008426

Compressor unit for one-phase electrical connection Low noise level, suitable for operation in the classroom Max. noise 40 dB, max. air quantity 50 l/min, operating pressure 6..8 bar, voltage 230 VAC, frequency 50 Hz

Device kit components:

R900891168

1

Compressor 230 V

R900891177

1

Coupling plug

2121106000

1


R961007740

1

Plastic pipe 6 x 1.05, PU, 8 m


124

Pneumatics training system | Pneumatic accessories Compressor and accessories

Compressor and accessories Device set compressor 110 V incl. accessories Material no.

R961003964

Compressor unit for one-phase electrical connection Low noise level, suitable for operation in the classroom Max. noise 40 dB, max. air quantity 50 l/min, operating pressure 6..8 bar, voltage 110 VAC, frequency 60 Hz Device kit components: R961003963

Compressor 110 V

R900891177

Coupling plug

2121106000


R961007740

Plastic pipe 6 x 1.05, PU, 8 m


Pneumatic accessories | Pneumatics training system 125 Cable channels

Cable channels Cable channel 200 mm Material no.

1827003561

Cable channel laterally slotted, with moveable cover that can be engaged, mounting with nut in 8 mm groove or with pressure sensitive tapes on smooth surface, for accepting cables and plastic pipes, improves the clarity of the installation.

Gray plastic PVC. Dimensions

mm (L x W x H)

200 x 23 x 23

Weight

g

40

Cable channel 235 mm Material no.

1827003562

Dimensions

mm (L x W x H)

235 x 23 x 23

Weight

g

45


1827003564

Dimensions

mm (L x W x H)

300 x 23 x 23

Weight

g

52


1827003566

Dimensions

mm (L x W x H)

400 x 23 x 23

Weight

g

72


Material no.

1827003567

Dimensions

mm (L x W x H)

500 x 23 x 23

Weight

g

83


126

Pneumatics training system | Pneumatic accessories Snap-in elements

Snap-in elements Carrier plate 1 LO Material no.

1827003455

Carrier plate with snap-in, with asymmetric hole pattern and 24 bores, for mounting components with self-tapping screws; clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in "Hole at top" position. Dimensions

mm (L x W x H)

70 x 50 x 30

Weight

g

94


N

50

Installation surface

mm (L x W)

70 x 40

Carrier plate 1 LU Material no.

R961002281

Carrier plate with snap-in, with asymmetric hole pattern and 24 bores, for mounting components with self-tapping screws; clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in "Hole at bottom" position. Dimensions

mm (L x W x H)

70 x 50 x 30

Weight

g

94


N

50


mm (L x W)

70 x 40

Carrier plate 2 with LU long holes Material no.

R961002283

Carrier plate with snap-in, with asymmetric hole pattern and 10 bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees. Carrier plate made of plastic, aluminum base plate, 2x snap-in, with connecting rod, carrier plate with long holes, mounted on base plate in "Holes at bottom" position. Dimensions

mm (L x W x H)

70 x 50 x 42

Weight

g

96


N

50


mm (L x W)

40 x 32


Pneumatic accessories | Pneumatics training system 127 Snap-in elements

Snap-in elements Carrier plate 2 LO Material no.

1827003456

Carrier plate with snap-in, with asymmetric hole pattern and 10 bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate with long holes, mounted on base plate in "Holes at top" position. Dimensions

mm (L x W x H)

70 x 50 x 42

Weight

g

96


N

50


mm (L x W)

40 x 32

Carrier plate 3 Material no.

1827003457

Carrier plate with snap-in, with asymmetric hole pattern and 10 bores, for mounting components with self-tapping screws, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate. Dimensions

mm (L x W x H)

110 x 69 x 30

Weight

g

138


N

50


mm (L x W)

110 x 55

Loosening slide extension Material no.

1827003349

Extension of the release mechanics, carrier plates with assembly widths of more than 50 mm require the extension of the loosening slide for unlocking.

Plastic body block, with 2 bores for 2 extension dimensions, for assembly on connecting rod.

Dimensions

mm (L x W x H)

45 x 29 x 13

Weight

g

14


128

Pneumatics training system | Pneumatic accessories Snap-in elements

Snap-in elements Snap-in, right, with screw Material no.

R961004089

Snap-in clamping element, "Right" design: Moveable clamping piece is assembled vis-à-vis the loosening slide, with self-tapping M3 x 8 screw and Belleville washer for mounting.

Loosening slide made of plastic, snap-in mechanism made of aluminum die casting. Dimensions

mm (L x W x H)

40 x 21 x 21

Weight

g

22

Snap-in, left, with screw Material no.

R961004090

Snap-in clamping element, "Left" design: Moveable clamping piece is assembled on the same side as the loosening slide, with self-tapping M3 x 8 screw and Belleville washer for mounting.

Loosening slide made of plastic, snap-in mechanism made of aluminum die casting. Dimensions

mm (L x W x H)

40 x 21 x 21

Weight

g

22

Connecting rod for snap-in Material no.

1827003351

Connecting rod for snap-in, for the synchronous operation of two loosening slides assembled next to each other, in grid width 50 mm. Brass, nickel-plated, diameter 6 mm. Dimensions

mm (L x Ø)

46 x 6

Weight

g

11


Pneumatic accessories | Pneumatics training system 129 Tools

Tools Pipe cutter Material no.

1823391390

Pipe cutter, manually operated, the blade cuts the lead pipe free of burs. Body of gray plastic (polyamide), blade of stainless steel.

Material number: 1823391390 Replacement blade, Material number: 1823391389 Dimensions

mm (L x W x H)

80 x 25 x 30

Weight

g

30

Pneumatic tool kit Material no.

1827003025

The assortment consists of: Double open-ended wrench 6 x 7; 8 x 9; 12 x 13; 13 x 14, slotted screwdriver 3.0 x 80; 5.5 x 100,

Allen wrench 2.5, cross-head screwdriver size 1, olling bag made of hard-wearing soft PVC. Dimensions

mm (L x W)

400 x 320

Weight

g

620

Torx screwdriver T10 Material no.

R900043942

TORX screwdriver, size T10, with shaft made of hardened tool steel and a handle made of plastic.

Length

mm

200

Weight

g

30


130

Pneumatics training system | Pneumatic accessories Tools

Tools Loosening tool Material no.

1823391651

Forked lever as loosening aid for plug-in connectors, for pipe diameters 4, 5, 6, 8, 10, 12, 14 mm. Galvanized sheet steel. Material number: 1823391651 Dimensions

mm (L x W x H)

98 x 25 x 4

Weight

g

22


Pneumatic accessories | Pneumatics training system 131 Consumables

Consumables Cable fastener L = 130 mm Material no.

1821025000

Cable fastener for mounting pipes or lines. Length

mm

130

Weight

g

72

Delivery quantity

Quantity

50

Designation label 15 x 6 Material no.

1829929200

Self-adhesive labels for labeling the components used in the pneumatic system, can be written with pencil and pen, easily formable, the adhesive used is water-resistant.

80 adhesive labels on a sheet.

Dimensions

mm (L x W)

15 x 6

Weight

g

6

Delivery quantity

Quantity

80


132

Pneumatics training system | Pneumatic accessories Consumables


Directories | Pneumatics training system 133

Directories


134

Pneumatics training system | Directories


Directories | Pneumatics training system 135 Material number overview

Material number overview

Mat. no.

Product name

Page

1820712000

Plastic pipe 4 x 0.75, PU, 25 m, transparent

122

1820712010


122

1820712012


122

1821025000


131

1823219007

Trip cams steel M10 x 1.25

57

1823373038

Straight fitting M5, 4 mm

119

1823373041

Straight fitting G1/8, 4 mm

119

1823373043


120

1823373045


120

1823380019


117

1823381043


117

1823391390

Pipe cutter

129

1823391549

Elbow swivel connector M5, 4 mm

120

1823391551

Elbow swivel connector G1/8, 4 mm

121

1823391651

Loosening tool

130

1827000000

Pneumatic silencer G1/8

121

1827001988


102

1827001991


102

1827001992


103

1827003005


108

1827003025

Pneumatic tool kit

129

1827003031


110

1827003037

Bridge, 10-fold, for terminals

110

1827003098


68

1827003124

Straight fitting M5, with check valve, 4 mm

119

1827003141

Terminal 2.5 mm²

110

1827003142

Terminal designation 01-40

111

1827003147

Shuttle valve 3-fold, OR

74

1827003148

Two-pressure valve 3-fold, AND

74

1827003212


106

1827003213


106

1827003214

Measuring line 250 mm, black

106

1827003215


106

1827003216


106

1827003217


106

1827003218


107

1827003219


107


136

Pneumatics training system | Directories Material number overview

Material number overview Mat. no.

Product name

Page

1827003220


107

1827003221

Adapter for electric cylinder switch

55

1827003224


56

1827003225

Vacuum ejector

83

1827003299

Grooved plate 565 x 700 x 30 mm

14

1827003349

Loosening slide extension

127

1827003351

Connecting rod for snap-in

128

1827003352

Socket with LED form A

103

1827003353

Socket with LED form B

104

1827003354

Socket with LED form C

104

1827003355

Socket P/E form A

105

1827003365

Basic pneumatic kit according to BiBB

26

1827003371


51

1827003372


51

1827003374

3/2 directional valve G 1/8, spring return

65

1827003375


65

1827003376


66

1827003377


66

1827003378


67

1827003379


73

1827003381


68

1827003382


75

1827003383


75

1827003385


69

1827003386

Pressure controller G1/8; 0.5-10 bar

78

1827003387


77

1827003388

3/2 directional valve M5 adjustable 2-8 bar

69

1827003389

3/2 directional valve G1/8 amplifier 2-stage

67

1827003392

3/2 directional valve M5 button

58

1827003393

3/2 directional valve G1/8 button

58

1827003394


59

1827003395

3/2 directional valve G1/8 EMERGENCY STOP

59

1827003396


60

1827003397


60

1827003399


63

1827003400


63

1827003401


64




Mat. no.

Product name

Page

1827003402

3/2 directional valve G1/8 roller lever with idle return

64

1827003403

Reflex nozzle

83

1827003404

Summation counter pneumatic, 6-digit

84

1827003406


79

1827003407

Pressure gauge 0-2.5 bar

79

1827003408

Pressure gauge –1/0 bar

80

1827003410

Filter controller 3/2 directional valve; 0.2 - 10 bar

77

1827003411

Distributor 6-fold

85

1827003412

3/2 directional solenoid valve M5 spring return

70

1827003413


70

1827003414


71

1827003415


71

1827003421


97

1827003422

Inductive sensor

98

1827003423

Capacitive sensor

99

1827003424

Optical sensor

98

1827003428


81

1827003434

Mechanical pressure switch –1 to 0 bar

81

1827003436

Cable set BiBB electropneumatics

34

1827003437


54

1827003455

Carrier plate 1 LO

126

1827003456

Carrier plate 2 LO

127

1827003457

Carrier plate 3

127

1827003464

Measuring line, 1500 mm, red

107

1827003465


107

1827003466

Measuring line, 1500 mm, black

107

1827003469


61

1827003550

Basic pneumatic kit according to PAL

35

1827003551

Electrical extension kit pneumatics according to PAL

38

1827003552

Portable device carrier EcoCase

13

1827003553

Terminal strip 5-fold with designation label PAL

86

1827003554


17

1827003555


72

1827003556


72

1827003557


61

1827003558


109

1827003559

Terminal, 35-fold

111


138



Product name

Page

1827003560

Top hat rail 250 mm

109

1827003561


125

1827003562


125

1827003564


125

1827003566


125

1827003567


125

1827003569


97

1827003570


56

1827003574

Terminal 5-fold

86

1827003577

Distributor 6-fold 3/2 directional valve

85

1827003578

Electrical extension kit: Pneumatics according to BiBB

32

1827003583


89

1827003584


89

1827003585


90

1827003586


90

1827003587


91

1827003588


91

1827003589

Switch box 24 V, 2-fold

92

1827003590

Button box 24 V, 2-fold

92

1827003591

Switch box emergency off 24 V

93

1827003592

Counter timer box 24 V

93

1827003593

Counter timer box 8 bar

84

1827003595


94

1827003700

Movable device carrier DS3 ProLine

11

1827003703

Electrical attachment S

17

1827003705

Writing surface

22

1827003721

Information board

20

1827003722

Rag holder

22

1827003724


19

1827003725

Screen support arm

20

1827003740


19

1827003742


20

1827003743

Electro. installation set US

21

1827008426

Device set compressor 230 V incl. accessories

123

1827020069

Clamping holder

54

1829929200


131

2121104000


117




Mat. no.

Product name

Page

2121106000


118

2123204000

End plug 4 mm

118

R900016169

Wire end ferrule 0.75 mm²

109

R900043942

Torx screwdriver T10

129

R900783082

Exercise series "Practical course of pneumatic lectures" trainer manual EN

26

R900783083

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN

32

R900891168

Compressor 230 V

123

R900891177

Coupling plug

62

R901005712


26

R901005726

Exercise series "Practical course of pneumatic lectures" trainer manual ES

26

R901005727


32

R901005735

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES

32

R901005737


26

R901005738

Exercise series "Practical course of pneumatic lectures" trainee manual ES

26

R901005741


32

R901005744

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES

32

R901229673

Table power supply unit 0-30 V/ 3 A

96

R911289306


112

R911289381


112

R927001115

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN

32

R927001116

Exercise series "Practical course of pneumatic lectures" trainee manual EN

26

R961000168


14

R961000170


18

R961000171


21

R961000279

Electrical attachment control carriage

18

R961000287

Roller container

15

R961000439

Electro. installation set CH

21

R961000563

Assortment of drawer dividers DS 100

15

R961000564


16

R961000568

Slip-resistant mat

16

R961001099


95

R961001666

Set of perforated sheets for container

16

R961002281

Carrier plate 1 LU

126

R961002283

Carrier plate 2 with LU long holes

126

R961002699

Relay socket

101

R961002709


100

R961002710


100


140



Product name

Page

R961003081

Valve block with 4 directional valves, Profibus DP

76

R961003214

Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg

53

R961003221


17

R961003826

Device carrier EcoDesk

13

R961003948


82

R961003949


53

R961003950


78

R961003963

Compressor 110 V

123

R961003964


124

R961003980

Electronic cylinder switch with 3-pole cable (short-circuit-proof)

55

R961004089

Snap-in, right, with screw

128

R961004090

Snap-in, left, with screw

128

R961004131

Electropneumatic control technology

43

R961004144

Cable holder, 50-fold

22

R961004419

Project manual Electropneumatic control technology, trainer manual DE

42

R961004420

Project manual Electropneumatic control technology, trainee manual DE

42

R961004426


52

R961004428

PLC L20, 12 I/O

113

R961004431


95

R961004432


94

R961004436

Project manual Electropneumatic control technology, trainer manual EN

42

R961004437

Project manual Electropneumatic control technology, trainee manual EN

42

R961004464


76

R961004467


113

R961004472

E2C handling module device kit

47

R961004514

Project manual Electropneumatic control technology, trainee manual ES

42

R961004515

Project manual Electropneumatic control technology, trainer manual ES

42

R961004552

Cable 10-pin/4 mm

108

R961004621

Cable 7-pin/4 mm

108

R961004655

Project manual Electropneumatic handling technology, trainer manual DE

46

R961004826

Project manual Electropneumatic handling technology, trainer manual EN

46

R961004827

Project manual Electropneumatic handling technology, trainee manual EN

46

R961004865

Project manual Electropneumatic handling technology, trainee manual DE

46

R961005661

DS3 assembly kit

12

R961006487


52


Directories | Pneumatics training system 141 Index

Index

Product name

Mat. no.

Page


R961003949

53

3/2 directional solenoid valve M5 spring return

1827003412

70

3/2 directional valve G 1/8, spring return

1827003374

65

3/2 directional valve G1/8 amplifier 2-stage

1827003389

67


1827003393

58

3/2 directional valve G1/8 EMERGENCY STOP

1827003395

59


1827003400

63

3/2 directional valve G1/8 roller lever with idle return

1827003402

64


1827003469

61


1827003375

65


1827003557

61


1827003385

69

3/2 directional valve M5 adjustable 2-8 bar

1827003388

69

3/2 directional valve M5 button

1827003392

58


1827003399

63


1827003401

64


1827003394

59


1827003414

71


1827003556

72


1827003555

72


1827003413

70


1827003396

60


1827003397

60


1827003377

66


1827003376

66


1827003415

71


1827003378

67

Adapter for electric cylinder switch

1827003221

55


1823380019

117


R961000563

15


R961000564

16

Basic pneumatic kit according to BiBB

1827003365

26

Basic pneumatic kit according to PAL

1827003550

35

Bridge, 10-fold, for terminals

1827003037

110

Button box 24 V, 2-fold

1827003590

92

Cable 10-pin/4 mm

R961004552

108

Cable 7-pin/4 mm

R961004621

108


142

Pneumatics training system | Directories Index

Index Product name

Mat. no.

Page


1827003561

125


1827003562

125


1827003564

125


1827003566

125


1827003567

125


1821025000

131

Cable holder, 50-fold

R961004144

22

Cable set BiBB electropneumatics

1827003436

34

Capacitive sensor

1827003423

99

Carrier plate 1 LO

1827003455

126

Carrier plate 1 LU

R961002281

126

Carrier plate 2 LO

1827003456

127

Carrier plate 2 with LU long holes

R961002283

126

Carrier plate 3

1827003457

127


1827003558

109

Clamping holder

1827020069

54

Compressor 110 V

R961003963

123

Compressor 230 V

R900891168

123

Connecting rod for snap-in

1827003351

128


1827003005

108

Counter timer box 24 V

1827003592

93

Counter timer box 8 bar

1827003593

84

Coupling plug

R900891177

62


1827003570

56


R961006487

52


1829929200

131

Device carrier EcoDesk

R961003826

13


R961003964

124


1827008426

123


1827003586

90


1827003554

17

Distributor 6-fold

1827003411

85

Distributor 6-fold 3/2 directional valve

1827003577

85


1827003587

91


1827003372

51

DS3 assembly kit

R961005661

12

E2C handling module device kit

R961004472

47



Index

Product name

Mat. no.

Page

Elbow swivel connector G1/8, 4 mm

1823391551

121

Elbow swivel connector M5, 4 mm

1823391549

120


1827001991

102


1827003031

110


1827001992

103


1827003437

54


1827003421

97


1827003569

97

Electrical attachment control carriage

R961000279

18

Electrical attachment S

1827003703

17

Electrical extension kit pneumatics according to PAL

1827003551

38

Electrical extension kit: Pneumatics according to BiBB

1827003578

32

Electro. installation set CH

R961000439

21


R961000171

21

Electro. installation set US

1827003743

21

Electronic cylinder switch with 3-pole cable (short-circuit-proof)

R961003980

55

Electropneumatic control technology

R961004131

43

End plug 4 mm

2123204000

118


R901005741

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN

R927001115

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES

R901005744

32


R901005727

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN

R900783083

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES

R901005735

32


R901005737

26

Exercise series "Practical course of pneumatic lectures" trainee manual EN

R927001116

26

Exercise series "Practical course of pneumatic lectures" trainee manual ES

R901005738

26


R901005712

26

Exercise series "Practical course of pneumatic lectures" trainer manual EN

R900783082

26

Exercise series "Practical course of pneumatic lectures" trainer manual ES

R901005726

26

Filter controller 3/2 directional valve; 0.2 - 10 bar

1827003410

77


1827003387

77


R961000168

14


1827003299

14


1827001988

102

Inductive sensor

1827003422

98


144


Index Product name

Mat. no.

Page

Information board

1827003721

20


1827003595

94

Load simulator d = 25 mm, H = 100 mm, m= 3.4 kg

R961003214

53

Loosening slide extension

1827003349

127

Loosening tool

1823391651

130


1827003724

19


1827003742

20


1827003220

107


1827003219

107


1827003218

107


1827003466

107


1827003465

107


1827003464

107


1827003214

106


1827003213

106


1827003212

106


1827003217

106


1827003216

106


1827003215

106

Mechanical pressure switch –1 to 0 bar

1827003434

81


1827003428

81

Movable device carrier DS3 ProLine

1827003700

11


R961004426

52


R961004431

95


R961004432

94

Optical sensor

1827003424

98

Pipe cutter

1823391390

129


1820712010

122

Plastic pipe 4 x 0.75, PU, 25 m, transparent

1820712000

122


1820712012

122

PLC L20, 12 I/O

R961004428

113


R911289306

112


R911289381

112


1827003224

56

Pneumatic silencer G1/8

1827000000

121

Pneumatic tool kit

1827003025

129

Portable device carrier EcoCase

1827003552

13



Index

Product name

Mat. no.

Page


R961001099

95


1827003740

19


R961000170

18


R961003950

78

Pressure controller G1/8; 0.5-10 bar

1827003386

78

Pressure gauge –1/0 bar

1827003408

80


1827003406

79

Pressure gauge 0-2.5 bar

1827003407

79


R961003948

82


R961004467

113

Project manual Electropneumatic control technology, trainee manual DE

R961004420

42

Project manual Electropneumatic control technology, trainee manual EN

R961004437

42

Project manual Electropneumatic control technology, trainee manual ES

R961004514

42

Project manual Electropneumatic control technology, trainer manual DE

R961004419

42

Project manual Electropneumatic control technology, trainer manual EN

R961004436

42

Project manual Electropneumatic control technology, trainer manual ES

R961004515

42

Project manual Electropneumatic handling technology, trainee manual DE

R961004865

46

Project manual Electropneumatic handling technology, trainee manual EN

R961004827

46

Project manual Electropneumatic handling technology, trainer manual DE

R961004655

46

Project manual Electropneumatic handling technology, trainer manual EN

R961004826

46


1827003381

68


1827003098

68

Rag holder

1827003722

22

Reflex nozzle

1827003403

83


1827003583

89


1827003584

89


1827003585

90

Relay socket

R961002699

101


R961002709

100

Roller container

R961000287

15


R961003221

17

Screen support arm

1827003725

20

Set of perforated sheets for container

R961001666

16

Shuttle valve 3-fold, OR

1827003147

74


1827003382

75


1827003371

51

Slip-resistant mat

R961000568

16


146


Index Product name

Mat. no.

Page

Snap-in, left, with screw

R961004090

128

Snap-in, right, with screw

R961004089

128

Socket P/E form A

1827003355

105

Socket with LED form A

1827003352

103

Socket with LED form B

1827003353

104

Socket with LED form C

1827003354

104


1823373045

120


1823373041

119


1823373043

120

Straight fitting M5, 4 mm

1823373038

119

Straight fitting M5, with check valve, 4 mm

1827003124

119

Summation counter pneumatic, 6-digit

1827003404

84


1827003588

91

Switch box 24 V, 2-fold

1827003589

92

Switch box emergency off 24 V

1827003591

93


1823381043

117


2121104000

117


2121106000

118

Table power supply unit 0-30 V/3 A

R901229673

96

Terminal 2.5 mm²

1827003141

110

Terminal 5-fold

1827003574

86

Terminal designation 01-40

1827003142

111

Terminal strip 5-fold with designation label PAL

1827003553

86

Terminal, 35-fold

1827003559

111


1827003379

73


R961002710

100

Top hat rail 250 mm

1827003560

109

Torx screwdriver T10

R900043942

129

Trip cams steel M10 x 1.25

1823219007

57

Two-pressure valve 3-fold, AND

1827003148

74


1827003383

75

Vacuum ejector

1827003225

83

Valve block with 4 directional valves, Profibus DP

R961003081

76


R961004464

76

Writing surface

1827003705

22


Bosch Rexroth AG Drive & Control Academy Bahnhofplatz 2 97070 Würzburg Phone: +49 (0) 9352 18-1920 Fax: +49 (0) 9352 18-6882 Email: [email protected] www.boschrexroth.com/academy

For your local contact partner, please refer to: www.boschrexroth.com/adressen-dcl

Document no.: RE 00847 Material no.: 123456789 Version no.: Edition 06.2012 Replaces: 12.2007