PROGEF Standard Polypropylene Piping Systems

Georg Fischer LLC 2882 Dow Avenue Tustin, California 92780-7258 USA Phone +1 (714) 731-8800 Toll free (800) 854-4090 [email protected] www.gfpiping.com

Submittal Package for PROGEF® Standard Piping Systems

Date:

________________________________________________

Project Name:

________________________________________________

Submitted To:

________________________________________________

From:

________________________________________________

This document includes: 1. Submittal Form 2. Technical Information – material 3. Product Information a. PROGEF – IR b. PROGEF – Socket c. PROGEF – Accessories 4. Joining Technology a. IR b. Socket Fusion c. Flange Installations d. Union Installations e. Threaded Installations 5. Warranty Statement

Rev. 01 (9/2009)

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b) Polypropylene Beta (b

Beta (b ) Polypropylene

. . . the better PP

5

b) Polypropylene Piping Systems Beta (b • Pipe, Valves, Fittings and Flow Control • Sizes 16 mm (3/8") through 315 mm (12") • IR™/Butt and Socket Fusion Joining

www.us.piping.georgefischer.com

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b) Polypropylene Piping for Industrial Beta (b Applications Introduction Polypropylene is one of the most common, fastest growing and versatile thermoplastics currently used. Each year many tons of this material are converted into diverse products ranging from plastic bags through automobile parts to tanks and chemical piping systems. From a chemical standpoint, polypropylene is closely related to polyethylene. As members of the group of materials known as “polyolefins”, both of these plastics are composed of only carbon and hydrogen. This contrasts with other commonly used plastic material such as PVC and PTFE which contain chlorine and flurorine respectively.

Physical Properties The physical properties of polypropylene combine strength, low weight, abrasion resistance, impact strength and a wide operating temperature range, making it a very suitable material for use in load bearing products. Combined with excellent all round chemical resistance and low water absorption, these properties combine to provide a material that meets all of the requirements for use in a piping system.

Good Temperature Resistance The George Fischer polypropylene piping system is pressure rated to 150 psi (10 bar) at 70°F (21°C) with a long term safety factor of 2.1. The upper long term temperature limit for polypropylene is 176°F (80°C) and the temperature limit for short term use is 212°F (100°C). However, as with all thermoplastic piping systems, an increase in temperature is combined with a decrease in operating pressure.

Chemical Resistance The chemical resistance properties of polypropylene are excellent. It is resistant to aqueous solutions of acids, alkalis and salts and to a large number of organic solvents. This wide range of chemical resistance allows this material to be used for many piping systems that handle different chemicals including caustics, acids and solvents. Polypropylene is not suitable for handling concentrated oxidizing acids and halogens.

Purity George Fischer polypropylene complies with guidelines listed in the Federal Register, CFR Title 21, chapter 1, § 177.1520 a (1) for polypropylene and c (1.1) for compounds. George Fischer polypropylene is suitable for transport of potable water, foodstuffs, and high purity deionized water.

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Daplen Beta (b b )-PP ... the better PP Greater Safety and Economy

In contrast with conventional PP homopolymers, Beta (b)-PP possesses a superior impact strength – both at room temperature and also at low temperatures.

Daplen Beta (β)-PP is a polypropylene homopolymer with an exceptionally homogeneous, fine structure and significantly higher impact strength. The high degree of crystallinity of these substances ensures an excellent resistance to chemicals. This is further improved by the titanium dioxide pigment used. The long-term creep strength was assured by endurance tests in accordance with ISO TR 9080 and certified with the value MRS 10 (minimum required strength).

5 Conventional PP homopolymer surface magnified 200 times

Impact Bending Test to DIN 8078 Hammer 50 J instead of 15 J Pipe 110 mm x 10 m 250

200

150

Daplen Beta (b)PP

100

Daplen Beta (b)-PP surface magnified 200 times

PP-H conventional

50

0 23 °C

0 °C

Comparative stress (N/mm2)

Long-term Internal Pressure Behavior of Daplen Beta (b )-PP

Regression curves to ISO TR 9080 LTHS LCL Test interrupted

Measurements and calculations (SEM) from TGM plastics technology

years

Service life (h) www.us.piping.georgefischer.com

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All in one material b)-PP Daplen® Beta (b

Optimum processing for the better material

We offer a complete range of plastic piping components, including pipes, fittings (socket and butt-fusion fittings), manually operated valves and actuated valves in one material. In addition to the outstanding characteristics of polypropylene homopolymer, this also provides unlimited compatibility for the mutual weldability of various PP types for users and final consumers.

Extruded pipes and precision molded fittings An innovative extrusion process ensures optimum conversion of the raw material potential to a high-grade pipe product with minimum internal stresses. The special method of processing achieves extremely smooth internal surfaces in the pipes, which are in no way inferior in topography to injection moldings.

Beta (β)-PP combines all the required favorable properties for modern industrial pipeline construction, including: • Excellent resistance to chemicals • High impact strength • High thermal resistance • High stress crack resistance • Excellent fusion capability • Homogeneous, fine structure

Your benefit in application Comprehensive tests bear witness to the special barrier effect of a homogeneous and fine-crystalline pipe wall construction with regard to interaction with a wide range of media. The significantly improved internal surface further substantially increases the resistance of the pipes to chemicals. The resulting optimized flow behavior reduces the danger of erosion and deposition.

The pipes comply in all features with DIN 8077/8078 type 1. The many years of process know-how acquired by the two companies George Fischer Piping Systems and DEKA Pipe Systems provides the ideal product package from an outstanding raw material for processors and plant operators.

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b) Polypropylene Beta (b Low internal stress Microtome section magnified 40 times

Ra measuring curve for the pipe internal surface measured by a non-contact laser process in the extrusion direction

5

Pipes after a test series with chromic acid magnified 600 times under the scanning electron microscope.

DEKAPROP Beta (b)-PP


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Conventional PP-H

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Complete System of Pipe, Valves and Fittings For a complete guide to proper installation techniques, the George Fischer factory sponsored installer certification program is recommended. It teaches a basic understanding of plastics and fusion technology. For more information, contact your George Fischer representative.

The George Fischer polypropylene piping system is available in sizes from 3/8" to 12". The system includes valves through 12." This system includes all commonly required pressure pipe fittings, including threaded adaptors and flanges for ease of mating to equipment or other piping materials. Ball valves are available in sizes 3/8" to 6", diaphragm valves from 1/2" to 6" and butterfly valves in sizes 2 1/2" to 12". Other valves including check valves and metering valves are also available in this system.

Fusion Joining Reliablity

Acid neutralization facility uses George Fischer polypropylene piping and valves in overhead installation.

Socket Fusion Joining can be used to join socket fusion fittings available in sizes 16-110mm (3/8"-4"). The socket fusion method of joining uses a heated non-stick “female” bushing to melt the outside of the pipe end and a heated non-stick “male” bushing to heat the inside of the corresponding size of fitting. After several seconds, when the outside of the pipe and the inside of the fitting are melted, the bushings are removed and the pipe is pushed into the fitting. Due to the large area of pipe to fitting contact (3-5 times the cross sectional area of the pipe), the resulting joint is actually several times stronger than the pipe itself. The pipe and fittings for this system are also manufactured to have an interference fit; because of this interference it is not possible to slide a fitting over the pipe without the use of heat to melt the surface to be joined. This feature prevents the possibility of inadvertently leaving a joint unfused, and more importantly causes displacement of some material during fusion thereby guaranteeing a high strength, reliable, reproducible joint.

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Assembly and joining of this system is performed by heat fusion. Fusion joints are made by heating and melting the pipe and fitting together. This type of joint gives a homogeneous transition between the two components without the lowering of chemical resistance associated with solvent cement joining and without the loss of integrity and loss of pressure handling ability of a threaded joint. Three different fusion methods for polypropylene are available and

commonly used in today's demanding applications. These include socket fusion, regular butt fusion, and Infrared (IR) fusion.

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For a complete guide to proper installation techniques, the George Fischer factory sponsored installer certification program is recommended. It teaches a basic understanding of plastics and fusion technology. For more information, contact your George Fischer representative.

IR Plus™ Infrared Butt Fusion Joining is an ideal method to join IR fusion fittings in the size range of 20-225mm (1/2"-9") to achieve the maximum joint consistancy. Regular butt fusion can also be used to join IR and butt fusion fittings in the size range of 20mm and up. Butt fusion pipe and fittings both have the same inside and outside diameters. To make a butt fusion joint, the pipe and fitting are clamped so that the ends to be joined are facing each other. The ends are then "faced" flat and parallel. A flat heating plate is used to simultaneously heat both faces to be joined. When each end is molten the heating plate is removed and the pipe and fitting are brought together. Joining is achieved by fusion between the molten materials. George Fischer is constantly searching for and developing new joining procedures to improve mechanical strengths, ensure repeatability, and simplify operation. A recent development is the George Fischer

George Fischer polypropylene is used at a caustic handling facility.


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IR Plus™ (Infrared) Fusion System Using the new, fully automated, digital indicating fusion machinery, high strength butt fusion joints can be made with many advantages over the conventional, pressure type butt fusion methods. A non-contact, IR heating plate is used, along with a predetermined overlap to join the pipe (or fitting) ends together to eliminate operator error and provide a reliable, reproducible, high strength joint with

b) Polypropylene Beta (b smaller internal and external beads, and lower stresses due to very uniform heating. This method is available for pipe sizes 1/2" (20mm) through 9" (225mm). IR Plus™ Advantages: • Non-contact heating • Smaller internal and external beads repeatability • Low stress joint • Ease of operation due to fully automated fusion machinery • Automatic fusion joining record (if desired) using optional printer

Piping System Design As with all piping systems, proper selection and design is necessary to ensure that a successful installation can be made. Before using this polypropylene piping system, the user should ensure that the polypropylene is suitable for contact with the liquids to be handled. This information may be readily found in a chemical resistance chart. If polypropylene is chemically compatible and the operating temperature and pressure are within the previously discussed limits, then the system may be used. However it should be designed to include allowances for expansion and contraction, pressure drops and proper pipe support. Length changes in plastic pipelines are commonly caused by thermal expansion due to changes in ambient temperature and changes in the temperature of the media being handled. The length change for polypropylene will be 0.0000837 inches per inch of length per degree Fahrenheit temperature change. So if the temperature of a 100 foot straight length of pipe is raised from 30°F (-1°C) to 80°F (27°C) it would grow by 5 inches. The pipeline must be installed in such a way that this expansion can be accounted for. Common practice is to use either expansion loops or change of direction to achieve this. In both of these cases, a length of pipe running perpendicular to the change in length is used to absorb the expansion by being bent.

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Pressure drop calculations are used to ensure correct pipe and pump sizing. By summation of pressure drop figures through each length of pipe, fitting and valve, a total value for the system can be found. This value can be used to help in pump selections. If the value is too high for the available pumps, then use of larger diameter pipe, fittings and valves should be recommended to decrease the allowed pressure drop for the chosen flow rate. Correct support is also necessary to prevent sagging and damage to the pipe. The distance between the pipe brackets depends upon the pipe diameter and the specific gravity of the media as well as the maximum working and ambient temperatures. If the media to be handled is hot, then it is often advantageous to provide continuous horizontal support by laying the pipe within V or U shaped channels, made of metal or a heat resistant plastic. Pipe clamps should preferably be made of plastic, and should allow longitudinal movement of the pipe. Pipe clamps that clamp tightly onto the outside of the pipe do not allow proper expansion and may cause damage to the pipe.

Polypropylene Applications Waste Over a period of many years, polypropylene has become a preferred material for handling many different types of liquid waste. This material’s wide range of chemical resistance makes it very suitable for handling the wide range of different chemicals and mixtures that are found in different waste streams. The unsuitability of polypropylene for use with concentrated oxidizing acids is generally not a problem because these acids will usually be diluted before they are disposed of. The high resistance of polypropylene to solvents is particularly important, because many solvents do not mix in water and often end up floating in a concentrated form near the top of the pipe. Thus, even though a waste stream may contain only 1% of a solvent, it is often not possible to regard this dilution because most of the solvent will often float to the top of the pipe. The material’s high temperature capabilities are also important in enabling it to handle any exothermic reactions that may occur when different chemicals mix.

Butt fusion fittings are available in sizes 1/2” through 12”.

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b) Polypropylene Beta (b Deionized Water Large volumes of distilled or deionized water are used by a wide range of different industries. This water is often used for diluting chemicals, washing and rinsing. Polypropylene is commonly used as a piping material for conveying this water. Although it does not have the ultra-purity of PVDF, polypropylene piping systems are able to maintain the purity required in all but the most demanding installations. Fusion joining gives fast reliable joining without the use of hazardous and noxious solvents that may contaminate the water. The total quantity of added lubricants and organic materials in polypropylene is far less than found in many other plastic piping materials. The use of a pigmented material is recommended to reduce degradation of the pipe material from ultraviolet light. The pigmented pipe wall will prevent the transmission of ambient light into the pipe material. This prevents possible degradation of the pipe wall and corresponding particulation of plastic into the water stream.

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Caustic Solutions The chemical resistance of polypropylene to caustic solutions such as potassium hydroxide and sodium hydroxide is very good. The fusion joining method gives strong joints that are resistant to attack by these strongly caustic solutions. This contrasts to solvent cemented joints which may be attacked by some caustic solutions. For these reasons polypropylene is often used to transport caustic soda used for neutralizing acidic waste streams. General Chemical Handling The wide range of chemical resistance of polypropylene makes it suitable for use in applications where a piping system may be required to carry different chemicals or mixtures of chemicals. In this case polypropylene is often found to be one of the most suitable materials for handling combinations of many chemicals.


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Polypropylene Working Temperatures and Pressures for Pipe and Fittings Based on 25-year service life. Design factor C=2.0

14 12.0

32

50

68

86

Temperature F° 104 122 140 158 176 194 212 174

10.0

145

8.0

116

6.0

87

4.0

58

2.0

29

0.0

0 -10

0

10

20

30

40

50

60

70

80

Permissible Pressure (psi)

Permissible Pressure (bar)

PP-H PN 10

90 100

Temperature (C°)

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Flow Rate versus Friction Loss - Polypropylene Pipe ∆H

∆P

∆H

V

∆P

∆H

∆H

∆H

1.72

3.23

1.40

1.00

.88

.38

.63

.29

2

3.43 11.64

5.04

2.01 3.16

1.37

1.27

1.03

.45

.70

.32

.14

5

8.58 63.54 27.51

5.02 17.25

7.47

3.17

5.63

2.44

1.93

1.72

.75

1.22

.57

.25

25 mm

V

∆P

1

20 mm

V

∆P

V

16 mm

V

∆P

Flow Rate (GPM)

32 mm .12

.35

.09

40 mm .04

Flow Rate (GPM) 1 2 5

7

12.01 118.49 51.30

7.03 32.16 13.92

4.44 10.50

4.55

2.63

3.21

1.39

1.67

1.07

.46

7

10

17.16 229.38 99.30 10.04 62.26 26.95

6.34 20.33

8.80

3.86

6.22

2.69

2.44

2.07

.90

10

15

15.06131.93 57.11

20

9.50 43.08 18.65

5.79 13.18

5.71

3.67

4.38

1.90

15

12.67 73.40 31.77

7.72 22.46

9.72

4.89

7.47

3.23

20

25

9.82 33.96 14.70

6.22 11.29

4.89

25

30

11.75 47.59 20.60

7.44 15.83

6.85

30

35

8.67 21.06

9.12

35

40

9.89 26.97 11.68

40

45

11.11 33.54 14.52

45

Flow Rate (GPM)

∆H

V

∆P

∆H

V

50 mm

∆P

∆H

V

63 mm

∆P

∆H

V

75 mm

∆P

∆H

V

90 mm

∆P

110 mm

Flow Rate (GPM)

1

1

2

2

5

.78

.19

.08

.49

.06

.03

.35

.03

.01

5

7

1.06

.36

.16

.67

.12

.05

.47

.05

.02

7

10

1.56

.69

.30

.99

.23

.10

.69

.10

.04

.48

.04

.02

.32

.02

.01

10

15

2.34

1.47

.64

1.48

.49

.21

1.04

.20

.09

.72

.08

.03

.48

.03

.01

15

20

3.12

2.51

1.09

1.97

.82

.35

1.39

.35

.15

.96

.14

.06

.64

.05

.02

20

25

3.97

3.79

1.64

2.51 1.23

.53

1.77

.53

.23

1.22

.21

.09

.82

.08

.03

25

30

4.75

5.31

2.30

3.00 1.73

.75

2.11

.74

.32

1.46

.30

.13

.98

.11

.05

30

35

5.53

7.07

3.06

3.50 2.30

1.00

2.46

.98

.42

1.70

.40

.17

1.14

.15

.06

35

40

6.31

9.05

3.92

3.99 2.94

1.27

2.81

1.26

.55

1.94

.51

.22

1.30

.19

.08

40

45

7.09 11.26

4.87

4.48 3.66

1.58

3.15

1.57

.68

2.18

.64

.28

1.46

.24

.10

45

50

7.87 13.69

5.93

4.98 4.45

1.93

3.50

1.90

.82

2.42

.78

.34

1.62

.29

.13

50

60

9.50 19.18

8.30

6.01 6.24

2.70

4.23

2.67

1.16

2.93

1.09

.47

1.96

.41

.18

60

70

11.06 25.52 11.05

6.99 8.30

3.59

4.92

3.55

1.54

3.41

1.45

.63

2.28

.54

.23

70

7.98 10.62

4.60

5.61

4.64

2.01

3.89

1.85

.80

2.60

.70

.30

80

8.97 13.21

5.72

6.31

5.65

2.45

4.37

2.30

1.00

2.92

.87

.38

90

10.00 16.06

6.95

7.03

6.87

2.97

4.87

2.80

1.21

3.26

1.05

.45

100

125

8.77 10.39

4.50

6.07

4.23

1.83

4.06

1.59

.69

125

150

10.54 14.56

6.30

7.29

5.93

2.57

4.88

2.23

.97

150

175

8.51

7.89

3.42

5.69

2.97

1.29

175

200

9.74 10.11

4.38

6.51

3.80

1.65

200

250

12.16 15.28

6.61

80 90 100

300 350

5

8.13

5.74

2.48

250

9.75

8.05

3.48

300

11.39 10.71

4.64

350

Hazen and Williams Equation V ∆H ∆P C ID

= = = = =

Fluid velocity, ft/sec Head loss, ft H2O per 100 ft pipe Head loss, psi per 100 ft pipe 150 Inner Diameter of pipe in inches


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∆H=.2083

( ) 100 C

1.852

x

(

GPM1.852 ID4.8655

∆P=∆H/2.31 12

)

V=

4 Q (.1337) 60π

(12D )

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Flow Rate versus Friction Loss – Polypropylene Pipe Flow

∆H

V

∆P

∆H

V

∆P

∆H

V

∆P

Rate

Rate 160 mm

(GPM)

200 mm

.39

.01

.01

.25

.00

.00

.19

.00

.00

25

.77

.05

.02

.49

.02

.01

.39

.01

.00

50

100

1.54

.17

.07

.98

.06

.03

.78

.03

.01

100

150

2.31

.36

.16

1.48

.12

.05

1.17

.07

.03

150

200

3.08

.62

.27

1.97

.21

.09

1.56

.12

.05

200

260

4.01 1.00

.44

2.56

.34

.15

2.02

.19

.08

260

300

4.62 1.31

.57

2.95

.44

.19

2.34

.25

.11

300

360

5.55 1.84

.79

3.55

.62

.27

2.80

.35

.15

360

400

6.16 2.23

.97

3.94

.75

.33

3.11

.42

.18

400

450

6.93 2.77

1.20

4.43

.93

.40

3.50

.53

.23

450

500

7.70 3.71

1.46

4.92 1.14

.49

3.89

.64

.28

500

550

8.47 4.02

1.74

5.42 1.35

.59

4.28

.77

.33

550

600

9.24 4.73

2.05

5.91 1.59

.69

4.67

.90

.39

600

700

10.78 6.29

2.72

6.89 2.12

.92

5.45 1.20

.52

700

800

12.32 8.05

3.49

7.88 2.71 1.17

6.23 1.53

.66

800

8.86 3.37 1.46

7.01 1.90

.82

900

1000

9.85 4.10 1.77

7.79 2.31 1.00 1000

1200

11.82 5.74 2.49

9.34 3.24 1.40 1200

1400

10.90 4.32 1.87 1400

1600

12.46 5.53 2.39 1600 280 mm

315 mm

100

.63

.02

.008

.5

.011

.005

.4

.006 .003

100

150

.95

.041

.018

.75

.024

.01

.6

.013 .006

150

200

1.26

.07

.03

1.01

.041

.018

.79

.023

.01

200

300

1.89

.149

.065

1.51

.086

.037

1.19

.048 .021

300

400

2.52

.254

.11

2.01

.146

.063

1.59

.082 .036

400

500

3.15

.384

.166

2.51

.221

.096

1.99

.125 .054

500

600

3.79

.539

.233

3.02

.31

.134

2.38

.175 .076

600

700

4.42

.717

.31

3.52

.412

.178

2.78

.233 .101

700

800

5.05

.918

.397

4.02

.528

.229

3.18

.298 .129

900

5.68 1.141

.494

4.52

.657

.284

3.57

.37

1000

6.31 1.387

.601

5.03

.798

.345

3.97

.45 .195 1000

1200

7.57 1.944

.842

6.03 1.119

.484

4.77

.631 .273 1200

8.83 2.587

.839 .363 1400

1400

.16

800 900

1.12

7.04 1.488

.644

5.56

1600

10.09 3.313 1.434

8.04 1.906

.825

6.36 1.075 .465 1600

1800

11.36

9.05

2.37 1.026

7.15 1.337 .579 1800

2000

12.62 5.008 2.168 10.05 2.881 1.247

7.94 1.625 .703 2000

2400

15.14 7.019 3.039 12.06 4.038 1.748

9.53 2.278 .986 2400

2800

17.67 9.339 4.043 14.07 5.372 2.326 11.12

3.03 1.312 2800

3200

20.19 11.959 5.177 16.08 6.879 2.978 12.71

3.88 1.68 3200

4.12 1.784

13

14

(GPM)

50

250 mm

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225 mm

25

900

5.14

Flow

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Friction Loss through Polypropylene Fittings In equivalent length of pipe, feet Pipe outside

3

1

diameter

16mm 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 160mm 200mm 225mm

90° elbow

0.9

1.5

2

2.7

3.5

4.2

5.5

7

8

11

16

20

22.5

45° elbow

0.5

0.8

1

1.3

1.7

2.1

2.7

3.5

4

5.5

8

10

11.2

Tee with flow through run

0.6

1.0

1.4

1.7

2.3

2.7

4.3

5.1

6.3

8.3

13

16.5

18.6

Tee with flow through branch

1.8

4.0

5.1

6.0

6.9

8.1

12.0

14.3

16.3

22.1

32

40

45

Reducer bushing (one reduction)

–

1.0

1.1

1.2

1.4

1.7

2.6

3.6

4.4

5.2

7

10

11.2

Male/Female Adaptor

0.5

1.0

1.3

1.6

2.2

2.6

3.5

–

–

–

–

–

–

/8 "

3

/2"

/4"

1"

11/4"

11/2"

2"

21/2"

3"

4"

6"

8"

9"

5

SDR 11 Polypropylene vs Schedule Pipe Dimensions SDR 11 PP OD mm

ID

O.D. area

mm

cm

2

inch

cross section area

inch .675

inch .675

inch .488

inch .493

inch .423

area ratio closest

SDR 11 Sch 40 Sch 80 SDR 11 vs. inch

2

16

12.4

1.208

.630

20

16.2

2.061

.787

.840

.840

.638

.622

.546

.320

25

20.4

3.269

.984

1.050

1.050

.803

.824

.742

.506

32

26.0

5.309

1.260

1.315

1.315

1.024

1.049

.957

.824

40

32.6

8.347

1.575

1.660

1.660

1.283

1.380

1.278

50

40.8

13.074

1.969

1.900

1.900

1.606

1.610

63

51.4

20.750

2.480

2.375

2.375

2.024

2.067

75

61.2

29.417

2.953

2.875

2.875

2.409

90

73.6

42.545

3.543

3.500

3.500

.187

inch

2

.191

inch

2

Sch 40 Sch 80 inch size

.141

.979

.304

.234

1.053

1.368

1/2

.533

.432

.949

1.171

3/4

.864

.719

.954

1.146

1

1.293

1.496

1.283

.864

1.008

1 1/4

1.500

2.026

2.036

1.767

.995

1.147

1 1/2

1.939

3.217

3.356

2.953

.959

1.089

2

2.469

2.323

4.558

4.788

4.238

.952

1.076

2 1/2

2.898

3.068

2.900

6.596

7.393

6.605

.892

.999

9.859

12.731

11.497

3

90.0

63.617

4.331

4.500

4.500

3.543

4.026

3.826

102.2

82.034

4.921

*

*

4.024

*

*

12.718

140

114.4

102.79

5.512

5.563

5.563

4.504

5.047

4.813

15.933

20.005

18.193

.796

.876

5

160

130.8

134.37

6.300

6.625

6.625

5.150

6.065

5.761

20.831

28.890

26.066

.721

.799

6

200

163.6

210.21

7.874

8.625

8.625

6.441

7.981

7.625

32.583

50.027

45.663

.714

8

225

184.0

265.90

8.858

*

*

7.244

*

*

41.214

250 **

204.4

328.13

9.843 10.750

9.564

50.858


15

10.750

8.047 10.020

* 78.854

*

* 71.840

*

.651 *

.857

3/8

125

*

.774

1.326

110

*No U.S. equivalent size

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I.D.

SDR 11 Sch 40 Sch 80 SDR 11 Sch 40 Sch 80

*

* .645

4 *

9 .708

10

** For Reference only 14

5.15 6/7/02, 11:09 AM

Allowing for length changes in PP pipelines General Variations in temperature cause greater length changes in thermoplastic materials than in metals. In the case of aboveground, wall or duct mounted pipework, particularly where subjected to varying working temperatures, it is necessary to make suitable provision for length changes in order to prevent additional stresses.

Coefficient of linear expansion δ of various materials x10 - 6 (inch/inch°C) 200

150

Length changes can be taken up by the following means: a. Flexible sections b. Expansion joints

80

The flexible section is used most frequently, as it is the simplest and most economical method. The calculation and positioning of flexible sections are, therefore, described in detail.

11.5

17

20

22

St Cu GFK AI PVC PP PE

Calculation and Positioning of Flexible Sections Fundamentals It is possible to take advantage of the very low modulus of elasticity of PP by including special sections of pipe which compensate thermal length changes. The length of the flexible section mainly depends upon the pipe diameter and the extent of the length change to be compensated. In order to simplify planning and installation, the third influencing factor—the pipe wall temperature —is not taken into account, particularly as installation usually takes place in the temperature range between 5° and 25°C (41° and 77°F).

Modulus of elasticity of various materials E x103 kp/cm2

2100

1250

700

300 30

Where the pipework changes direction or branches off there is always a natural flexible section. Movement of the flexible section a caused by the length change ∆ l must not be impeded in the area concerned by too tightly mounted pipe brackets, jutting brickwork, girders or similar.

St Cu

AI

12

9

GFK PVC PP PE

min. distance = ∆ I max. +5 mm .20 in.

min. distance = ∆ I max. +5 mm .20 in.

15

5.16 05_ALL

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6/7/02, 11:09 AM


Determining the Length Change (∆L) (Example 1) In order to determine the length of flexible section required, the extent of the length change must be ascertained first of all, by means of the following formula where ∆L = L ∆T δ (mm) = (m) (°C) (mm/m °C) or (inch) = (inch) (°C) (inch/inch °C) or (inch) = (inch) (°F) (inch/inch °F) ∆L = length change in mm or inches. L = length in m or inches of the pipe or pipe section where the length change is to be determined. ∆T = difference between installation temperature and maximum or minimum working temperature respectively in °C (or °F). δ = coefficient of linear expansion of the pipe material in mm/m °C, (inches/inch °C), or inch/inch °F (see tables below). Values for δ •

•

0.15 mm/m °C or 0.00015 inch/inch °C or 0.0000837 inch/inch °F The length change can also be taken directly from diagram 1 as shown on the following pages. Important: If the working temperature is higher than the installation temperature the pipe becomes longer. If, on the other hand, it is lower than the installation temperature, the pipe becomes shorter. Therefore: the installation temperature as well as the maximum and minimum working temperatures must be taken into account. L

Installation temperature working temperature > installation temperature working temperature < installation temperature

+∆I F fixed point

-∆I

The procedure is explained using a coolant pipe as an example: Length of the pipe from the fixed point to the branch where the length change is to be taken up: L = 8 m (315 inches) Installation temperature: Tv = 15°C Temperature of the coolant: T1= -12 °C www.us.piping.georgefischer.com

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Temperature when defrosting and cleaning: T2 = +35 °C Material: PP L=8m

F fixed point

Contraction during service with coolant: – ∆L1 = L ∆T1 δ = 8 27 (.15) = 32.4 mm 315 27 (.00015) = 1 .28 in. •

•

•

•

•

•

Expansion during defrosting and cleaning: +∆L2 = L ∆T2 δ - 8 20 .15 - 24 mm 315 20 (.00015) = .94 in. Important: 1 . It is of advantage to indicate pipe •

•

•

•

•

•

Difference in temperature ∆T1 = Tv – T1 = 27°C ∆T2 = T2 – Tv = 20°C expansion with "+" and contraction with "–". 2. The greater length change is applicable for determining the length of the flexible section.

Determining the Length of the Flexible Section (a) (Example 2) The values required to determine the length of the flexible a section are: The maximum length change ∆L, in comparison with the zero position during installation, (which can be either an expansion or a contraction), and the pipe diameter d. If values a and d are known, the extent of the maximum length change ∆L to be compensated can be taken from table 1 for specific lengths of flexible section a. If values ∆L and d are known, diagram 2 (on the following page) for optional length changes shows the length of flexible section a required. L = 8 m (315 inches) - ∆ I1

+ ∆ I2

F fixed point a

16

5.17 6/7/02, 11:09 AM

5

In example 1, if the pipe to be installed is d = 50 mm, the length of flexible section required, i.e.1250 mm, can be taken directly from diagram 2, based on the maximum length change of –∆L1, = 32.4 mm (1 .28 in.).

3. If, on the other hand, the flexible sec tion is pre-stressed to ∆L/2, the required length of flexible section is reduced to approx. 1500 mm (59 in.). The length change, starting from the zero position, then amounts to ± ∆L/2 =97.5/2 (3.84/2) = 48.75 mm (1 .92 in.).

-∆L=L•∆T1•δ= 8.27•0.15=32.4 mm = 315•27•(.00015) = 1.28 in.

Installation Hints The length changes in pipework sections should be clearly controlled by the arrangement of fixed brackets. It is possible to distribute the length changes in pipework sections by suitable positioning of fixed brackets (see adjoining examples).

In special cases, particularly at high working temperatures, pre-stressing of a flexible section improves the appearance of the pipeline in service, as the flexible section is less strongly deflected. ∆L

∆L F

If it is not possible to include a flexible section at a change of direction or branch, or if extensive length changes must be taken up in straight sections of pipework, expansion loops may also be installed. In this case the length change is distributed over two flexible sections. For an expansion loop, (taking example 1), the length change of 32.4 mm (1 .28 in.) would require a flexible section length of a = 830 mm (32.68 in.). A single flexible section on the other hand, would need to be 1250 mm (49.21 in.) in length.

∆L

∆L/2 /2

F

not recommended

recommended

L L/2

L/2

L/2

L/2

In particularly difficult cases, where the length changes are large and acting in one direction only, it is also possible to pre-stress the flexible section during installation, in order to reduce the length of a. This procedure is illustrated in the following example: Installation conditions: L = 10 m (394 in.) d = 50 mm (1-1/2 in.) Installation temperature: 15°C Max. working temperature: 80°C Material: PP 1 . Length change +∆L = L • ∆T • δ = 10•65• (.15) = 97.5 mm 394•65•1 .5•(.00015) = 3.84in. 2. Flexible section required to take up length change of ∆L = 97.5 mm (3.84 in.) according to diagram: a = approx. 2000 mm (78.7 in.).

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F

∆L/2

F

18

F

∆L/2

∆L

L = 10 m F

a=2m

L = 10 m - ∆ L/2

∆L/2

F a = 1,5 m

17

5.18

∆L/2

F

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6/7/02, 11:09 AM

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19

18

6/7/02, 11:09 AM

= = = =

∆L (mm)

L ∆L ∆T δ

= L (m) •

∆T (°C)

δ (mm/m °C) •

Pipe length in meters Length change in mm Difference in temperature in °C Coefficient of linear expansion in mm/m °C

L

Example:

Material Difference in temp. Pipe length Length change

Pipe Length (m)

Diagram 1: Determining the length change of pipes

PP ∆T = 60°C L=4m ∆L = 36 mm


5

5.19

Length change ∆L in mm (inches) ∆I ∆L

Length change ∆I ∆L

10

2

3

4

5

6

10 9 8 7

12

15

25 20

30

40

50

60

100 90 80 70

140

250 220 200 180

in. mm

5

1

.5

.1

Diagram 2: Determining the length of flexible section a, depending upon the length change ∆L for PP pipes

6/7/02, 11:09 AM

20

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19

5.20

∆L


Permissible length change ∆L for specific length of flexible section a

Table 1 Deflecting pipe dia. d in inches

PP

3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8 10 Flexible section length a in inches

Length change ∆ L (inches) .67 .55 .43 .35 .28 .22 .16 .14 .12 .10 .07 .06 .04

1.54 1.22 .98 .79 .63 .49 .39 .31 .28 .22 .15 .12 .10

2.72 2.17 1.69 1.38 1.10 .86 .71 .59 .49 .39 .27 .22 .17

4.25 3.43 2.72 2.17 1.69 1.38 1.10 .91 .75 .63 .43 .34 .27

6.14 4.92 3.94 3.07 2.44 1.97 1.57 1.30 1.10 .91 .63 .50 .39

8.39 6.69 5.35 4.25 3.43 2.72 2.17 1.69 1.54 1.22 .83 .67 .55

10.94 8.74 7.01 5.35 4.37 3.50 2.76 2.32 1.97 1.57 1.10 .87 .71

20

30

40

50

60

70

80

Deflecting pipe dia. d in mm 16 20 25 32 40 50 63 75 90 110 160 200 250

PP

Flexible section length a in mm a = k ∆L

Length change ∆ L (mm) 17 14 11 9 7 5.5 4 3.5 3 2.5 1.7 1.4 1.1

39 31 25 20 16 12.5 10 8 7 5.5 3.9 3.1 2.5

69 55 44 35 28 22 18 15 12 10 6.9 5.6 4.4

108 87 69 54 43 35 28 23 19 16 11 8.7 6.9

156 125 100 78 62 50 40 33 28 23 16 12.5 10

213 170 136 106 85 68 54 45 38 31 21 17 14

278 222 178 139 111 89 70 59 49 40 28 22 18

500

750

1000

1250

1500

1750

2000

d

(All measurements in mm)


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5

21

a k ∆ L d

= = = =

Length of flexible section Constant (for polypropylene k = 30) Change in length Outside diameter of pipe

20

5.21 6/7/02, 11:09 AM

The Incorporation of Compensators (Expansion joints) Due to the low modulus of elasticity of PP, the reaction force of a plastic pipe when subjected to variations in temperature is slight in comparison with metals. The normal expansion joints intended for metal pipes are, therefore, as a rule unsuitable, due to their high resistance. For this reason, only easily functioned expansion joints may be incorporated in plastic pipework, i.e. those with a low resistance. In this respect the following types may be considered: rubber expansion joints, PTFE corrugated expansion joints, or if chosen suitably, metal multi-disc expansion joints.

The Incorporation of Valves Valves should be mounted as direct as possible, i.e. they should be formed as fixed points. The actuating force is thus transmitted directly, and not through the pipeline. The length changes, starting from the valve, are to be controlled as described previously. For safe mounting of plastic valves, George Fischer valve brackets or George Fischer valves equipped for direct mounting are especially suitable.

When fitting an expansion joint, the pipe must be regulated with fixed points so as to ensure perfect functioning under working conditions. The installation temperature is used as the basis for this. In pipe sections with expansion joints the pipe bracket spacing given in the section on support spacing may on no account be exceeded. Where expansion joints are incorporated in vertical pipe runs the pipe bracket spacing given for horizontal pipelines is applicable.

The Installation of Pipework under Plaster or Embedded in Concrete Padded Pipework Where pipework installed under plaster or embedded in concrete changes direction or branches off, the flexible section under consideration must be padded along the length a, which is based on the calculated length change. The accompanying tees or elbows must, of course, also be included in the padding. Only flexible materials, such as glass wool, mineral wool, foam plastic or similar may be used for padding.

21

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6/7/02, 11:09 AM


Pipe bracket support centers and fixation of plastic pipelines General PP pipelines need to be supported at specific intervals, depending upon the material, the average pipe wall temperature, the specific gravity of the medium, and the diameter and wall thickness of the pipe. The determination of the pipe support centers has been based on the permissible

amount of deflection of the pipe between two brackets. The pipe bracket centers given in Table 1 are calculated on the basis of a permissible deflection of max. 0.25 cm (0.01 inch) between two brackets.

Pipe bracket spacing in the case of fluids with specific gravity ≤ 1g/cm3 as well as for gases Table 1

Material d and PN mm inch

The pipe bracket spacing given in the table may be increased by 30% in the case of vertical pipe runs, i.e., multiply the values given by @.3.

116 120 125 132 140 PP 150 163 PN 10 175 190 110 125 140 160 200 225 250 315

3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 5 1/2 6 8 9 10 12

20 °C 75 80 85 100 110 125 140 155 165 185 200 210 225 250 265 280 315

Pipe bracket intervals L in cm at: 30 °C 40 °C 50 °C 60 °C

80 °C

100 °C

170 175 185 195 110 120 135 150 165 180 190 205 225 250 260 275 305

155 160 170 175 185 190 105 115 125 140 150 155 165 185 200 210 235

140 145 150 155 160 170 180 185 195 105 110 115 125 135 145 200 225

170 170 185 195 105 115 130 145 155 175 185 195 210 235 250 265 295

165 170 180 190 100 110 125 135 150 165 180 190 200 225 240 255 285

165 165 175 185 195 105 120 130 145 160 170 180 190 215 230 240 270

In the case of a vertical pipe run the pipe bracket spacing given in the table may be increased by 30%, i.e. multiply the values given by 1 .3.

Pipe bracket spacing in the case of fluids with specific gravity > 1 g/cm3

Table 2


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23

Where fluids with a specific gravity exceeding 1g/cm3 are to be conveyed, the pipe bracket centers given in Table 1 must

be multiplied by the factors given in the second column of Table 2, resulting in shorter distances between the supports.

Specific gravity of the fluid in g/cm3

Factors for pipe bracket centers in the case of spec. gravities > 1gm/cm3

1.25 1.50 1.75 2.00

0.90 0.83 0.77 0.70

22

5.23 6/7/02, 11:09 AM

5

Installation of closely spaced pipe brackets A continuous support may be more advantageous and economical than pipe brackets for small diameter horizontal pipework, especially in a higher temperature range. Installation in a “V”or "U"-shaped support made of metal or heat-resistant plastic material has proven satisfactory.

Pipe bracket requirements When mounted, the inside diameter of the bracket must be greater than the outside diameter of the pipe, in order to allow length changes of the pipe at the specified points. The inside edges of the pipe bracket must be formed in such a way that no damage to the pipe surface is possible. George Fischer pipe brackets meet these requirements. They are made of plastic and may be used under rugged working conditions and also in areas where the pipework is subjected to the external influence of aggressive atmospheres or media. George Fischer pipe brackets are suitable for PVC, CPVC, PE, PP and PVDF pipes. Installation examples using George Fischer pipe brackets Short center to center distances due to small overall dimensions of the George Fischer pipe bracket and the George Fischer shell coupling .

Sliding or hanger type brackets permit movement of the pipeline in various directions. A sliding block attached to the base of the pipe bracket, when on a flat supporting surface, allows movement as required. When the pipe run changes direction, sliding or hanger type brackets are necessary at given points in order to maintain free movement of the pipe.

Arrangement of fixed brackets If the pipe bracket is positioned directly beside a fitting, the length change of the pipeline is limited to one direction only (one-sided fixed point). If it is, as in most cases, necessary to control the length change of the pipeline in both directions, the pipe bracket must be positioned between two fittings. The pipe bracket must be robust and firmly mounted in order to take up the force arising from the length change in the pipeline. Hanger type brackets are not suitable as fixed points.

Arrangement of loose brackets Axial movement of the pipeline must not be impeded by fittings positioned next to the pipe bracket or by any other change in the pipe diameter. 23

5.24 05_ALL

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6/7/02, 11:09 AM

b) PP Butt and IR Beta (b

Beta Polypropylene IR/Butt Fusion Piping Specification for the Institutional, Pharmaceutical and Semiconductor Industries 1.0 Scope This specification covers requirements for the Beta Polypropylene Piping System as manufactured by George Fischer and intended for the safe conveyance of pure fluids, corrosive chemicals or foodstuffs as well as vacuum service for the institutional, pharmaceutical and semiconductor industries. Long term service temperatures are not to exceed 176°F (80°C).

* Some large diameter fittings (250 – 400 mm) marked "PP-R" are molded from random copolymer PP, Group 2, Class 1.

2.0 Beta Polypropylene Material George Fischer Beta Polypropylene pipe, valves and fittings shall be manufactured from a Group 1, Class 2, b nucleated homopolymer material meeting the requirements of ASTM D 4101. * The polypropylene material shall achieve a minimum tensile strength of 4350 psi (300 bar) when tested at 73°F (23°C) according to ASTM D 638. George Fischer Beta polypropylene material shall comply with guidelines approved by the US Food and Drug Administration (FDA) as specified in the Code of Federal Regulations (CFR), Title 21, Section 177.1520 for basic polypropylene and Section 178.3297 “colorants for polymers” for pigments suitable for contact with foodstuff, pharmaceutical use and potable water.

4.0 Beta Polypropylene Butt Fusion Fittings Beta Polypropylene butt fusion fittings in sizes through 315 mm (12”) shall be butt fusion type suitable for heat fusion as manufactured by George Fischer. All fittings through 225 mm (9”) shall have spigot lengths compatible with IR Plus™ butt fusion joining. The pressure rating shall be SDR 11 or 150 psi (10 bar) at 68°F (20°C). All butt fusion fittings shall have dimensions and tolerances in accordance with DIN 16962. All flanged connections shall utilize flange rings with bolt patterns to accommodate either ANSI or ISO(DIN) bolt circles. All threaded connections shall have pipe threads in accordance with the requirements of ASTM D 2464, which references ANSI B1.20.1 (formally B2.1) for tapered pipe threads (NPT). 5.0 Beta Polypropylene Valves Beta polypropylene diaphragm valves in sizes 20 mm (1/2”) through 63 mm (2”) shall be George Fischer Type 314/ 315 Diaphragm Valves. All Type 314/ 315 polypropylene valves shall have spigot or union ends compatible with IR Plus™ infrared butt fusion joining.

3.0 Beta Polypropylene Pipe George Fischer Beta Polypropylene pipe shall be SDR 11 (Standard Dimension Ratio) which defines the wall thickness in respect to the outside diameter. For this material, SDR 11 determines the pressure rating for all pipe sizes through 12" (315 mm) which is 150 psi (10 bar) when measured at 68°F (20°C). All polypropylene pipe shall conform to the requirements of DIN 8077, and ASTM D 2837 for hydrostatic design basis. All pipe shall be marked with ink on the exterior surface to denote pipe dimension, wall thickness and pressure rating. www.us.piping.georgefischer.com

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24

5.25 6/7/02, 11:09 AM

5

(Beta Polypropylene IR/Butt Fusion Piping Specification for the Institutional, Pharmaceutical and Semiconductor Industries cont.) Beta polypropylene diaphragm valves in dimensions 75 mm (2 1/2”) through 160 mm (6”) shall be George Fischer Type 317 flanged diaphragm valves. Flange connections shall have bolt patterns to accommodate ANSI bolt pattern for Class 150 rating. Beta polypropylene diaphragm valves shall have either EPDM or PTFE Teflon® (backed with EPDM) diaphragm seals. Diaphragm valves are rated at 150 psi (10 bar) when measured at 68°F (20°C). Pneumatic valve actuators for Beta polypropylene diaphragm valves shall be supplied by George Fischer to ensure proper system operation, integrity and compatibility. Beta polypropylene valves in dimensions from 225 mm (8”) through 315 mm (12”) shall be George Fischer Type 367 Butterfly Valves. All Butterfly valves shall be wafer style having either EPDM or FPM/Viton™ seals and have bolt patterns to accommodate either ANSI Class 150 or ISO bolt circles. Electric or pneumatic valve actuators for all Beta PP butterfly valves shall be supplied by George Fischer to ensure proper system operation, integrity and compatibility. IR-63 Plus™

Printouts or electronic storage using a PCMCIA card for weld history and fusion parameters shall be made (and retained) for every weld. Printouts are accessible through a standard parallel port interface or PCMCIA card on the IR Plus™ Fusion machine. The fusion times to complete an IR Plus™ weld shall be based on ambient temperature conditions which reduces the overall welding process by up to 50% compared to standard IR butt fusion. Typical fusion times shall be as follows:

Size (mm)

Inch

Fusion Time (sec.)

20 25 32 40 50 63

1/2 3/4 1 1 1/4 1 1/2 2

143 173 221 270 336 419

25

5.26 05_ALL

6.0 Fusion Equipment Beta polypropylene butt fusion pipe, fittings and valves from 20 mm (1/2”) through 225 mm (9”) shall be joined using the IR Plus™ infrared fusion machines. The infrared fusion machines shall utilize overlap distance measurement as a precise means of developing joining pressure. The joining equipment shall control the fusion process through a integrated software program which automatically compensates for ambient temperature variations and limits operator dependency. For ease of installation, all fusion equipment shall permit the use of remote or in-place fusion welding of all components up to 63 mm (2”) diameter.

26

¬ ‡

6/7/02, 11:09 AM

b) PP Butt and IR Beta (b

(Beta Polypropylene IR/Butt Fusion Piping Specification for the Institutional, Pharmaceutical and Semiconductor Industries cont.)

IR-225 Plus™

Size (mm)

Inch

Fusion Time (sec.)

63 75 90 110 160 200 225

2 2 1/2 3 4 6 8 9

284 361 424 523 750 947 1070

For polypropylene piping from 250 mm (10”) through 315 mm (12”) shall be joined by use of either the GF 250 CNC or the GF 315 CNC microprocessor controlled and fully automatic hydraulic butt fusion machines. These butt fusion machines shall have a Silverstone™ coated heater element with built-in temperature indicator. The CNC machines shall also utilize a SUVI 100 CNC controller unit which monitors and controls all fusion steps and has print-out capabilities. Typical fusion times for welding polypropylene (SDR 11) on the GF 250 CNC and GF 315 CNC are: GF 250 CNC/

Size (mm)

Inch

Fusion Time (sec.)

GF 315 CNC

250 280 315

10 10/11 12

2443 2800 2883

7.0 Fusion Training and Certification Polypropylene piping installation shall only be performed by factory trained and certified installers in accordance with the manufacturer’s written procedures. Each installer shall complete the manufacturers Certification Course including written test examinations and submittal of fusion test welds to the manufacturer for weld evaluation. All Beta polypropylene pipe, valves and fittings shall be properly prepared in accordance with the manufacturer’s written instructions. Each certified welder shall display at all times a permanent certification card showing name, type of fusion machine, certification number and date of certification. Installation practices, including support spacing and expansion considerations, shall be in compliance with the manufacturer’s certification course and written recommendations. www.us.piping.georgefischer.com

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27

26

8.0 Production of Custom Components Production of custom or fabricated Beta polypropylene items are to be done under clean and dust free industrial conditions. Fittings, pipe, valves, block and rod used in this production are to be of the same Beta polypropylene to ensure compatible welding parameters. All welding and subassembly of custom Beta polypropylene products are to be done by George Fischer certified technicians. All welds are to be labeled for traceability using the George Fischer printer package that includes labels for the actual welds as well as separate printouts of the parameters from the welding equipment. All finished components and assemblies are heat embossed with a serial number for traceability of incoming material, production dates, equipment used and welding personnel. Final inspection is made prior to packaging by 100% visual inspection of every weld. 5.27 6/7/02, 11:09 AM

5

Beta Polypropylene Socket Fusion Piping Specification for the Institutional and Pharmaceutical Industries 1.0 Scope This specification covers requirements for the Beta Polypropylene Piping System as manufactured by George Fischer and intended for the safe conveyance of pure fluids, corrosive chemicals or foodstuffs as well as vacuum service for the institutional, pharmaceutical and semiconductor industries. Long term service temperatures are not to exceed 176°F (80°C). 2.0 Beta Polypropylene Material George Fischer Beta Polypropylene pipe, valves and fittings shall be manufactured from a Group 1, Class 2, b nucleated homopolymer material meeting the requirements of ASTM D 4101. * The polypropylene material shall achieve a minimum tensile strength of 4350 psi (300 bar) when tested at 73°F (23°C) according to ASTM D 638. George Fischer Beta polypropylene material shall comply with guidelines approved by the US Food and Drug Administration (FDA) as specified in the Code of Federal Regulations (CFR), Title 21, Section 177.1520 for basic polypropylene and Section 178.3297 “colorants for polymers” for pigments suitable for contact with foodstuff, pharmaceutical use and potable water. 3.0 Beta Polypropylene Pipe George Fischer Beta Polypropylene pipe shall be SDR 11 (Standard Dimension Ratio) which defines the wall thickness in respect to the outside diameter. For this material, SDR 11 determines the pressure rating for all pipe sizes through 4" (110 mm) which is 150 psi (10 bar) when measured at 68°F (20°C). All polypropylene pipe shall conform to the requirements of DIN 8077, and ASTM D 2837 for hydrostatic design basis. All pipe shall be marked with ink on the exterior surface to denote pipe dimension, wall thickness and pressure rating. 4.0 Beta Polypropylene Fittings Beta polypropylene fittings in sizes

All flanged connections shall have bolt patterns to accommodate either ANSI or ISO(DIN) bolt circles. All threaded connections shall have pipe threads in accordance with the requirements of BS2.1-1957. 5.0 Beta Polypropylene Valves Beta polypropylene ball valves in sizes 20 mm (1/2") through 63 mm (2") shall be socket fusion type George Fischer Type 346 Ball Valves with PTFE ball seats and either EPDM or FPM seals. All polypropylene ball valves shall have a pressure rating of 150 psi (10 bar) when measured at 68°F (20°C). Beta polypropylene diaphragm valves in sizes 20 mm (1/2”) through 63 mm (2”) shall be socket fusion type George Fischer Type 314/315 Diaphragm Valves. All Type 314/315 polypropylene valves shall have spigot or union ends compatible with socket fusion welding. Beta polypropylene diaphragm valves in dimensions 75 mm (2 1/2”) through 110 mm (4”) shall be George Fischer Type 317 flanged diaphragm valves. Flange connections shall have bolt patterns to accommodate ANSI bolt pattern for Class 150 rating. Beta polypropylene diaphragm valves shall have either EPDM or PTFE (backed with EPDM) diaphragm seals. Diaphragm valves are rated at 150 psi (10 bar) when measured at 68°F (20°C). Pneumatic valve actuators for Beta polypropylene diaphragm valves shall be supplied by George Fischer to ensure proper system operation,

27

5.46 05_ALL

through 4" (110 mm) shall be socket fusion type suitable for heat fusion as manufactured by George Fischer. The pressure rating through 4" (110 mm) is SDR 11 or 150 psi (10 bar) at 68°F (20°C). All socket fusion fittings shall exhibit an interference fit prior to joining with dimensions and tolerances in accordance with ISO 7279 and DIN 16962.

46

¬ ‡

6/7/02, 11:10 AM

b) PP Socket Beta (b

Beta Polypropylene Socket Fusion Piping Specification for the Institutional and Pharmaceutical Industries integrity and compatibility. Beta polypropylene butterfly valves in dimensions from 75 mm (2 1/2”) through 110 mm (4”) shall be George Fischer Type 367 Butterfly Valves. All butterfly valves shall be wafer style having either EPDM or FPM seals and have bolt patterns to accommodate either ANSI Class 150 or ISO bolt circles. Electric or pneumatic valve actuators for all Beta PP butterfly valves shall be supplied by George Fischer to ensure proper system operation, integrity and compatibility. 6.0 Fusion Equipment All socket type polypropylene pipe and fittings shall be joined in accordance with ASTM D-2657 with fusion welding equipment manufactured by George Fischer. The socket fusion joining equipment shall be compatible with the pipe and fittings being installed and allow for operator control of fusion temperature and pressure as well as alignment and penetration control of the socket depths. Either the George Fischer Bench Fusion Machine (“Bielomatic”) or the George Fischer SG 160 Combo Machine shall be used for socket fusion. Teflon® coated heater bushings with dimensions and tolerances corresponding to the requirements of George Fischer polypropylene pipe, valves and fittings shall be used as required by the manufacturer’s written instructions.

of fusion machine, certification number and date of certification. Installation practices, including support spacing and expansion considerations, shall be in compliance with the manufacturer’s certification course and written recommendations. 8.0 Production of Custom Components Production of custom or fabricated Beta polypropylene items are to be done under clean and dust free industrial conditions. Fittings, pipe, valves, block and rod used in this production are to be of the same Beta polypropylene to ensure compatible welding parameters. All welding and sub-assembly of custom Beta polypropylene products are to be done by George Fischer certified technicians. All welds are to be labeled for traceability using the George Fischer printer package that includes labels for the actual welds as well as separate printouts of the parameters from the welding equipment. All finished components and assemblies are heat embossed with a serial number for traceability of incoming material, production dates, equipment used and welding personnel. Final inspection is made prior to packaging by 100% visual inspection of every weld.

7.0 Fusion Training and Certification Polypropylene piping installation shall only be performed by factory trained and certified installers in accordance with the manufacturer’s written procedures. Each installer shall complete the manufacturers Certification Course including written test examinations and submittal of fusion test welds to the manufacturer for weld evaluation. All Beta polypropylene pipe, valves and fittings shall be properly prepared in accordance with the manufacturer’s written instructions. Each certified welder shall display at all times a permanent certification card showing name, type www.us.piping.georgefischer.com

05_ALL

47

28

5.47 6/7/02, 11:10 AM

5

Beta Polypropylene Socket Fusion Piping Specification for the Chemical Processing (CPI) and Plating Industries 1.0 Scope This specification covers requirements for the George Fischer Beta Polypropylene Piping System with intended for the safe conveyance of aggressive chemicals and cooling water for the chemical processing and electroplating industries. Long term service temperatures are not to exceed 200°F (93°C). 2.0 Beta Polypropylene Material George Fischer Beta Polypropylene pipe, valves and fittings shall be manufactured from a Group 1, Class 2, b nucleated homopolymer material meeting the requirements of ASTM D 4101. The polypropylene material shall achieve a minimum tensile strength of 4350 psi (300 bar) when tested at 73°F (23°C) according to ASTM D 638. George Fischer Beta polypropylene material shall comply with guidelines approved by the US Food and Drug Administration (FDA) as specified in the Code of Federal Regulations (CFR), Title 21, Section 177.1520 for basic polypropylene and Section 178.3297 “colorants for polymers” for pigments suitable for contact with foodstuff, pharmaceutical use and potable water. 3.0 Beta Polypropylene Pipe George Fischer Beta Polypropylene pipe shall be SDR 11 (Standard Dimension Ratio) which defines the wall thickness in respect to the outside diameter. For this material, SDR 11 determines the pressure rating for all pipe sizes through 4" (110 mm) which is 150 psi (10 bar) when measured at 68°F (20°C). All polypropylene pipe shall conform to the requirements of DIN 8077, and ASTM D 2837 for hydrostatic design basis. All pipe shall be marked with ink on the exterior surface to denote pipe dimension, wall thickness and pressure rating. 4.0 Beta Polypropylene Fittings Beta polypropylene fittings in sizes through 4" (110 mm) shall be socket fusion type suitable for heat fusion as manufactured by George Fischer. The

All flanged connections shall have bolt patterns to accommodate either ANSI or ISO(DIN) bolt circles. All threaded connections shall have pipe threads in accordance with the requirements of BS2.1-1957. 5.0 Beta Polypropylene Valves Beta polypropylene ball valves in sizes 20 mm (1/2") through 63 mm (2") shall be socket fusion type George Fischer Type 346 Ball Valves with PTFE ball seats and either EPDM or FPM seals. All polypropylene ball valves shall have a pressure rating of 150 psi (10 bar) when measured at 68°F (20°C). Beta polypropylene diaphragm valves in sizes 20 mm (1/2”) through 63 mm (2”) shall be socket fusion type George Fischer Type 314/315 Diaphragm Valves. All Type 314/315 polypropylene valves shall have spigot or union ends compatible with socket fusion welding. Beta polypropylene diaphragm valves in dimensions 75 mm (2 1/2”) through 110 mm (4”) shall be George Fischer Type 317 flanged diaphragm valves. Flange connections shall have bolt patterns to accommodate ANSI bolt pattern for Class 150 rating. Beta polypropylene diaphragm valves shall have either EPDM or PTFE (backed with EPDM) diaphragm seals. Diaphragm valves are rated at 150 psi (10 bar) when measured at 68°F (20°C). Pneumatic valve actuators for Beta polypropylene diaphragm valves shall be supplied by George Fischer to ensure proper system operation, integrity and compatibility.

29

5.48 05_ALL

pressure rating through 4" (110 mm) is SDR 11 or 150 psi (10 bar) at 68°F (20°C). All socket fusion fittings shall exhibit an interference fit prior to joining with dimensions and tolerances in accordance with ISO 7279 and DIN 16962.

48

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6/7/02, 11:10 AM

b) PP Socket Beta (b

Beta Polypropylene Socket Fusion Piping Specification for the Chemical Processing (CPI) and Plating Industries Beta polypropylene butterfly valves in dimensions from 75 mm (2 1/2”) through 110 mm (4”) shall be George Fischer Type 367 Butterfly Valves. All butterfly valves shall be wafer style having either EPDM or FPM seals and have bolt patterns to accommodate either ANSI Class 150 or ISO bolt circles. Electric or pneumatic valve actuators for all Beta PP butterfly valves shall be supplied by George Fischer to ensure proper system operation, integrity and compatibility. 6.0 Fusion Equipment All socket type polypropylene pipe and fittings shall be joined in accordance with ASTM D-2657 with fusion welding equipment manufactured by George Fischer. The socket fusion joining equipment shall be compatible with the pipe and fittings being installed and allow for operator control of fusion temperature and pressure as well as alignment and penetration control of the socket depths. Either the George Fischer Bench Fusion Machine (“Bielomatic”) or the George Fischer SG 160 Combo Machine shall be used for socket fusion. Teflon® coated heater bushings with dimensions and tolerances corresponding to the requirements of George Fischer polypropylene pipe, valves and fittings shall be used as required by the manufacturer’s written instructions.

practices, including support spacing and expansion considerations, shall be in compliance with the manufacturer’s certification course and written recommendations. 8.0 Production of Custom Components Production of custom or fabricated Beta polypropylene items are to be done under clean and dust free industrial conditions. Fittings, pipe, valves, block and rod used in this production are to be of the same Beta polypropylene to ensure compatible welding parameters. All welding and sub-assembly of custom Beta polypropylene products are to be done by George Fischer certified technicians. All welds are to be labeled for traceability using the George Fischer printer package that includes labels for the actual welds as well as separate printouts of the parameters from the welding equipment. All finished components and assemblies are heat embossed with a serial number for traceability of incoming material, production dates, equipment used and welding personnel. Final inspection is made prior to packaging by 100% visual inspection of every weld.

7.0 Fusion Training and Certification Polypropylene piping installation shall only be performed by factory trained and certified installers in accordance with the manufacturer’s written procedures. Each installer shall complete the manufacturers Certification Course including written test examinations and submittal of fusion test welds to the manufacturer for weld evaluation. All Beta polypropylene pipe, valves and fittings shall be properly prepared in accordance with the manufacturer’s written instructions. Each certified welder shall display at all times a permanent certification card showing name, type of fusion machine, certification number and date of certification. Installation www.us.piping.georgefischer.com

05_ALL

49

30

5.49 6/7/02, 11:10 AM

5

Equipment for Socket and Butt Fusion Joining Equipment is for sale or rent (also used equipment when available). See "Equipment for Plastic Fusion Joining" section for more information.

For a complete guide to proper installation techniques, the George Fischer factory sponsored installer certification program is recommended. It teaches a basic understanding of plastics and fusion technology. For more information, contact your George Fischer representative.

SG 160 Combo Fusion

For socket fusion joining of pipes and fittings in polypropylene in sizes 20 – 110 mm.

Combination machine for socket fusion joining of pipes and fittings in SYGEFPVDF in sizes 20 – 110 mm and butt fusion joining in sizes 32 – 160 mm.

SG 250 Combo Fusion Machine

SG 110 Socket Fusion

Combination machine for socket fusion joining of pipes and fittings in polypropylene in sizes 40 – 110 mm and butt fusion joining in sizes 63 – 250 mm.

For socket joining of pipes and fittings in sizes 20 – 110 mm.

31

5.64 05_ALL

Bench Fusion Machine

64

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6/7/02, 11:11 AM

Section 1 PROGEF® Standard PP Piping System

Serviced by GF Tustin

32

PROGEF® Standard Polypropylene Pipe

Pipe, PN 10, Standard PP d

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400 450 500

e

[mm]

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

167 480 710 * 167 480 711 * 167 480 712 * 167 480 713 * 167 480 714 * 167 480 715 * 167 480 716 * 167 480 717 * 167 480 718 * 167 480 719 * 167 480 722 * 167 481 724 * 167 481 725 * 167 481 726 * 167 481 728 * 167 481 729 * 167 481 730 * 167 480 731 * 167 480 732 *

1.8 1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 14.6 18.2 20.5 22.7 28.6 32.2 36.3 40.9 45.4

33

PROGEF® Standard Polypropylene IR Plus®/Butt Fusion Fittings

90° Elbow Short Radius, PN 10 Standard PP d

FM Part No.

[mm]

20 25 32 40 50 63

IR IR IR IR IR IR

L

L1

e

[mm]

[mm]

[mm]

727 108 506 727 108 507 727 108 508 727 108 509 727 108 510 727 108 511

38 42 46 51 58 66

1,9 2,3 2,9 3,7 4,6 5,8

90° Elbow Sweep Radius, PN 10 Standard PP d

FM Part No.

[mm]

75 90 110 160 200 225 250 315 355 400

25 26 27 22 23 21

IR IR IR IR IR IR ----

L

L1

R

e

[mm]

[mm]

[mm]

[mm]

727 018 612 727 018 613 727 018 614 727 018 492 727 018 494 727 018 495 727 018 521 * 727 018 523 * 727 018 574 * 727 018 575 *

100 100 141 175 215 262 256 321 380 435

20 20 25 15 15 20 48 48 15 25

90 90 130 160 200 225 232 297 355 400

6.8 8.2 10.0 14.6 18.2 20.5 22.7 28.6 32.2 36.3

45° Elbow, PN 10, Standard PP d

FM Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315

IR IR IR IR IR IR IR IR IR IR IR IR

L

L1

e

[mm]

[mm]

[mm]

727 158 506 727 158 507 727 158 508 727 158 509 727 158 510 727 158 511 727 158 512 727 158 513 727 158 514 727 158 517 727 158 519 727 158 520 727 158 521 * 727 158 523 *

32 34 36 39 42 47 49 57 70 100 124 140 225 255

24 25 25 25 26 29 29 34 43 60 75 85 133 154

34

1,9 2,3 2,9 3,7 4,6 5,8 6,8 8,2 10,0 14,6 18,2 20,5 22,7 28,6

PROGEF® Standard Polypropylene

Tee, PN 10, Standard PP d

FM Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400

IR IR IR IR IR IR IR IR IR IR IR IR ----

L

L1

e

[mm]

[mm]

[mm]

727 208 506 727 208 507 727 208 508 727 208 509 727 208 510 727 208 511 727 208 512 727 208 513 727 208 514 727 208 517 727 208 519 727 208 520 727 208 571 * 727 208 573 * 727 208 574 * 727 208 575 *

38 42 46 51 58 66 75 90 110 160 200 220 276 353 345 360

24 26 26 22 22 21 20 20 20 28 35 35 92 118 103 105

1,9 2,3 2,9 3,7 4,6 5,8 6,8 8,2 10,0 14,6 18,2 20,5 22,7 28,6 32,2 36,3

Molded Reducing Tee, PN 10, Standard PP d

d1

[mm]

[mm]

63 63 75 75 75 90 90 90 110 110 110 110 110 160 160 160 160 225 225 225

FM Part No.

32 50 32 50 63 50 63 75 32 50 63 75 90 63 75 90 110 90 110 160

IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR

L

L1

L2

L3

e

e1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

727 208 351 ^ 727 208 352 ^ 727 208 353 ^ 727 208 354 ^ 727 208 355 ^ 727 208 357 ^ 727 208 358 ^ 727 208 359 ^ 727 208 360 ^ 727 208 361 ^ 727 208 362 ^ 727 208 363 ^ 727 208 364 ^ 727 208 371 ^ 727 208 372 ^ 727 208 373 ^ 727 208 374 ^ 727 208 388 ^ 727 208 389 ^ 727 208 391 ^

65 65 70 70 70 80 80 80 90 90 90 90 90 142 142 142 142 155 155 155

70 70 75 75 75 85 85 85 95 95 95 95 95 135 135 135 135 165 165 165

35

25 25 25 25 25 25 25 25 30 30 30 30 30 50 50 50 50 40 40 40

25 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30

5,8 5,8 6,8 6,8 6,8 8,2 8,2 8,2 10 10,0 10,0 10,0 10,0 14,6 14,6 14,6 14,6 20,5 20,5 20,5

2,9 4,6 2,9 4,6 5,8 4,6 5,8 6,8 2,9 4,6 5,8 6,8 8,2 5,8 6,8 8,2 10,0 8,2 10,0 14,6


Fabricated Reducing Tee (25-110mm), PN 10, Standard PP d

d1

[mm]

[mm]

25 32 32 40 40 40 50 50 50 50 63 63 63 63 63 75 75 75 75 75 75 90 90 90 90 90 90 90 110 110 110 110 110 110 110 110

PSI Part No.

20 20 25 20 25 32 20 25 32 40 20 25 32 40 50 20 25 32 40 50 63 20 25 32 40 50 63 75 20 25 32 40 50 63 75 90

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e

e1

L

L1

[mm]

[mm]

[mm]

[mm]

727 992 450 * 727 992 451 * 727 992 452 * 727 992 453 * 727 992 454 * 727 992 455 * 727 992 456 * 727 992 457 * 727 992 458 * 727 992 459 * 727 992 460 * 727 992 461 * 727 992 462 * 727 992 463 * 727 992 464 * 727 992 465 * 727 992 466 * 727 992 467 * 727 992 468 * 727 992 469 * 727 992 470 * 727 992 471 * 727 992 472 * 727 992 473 * 727 992 474 * 727 992 475 * 727 992 476 * 727 992 477 * 727 992 478 * 727 992 479 * 727 992 480 * 727 992 481 * 727 992 482 * 727 992 483 * 727 992 484 * 727 992 485 *

2.3 3.0 3.0 3.7 3.7 3.7 4.6 4.6 4.6 4.6 5.8 5.8 5.8 5.8 5.8 6.9 6.9 6.9 6.9 6.9 6.9 8.2 8.2 8.2 8.2 8.2 8.2 8.2 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

36

1.9 1.9 2.3 1.9 2.3 3.0 1.9 2.3 3.0 3.7 1.9 2.3 3.0 3.7 4.6 1.9 2.3 3.0 3.7 4.6 5.8 1.9 2.3 3.0 3.7 4.6 5.8 6.9 1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2

42 46 46 51 51 51 58 58 58 58 66 66 66 66 66 75 75 75 75 75 75 90 90 90 90 90 90 90 110 110 110 110 110 110 110 110

87 91 91 98 99 99 105 106 106 108 113 113 113 115 115 128 129 130 131 132 135 148 149 150 151 152 155 149 178 179 180 181 182 185 179 179


Fabricated Reducting Tee (160-315mm), PN 10, Standard PP d

d1

[mm]

[mm]

160 160 160 160 200 200 200 200 200 225 225 225 225 225 225 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315

PSI Part No.

63 75 90 110 63 75 90 110 160 63 75 90 110 160 200 63 75 90 110 160 200 225 63 75 90 110 160 200 225 250

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e

e1

L

L1

[mm]

[mm]

[mm]

[mm]

727 992 486 * 727 992 487 * 727 992 488 * 727 992 489 * 727 992 490 * 727 992 491 * 727 992 492 * 727 992 493 * 727 992 494 * 727 992 495 * 727 992 496 * 727 992 497 * 727 992 498 * 727 992 499 * 727 992 500 * 727 992 501 * 727 992 502 * 727 992 503 * 727 992 504 * 727 992 505 * 727 992 506 * 727 992 507 * 727 992 508 * 727 992 509 * 727 992 510 * 727 992 511 * 727 992 512 * 727 992 513 * 727 992 514 * 727 992 515 *

14.6 14.6 14.6 14.6 18.2 18.2 18.2 18.2 18.2 20.5 20.5 20.5 20.5 20.5 20.5 22.8 22.8 22.8 22.8 22.8 22.8 22.8 28.7 28.7 28.7 28.7 28.7 28.7 28.7 28.7

5.8 6.9 8.2 10.0 5.8 6.9 8.2 10.0 14.6 5.8 6.9 8.2 10.0 14.6 18.2 5.8 6.9 8.2 10.0 14.6 18.2 20.5 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8

37

160 160 160 160 200 200 200 200 200 220 220 220 220 220 220 276 276 276 276 276 276 276 353 353 353 353 353 353 353 353

250 244 244 243 310 304 304 303 311 340 334 334 333 341 339 387 383 384 386 386 386 386 499 495 496 493 493 496 498 502


Analytical Threaded Sensor, PN 10, Standard PP

d

FNPT PSI Part No.

e

L

L1

L2

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

50 50 50 50 63 63 63 63 75 75 75 75 90 90 90 90 110 110 110 110

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

∕4 1 ∕2 3 ∕4 1 1 ∕4 1 ∕2 3 ∕4 1 1 ∕4 1 ∕2 3 ∕4 1 1 ∕4 1 ∕2 3 ∕4 1 1 ∕4 1 ∕2 3 ∕4 1 1

727 991 840 * 727 991 841 * 727 991 842 * 727 991 843 * 727 991 844 * 727 991 845 * 727 991 846 * 727 991 847 * 727 991 848 * 727 991 849 * 727 991 850 * 727 991 851 * 727 991 852 * 727 991 853 * 727 991 854 * 727 991 855 * 727 991 856 * 727 991 857 * 727 991 858 * 727 991 859 *

4.6 4.6 4.6 4.6 5.8 5.8 5.8 5.8 6.9 6.9 6.9 6.9 8.2 8.2 8.2 8.2 10.0 10.0 10.0 10.0

38

132 132 132 132 146 146 146 146 170 170 170 170 200 200 200 200 238 238 238 238

58 58 58 58 66 66 66 66 75 75 75 75 90 90 90 90 110 110 110 110

74 74 74 74 80 80 80 80 95 95 95 95 110 110 110 110 128 128 128 128


Reducer, PN 10, Standard PP d

d1

[mm]

[mm]

25 32 32 40 40 40 50 50 50 63 63 63 75 75 75 90 90 110 110 160 200 225 225 225 250 250 315 315 355 355 400 400 450 450 450 500 500 500 500

FM Part No.

20 20 25 20 25 32 25 32 40 32 40 50 40 50 63 63 75 75 90 110 160 110 160 200 160 225 225 250 250 315 315 355 315 355 400 315 355 400 450

IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR ---------------

L

L1

L2

e

e1

[mm]

[mm]

[mm]

[mm]

[mm]

727 908 537 727 908 542 727 908 541 727 908 548 727 908 547 727 908 546 727 908 554 727 908 553 727 908 552 727 908 560 727 908 559 727 908 558 727 908 566 ^ 727 908 565 ^ 727 908 564 ^ 727 908 571 727 908 570 ^ 727 908 577 ^ 727 908 576 727 908 590 727 908 592 727 908 595 727 908 596 727 908 597 727 908 990 * 727 908 987 * 727 908 997 * 727 908 996 * 727 908 963 * 727 908 961 * 727 908 966 * 727 908 965 * 727 908 948 727 908 950 727 908 951 727 908 953 727 908 954 727 908 956 727 908 964

50 50 50 58 55 55 60 60 60 65 65 65 68 65 65 75 75 90 90 120 145 160 160 160 194 182 130 100 245 245 260 260 230 230 230 230 230 230 230

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 22 28 28 39 50 55 55 55 60 60 30 30 90 90 95 95 60 60 60 60 60 60 60

39

20 20 20 23 20 20 20 20 20 20 20 20 20 20 20 19 19 18 30 27 40 35 40 50 55 55 20 20 60 80 80 90 80 90 95 80 90 95 60

2,3 2,9 2,9 3,7 3,7 3,7 4,6 4,6 4,6 5,8 5,8 5,8 6,8 6,8 6,8 8,2 8,2 10,0 10,0 14,6 18,2 20,5 20,5 20,5 22,7 22,7 28,6 28,6 32,3 32,2 36,3 36,3 40,9 40,9 40,9 45,4 45,4 45,4 45,4

1,9 1,9 2,3 1,9 2,3 2,9 2,3 2,9 3,7 2,9 3,7 4,6 3,7 4,6 5,8 5,8 6,8 6,8 8,2 10,0 14,6 10,0 14,6 18,2 14,6 20,5 20,5 22,7 22,7 28,6 28,6 32,2 28,6 32,2 36,3 28,6 32,2 36,3 40,9


Concentric Flush Style Reducer (40-110mm), PN 10, Standard PP d1

d2

[mm]

[mm]

40 40 40 50 50 50 50 63 63 63 63 63 75 75 75 75 75 75 90 90 90 90 90 90 90 110 110 110 110 110 110 110 110

PSI Part No.

20 25 32 20 25 32 40 20 25 32 40 50 20 25 32 40 50 63 20 25 32 40 50 63 75 20 25 32 40 50 63 75 90

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e1

e2

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

727 909 604 * 727 909 605 * 727 909 606 * 727 909 607 * 727 909 608 * 727 909 609 * 727 909 610 * 727 909 611 * 727 909 612 * 727 909 613 * 727 909 614 * 727 909 615 * 727 909 616 * 727 909 617 * 727 909 618 * 727 909 619 * 727 909 620 * 727 909 621 * 727 909 622 * 727 909 623 * 727 909 624 * 727 909 625 * 727 909 626 * 727 909 627 * 727 909 628 * 727 909 629 * 727 909 630 * 727 909 631 * 727 909 632 * 727 909 633 * 727 909 634 * 727 909 635 * 727 909 636 *

3.7 3.7 3.7 4.6 4.6 4.6 4.6 5.8 5.8 5.8 5.8 5.8 6.9 6.9 6.9 6.9 6.9 6.9 8.2 8.2 8.2 8.2 8.2 8.2 8.2 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

40

1.9 2.3 3.0 1.9 2.3 3.0 3.7 1.9 2.3 3.0 3.7 4.6 1.9 2.3 3.0 3.7 4.6 5.8 1.9 2.3 3.0 3.7 4.6 5.8 6.9 1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2

52 53 53 52 53 53 55 52 52 52 54 54 58 59 60 61 62 65 63 64 65 66 67 70 64 73 74 75 76 77 80 74 74

24 23 22 24 23 22 21 24 23 22 20 19 27 27 27 27 27 28 32 32 32 32 32 33 31 42 42 42 42 42 43 41 39

25 26 26 25 26 26 28 25 26 26 28 28 25 26 26 28 28 28 25 26 26 28 28 28 23 25 26 26 28 28 28 23 23


Concentric Flush Style Reducer (160-315mm), PN 10, Standard PP d1

d2

[mm]

[mm]

160 160 160 160 200 200 200 200 200 225 225 225 225 225 225 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315

PSI Part No.

63 75 90 110 63 75 90 110 160 63 75 90 110 160 200 63 75 90 110 160 200 225 63 75 90 110 160 200 225 250

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e1

e2

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

727 909 656 * 727 909 657 * 727 909 658 * 727 909 659 * 727 909 662 * 727 909 663 * 727 909 664 * 727 909 665 * 727 909 668 * 727 909 669 * 727 909 670 * 727 909 671 * 727 909 672 * 727 909 675 * 727 909 676 * 727 909 677 * 727 909 678 * 727 909 679 * 727 909 680 * 727 909 683 * 727 909 684 * 727 909 685 * 727 909 696 * 727 909 697 * 727 909 698 * 727 909 699 * 727 909 702 * 727 909 703 * 727 909 704 * 727 909 705 *

14.6 14.6 14.6 14.6 18.2 18.2 18.2 18.2 18.2 20.5 20.5 20.5 20.5 20.5 20.5 22.8 22.8 22.8 22.8 22.8 22.8 22.8 28.7 28.7 28.7 28.7 28.7 28.7 28.7 28.7

5.8 6.9 8.2 10.0 5.8 6.9 8.2 10.0 14.6 5.8 6.9 8.2 10.0 14.6 18.2 5.8 6.9 8.2 10.0 14.6 18.2 20.5 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8

41

95 89 89 88 115 109 109 108 116 125 119 119 118 126 124 119 115 116 118 118 118 118 154 150 151 148 148 151 153 157

58 56 54 50 78 76 74 70 61 88 86 84 80 71 64 85 80 80 80 70 67 64 100 100 100 100 100 100 99 86

28 23 23 23 28 23 23 23 33 28 23 23 23 33 33 28 23 23 28 38 38 38 28 23 23 23 23 33 33 48


Eccentric Flush Style Reducer (40-110mm), PN 10, Standard PP d1

d2

[mm]

[mm]

40 40 40 50 50 50 50 63 63 63 63 63 75 75 75 75 75 75 90 90 90 90 90 90 90 110 110 110 110 110 110 110 110

PSI Part No.

20 25 32 20 25 32 40 20 25 32 40 50 20 25 32 40 50 63 20 25 32 40 50 63 75 20 25 32 40 50 63 75 90

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e1

e2

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

727909604E * 727909605E * 727909606E * 727909607E * 727909608E * 727909609E * 727909610E * 727909611E * 727909612E * 727909613E * 727909614E * 727909615E * 727909616E * 727909617E * 727909618E * 727909619E * 727909620E * 727909621E * 727909622E * 727909623E * 727909624E * 727909625E * 727909626E * 727909627E * 727909628E * 727909629E * 727909630E * 727909631E * 727909632E * 727909633E * 727909634E * 727909635E * 727909636E *

3.7 3.7 3.7 4.6 4.6 4.6 4.6 5.8 5.8 5.8 5.8 5.8 6.9 6.9 6.9 6.9 6.9 6.9 8.2 8.2 8.2 8.2 8.2 8.2 8.2 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

42

1.9 2.3 3.0 1.9 2.3 3.0 3.7 1.9 2.3 3.0 3.7 4.6 1.9 2.3 3.0 3.7 4.6 5.8 1.9 2.3 3.0 3.7 4.6 5.8 6.9 1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2

52 53 53 52 53 53 55 52 52 52 54 54 58 59 60 61 62 65 63 64 65 66 67 70 64 73 74 75 76 77 80 74 74

24 23 22 24 23 22 21 24 23 22 20 19 27 27 27 27 27 28 32 32 32 32 32 33 31 42 42 42 42 42 43 41 39

25 26 26 25 26 26 28 25 26 26 28 28 25 26 26 28 28 28 25 26 26 28 28 28 23 25 26 26 28 28 28 23 23


Eccentric Flush Style Reducer (160-315mm), PN 10, Standard PP d1

d2

[mm]

[mm]

160 160 160 160 200 200 200 200 200 225 225 225 225 225 225 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315

PSI Part No.

63 75 90 110 63 75 90 110 160 63 75 90 110 160 200 63 75 90 110 160 200 225 63 75 90 110 160 200 225 250

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

e1

e2

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

727909656E * 727909657E * 727909658E * 727909659E * 727909662E * 727909663E * 727909664E * 727909665E * 727909668E * 727909669E * 727909670E * 727909671E * 727909672E * 727909675E * 727909676E * 727909677E * 727909678E * 727909679E * 727909680E * 727909683E * 727909684E * 727909685E * 727909696E * 727909697E * 727909698E * 727909699E * 727909702E * 727909703E * 727909704E * 727909705E *

14.6 14.6 14.6 14.6 18.2 18.2 18.2 18.2 18.2 20.5 20.5 20.5 20.5 20.5 20.5 22.8 22.8 22.8 22.8 22.8 22.8 22.8 28.7 28.7 28.7 28.7 28.7 28.7 28.7 28.7

5.8 6.9 8.2 10.0 5.8 6.9 8.2 10.0 14.6 5.8 6.9 8.2 10.0 14.6 18.2 5.8 6.9 8.2 10.0 14.6 18.2 20.5 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8

95 89 89 88 115 109 109 108 116 125 119 119 118 126 124 119 115 116 118 118 118 118 154 150 151 148 148 151 153 157

58 56 54 50 78 76 74 70 61 88 86 84 80 71 64 85 80 80 80 70 67 64 100 100 100 100 100 100 99 86

28 23 23 23 28 23 23 23 33 28 23 23 23 33 33 28 23 23 28 38 38 38 28 23 23 23 23 33 33 48

Restraint Fitting, PN 10, Standard PP d

PSI Part No.

[mm]

20 25 32 50 63 90 110

10 10 10 10 10 10 10

727 918 656 * 727 918 657 * 727 918 658 * 727 918 660 * 727 918 661 * 727 918 663 * 727 918 664 *

43


Union, PN 10, Standard PP d [mm]

PSI FM EPDM Part No.

FPM Part No.

10 10 10 10 10 10 10 10 10

IR IR IR IR IR IR IR IR IR

727 518 506 727 518 507 727 518 508 727 518 509 727 518 510 727 518 511 727 518 512 * 727 518 513 * 727 518 514 *

727 528 506 727 528 507 727 528 508 727 528 509 727 528 510 727 528 511 727 528 512 * 727 528 513 * 727 528 514 *

d

D

G (R/Rp BS Thread) L

L1

L2

e

[mm]

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63 75 90 110

48 58 65 79 91 111 135 135 158

20 25 32 40 50 63 75 90 110

1 1 1/4 1 1/2 2 2 1/4 2 3/4 S107,5x3,6 S107,5x3,6 S127,5x3,6

107 113 119 126 131 137 131 131 131

54.0 57.0 60.0 63.0 65.5 69.0 66.0 65.5 65.5

53.0 56.0 59.0 63.0 65.5 68.0 65.5 65.5 65.5

1,9 2,3 2,9 3,7 4,6 5,8 6,8 8,2 10,0

Union Blankoff, Non-Pressure Standard PP d

Part No.

[mm]

A

D

[mm]

[mm]

20 25 32 40 50 63

727 991 881 ^ 727 991 882 ^ 727 991 883 ^ 727 991 884 ^ 727 991 885 ^ 727 991 886 ^

30 38 45 56 63 78

6 6 6 6 6 6

Instrument Installation Fitting Type 318 PN 10, Standard PP d [mm]

PSI FM EPDM Part No.

FPM Part No.

727 318 006 727 318 007 727 318 008 727 318 009 727 318 010 727 318 011

727 318 036 727 318 037 727 318 038 727 318 039 727 318 040 727 318 041

20 25 32 40 50 63

10 10 10 10 10 10

IR IR IR IR IR IR

d

D

z

L

L1

L2

H

e

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

48 58 65 79 91 105

112 121 128 136 147 158

224 242 256 272 294 316

90 100 110 110 120 130

52 53 55 60 66 70

44

76 78 81 85 89 95

Sensor Type

1.9 2.3 2.9 3.7 4.6 5.8

flow X0, pH XX flow X0, pH XX flow X0, pH XX flow X0, pH XX flow X0, pH XX flow X0, pH XX


Instrument Installation Fitting, PN 10, Standard PP d

PSI Part No.

[mm]

20 25 32 40 50

10 10 10 10 10

e

L

D

H

L1

[mm]

[mm]

[mm]

[mm]

[mm]

727 918 606 * 727 918 607 * 727 918 608 * 727 918 609 * 727 918 610 *

1.9 2.3 3.0 3.7 4.6

140 140 140 140 140

71 75 81 88 97

58 63 70 78 88

40 40 40 40 40

Instrument Installation Fitting, PN 10, Standard PP d

PSI Part No.

[mm]

63 75 90 110 160 200 225

10 10 10 10 10 10 10

e

L

D

H

L1

[mm]

[mm]

[mm]

[mm]

[mm]

727 918 611 * 727 918 612 * 727 918 613 * 727 918 614 * 727 918 567 * 727 918 569 * 727 918 570 *

5.8 6.9 8.2 10.0 14.6 18.2 20.5

140 140 140 140 140 140 140

109 120 134 153 191 223 243

101 113 128 148 187 220 240

40 40 40 40 40 40 40

1/2" MNPT Low Profile Adapter, PN 10, Standard PP d

PSI Part No.

[mm]

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

e

L

D

H1

H2

L1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

727 918 626 * 727 918 627 * 727 918 628 * 727 918 629 * 727 918 630 * 727 918 631 * 727 918 632 * 727 918 633 * 727 918 634 *

1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2 10.0

140 140 140 140 140 140 140 140 140

71 75 81 88 97 109 120 134 153

28 31 34 38 43 50 56 63 73

29 32 35 39 44 51 57 64 74

40 40 40 40 40 40 40 40 40

3/4" (3A) Sanitary Adapter, PN 10, Standard PP d

PSI Part No.

[mm]

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

e

L

D

H1

H2

L1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

727 918 646 * 727 918 647 * 727 918 648 * 727 918 649 * 727 918 650 * 727 918 651 * 727 918 652 * 727 918 653 * 727 918 654 *

1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2 10.0

140 140 140 140 140 140 140 140 140

71 75 81 88 97 109 120 134 153

45

28 31 34 38 43 50 56 63 73

29 32 35 39 44 51 57 64 74

40 40 40 40 40 40 40 40 40


Blind Flange, PN 10, Standard PP d

ANSI Part No.

A

B

C

D

E

F

G

H

Rad I Rad J

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63 75 90 110 160 200/225

∕2 3 ∕4 1 1 1∕ 4 1 1∕ 2 2 2 1∕ 2 3 4 6 8 ∕9 1

727 991 362 727 991 363 727 991 364 727 991 365 727 991 366 727 991 367 727 991 368 727 991 369 727 991 370 727 991 372 727 991 373

FM Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400 450 500

44 54 63 73 79 99 119 133 158 200 268

28 36 43 54 64 83 99 115 138 191 250

22 29 36 47 56 75 91 106 128 181 240

16 20 26 33 41 51 61 74 90 131 164

69 83 97 118 171 230

7 9 10 11 12 14 16 17 18 25 32

14 16 17 19 20 24 26 27 28 38 48

1.0 1.5 1.5 2.0 2.0 2.5 2.5 3.0 3.0 4.0 4.0

0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5 1.0 1.0

IR IR IR IR IR IR IR IR IR IR IR IR

e

d1

d2

d3

d4

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

727 798 706 727 798 757 727 798 758 727 798 759 727 798 760 727 798 711 727 798 712 727 798 763 727 798 714 727 798 717 727 798 719 727 798 720 727 798 721 * 727 798 723 * 727 798 724 * 727 798 725 * 727 798 726 * 727 798 727 *

1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.7 28.6 32.2 36.3 40.9 45.4

26 33 40 50 61 75 89 105 125 175 232 235 285 335 373 427 514 530

45 54 63 73 82 102 122 133 158 212 268 268 320 370 430 482 585 587

16 20 26 32 40 51 61 73 90 131 163 184 204 257 290 327 368 409

66 78 100 151 203 210 250 300 340 385 400 440

50 85 85 85 85 68 80 140 80 92 100 100 100 100 180 187 141 138

29 41 44 49 55 38 43 85 40 45 30 35 25 35 40 46 64 62

7 9 10 11 12 14 16 17 18 25 32 32 35 35 40 46 60 61

Special Flange Adapter for Butterfly Valves, ANSI serrated, PN 10 d

Part No.

[mm]

e

d1

d2

d3

d4

L

L1

L2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

250 315 355 400

727 798 821 727 798 823 727 798 824 727 798 825

22,7 28,6 32.2 36.3

285 335 373 427

320 370 430 482

254 309 346 404

204 257 291 328

100 100 153 176

25 25 40 55

35 35 80 87

Wafer (Pre-Drilled) with 1/2"FNPT, PN 10, Standard PP d

PSI Part No.

[mm]

Standard Flange Adaptor, ANSI Serrated, PN 10, Standard PP d

26 32 40 49 60 75 89 105 125 175 232

50 63 75 90 110 160

10 10 10 10 10 10

727 992 260 * 727 992 261 * 727 992 262 * 727 992 263 * 727 992 264 * 727 992 265 *

L

L1

D

D1

[mm]

[mm]

[mm]

[mm]

71 94 115 127 153 208

table continued next page 46

35 47 57 63 76 104

40 51 61 73 90 130

82 102 121 133 158 212


d

PSI Part No.

[mm]

200 225 250 315

D

D1

[mm]

[mm]

[mm]

727 992 266 * 727 992 267 * 727 992 268 * 727 992 269 *

265 265 317 368

132 132 158 184

163 184 204 257

268 268 320 370

Male Adapter, PN 10, Standard PP d

NPT PSI FM Part No.

L

L1

s

e

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

10 10 10 10 10 10

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 1

IR IR IR IR IR IR

727 914 656 727 914 657 727 914 658 727 914 659 727 914 660 727 914 661

51 52 55 58 60 67

23 23 23 24 23 26

32 36 46 55 65 80

1,9 2,3 2,9 3,7 4,6 5,8

Female Adapter, PN 10, Standard PP d

NPT PSI FM Part No.

L

L1

s

e

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

L1

10 10 10 10

L [mm]

10 10 10 10 10 10

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 1

IR IR IR IR IR IR

727 914 356 727 914 357 727 914 358 727 914 359 727 914 360 727 914 361

49 51 54 56 60 62

23 23 23 23 23 23

32 36 46 55 65 80

1,9 2,3 2,9 3,7 4,6 5,8

Flare Tube Adapter, PN 10, Standard PP d

Tube Size PSI Part No.

e

D

L

L1

L2

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

20 20 20 20 25 25 25 25 25 32 32 32

10 10 10 10 10 10 10 10 10 10 10 10

∕4 3 ∕8 1 ∕2 3 ∕4 1 ∕4 3 ∕8 1 ∕2 3 ∕4 1 1 ∕2 3 ∕4 1

1

727 991 430 * 727 991 431 * 727 991 432 * 727 991 433 * 727 991 435 * 727 991 436 * 727 991 437 * 727 991 438 * 727 991 439 * 727 991 442 * 727 991 443 * 727 991 444 *

1.9 1.9 1.9 1.9 2.3 2.3 2.3 2.3 2.3 3.0 3.0 3.0

19 22 25 34 19 22 25 34 37 25 34 37

74 77 79 83 74 77 79 83 84 79 83 89

43 46 48 52 43 46 48 52 58 48 52 58

31 31 31 31 31 31 31 31 31 31 31 31

Sanitary Adapter, PN 10, Standard PP d

Tube (3A) PSI Part No.

e

D

d1

A

F

L

L1

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

10 10 10 10 10 10

∕4 1 1 1∕2 1 1∕2 2 2 1∕2 3

157 300 016 157 598 707 157 598 708 157 598 709 157 598 710 157 598 711

1.9 2.3 3.0 3.7 4.6 5.8

25 50 50 50 64 77

28 35 43 53 66

44 44 44 57 71

49 50 52 54 61 67

22 35 35 48 60

47

2.6 2.6 2.6 2.6 2.6


Large Sanitary Adapter, PN 6, Standard PP d

Tube (3A) PSI Part No.

e

D

L

[mm]

[inch]

[mm]

[mm]

[mm]

75 90 110

3 3 4

6 727 598 370 * 6 727 598 371 * 6 727 598 372 *

6.9 8.2 10.0

91 91 119

67 76 76

Hose connector, PN 10, Standard PP d

d1

[mm]

[mm]

20 25 32 40 50 63

PSI FM Part No.

20 25 32 40 50 60

10 10 10 10 10 10

IR IR IR IR IR IR

e

[mm]

[mm]

727 968 606 * 727 968 607 * 727 968 608 * 727 968 609 * 727 968 610 * 727 968 611 *

FM Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400

IR IR IR IR IR IR IR IR IR IR IR IR ----

64 75 82 84 90 100

27 36 36 42 48 50

L

L1

e

[mm]

[mm]

[mm]

727 968 931 727 968 932 727 968 933 727 968 934 727 968 935 727 968 936 727 968 937 727 968 938 727 968 939 727 968 942 ^ 727 968 944 ^ 727 968 945 ^ 727 968 946 * 727 968 948 * 727 968 949 * 727 968 950 *

42 50 55 65 70 80 90 105 120 76 100 103 220 258 291 318

30 35 40 45 50 55 60 70 80 40 50 60 140 158 175 195

PSI Part No.

[mm]

[mm]

20 25 32 40 50 63 75 90

e

10 10 10 10 10 10 10 10

727 992 680 * 727 992 681 * 727 992 682 * 727 992 683 * 727 992 684 * 727 992 685 * 727 992 686 * 727 992 687 *

1.9 2.3 3.0 3.7 4.6 5.8 6.9 8.2


1,9 2,3 2,9 3,7 4,6 5,8

1,9 2,3 2,9 3,7 4,6 5,8 6,8 8,2 10,0 14,6 18,2 20,5 22,7 28,6 32,2 36,3

Flush Style End Caps d

L1

End Cap, PN 10, Standard PP d

L [mm]


d

PSI Part No.

[mm]

e

[mm]

110 160 200 225

10 10 10 10

727 992 688 * 727 992 690 * 727 992 691 * 727 992 692 *

10.0 14.6 18.2 20.5

Vent Port Assembly, PN 10, Standard PP d

PSI Part No.

[mm]

50 63 75 90 110 160 200 225 250 315

10 10 10 10 10 10 10 10 10 10

e

L

L1

[mm]

[mm]

[mm]

727 992 600 * 727 992 601 * 727 992 602 * 727 992 603 * 727 992 604 * 727 992 605 * 727 992 606 * 727 992 607 * 727 992 608 * 727 992 609 *

4.6 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8 28.7

140 140 140 140 140 140 140 140 301 301

183 189 194 201 210 235 254 266 278 308

Drain Port Assembly, PN 10, Standard PP d

PSI Part No.

[mm]

50 63 75 90 110 160 200 225 250 315

10 10 10 10 10 10 10 10 10 10

e

L

L1

[mm]

[mm]

[mm]

727 992 610 * 727 992 611 * 727 992 612 * 727 992 613 * 727 992 614 * 727 992 615 * 727 992 616 * 727 992 617 * 727 992 618 * 727 992 619 *

4.6 5.8 6.9 8.2 10.0 14.6 18.2 20.5 22.8 28.7

140 140 140 140 140 140 140 140 301 301

49

215 221 227 233 242 268 287 294 310 340


Nipple, PN 10, Standard PP Male NPT L [inch]

2 3 4 2 3 4 2 3 4 3 4 3 4 3 4

∕2 1 ∕2 1 ∕2 3 ∕4 3 ∕4 3 ∕4 1 1 1 1 1∕4 1 1∕4 1 1∕2 1 1∕2 2 2 1

PSI Part No.

[inch]

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

727 992 350 * 727 992 351 * 727 992 352 * 727 992 353 * 727 992 354 * 727 992 355 * 727 992 356 * 727 992 357 * 727 992 358 * 727 992 359 * 727 992 360 * 727 992 361 * 727 992 362 * 727 992 363 * 727 992 364 *

50

PROGEF® Standard Polypropylene Socket Fusion Fittings


PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

z

[mm]

[mm]

26 31 36 44 54 66 82 93 110 134

25 28 32 38 44 51 62 76 88 106

12 14 16 20 24 28 35 45 53 65

90° Elbow BSP Thread, PN 10, Standard PP d

FBSP PSI Part No.

D

L

z1

z2

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

20 25 32 40

10 10 10 10

∕2 3 ∕4 1 1 1∕4 1

727 100 206 * 727 100 207 * 727 100 208 * 727 100 209 *

30 35 44 54

28 32 38 44

14 16 20 24

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

D

L

z

[mm]

[mm]

[mm]

727 150 105 * 727 150 106 727 150 107 727 150 108 727 150 109 727 150 110 727 150 111 727 150 112 727 150 113 727 150 114

23 31 36 44 53 64 82 93 114 134

20 21 24 28 33 36 43 51 58 68

7 7 8 10 13 13 16 20 23 27

Tee, PN 10, Standard PP d

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

D

L

z

[mm]

[mm]

[mm]

727 200 105 * 727 200 106 727 200 107 727 200 108 727 200 109 727 200 110 727 200 111 727 200 112 727 200 113 727 200 114

26 31 36 44 54 66 82 93 114 134

25 28 32 38 44 51 62 76 88 106

12 14 16 20 24 28 35 45 53 65

51

14 16 20 24


L

727 100 105 * 727 100 106 727 100 107 727 100 108 727 100 109 727 100 110 727 100 111 727 100 112 727 100 113 727 100 114

10 10 10 10 10 10 10 10 10 10

D [mm]


Tee BSP Threaded Branch, PN 10, Standard PP d

FBSP PSI Part No.

D

L

z1

z2

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

20 25 32 40

10 10 10 10

∕2 3 ∕4 1 1 1∕4 1

727 200 206 * 727 200 207 * 727 200 208 * 727 200 209 *

31 36 44 54

28 32 38 44

14 16 20 24

14 16 20 24

Reducer Bushing, PN 10, Standard PP d

d1

[mm]

[mm]

20 25 25 32 32 40 40 40 50 50 50 50 63 63 63 63 75 90 90 110

PSI Part No.

16 16 20 20 25 20 25 32 20 25 32 40 25 32 40 50 63 63 75 90

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

L

z

[mm]

[mm]

727 910 334 * 727 910 338 * 727 910 337 727 910 342 727 910 341 727 910 348 727 910 347 727 910 346 727 910 355 727 910 354 727 910 353 727 910 352 727 910 361 727 910 360 727 910 359 727 910 358 727 910 364 727 910 371 727 910 370 727 910 376

35 38 37 43 43 48 48 48 54 54 54 54 64 64 64 64 62 88 70 81

22 25 23 29 27 34 32 30 40 38 36 34 46 46 44 41 35 61 39 46

Coupling, PN 10, Standard PP d

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

D

L

z

[mm]

[mm]

[mm]

727 910 105 * 727 910 106 727 910 107 727 910 108 727 910 109 727 910 110 727 910 111 727 910 112 727 910 113 727 910 114

26 31 36 44 54 66 82 93 112 134

33 35 39 43 48 54 62 70 81 96

52

7 7 7 7 8 8 8 8 11 14


Flange Adaptor, ANSI Serrated, PN 10, Standard PP d

PSI Part No.

[mm]

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

D

D1

L

L1

z

[mm]

[mm]

[mm]

[mm]

[mm]

727 790 206 727 790 257 727 790 258 727 790 259 727 790 260 727 790 211 727 790 212 727 790 263 727 790 214

27 33 41 50 61 76 90 108 131

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

[mm]

5 5 5 5 5 5 5 5 7

D

L

[mm]

[mm]

727 960 105 * 727 960 106 727 960 107 727 960 108 727 960 109 727 960 110 727 960 111 727 960 112 727 960 113 727 960 114

25 30 36 44 53 65 80 91 111 137

20 27 30 34 38 44 51 65 77 93

PSI EPDM Part No.

FPM Part No.

D

G (R/Rp BS Thread) L1

L2

z

z1

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

727 510 155 * 727 510 156 727 510 157 727 510 158 727 510 159 727 510 160 727 510 161 727 510 172 ^ 727 510 173 ^ 727 510 174 ^

727 520 155 * 727 520 156 * 727 520 157 * 727 520 158 * 727 520 159 * 727 520 160 * 727 520 161 * 727 520 172 * 727 520 173 * 727 520 174 *

35 48 58 65 79 91 111 135 158 188

3/4 1 1 1/4 1 1/2 2 2 1/4 2 3/4 S107,5x3,6 S127,5x3,6 S152,5x3,6

18 19 21 23 25 28 32 36 42 49

24 26 28 30 34 39 47 51 55 54

5 5 5 5 5 5 5 5 7 7

d2

PSI Part No.

[mm]

20 25 32 40 50 63

10 10 10 10 10 10

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 1

D

G (R/Rp BS Thread) L1

L2

z1

z2

[mm]

[inch]

[mm]

[mm]

[mm]

[mm]

727 513 006 * 727 513 007 * 727 513 008 * 727 513 009 * 727 513 010 * 727 513 011 *

48 58 65 79 91 111

1 1 1/4 1 1/2 2 2 1/4 2 3/4

53

19 21 23 25 28 32

26 28 30 34 39 47

5 5 5 5 5 5

12 12 12 14 16 20

11 12 12 12 14 16 20 20 20 12

Metric x ASTM Adapter, PN 10 Standard PP d

7 7 7 8 8 14 16 16 18

Union, PN 10, Standard PP d

19 21 23 25 28 32 36 36 48

End Cap, PN 10, Standard PP d

45 54 63 73 82 102 122 133 158


Union End, PN 10, Standard PP d

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

L

L1

z

[mm]

[mm]

[mm]

[mm]

727 600 105 * 727 600 106 * 727 600 107 * 727 600 108 * 727 600 109 * 727 600 110 * 727 600 111 * 727 600 112 * 727 600 113 * 727 600 114 *

24 30 39 45 57 63 79 101 121 146

PSI Part No.

[mm]

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

22 28 36 42 53 59 74 91 108 131

18 19 21 23 25 28 32 36 42 49

4 5 5 6 6 7 8 10 11 12

3 3 3 3 3 3 3 3 5 6

G (R/Rp BS Thread) L

z

[inch]

[mm]

[mm]

727 640 155 * 727 640 156 * 727 640 157 * 727 640 158 * 727 640 159 * 727 640 160 * 727 640 161 * 727 640 172 * 727 640 173 * 727 640 174 *

3/4 1 1 1/4 1 1/2 2 2 1/4 2 3/4 S107,5x3,6 S127,5x3,6 S152,5x3,6

24 26 28 30 34 39 47 51 55 54

11 12 12 12 14 16 20 18 18 22

Union Nut, PN 10, Standard PP Socket Fusion d

Butt Fusion PSI G (R/Rp BS d Thread)

[mm]

[mm]

Part No.

D

L

[mm]

[mm]

16 20 25 32 40 50 63 75 - 90 110

10 10 10 10 10 10 10 10 10 10

3/4 1 1 1/4 1 1/2 2 2 1/4 2 3/4 S107,5x3,6 S127,5x3,6 S152,5x3,6

727 690 405 * 727 690 406 * 727 690 407 * 727 690 408 * 727 690 409 * 727 690 410 * 727 690 411 * 727 690 422 * 727 690 423 * 727 690 424 *

35 48 58 65 77 84 111 135 158 188

Male Threaded Adapter, PN 10, Standard PP d

NPT PSI Part No.

s

L

z

[mm]

[inch]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63

10 10 10 10 10 10 10

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

727 914 555 727 914 556 727 914 557 727 914 558 727 914 559 727 914 560 727 914 561

[inch]

16 20 25 32 40 50 63 75 90 110

D1

[mm]

Union Bushing, PN 10, Standard PP d

D

27 32 36 46 55 65 80

54

37 42 46 52 56 60 69

13 13 13 12 14 15 16

21 24 26 28 27 30 39 40 43 48


Female Threaded Adapter, PN 10, Standard PP d

NPT PSI Part No.

L

s

z

[mm]

[inch]

[mm]

[mm]

[mm]

20 25 32 40 50 63

727 914 266 727 914 267 727 914 268 727 914 269 727 914 270 727 914 271

[mm]

FPM Part No.

727 310 006 727 310 007 727 310 008 727 310 009 727 310 010 727 310 011

727 310 036 727 310 037 727 310 038 727 310 039 727 310 040 727 310 041

10 10 10 10 10 10

7 7 7 7 9 9

d

D

z

L

L1

H

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

48 58 65 79 91 105

50 55 60 60 65 70

128 142 156 160 176 194

20 25 32 40 50 63

90 100 110 110 120 130

Sensor Type K-Factor K-Factor K-Factor 515 2536/2537 2551

76 78 81 85 89 95

[pl/l]

[pl/l]

[pl/l]

X0 X0 X0 X0 X0 X0

PSI Part No.

[mm]

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

L

e

[mm]

[mm]

727 910 906 * 727 910 907 * 727 910 908 * 727 910 909 * 727 910 910 * 727 910 911 * 727 910 912 * 727 910 913 * 727 910 914 *

37 41 45 50 55 64 76 90 108

1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0

Hose Connector, PN 10, Standard PP d

d1

[mm]

[mm]

20 25 32 40 50 63

PSI Part No.

20 25 32 40 50 60

10 10 10 10 10 10

L

L1

L2

[mm]

[mm]

[mm]

727 960 406 * 727 960 407 * 727 960 408 * 727 960 409 * 727 960 410 * 727 960 411 *

78 91 100 104 90 100

27 36 36 42 48 50

55

14 16 18 20 23 27

Barrel Nipple, PN 10, Standard PP d

32 36 46 55 65 80

PSI EPDM Part No.

20 25 32 40 50 63

40 42 48 53 54 62

Instrument Installation Fitting Type 310 PN 10, Standard PP d

10 10 10 10 10 10

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 1

PROGEF® Standard Polypropylene Manual Valves

Type 315 Diaphragm Valve PROGEF Standard IR Plus® Fusion d [mm]

20 25 32 40 50 63

10 10 10 10 10 10

PTFE with EPDM supporting diaphragm Part No.

D2

H

H1

H2

L

L2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

167 315 517 167 315 518 167 315 519 167 315 520 167 315 521 167 315 522

167 315 532 167 315 533 167 315 534 167 315 535 167 315 536 167 315 537

M

Lift = Hx

[mm]

80 80 94 117 117 152

90 101 117 127 139 172

14 18 22 26 32 39

12 12 12 15 15 15

124 144 154 174 194 223

25 25 25 45 45 45

M6 M6 M6 M8 M8 M8

7 10 12 16 19 27

M

Lift = Hx

Type 315 Diaphragm Valve PROGEF Standard Metric fusion socket d [mm]

PSI EPDM Part No.

20 25 32 40 50 63

PSI EPDM Part No.

10 10 10 10 10 10


D2

H

H1

H2

L

L2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

167 315 417 167 315 418 167 315 419 167 315 420 167 315 421 167 315 422

167 315 432 167 315 433 167 315 434 167 315 435 167 315 436 167 315 437

[mm]

80 80 94 117 117 152

90 101 117 127 139 172

14 18 22 26 32 39

12 12 12 15 15 15

124 144 154 174 194 223

25 25 25 45 45 45

M6 M6 M6 M8 M8 M8

7 10 12 16 19 27

Type 315 Diaphragm Valve PROGEF® Plus Silicone Free IR Plus® fusion d [mm]

PSI EPDM Part No.


D2

H

H1

H2

L

L2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

10 10 10 10 10 10

167 315 577 * 167 315 578 * 167 315 579 * 167 315 580 * 167 315 581 * 167 315 582 *

167 315 562 * 167 315 563 * 167 315 564 * 167 315 565 * 167 315 566 * 167 315 567 *

80 80 94 117 117 152

90 101 117 127 139 172

14 18 22 26 32 39

12 12 12 15 15 15

124 144 154 174 194 223

Lockable Handwheel For Diaphragm Valve Type 314/315/317/319 d-d

DN-DN

d-d

[mm]

[mm]

[inch]

20 - 25 32 40 - 50 63 - 75

15 - 20 25 32 - 40 50 - 65

Part No.

∕2 - 3∕4 1 1 1∕4 - 1 1∕2 2 - 2 1∕2 1

167 481 943 * 167 481 944 * 167 481 945 * 167 481 946 *

56

M

25 25 25 45 45 45

M6 M6 M6 M8 M8 M8


Type 319 Zero-Static Diaphragm Valve PROGEF Standard IR Plus® Fusion d

d1

[mm]

[mm]

20 25 25 32 32 32 40 50 50 50 63 63 63 90 90 90 90 90 110 110 110 110 110

DN2 PSI PTFE with [mm] EPDM supporting diaphragm Part No.

D2

H

L

L1

L2

L3

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 20 25 20 25 32 20 20 25 32 20 25 32 20 25 32 50 63 20 25 32 50 63

15 20 20 25 25 25 25 25 25 25 25 25 25 20 25 25 50 50 25 25 25 50 50

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

167 319 301 167 319 303 167 319 304 167 319 307 167 319 308 167 319 309 167 319 312 167 319 318 167 319 319 167 319 320 167 319 325 167 319 326 167 319 327 167 319 341 167 319 342 167 319 343 167 319 345 167 319 346 167 319 351 167 319 352 167 319 353 167 319 355 167 319 356

80 80 80 94 94 94 94 94 94 94 94 94 94 94 94 94 152 152 94 94 94 152 152

83 91 91 105 105 105 105 105 105 105 105 105 105 105 105 105 151 151 105 105 105 151 151

106 121 121 137 137 137 149 159 159 159 175 175 175 204 204 204 252 252 226 226 226 274 274

96 108 108 120 120 120 128 134 134 134 144 144 144 159 159 159 207 207 171 171 171 219 219

30 36 36 43 43 43 51 57 57 57 67 67 67 82 82 82 95 95 94 94 94 107 107

140 150 150 160 160 160 180 180 180 180 180 180 180 160 160 160 220 220 160 160 160 220 220

Type 317 Diaphragm Valve PROGEF Standard Flanged Size PSI EPDM Part No.

PTFE Part No.

167 317 242 * 167 317 243 * 167 317 244 * 167 317 245 * 167 317 246 * 167 317 247 * 167 317 523 * 167 317 024 ^ 167 317 325 ^ 167 317 027 *

167 317 257 * 167 317 258 * 167 317 259 * 167 317 260 * 167 317 261 * 167 317 262 * 167 317 538 * 167 317 039 ^ 167 317 340 ^ 167 317 042 *

10 10 10 10 10 10 10 10 10 7

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 1

Size D

D1

D2

D3

L

L1

L2

L3

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

AL Lift = Hx

[mm]

∕2 95 60 80 3 ∕4 105 70 80 1 115 79 94 1 1∕4 140 89 117 1 1∕2continued 150 next 98 page 117 table 1

16 16 16 16 16

130 150 160 180 200

57

25 25 25 45 45

90 101 117 127 139

14 18 22 26 32

12 12 12 15 15

M6 M6 M6 M8 M8

4 4 4 4 4

7 10 12 16 19

PROGEF® Standard Polypropylene Size D

D1

D2

D3

L

L1

L2

L3

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

AL Lift = Hx

[mm]

2 2 1∕2 3 4 6

165 185 200 225 282

121 140 160 190 241

152 152 270 270 400

19 19 18 19 23

230 290 310 350 480

45 70 120 120 100

35 38 29

172 210 265 304 437

200

39 46 57 69 108

15 M8 15 M8 23 M12 23 M12 23 M12

4 4 8 8 8

27 35 40 50 70

Lockable Handwheel For Diaphragm Valve Type 314/315/317/319 d-d

DN-DN

d-d

[mm]

[mm]

[inch]

20 - 25 32 40 - 50 63 - 75

15 - 20 25 32 - 40 50 - 65

Part No.

∕2 - 3∕4 1 1 1∕4 - 1 1∕2 2 - 2 1∕2 1

167 481 943 * 167 481 944 * 167 481 945 * 167 481 946 *

Type 314 True Union Diaphragm Valve PROGEF Standard Metric fusion socket d [mm]

PSI EPDM Part No.


167 314 417 ^ 167 314 418 ^ 167 314 419 ^ 167 314 420 ^ 167 314 421 ^ 167 314 422 ^

167 314 432 ^ 167 314 433 ^ 167 314 434 ^ 167 314 435 ^ 167 314 436 ^ 167 314 437 ^

20 25 32 40 50 63

10 10 10 10 10 10

d

z

D

D2

L

L1

L2

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

Lift = Hx

[mm]

20 25 32 40 50 63

100 118 126 144 164 194

47 57 64 78 89 109

80 80 94 117 117 152

128 150 162 184 210 248

90 108 116 134 154 184

58

25 25 25 45 45 45

90 101 117 127 139 172

14 18 21 26 33 39

12 12 12 15 15 15

M6 M6 M6 M8 M8 M8

8 11 13 16 21 28


Type 314 True Union Diaphragm Valve PROGEF Standard With butt fusion spigots d [mm]

PSI EPDM Part No.


167 314 517 ^ 167 314 518 ^ 167 314 519 ^ 167 314 520 ^ 167 314 521 ^ 167 314 522 ^

167 314 532 ^ 167 314 533 ^ 167 314 534 ^ 167 314 535 ^ 167 314 536 ^ 167 314 537 ^

20 25 32 40 50 63

10 10 10 10 10 10

d

D

D2

L

L1

L2

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

Lift e = Hx [mm]

[mm]

20 25 32 40 50 63

47 57 64 78 89 109

80 80 94 117 117 152

196 221 234 260 284 321

90 108 116 134 154 184

25 25 25 45 45 45

90 102 119 126 139 172

14 18 21 26 33 39

12 12 12 15 15 15

M6 M6 M6 M8 M8 M8

8 11 13 16 21 28

1,9 2,3 3 3,7 4,6 5,8

Type 314 True Union Diaphragm Valve PROGEF® Plus Silicone Free Metric socket d [mm]

PSI EPDM Part No.


167 314 477 * 167 314 478 * 167 314 479 * 167 314 480 * 167 314 481 * 167 314 482 *

167 314 492 * 167 314 493 * 167 314 494 * 167 314 495 * 167 314 496 * 167 314 497 *

20 25 32 40 50 63

10 10 10 10 10 10

d

z

D

D2

L

L2

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

Lift = Hx

[mm]

20 25 32 40 50 63

100 118 126 144 164 194

47 57 64 78 89 109

80 80 94 117 117 152

128 150 162 184 210 248

25 25 25 45 45 45

90 101 117 127 139 172

59

14 18 21 26 33 39

12 12 12 15 15 15

M6 M6 M6 M8 M8 M8

8 11 13 16 21 28


Type 314 True Union Diaphragm Valve PROGEF® Plus Silicone Free IR Plus® Fusion d [mm]

PSI EPDM Part No.


167 314 577 * 167 314 578 * 167 314 579 * 167 314 580 * 167 314 581 * 167 314 582 *

167 314 592 * 167 314 593 * 167 314 594 * 167 314 595 * 167 314 596 * 167 314 597 *

20 25 32 40 50 63

10 10 10 10 10 10

d

D

D2

L

L2

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

M

Lift e = Hx [mm]

[mm]

20 25 32 40 50 63

47 57 64 78 89 109

80 80 94 117 117 152

196 221 234 260 284 321

25 25 25 45 45 45

90 102 119 126 139 172

60

14 18 21 26 33 39

12 12 12 15 15 15

M6 M6 M6 M8 M8 M8

8 11 13 16 21 28

1,9 2,3 3 3,7 4,6 5,8


Type 546 Ball Valve PROGEF Standard With mounting inserts With fusion sockets metric d [mm]

PSI EPDM Part No.

FPM Part No.

167 546 401 * 167 546 402 167 546 403 167 546 404 167 546 405 167 546 406 167 546 407 167 546 408 167 546 409 167 546 410

167 546 411 * 167 546 412 167 546 413 167 546 414 167 546 415 167 546 416 167 546 417 167 546 418 167 546 419 167 546 420

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

d

D

H

H1

H2

L

L1

L2

L4

L5

L6

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63 75 90 110

50 50 58 68 84 97 124 166 200 238

57 57 67 73 90 97 116 149 161 178

27 27 30 36 44 51 64 85 105 123

12 12 12 12 15 15 15 15 15 22

93 95 109 119 135 147 168 233 254 301

77 77 97 97 128 128 152 270 270 320

56 56 65 71 85 89 101 136 141 164

25 25 25 25 45 45 45 70 70 120

32 32 39 39 54 54 66 64 64 64

M

z

67 66 77 83 99 105 117 167 180 215

61

45 M6 45 M6 58 M6 58 M6 74 M8 74 M8 87 M8 206 M8 206 M8 256 M12

[mm]


Type 546 Ball Valve PROGEF Standard With mounting inserts With threaded sockets NPT NPT PSI EPDM [inch] Part No.

FPM Part No.

167 546 321 * 167 546 322 167 546 323 167 546 324 167 546 325 167 546 326 167 546 327

167 546 331 * 167 546 332 167 546 333 167 546 334 167 546 335 167 546 336 167 546 337

10 10 10 10 10 10 10

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

NPT D

H

H1

H2

L

L1

L2

L4

L5

L6

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

50 50 58 68 84 97 124

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

57 57 67 73 90 97 116

27 27 30 36 44 51 64

12 12 12 12 15 15 15

96 99 111 127 146 157 183

62

77 77 97 97 128 128 152

56 56 65 71 85 89 101

25 25 25 25 45 45 45

32 32 39 39 54 54 66

M

[mm]

45 45 58 58 74 74 87

z

M6 M6 M6 M6 M8 M8 M8

71 64 76 83 100 111 134


Type 546 Ball Valve PROGEF Standard With mounting inserts With butt fusion spigots IR-Plus d [mm]

PSI EPDM Part No.

FPM Part No.

167 546 442 167 546 443 167 546 444 167 546 445 167 546 446 167 546 447 167 546 448 167 546 449 167 546 450

167 546 452 167 546 453 167 546 454 167 546 455 167 546 456 167 546 457 167 546 458 167 546 459 167 546 460

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

d

D

H

H1

H2

L

L1

L2

L4

L5

L6

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63 75 90 110

50 58 68 84 97 124 166 200 238

57 67 73 90 97 116 149 161 178

27 30 36 44 51 64 85 105 123

12 12 12 15 15 15 15 15 22

130 143 150 171 191 220 266 264 301

77 97 97 128 128 152 270 270 320

56 65 71 85 89 101 136 141 164

25 25 25 45 45 45 70 70 120

32 39 39 54 54 66 64 64 64

M

e

1,9 2,3 3 3,7 4,6 5,8 8.2 9.9 12

63

45 M6 58 M6 58 M6 74 M8 74 M8 87 M8 206 M8 206 M8 256 M12

[mm]


Type 546 True Union Ball Valve-PROGEF Standard ANSI Flanged Size EPDM [inch] Part No.

FPM Part No.

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 1

167 546 582 167 546 583 167 546 584 167 546 585 167 546 586 167 546 587 167 546 588 ^ 167 546 589 ^ 167 546 590 ^

167 546 592 167 546 593 167 546 594 167 546 595 167 546 596 167 546 597 167 546 598 ^ 167 546 599 ^ 167 546 600 ^

Size D

D3

H

H1

H2

L

L1

L2

L4

L5

L6

M

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

50 58 68 84 97 124 166 200 238

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 1

16 16 16 16 16 16 19 19 19

57 67 73 90 97 116 149 161 178

26 30 36 44 51 64 85 105 123

12 12 12 15 15 15

64

166 177 191 209 229 253 416 414 451

77 97 97 128 128 152 379 419 456

56 65 71 85 89 101 136 141 164

25 25 25 45 45 45 70 70 120

32 39 39 54 54 66 64 64 64

45 58 58 74 74 87 206 506 206

6 6 6 6 6 6 8 8 12


Type 546 Ball Valve PROGEF® Plus silicone free With mounting inserts Socket Fusion with PTFE seats, metric d [mm]

PSI EPDM Part No.

FPM Part No.

167 546 601 * 167 546 602 167 546 603 167 546 604 167 546 605 167 546 606 167 546 607 167 546 608 167 546 609 167 546 610

167 546 611 * 167 546 612 167 546 613 167 546 614 167 546 615 167 546 616 167 546 617 167 546 618 167 546 619 167 546 620

16 20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10 10

d

D

H

H1

H2

L

L1

L2

L4

L5

L6

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63 75 90 110

50 50 58 68 84 97 124 166 200 238

57 57 67 73 90 97 116 149 161 178

27 27 30 36 44 51 64 85 105 123

12 12 12 12 15 15 15 15 15 22

93 95 108 118 137 147 168 233 254 301

77 77 97 97 128 128 152 270 270 320

56 56 65 71 85 89 101 136 141 164

25 25 25 25 45 45 45 70 70 120

32 32 39 39 54 54 66 64 64 64

M

z

67 66 77 83 99 105 117 167 180 215

65

45 M6 45 M6 58 M6 58 M6 74 M8 74 M8 87 M8 206 M8 206 M8 256 M12

[mm]


Type 546 Ball Valve PROGEF® Plus silicone free With mounting inserts IR-Plus Butt Fusion with PTFE seats d [mm]

PSI EPDM Part No.

FPM Part No.

167 546 662 167 546 663 167 546 664 167 546 665 167 546 666 167 546 667 167 546 668 167 546 669 167 546 670

167 546 672 167 546 673 167 546 674 167 546 675 167 546 676 167 546 677 167 546 678 167 546 679 167 546 680

20 25 32 40 50 63 75 90 110

10 10 10 10 10 10 10 10 10

d

D

H

H1

H2

L

L1

L2

L4

L5

L6

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63 75 90 110

50 58 68 84 97 124 166 200 238

57 67 73 90 97 116 149 161 178

27 30 36 44 51 64 85 105 123

12 12 12 15 15 15 15 15 22

130 143 150 171 191 220 266 264 301

77 97 97 128 128 152 270 270 320

56 65 71 85 89 101 136 141 164

25 25 25 45 45 45 70 70 120

32 39 39 54 54 66 64 64 64

M

e

1,9 2,3 3 3,7 4,6 5,8 8.2 9.9 12

66

45 M6 58 M6 58 M6 74 M8 74 M8 87 M8 206 M8 206 M8 256 M12

[mm]


Type 543 3-Way Ball Valve Horizontal/L-port PROGEF Standard With fusion sockets metric d [mm]

PSI EPDM Part No.

FPM Part No.

167 543 001 167 543 002 167 543 003 167 543 004 167 543 005 167 543 006 167 543 007

167 543 011 167 543 012 167 543 013 167 543 014 167 543 015 167 543 016 167 543 017

16 20 25 32 40 50 63

10 10 10 10 10 10 10

d

D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63

50 50 58 68 84 97 124

110 112 129 146 170 193 244

77 77 97 97 128 128 152

72 72 85 98 118 135 176

36 36 43 49 59 68 88

25 25 25 25 45 45 45

32 32 39 39 54 54 66

45 45 58 58 74 74 87

57 57 67 73 90 97 116

28 28 32 36 45 51 65

M

8 8 8 8 9 9 9

z

z1

[mm]

[mm]

6 6 6 6 8 8 8

82 82 97 110 132 151 188

67

41 41 49 55 66 76 94


Type 543 3-Way Ball Valve Horizontal/L-port PROGEF Standard With butt fusion spigots IR-Plus SDR11 metric

d [mm]

FPM Part No.

167 543 062 167 543 063 167 543 064 167 543 065 167 543 066 167 543 067

167 543 072 167 543 073 167 543 074 167 543 075 167 543 076 167 543 077

20 25 32 40 50 63

PSI EPDM Part No. 10 10 10 10 10 10

d

D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

50 58 68 84 97 124

146 163 178 204 237 296

77 97 97 128 128 152

72 85 98 118 135 176

36 43 49 59 68 88

25 25 25 45 45 45

32 39 39 54 54 66

45 58 58 74 74 87

57 67 73 90 97 116

28 32 36 45 51 65

M

e

8 8 8 9 9 9

1.9 2.3 3.0 3.7 4.6 5.8

68

6 6 6 8 8 8

[mm]


Type 543 3-Way Ball Valve Horizontal/L-port PROGEF Standard With threaded sockets NPT reinforced NPT PSI EPDM [inch] Part No.

FPM Part No.

167 543 161 167 543 162 167 543 163 167 543 164 167 543 165 167 543 166 167 543 167

167 543 171 167 543 172 167 543 173 167 543 174 167 543 175 167 543 176 167 543 177

10 10 10 10 10 10 10

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

NPT D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

50 50 58 68 84 97 124

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

112 114 131 154 180 203 258

77 77 97 97 128 128 152

72 72 85 98 118 135 176

36 36 43 49 59 68 88

25 25 25 25 45 45 45

32 32 39 39 54 54 66

45 45 58 58 74 74 87

57 57 67 73 90 97 116

28 28 32 36 45 51 65

M

8 8 8 8 9 9 9

z

z1

[mm]

[mm]

6 6 6 6 8 8 8

86 80 95 110 132 157 210

69

43 40 48 55 66 79 105


Type 543 3-Way Ball Valve Horizontal/T-port PROGEF Standard With fusion sockets metric d [mm]

PSI EPDM Part No.

FPM Part No.

167 543 201 167 543 202 167 543 203 167 543 204 167 543 205 167 543 206 167 543 207

167 543 211 167 543 212 167 543 213 167 543 214 167 543 215 167 543 216 167 543 217

16 20 25 32 40 50 63

10 10 10 10 10 10 10

d

D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

16 20 25 32 40 50 63

50 50 58 68 84 97 124

110 112 129 146 170 193 244

77 77 97 97 128 128 152

72 72 85 98 118 135 176

36 36 43 49 59 68 88

25 25 25 25 45 45 45

32 32 39 39 54 54 66

45 45 58 58 74 74 87

57 57 67 73 90 97 116

28 28 32 36 45 51 65

M

8 8 8 8 9 9 9

z

z1

[mm]

[mm]

6 6 6 6 8 8 8

82 82 97 110 132 151 188

70

41 41 49 55 66 76 94


Type 543 3-Way Ball Valve Horizontal/T-port PROGEF Standard With butt fusion spigots IR-Plus SDR11 metric

d [mm]

FPM Part No.

167 543 262 167 543 263 167 543 264 167 543 265 167 543 266 167 543 267

167 543 272 167 543 273 167 543 274 167 543 275 167 543 276 167 543 277

20 25 32 40 50 63

PSI EPDM Part No. 10 10 10 10 10 10

d

D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

20 25 32 40 50 63

50 58 68 84 97 124

146 163 178 204 237 296

77 97 97 128 128 152

72 85 98 118 135 176

36 43 49 59 68 88

25 25 25 45 45 45

32 39 39 54 54 66

45 58 58 74 74 87

57 67 73 90 97 116

28 32 36 45 51 65

M

e

8 8 8 9 9 9

1.9 2.3 3.0 3.7 4.6 5.8

71

6 6 6 8 8 8

[mm]


Type 543 3-Way Ball Valve Horizontal/T-port PROGEF Standard With threaded sockets NPT reinforced NPT PSI EPDM [inch] Part No.

FPM Part No.

167 543 361 167 543 362 167 543 363 167 543 364 167 543 365 167 543 366 167 543 367

167 543 371 167 543 372 167 543 373 167 543 374 167 543 375 167 543 376 167 543 377

10 10 10 10 10 10 10

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

NPT D

L

L1

L2

L3

L4

L5

L6

H

H1

H2

[inch]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

50 50 58 68 84 97 124

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 3

112 114 131 154 180 203 258

77 77 97 97 128 128 152

72 72 85 98 118 135 176

36 36 43 49 59 68 88

25 25 25 25 45 45 45

32 32 39 39 54 54 66

45 45 58 58 74 74 87

57 57 67 73 90 97 116

M

28 28 32 36 45 51 65

8 8 8 8 9 9 9

z

z1

[mm]

[mm]

6 6 6 6 8 8 8

86 80 95 110 132 157 210

43 40 48 55 66 79 105

Type 360 True Union Ball Check Valve PROGEF Standard With fusion sockets metric d [mm]

PSI EPDM Part No.

FPM Part No.

D

L

L2

z

[mm]

[mm]

[mm]

[mm]

167 360 401 * 167 360 402 ^ 167 360 403 ^ 167 360 404 ^ 167 360 405 ^ 167 360 406 ^ 167 360 407 ^

167 360 411 * 167 360 412 ^ 167 360 413 ^ 167 360 414 ^ 167 360 415 ^ 167 360 416 ^ 167 360 417 ^

16 20 25 32 40 50 63

10 10 10 10 10 10 10

46 46 56 67 82 98 120

72

98 101 119 130 149 162 195

62 62 74 78 88 94 113

72 73 87 94 109 118 143


Type 360 True Union Ball Check Valve PROGEF Standard With butt fusion spigots d [mm]

FPM Part No.

D

L

L2

[mm]

[mm]

[mm]

20 25 32 40 50 63

PSI EPDM Part No. 10 10 10 10 10 10

167 360 492 ^ 167 360 493 ^ 167 360 494 ^ 167 360 495 ^ 167 360 496 ^ 167 360 497 ^

46 56 67 82 97 119

130 144 150 171 191 220

62 74 78 88 94 113

NPT PSI EPDM [inch] Part No.

FPM Part No.

z

D

L

L2

[mm]

[mm]

[mm]

[mm]

167 360 581 * 167 360 582 ^ 167 360 583 ^ 167 360 584 ^ 167 360 585 ^ 167 360 586 ^ 167 360 587 ^

167 360 591 * 167 360 592 ^ 167 360 593 ^ 167 360 594 ^ 167 360 595 ^ 167 360 596 ^ 167 360 597 ^

10 10 10 10 10 10 10

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2

75 68 89 88 111 109 136

46 46 56 67 82 98 120

111 111 130 140 165 169 199

62 62 74 78 88 94 113

Type 360 Silicone Free Ball Check Valve PROGEF® Plus PP Metric socket fusion d [mm]

PSI EPDM Part No.

FPM Part No.

D

L

L2

z

[mm]

[mm]

[mm]

[mm]

167 360 601 * 167 360 602 * 167 360 603 * 167 360 604 * 167 360 605 * 167 360 606 * 167 360 607 *

167 360 611 * 167 360 612 * 167 360 613 * 167 360 614 * 167 360 615 * 167 360 616 * 167 360 617 *

16 20 25 32 40 50 63

Type 360 True Union Ball Check Valve PROGEF Standard Female NPT

3

167 360 482 ^ 167 360 483 ^ 167 360 484 ^ 167 360 485 ^ 167 360 486 ^ 167 360 487 ^

10 10 10 10 10 10 10

46 46 56 67 82 98 120

98 101 119 130 149 162 195

62 62 74 78 88 94 113

72 73 87 94 109 118 143

Type 360 Silicone Free Ball Check Valve PROGEF® Plus PP IR Plus® fusion d [mm]

PSI EPDM Part No.

FPM Part No.

D

L

L2

[mm]

[mm]

[mm]

167 360 642 * 167 360 643 * 167 360 644 * 167 360 645 * 167 360 646 * 167 360 647 *

167 360 652 * 167 360 653 * 167 360 654 * 167 360 655 * 167 360 656 * 167 360 657 *

20 25 32 40 50 63

10 10 10 10 10 10

46 56 67 82 97 119

73

119 140 150 171 191 220

62 74 78 88 94 113


Type 567 Butterfly Valve PROGEF Standard Hand lever with ratchet settings d [mm]

Size PSI EPDM Part No.

FPM Part No.

167 567 002 167 567 003 167 567 004 167 567 005 167 567 006 167 567 007 167 567 008 167 567 009 167 567 010

167 567 022 167 567 023 167 567 024 167 567 025 167 567 026 167 567 027 167 567 028 167 567 029 167 567 030

63 75 90 110 140 160 225 280 315

2 2 1∕2 3 4 5 6 8 10 12

d

D

[mm]

[mm]

63 75 90 110 140 160 225 280 315

10 10 10 10 10 10 10 8 8

D1 min.

D1 max.

[mm]

[mm]

19 19 19 19 23 24 23 25 25

120.0 139.7 150.0 175.0 210.0 241.3 290.0 353.0 400.0

d2

H

H1

H2

H3

L

L1

L2

Q1

Q2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

125.0 145.0 160.0 190.5 215.9 241.3 295.0 362.0 432.0

104 115 131 161 187 215 267 329 379

264 277 289 325 352 373 435 554 598

77 83 89 104 117 130 158 205 228

134 140 146 167 181 189 210 264 285

54 54 54 55 55 55 67 85 85

45 46 49 56 64 72 73 113 113

106 106 106 106 106 106 140 149 149

205 205 205 255 255 255 408 408 408

40 54 67 88 113 139 178 210 256

35 50 74 97 123 169 207 253

Type 567 Butterfly Valve PROGEF Standard Reduction gear with handwheel d [mm]

Size PSI EPDM Part No.

FPM Part No.

167 567 042 167 567 043 167 567 044 167 567 045 167 567 046 167 567 047 167 567 048 167 567 049 167 567 050

167 567 062 167 567 063 167 567 064 167 567 065 167 567 066 167 567 067 167 567 068 167 567 069 167 567 070

63 75 90 110 140 160 225 280 315

d

D

[mm]

[mm]

63 75 90 110 140 160 225 280 315

2 2 1∕2 3 4 5 6 8 10 12

D1 min.

D1 max.

[mm]

[mm]

19 19 19 19 23 24 23 25 25

d

Q2

[mm]

[mm]

63 75 90 110

10 10 10 10 10 10 10 8 8

120.0 139.7 150.0 175.0 210.0 241.3 290.0 353.0 400.0

d2

D3

H

H1

H2

H3

L

L1

L2

L3

Q1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

125.0 145.0 160.0 190.5 215.9 241.3 295.0 362.0 432.0

104 115 131 160 187 215 267 329 379

160 160 160 160 160 160 160 160 160

35 50 74


278 291 303 339 365 387 436 529 573

77 83 89 104 117 130 158 205 228

134 140 146 167 181 189 210 264 285

60 60 60 60 60 60 60 60 60

45 46 49 56 64 72 73 113 113

120 120 120 120 120 120 120 134 134

132 132 132 132 132 132 132 151 151

236 236 236 236 236 236 236 261 261

40 54 67 88 113 139 178 210 256


d

Q2

[mm]

[mm]

140 160 225 280 315

97 123 169 207 253

Type 568 Butterfly Valve PROGEF Standard Lever Operator Size PSI EPDM Part No.

FPM Part No.

2 2 1∕2 3 4 5 6 8

10 10 10 10 10 10 10

Size d2

2 2 1∕2 3 4 5 6 8

167 568 102 167 568 103 167 568 104 167 568 105 167 568 106 167 568 107 167 568 108

167 568 122 167 568 123 167 568 124 167 568 125 167 568 126 167 568 127 167 568 128

D

[mm]

150 170 177 216 246 273 334

D1

H

H1

H2

H3

L

L1

L2

L3

Q1

Q2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

UNC 5/8 UNC 5/8 UNC 5/8 UNC 5/8 UNC 3/4 UNC 3/4 UNC 3/4

121 138 152 191 216 241 298

265 277 289 326 353 374 435

77 83 89 104 117 130 158

134 140 146 167 181 189 210

54 54 54 55 55 55 67

45 46 49 56 64 72 73

106 106 106 106 106 106 140

205 205 205 255 255 255 408

150 160 175 244 272 297 360

40 54 67 88 113 139 178

75

35 50 74 97 123 169


Type 568 Butterfly Valve PROGEF Standard Gear Operator Size PSI EPDM Part No.

FPM Part No.

2 2 1∕2 3 4 5 6 8

10 10 10 10 10 10 10

167 568 162 167 568 163 167 568 164 167 568 165 167 568 166 167 568 167 167 568 168

D

[mm]

2 2 1∕2 3 4 5 6 8

167 568 142 167 568 143 167 568 144 167 568 145 167 568 146 167 568 147 167 568 148

Size d2

150 170 177 216 246 273 334

D3

H

H1

H2

H3

L

L1

L2

L3

L4

Q1

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

UNC 5/8 UNC 5/8 UNC 5/8 UNC 5/8 UNC 3/4 UNC 3/4 UNC 3/4

Size Q2

D1 121 138 152 191 216 241 298

160 160 160 160 160 160 160

279 291 303 339 366 387 436

77 83 89 104 117 130 158

134 140 146 167 181 189 210

60 60 60 60 60 60 60

45 46 49 56 64 72 73

120 120 120 120 120 120 120

132 132 132 132 132 132 132

236 236 236 236 236 236 236

150 160 175 244 272 297 360

40 54 67 88 113 139 178

[mm]

2 2 1∕2 3 4 5 6 8

35 50 74 97 123 169

Type 522 Angle Body Needle Valve, PROGEF Standard Size PSI Part No.

a

b

[inch]

[mm]

[mm]

10 157 522 581 *

∕2

1

28

31

Type 522 Globe Body Needle Valve, PROGEF Standard Size PSI Part No.

c

[inch]

[mm]

10 157 522 556 *

∕2

1

65

76


Line Strainer Type 305 PROGEF Standard Socket fusion d

[mm]

PSI EPDM Part No.

FPM Part No.

D

L

L2

H

z

[mm]

[mm]

[mm]

[mm]

[mm]

167 305 000 * 167 305 050 * 167 305 100 * 167 305 150 * 167 305 200 * 167 305 250 *

167 305 049 * 167 305 099 * 167 305 149 * 167 305 199 * 167 305 249 * 167 305 299 *

20 25 32 40 50 63

10 10 10 10 10 10

52 62 68 85 85 102

168 192 206 230 256 294

130 150 160 180 200 230

75 80 90 110 125 150

140 160 170 190 210 240

Line Strainer Type 305 PROGEF Standard IR Plus fusion d [mm]

PSI EPDM Part No.

FPM Part No.

D

L

L2

H

[mm]

[mm]

[mm]

[mm]

167 305 300 * 167 305 350 * 167 305 400 * 167 305 450 * 167 305 500 * 167 305 550 *

167 305 349 * 167 305 399 * 167 305 449 * 167 305 499 * 167 305 549 * 167 305 599 *

20 25 32 40 50 63

10 10 10 10 10 10

52 62 68 85 85 102

77

238 264 280 306 332 368

130 150 160 180 200 230

75 80 90 110 125 150

Section 6

Accessories

Serviced by GF Tustin

78

Accessories Flange Rings

Flange Ring, PP/Steel for Butt Fusion Systems Inch/ANSI d

d

[inch]

[mm]

20 25 32 40 50 63 75 90 110 160 200 225

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 8 8 1

PSI Part No.

16 16 16 16 16 16 16 16 16 16 16 16

D

D1

D2

D3

H

[mm]

[mm]

[mm]

[mm]

[mm]

727 701 206 727 701 207 727 701 208 727 701 209 727 701 210 727 701 211 727 701 212 727 701 313 727 701 314 727 700 317 727 701 319 727 701 320

95 105 115 140 150 165 185 200 229 285 340 340

60 70 79 89 98 121 140 152 190 240 298 298

28 34 42 51 62 78 92 108 128 178 235 238

16 16 16 16 16 19 19 19 19 22 22 22

AL

12 12 16 16 18 18 18 20 20 24 27 27

4 4 4 4 4 4 4 4 8 8 8 8

AL

Flange Ring, PP/Steel for Socket Systems Inch/ANSI d

d

[inch]

[mm]

20 25 32 40 50 63 75 90 110

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 1

PSI Part No.

16 16 16 16 16 16 16 16 16

D1

D2

D3

D

H

[mm]

[mm]

[mm]

[mm]

[mm]

727 701 206 727 701 207 727 701 208 727 701 209 727 701 210 727 701 211 727 701 212 727 701 213 727 701 214

60 70 79 89 98 121 140 152 190

28 34 42 51 62 78 92 110 133

16 16 16 16 16 19 19 19 19

95 105 115 140 150 165 185 200 229

4 4 4 4 4 4 4 4 8

79

12 12 16 16 18 18 18 20 20

Accessories

V-Flange Ring Butt Fusion Size PSI Part No.

16 16 16 16 16 16 16 16 16 16 16 16 16 16

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 8 9 10 12 1

D

D1

D2

D3

H

[mm]

[mm]

[mm]

[mm]

[mm]

727 701 406 727 701 407 727 701 408 727 701 409 727 701 410 727 701 411 727 701 412 727 701 513 727 701 514 727 700 517 727 700 519 727 700 520 727 701 522 727 701 523

95 105 115 140 150 165 185 200 229 285 340 340 406 483

60 70 79 89 98 121 140 152 190 241 295 295 362 432

28 34 42 51 62 78 92 108 128 178 235 238 294 338

16 16 16 16 16 19 19 19 19 22 22 22 26 26

AL SC

16 17 18 20 22 24 26 27 28 32 34 34 38 42

4 4 4 4 4 4 4 4 8 8 8 8 12 12

M12 M12 M12 M16 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20

Galvanized Steel for Butt Fusion Systems Inch/ANSI d

PSI Part No.

[mm]

25 32 40 50 63 75 90 110 160 200 225 250 315

16 16 16 16 16 16 16 16 16 6 6 10 6

D

D1

D2

D3

[mm]

[mm]

[mm]

[mm]

724 701 807 724 701 808 724 701 809 724 701 810 724 701 811 724 701 812 724 701 813 724 703 814 724 701 917 724 701 919 ^ 724 701 920 ^ 724 701 921 * 724 701 923 *

98 108 117 127 152 178 190 229 279 348 343 406 483

70 79 89 98 121 140 152 190 241 298 298 362 432

80

34 42 51 62 78 92 110 133 178 235 238 288 338

AL SC

16 16 16 16 19 19 19 19 22 22 22 22 22

4 4 4 4 4 4 4 8 8 8 8 12 12

M12x60 M12x60 M12x70 M12x75 M16x80 M16x85 M16x90 M16x95 M20x120 M20x150 M20x150 M20x240 M20x260

Accessories

PVDF Coated Steel for Butt Fusion Systems Inch/ANSI d

Size Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 8 9 10 12 14 16 1

Weight D

a

k

b

l

[lb]

[inch]

[inch]

[inch]

[inch]

[inch]

155 701 806 155 701 807 155 701 808 155 701 809 155 701 810 155 701 811 155 701 812 155 701 813 155 703 814 155 701 917 155 701 919 ^ 155 701 920 ^ 155 701 921 * 155 701 923 * 155 701 924 * 155 701 925 *

0.50 0.75 0.75 1.13 1.31 2.13 2.94 3.19 4.56 7.34 13.12 12.64 16.76 23.00 25.00 28.00

3.50 3.86 4.25 4.61 5.00 5.98 7.01 7.48 9.02 10.98 13.50 13.50 16.00 19.00 21.00 23.50

1.10 1.34 1.65 2.01 2.44 3.07 3.62 4.33 5.24 7.05 9.30 9.42 11.35 13.31 14.80 16.93

2.36 2.76 3.11 3.50 3.86 4.76 5.51 5.98 7.48 9.48 11.73 11.73 14.25 17.00 18.75 21.25

0.28 0.28 0.28 0.32 0.32 0.39 0.39 0.39 0.39 0.50 0.63 0.63 0.88 1.00 1.00 1.13

Bolt Holes

0.63 0.63 0.63 0.63 0.63 0.75 0.75 0.75 0.75 0.88 0.88 0.88 0.88 1.00 1.00 1.13

4 4 4 4 4 4 4 4 8 8 8 8 12 12 12 16

Flange Ring, Two-Piece Corrosion Resistant Flange Backing Rings d

Size Part No.

[mm]

20 25 32 40 50 63 75 90 110 160 200 225 250 315

∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 8 9 10 12 1

D1

D2

H

BC

A

[mm]

[mm]

[mm]

[mm]

[mm]

150 701 806 * 150 701 807 * 150 701 808 * 150 701 809 * 150 701 810 * 150 701 811 * 150 701 812 * 150 701 813 * 150 701 814 * 150 701 817 * 150 701 819 * 150 701 820 * 150 701 821 * 150 701 823 *

28 34 42 51 62 78 92 110 133 179 236 239 288 338

89 98 108 117 127 152 178 190 229 279 343 343 406 483

10 10 10 10 10 10 11 11 11 19 19 19 29 29

60 70 79 89 98 121 140 152 190 241 298 298 362 432

Bolt Holes 4 4 4 4 4 4 4 4 8 8 8 8 12 12

81

16 16 16 16 16 19 19 19 19 22 22 22 22 25

Accessories Gaskets

Flange Gaskets ANSI d

Size

[mm]

25 32 40 50 63 75 90 110 160 / 180 225 250 315 355 400

3/4 1 11/4 11/2 2 21/2 3 4 10 12 14 16

EPDM Part No.

FPM Part No.

D

D1

H

H1

[mm]

[mm]

[mm]

[mm]

748 440 502 748 440 503 748 440 504 748 440 505 748 440 506 748 440 507 748 440 508 748 440 509 748 440 717 748 440 720 748 440 517 748 440 518 748 440 519 748 440 520

749 440 502 749 440 503 749 440 504 749 440 505 749 440 506 749 440 507 749 440 508 749 440 509 749 440 717 749 440 720 749 440 517 749 440 518 749 440 519 749 440 520

27 33 42 48 60 73 89 115 160 220 273 325 356 406

4 4 4 4 5 5 5 6 8 8 8 8 10 10

SYGEF Plus Gasket d

Pipe Size Part No.

H

L

L1

[mm]

[inch]

[inch]

[inch]

[inch]

25 32 40 50 63 75 90 110 160 200/225 250

3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8/9 10

731 400 753 731 400 755 731 400 757 731 400 759 731 400 760 731 400 761 731 400 763 731 400 764 731 400 667 731 400 670 731 400 671 *

2.99 3.58 3.98 4.33 5.04 5.83 6.34 7.44 9.61 11.81 14.17

0.79 0.98 0.98 0.98 0.98 0.98 0.98 0.98 1.18 1.18 1.38

Sanitary Gasket Size

Tube (3A) Part No.

[inch]

20 25 32/40 50 63

∕4 1 1 1∕2 2 2 1∕2 3

747 460 005 * 700 223 768 * 747 460 008 * 700 223 771 * 700 223 772 *

82

0.51 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.79 0.79 0.87

54 64 73 83 102 121 133 171 218 273 337 406 448 512

3 3 3 3 4 4 4 5 6 6 6 6 7 7

Accessories O-Rings

O-Ring for IR Plus/Socket Fusion Unions, Black d

Part No.

Part No.

[mm]

20 25 32 40 50 63 75 90 110

748 410 001 * 748 410 007 * 748 410 008 748 410 009 * 748 410 010 748 410 011 748 410 014 748 410 015 * 748 410 016 *

749 410 001 * 749 410 007 * 749 410 008 749 410 009 * 749 410 010 749 410 011 749 410 014 749 410 015 * 749 410 016 *

PSI Part No.

[mm]

20 25 32 40 50 63 90 110

16 16 16 16 16 16 16 16

D2

[mm]

[mm]

31 35 40 51 58 70 93 112 134

23 28 33 41 47 60 82 101 120

D

D1

D2

[mm]

[mm]

[mm]

749 411 005 * 749 411 006 * 749 411 120 * 749 411 062 * 749 411 172 * 749 411 054 * 749 411 014 * 749 411 015 *

20.8 27.3 33.6 41.6 51.1 63.0 92.6 111.7

15.5 20.2 26.6 34.5 44.0 55.0 81.9 101.0

2.6 3.5 3.5 3.5 3.5 4.0 5.3 5.3

O-Ring for Natural PP Sanitary Unions d [mm]

EPDM Part No.

FPM Part No.

D

D1

D2

[mm]

[mm]

[mm]

748 410 140 * 748 410 006 748 410 025 * 748 410 152 * 748 410 009 * 748 410 171 *

749 410 140 * 749 410 006 749 410 025 * 749 410 152 * 749 410 009 * 749 410 171 *

20 20 32 40 40 63

D1

O-Ring, FPM white d

D [mm]

83

20 27 32 42 51 61

15 20 25 31 41 50

2.62 3.53 3.53 5.34 5.34 5.34

Accessories Pipe Support

Pipe Bracket Type 061H d

Part No.

[mm]

16 20 25 32 40 50 63

D

D1

L1

L2

H

H1

H2

H3

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

167 061 035 * 167 061 036 * 167 061 037 * 167 061 038 * 167 061 039 * 167 061 040 * 167 061 041 *

6 6 6 6 7 7 9

11 11 11 11 14 14 17

14 17 19 24 34 37 45

17 19 22 27 34 37 45

27 27 30 36 44 51 64

10 10 10 10 10 10 10

6 6 6 6 7 7 10

SC

16 16 16 16 22 22 25

M5 M5 M5 M5 M6 M6 M8

Pipe Bracket Type 061, PP metric d

d

[mm]

[inch]

75 90 110 160

Part No.

D

D1

L1

L2

H

H1

H2

H3

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

2 1∕2 167 061 012 * 3 167 061 013 * 4 167 061 014 * 167 061 017 *

9 9 9 9

17 17 17 17

52 65 79 109

52 65 79 109

58 65 75 108

10 10 10 10

10 10 10 10

SC M8 M8 M8 M8

84

25 28 28 32

Accessories

Spacer Type 061, PP

d

Inch

[mm]

[inch]

16 20 25 32 40 50 63 75 90 110 160

Part No.

∕8 1 ∕2 3 ∕4 1 1 1∕4 1 1∕2 2 2 1∕2 3 4 6 3

D

L1

L2

H

H1

H2

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

167 061 155 * 167 061 156 * 167 061 157 * 167 061 158 * 167 061 159 * 167 061 160 * 167 061 161 * 167 061 162 * 167 061 163 * 167 061 164 * 167 061 167 *

6 6 6 6 7 7 9 9 9 9 9

14 17 19 24 34 37 45 52 65 79 109

85

17 19 22 27 34 37 45 52 65 79 109

20 20 20 20 20 20 20 20 20 20 20

10 10 10 10 10 10 10 10 10 10 10

SC

16 16 16 16 22 22 25 25 28 28 32

M5 M5 M5 M5 M6 M6 M8 M8 M8 M8 M8

Accessories Miscellaneous

T523, Low Profile Gauge Isolator Without Gauge Size

Part No.

1/4" x 1/4" FNPT 155 523 533 ^ 1/4" x 1/2" FNPT 155 523 535 ^

T523, Low Profile Gauge Isolator With Gauge Size

Part No.

1/4" x 1/4" FNPT 155 523 537 * 1/4" x 1/2" FNPT 155 523 539 *

Pure Fluid Dispenser Size

Part No.

3/8"NPT 155 524 580 *

86

IR63 Plus® Fusion Training

GF Piping Systems 2882 Dow Avenue Tustin, CA 92780

# 236 – IR 63 PM-402 IR63 Level1 Rev.002

87

Goal of the IR Plus® Fusion Training

To determine the integrity of IR fusions The envirnonmental influence

IR-Fusion Technology

Understanding materials and the fusion parameters GF Piping Systems

88

Material Handling To Avoid Pipe Damage and Ovaling:

• • • •

Always store material in a safe, stable enviroment away from direct sunlight. Avoid dropping or scratching pipe when handling High purity products should remain in protective bags until the material is in a clean enviroment Pipe should not be stacked higher than 3 feet

GF Piping Systems

89

GF Product Size Definition All GF products are listed in mm. All product sizes are based on its O.D. (Outside Diameter - Shown as “d”) Inside Diameter (I.D.) = O.D. – 2x Wall Thickness (Shown as “e”). Closest inch size to GF products:

• • • • • • • • • • • • • •

20mm = ½” 25mm = ¾” 32mm = 1” 40mm = 1¼” 50mm = 1½” 63mm = 2” 75mm = 2½” 90mm = 3” 110mm = 4” 160mm = 6” 200mm = 8” 225mm = 9” 250mm = 10” 315mm = 12”

GF Piping Systems

e

d

90

GF Pressure Rating Definitions Two standards for measuring nominal pressure:  

Bar = Newton per Square Meter = 1 N/m² PSI = Pounds per Square Inch = 1 lb/in²

(European standard used by GF) (US standard)

Equivalent pressure ratings:  

1 Bar = 14.51 PSI 10 Bar = 145 PSI

6 Bar = 87 PSI 16 Bar = 232 PSI

SYGEF® PVDF pipe and fittings are manufactured to:  

20mm (1/2”) though 110mm (4”) to 16 Bar (232 PSI) 90mm (3”) through 225mm (9”) to 10 Bar (150 PSI)

PROGEF® Natural pipe and fittings are manufactured to:  

20mm (1/2”) though 63mm (2”) to 10 Bar (150 PSI) 75mm (2-1/2”) through 110mm (4”) to 6 Bar (90 PSI)

PROGEF® Standard pipe and fittings are manufactured to 10 Bar only. Materials with Different Pressure Ratings Can Not Be Fused Together! Example: PN 10 PVDF Can Not Be Fused to PN 16 PVDF GF Piping Systems

91

Appearance Different Materials Unterschiedeofvon PVDF Pipe HP/Std und PP-n/PP-H

SYGEF® Plus PVDF Packaging Appearance

outer bag: blue inner bag: trans.

SYGEF® Standard PVDF single

white translucent

white translucent

Marking on the Pipe

colorless heat stamped


Indication on the Pipe

SYGEF® Plus

SYGEF® STD

GF Piping Systems

92

PROGEF® Natural PP

PROGEF® Standard PP

single

single

translucent

grey

Black ink

yellow ink

+GF+ PP-n (Natural)

+GF+ PP-H

IR Plus® Fusion Conditions Ambient temperature must be between 41°F (5°C) and 104°F (40°C). Material and fusion machine must be the same temperature prior to fusion. This can be achieved when components and machine are in the same enviroment for 2 hours.

Wind (max. 0.6 ft./sec.)

Airflow

You should not be able to feel any air movement around the machine!

Cold

Dust Temperature & Clean Environment Rain

Sun

GF Piping Systems

93

IR Plus® Fusion Machines IR Fusion PROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE100

IR315 Plus®

IR63 Plus® d20-d63mm

d250-d315mm IR225 Plus® d63-d225mm

GF Piping Systems

94

The IR315 is for PVDF only and can only be rented.

Power Requirements IR63 Plus The IR63 Plus requires a 230V AC power supply, 50/60 Hz 1-Phase, 6 Ampere. Maximum power consumption: 1200 Watt Power converters can be used on a standard 115V AC power outlet, to convert it up to 230V AC. Permissible voltage fluctuations: +10% / -20%

GF Piping Systems

95

IR63 Plus Connections

Connect the following cables with the machine base:

• 230V AC power supply cord • Facer cable • Heater cable • Cable from clamp carriage* * Make sure this cable is firm connected.

Optional for printouts: Standard printer (Parallel port) Label printer (Serial port) PCMCIA Card All connections are key coded.

GF Piping Systems

96

IR63 Heater and Handle Connections

Connect the IR63 heater to the clamp carriage and tighten the screw.

GF Piping Systems

97

Connect the two left treaded handles.

Rotate Heater Handle, Change Inserts

Change the clamp inserts to the size of pipe to be welded.

The handle of the heater can be rotated to the left or right when pressing the button.

Press the locking pin, replace the insert and push the pin back in its original position.

GF Piping Systems

98

Power On the IR63 Plus

Power on the IR63 Plus via the switch on the back of the machine. Verify machine No. Appears on the display Check the Serial # on the Machine Base, Clamping Carriage, Heater and Facing Tool. All 4 components must have the same Serial #. Components are not interchangeable with parts from different machines because all the components are aligned and calibrated to each other.  Press ENTER, after you checked the Serial Numbers. GF Piping Systems

99

Service Information

The machine displays the Date for the next service and the remaining fusions for a few seconds. Day/Month/Year Machines can be used for 18 Months or 2500 fusions until next service. Regular cleaning and maintenance is still necessary when operating the machine. Once the machine is overdue for service the machine will display:

Service !!! ===> +GF+ 0mm

GF Piping Systems

132

Evaluation Criteria for Weld Bead Inspection

OK (Control Protocol/Label)

K- value wall offset

Display

Not OK K-Value < 0.00mm Offset > 10%

OK

Contamination

Not OK

REJECT THE FUSION!

Yes

No

Double bead circumference

No

Weld Bead Inspection Quality Controller OK

OK

Fusion OK GF Piping Systems

133

Not OK

Remote Fusion IR63 Plus® All IR63 Plus® machines are equipped with 16 feet extension cables for remote fusions. Two people are required to perform remote fusions. The fusion position should be horizontal. Vertical fusion should only be considered if there is no other way to do it. Make sure all pipe ends are closed!

GF Piping Systems

134

Clamping of Components

Minimum required spigot lengths to clamp the component: IR 63 Plus IR225 Plus IR315 Plus

= = =

1“ 1 ¼“ 2“

Note: Do not clamp material too tight! Adjust clamp lever screws to control pressure on components. Close fusions must be separated by the clamp due to the nature of the machines.

GF Piping Systems

135

Notch Sensitivity of Plastic Pipe Surface Scratches: Pipes or fittings can have a scratch of up to 10% of the pipe wall thickness with a rounded bottom depth. At no time do we allow a sharp angle present at the bottom depth beyond 5% of the pipe wall thickness. Acceptable:

Unacceptable:

Scratches have a rounded bottom and are not deeper then 10% of the pipe wall thickness!

Scratches with a sharp angle at the bottom and deeper then 5% of the pipe wall thickness!

GF Piping Systems

136

Expansion Coefficient  [mm/m•C] of Different Materials at 20°C / 68°F Linearer Längenausdehnungskoeffizient 0.2

PVDF = 10 x Steel

0.15 0.13 0.12 0.1 0.08

0.07

0.0115

Fe

0.017

Cu

GF Piping Systems

0.02

GFK

0.022

Al

PVC-C

137

PVC-U

ABS

PVDF

PB

PP

PE

Examples of Length Change

Length of Temperature Material: pipe L change

Expansion coefficient   [mm/m x 1/C)

Length change  l [mm]

Steel

10m/33ft

10°C/18°F

0.012

1.2 (0.05in)

PVC-C

10m/33ft

10°C/18°F

0.070

7 (0.3in)

PVC-U

10m/33ft

10°C/18°F

0.080

8 (0.3in)

ABS

10m/33ft

10°C/18°F

0.100

10 (0.4in)

PVDF

10m/33ft

10°C/18°F

0.120

12 (0.5in)

PB

10m/33ft

10°C/18°F

0.130

13 (0.5in)

PP - H

10m/33ft

10°C/18°F

0.150

15 (0.6in)

PE 80

10m/33ft

10°C/18°F

0.200

20 (0.8in)

GF Piping Systems

138

Clamping and Supporting There are two ways of clamping plastic pipe: • Fixed or anchored so pipe cannot move. • Loose or snug allowing pipe to move with expansion and contraction. Install loose or snug clamps everywhere except: • Pumps • Tanks • Vertical Risers Fixed clamp • Expansion Joints Loose clamp Never allow plastic on metal contact! Always use proper cushion strips between the pipe and the clamp.

DVS 2210 and GF documentation - Use loose clamps whenever possible. - Fixed clamps only when engineering requires. GF Piping Systems

139

Clamping and Supporting A continuous support should be used whenever: • • •

Spacing of supports are so close they are no longer practical. Any high temperature application. Overhead structural obstruction that does not permit hangers.

Methods of continuous support: • • • •

Angle Iron Channel Tray Within another pipe

No sharp edges allowed Always support valves independent from the pipe. •

GF diaphragm and ball valves have mounting holes for ease of installation.

GF Piping Systems

140

Pressure Testing of Plastic Piping Systems Preparation for the Test, Check That:

• • • •

System conforms with installation drawing. Every mechanical connection is checked for proper torquing. For example: Unions are installed per manufacture recommedations, Verify bolt torque on all diaphragm valves. Pipe, valves, and fittings are correctly supported and fixed. System is filled with liquid (water) and all air is removed through high point vents. Compressed gas is not allowed!

Pressure Test Suggestion: Test system to 150% of operational pressure but do not exceed the lowest rated component. See the next slide for detailed information.

Pressure Loss Due to Elastic Expansion: It is normal to experience a pressure loss due to elastic expansion generated from the internal pressure and external temperature changes. In the event of pressure loss, walk the system and look for water on the ground to determine if there is a leak.

GF Piping Systems

141

Pressure Test Procedure Pressure Test Procedure of all Georg Fischer Thermoplastic Piping Systems The following is a general test procedure for Georg Fischer plastic piping. It applies to most applications. Certain applications may require additional consideration. For further questions regarding your application, please contact a Georg Fischer representative. 1. All piping systems should be pressure tested prior to being put into operational service. 2. All pressure tests should be conducted in accordance with the appropriate building, plumbing, mechanical, and safety codes for the area where the piping is being installed. 3. When testing plastic piping systems, all tests should be conducted hydrostatically and should not exceed the pressure rating of the lowest rated component in the piping system (often a valve). Test the system at 150% of the designed operational pressure. i.e.: If the system is designed to operate at 80 PSI, then the test will be done at 120 PSI. 4. When hydrostatic pressure is introduced to the system, it should be done gradually through a low point in the piping system with care taken to eliminate any entrapped air by bleeding at high points within the system. This should be done in four stages, waiting ten minutes at each stage (adding ¼ the total desired pressure at each stage). 5. Allow one hour for system to stabilize after reaching desired pressure. After the hour, in case of pressure drop, increase pressure back to desired amount and hold for 30 minutes. If pressure drops by more than 6%, check system for leaks. Note: If ambient temperature changes by more than 10°F during the test, a retest may be necessary.

Do not test with gases

GF Piping Systems

142

Service and Preventative Maintenance 1. Clean the bottom inlet piece of the heater with a stainless steel brush in case melted plastic builts up. (See example). 2. If shavings stick to ceramic coated heater, leave them alone. Shavings will burn off themselves.

Plastic Buildup

GF Piping Systems

143

Troubleshooting

Fault

Cause

Remedy

Faced surfaces are not smooth or chatter marks are produced Surface of the heater has come into contact with plastic

Facer blades are dull

Disconnect the main plug! Turn the facer blades.

Surface of the heater has come into heavy contact with plastic Facer does not work Heater does not reach the required fusion temperature Heating time does not start (IR-63) No log printout

GF Piping Systems

Fuse defective Fuse defective Heater frame is contaminated with melted plastic Wrong printer driver

144

Leave the heater switched on. Plastic residue will vaporize fully within half an hour. Leave the heater switched on. Carefully remove plastic residue with a wooden spatula. Replace the fuse Replace the fuse Clean the bottom bracket of the heater Set the printer to standard ASCII code.

Transportation of IR63 Plus®

Place the machine base, heater and facing tool in their designated spots in the transportation box. Make sure everything is securely fastened to avoid transportation damage. Do not pack the power converter in this box! Weight with box and power converter: 150 pounds Dimensions: 32x24x24 inches GF Piping Systems

145

Contact Information Please contact your local Area Sales Manager with general questions about the machines and material. If you have specific questions about machines or their service, contact our Machine Department Address of Machine Service Center: Georg Fischer LLC Machine Service Department 2882 Dow Avenue Tustin, CA 92780 Phone: Fax:

(714) 368-4280 (714) 731-9056

GF Piping Systems

146

Place business card here!!

IR225 / 315 Plus® Fusion Training


# 236 – IR 225 PM-403 IR225 Level1 Rev.002

147

Goal of the IR Plus® Fusion Training

To determine the integrity of IR fusions The envirnonmental influence

IR-Fusion Technology

Understanding materials and the fusion parameters GF Piping Systems

148

Material Handling To Avoid Pipe Damage and Ovaling:

• • • •


GF Piping Systems

149


• • • • • • • • • • • • • •


GF Piping Systems

e

d

150





1 Bar = 14.51 PSI 10 Bar = 145 PSI

6 Bar = 87 PSI 16 Bar = 232 PSI






151





white translucent

white translucent

Marking on the Pipe




SYGEF® Plus

SYGEF® STD

GF Piping Systems

152

PROGEF® Natural PP


single

single

translucent

grey

Black ink

yellow ink

+GF+ PP-n (Natural)

+GF+ PP-H

IR Plus® Fusion Conditions Ambient temperature must be between 41°F (5°C) and 104°F (40°C). Material and fusion machine must be the same temperature prior to fusion. This can be achieved when components and machine are in the same enviroment for 2 hours.

Wind (max. 0.6 ft./sec.)

Airflow

You should not be able to feel any air movement around the machine!

Cold

Dust Temperature & Clean Environment Rain

Sun

GF Piping Systems

153

IR Plus® Fusion Machines IR Fusion PROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE100

IR315 Plus®

IR63 Plus® d20-d63mm

d250-d315mm IR225 Plus® d63-d225mm

GF Piping Systems

154

The IR315 is for PVDF only and can only be rented.

Power Requirements IR225 Plus, 1 Phase 220V, 16 Amps Earth Ground Green/Yellow

110V

(Ground – Neutral, 0V)

Hot #1 (X) Black 1, Black 2 & Black 3 or Brown (Hot # 1- Hot # 2, 220V)

220V

Hot #2 (Y) Black 4 or Blue

Not used (Z)

(Hot # 2- Hot # 1, 220V) (Hot # 2 – Ground, 110V)

All voltage can be +/- 10% GF Piping Systems

155

Power Requirements IR225 Plus, 3 Phase 220V, 12 Amps Earth Ground Green/Yellow

110V

(Ground – Neutral, 0V)

Hot #1 (X) Black 1 & Black 2 (Hot # 1-Hot # 2, 220V) (Hot # 1-Hot # 3, 220V)

110V

220V

Hot #3 (Z) Black 4 or Blue

Hot #2 (Y) Y Black 3 or Brown

(Hot # 3-Hot # 1, 220V) (Hot # 3-Hot # 2, 220V)

(Hot # 2-Hot # 1, 220V) (Hot # 2-Hot # 3, 220V)

220V All voltage can be +/- 10%

GF Piping Systems

156

IR225 Plus®, Set Up 1. Remove the U-shape plastic block. (This block is placed during transportation to prevent any damages) 2. Remove the 13mm hex screw and L-shape stop.

1. 2.

GF Piping Systems

157

IR225 Plus®, Set Up • Turn the heater 90° to the stop • Fix the heater with the L-shaped stop and screw in this position. Do the same steps in reverse to prepare the machine for transportation!

GF Piping Systems

158

90°

IR225 Plus®, Set Up Change the clamp inserts to the size of pipe to be fused. Each clamp insert half is held in place by two Allen screws. All clamp inserts are stored in the second drawer of the HP table. Set up is finished!

GF Piping Systems

159

IR225 Plus®, Switch ON

Power ON the IR225 Plus with the main switch. Verify machine No. Appears on the display Check the Serial # on the Machine Base, Heater and Facing Tool. All 3 components must have the same Serial #. Components are not interchangeable with parts from different machines because all the components are aligned and calibrated to each other.  Press ENTER, after you checked the Serial Numbers. GF Piping Systems

160

Service Information

The machine displays the Date for the next service and the remaining fusions for a few seconds. Day/Month/Year Machines can be used for 18 Months or 2500 fusions until next service. Regular cleaning and maintenance is still necessary when operating the machine. Once the machine is over due for service the machine will display:

Service !!! ===> +GF+ 0mm

GF Piping Systems

195

Evaluation Criteria for Weld Bead Inspection

OK (Control Protocol/Label)

K- value wall offset

Display

Not OK K-Value < 0.00mm Offset > 10%

OK

Contamination

Not OK

REJECT THE FUSION!

Yes

No

Double bead circumference

No

Weld Bead Inspection Quality Controller OK

OK

Fusion OK GF Piping Systems

196

Not OK

Clamping of Components

Minimum required spigot lengths to clamp the component: IR 63 Plus IR225 Plus IR315 Plus

= = =

1“ 1 ¼“ 2“

Note: Do not clamp material too tight! Adjust clamp lever screws to control pressure on components. Close fusions must be separated by the clamp due to the nature of the machines.

GF Piping Systems

197

Weldability of a Tee with a Flange Adapter IR-225 Plus® Dimension

Flange Adaptor with Flange

Length of Pipe Extension (mm/inch) including weld loss

d63

not possible

110 / 4 5/16

d75

not possible

105 / 4 1/8

d90

not possible

75 / 3 1/16

d110

not possible

55 / 2 5/32

d125

not possible

40 / 1 5/8

d140

OK

--

d160

OK

--

d200

OK

--

d225

OK

--

Pipe Extension

Problem no clearance to clamp! GF Piping Systems

198


Unacceptable:



GF Piping Systems

199


PVDF = 10 x Steel

0.15 0.13 0.12 0.1 0.08

0.07

0.0115

Fe

0.017

Cu

GF Piping Systems

0.02

GFK

0.022

Al

PVC-C

200

PVC-U

ABS

PVDF

PB

PP

PE





Steel

10m/33ft

10°C/18°F

0.012

1.2 (0.05in)

PVC-C

10m/33ft

10°C/18°F

0.070

7 (0.3in)

PVC-U

10m/33ft

10°C/18°F

0.080

8 (0.3in)

ABS

10m/33ft

10°C/18°F

0.100

10 (0.4in)

PVDF

10m/33ft

10°C/18°F

0.120

12 (0.5in)

PB

10m/33ft

10°C/18°F

0.130

13 (0.5in)

PP - H

10m/33ft

10°C/18°F

0.150

15 (0.6in)

PE 80

10m/33ft

10°C/18°F

0.200

20 (0.8in)

GF Piping Systems

201



202







GF Piping Systems

203


• • • •




GF Piping Systems

204



GF Piping Systems

205

Troubleshooting

Fault

Cause

Remedy

Faced surfaces are not smooth or chatter marks are produced Surface of the heater has come into contact with plastic

Facer blades are dull

Disconnect the main plug! Turn the facer blades.

Surface of the heater has come into heavy contact with plastic Facer does not work Heater does not reach the required fusion temperature Heating time does not start ( IR-63 ) No log printout

GF Piping Systems

Fuse defective Fuse defective Heater frame is contaminated with melted plastic Wrong printer driver

206

Leave the heater switched on. Plastic residue will vaporize fully within half an hour. Leave the heater switched on. Carefully remove plastic residue with a wooden spatula. Replace the fuse Replace the fuse Clean the bottom bracket of the heater Set the printer to standard ASCII code.


(714) 368-4280 (714) 731-9056

GF Piping Systems

207


Socket Fusion Training


# 236 – SCK PM-404 Socket Fusion Level1 Rev.002

208

Socket Fusion Training Schedule

1

Material Handling

2

Conversion Metric – US Standards

3

Properties of Plastic

4

Socket Fusion Principles & Procedures

5

SG110 & MSE63 Socket Fusion Tools

6

Joint Inspection

7

Clamping and Supporting of Plastic Pipes

8

Pressure Testing Procedure

GF Piping Systems

209

Pipe and Fitting Handling To Avoid Pipe Damage and Ovaling:

• • • •


GF Piping Systems

210


• • • • • • • • • • • • • •


GF Piping Systems

e

d

211





1 Bar = 14.51 PSI 10 Bar = 145 PSI

6 Bar = 87 PSI 16 Bar = 232 PSI






212





white translucent

white translucent

Marking on the Pipe




SYGEF® Plus

SYGEF® STD

GF Piping Systems

213

PROGEF® Natural PP


single

single

translucent

grey

Black ink

yellow ink

+GF+ PP-n (Natural)

+GF+ PP-H

Socket Fusion Socket Fusion PROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE, PB Power : 1200 Watt, 5 Amp Voltage: 115 V AC (230V tools are also available)

SG110: 16 - 110mm (¼”-4”) GF Piping Systems

214

MSE63: 16 - 63mm (¼”-2”)

Socket Fusion Definitions Heater Plate Pipe

Finished Fusion

GF Piping Systems

Spigot

Bushing

Fitting

Fitting

Pipe

215

Socket Fusion Temperature

Heater Setpoint Temperature for Beta PP, PP-n, PE and PVDF Minimum: Target: Maximum:

230°C / 446°F 260°C / 500°F

Tendency PP-n, PE

hot environment

Beta PP

20°C / 68°F

PVDF

cold environment

270°C / 518°F

According to Standard: DVS 2207

GF Piping Systems

216

Socket Fusion Bushing Preparation Adjust the fusion temperature control according to page 4. Check temperature on the outside of the heater bushings with a temperature measuring device. Once the temperature is reached, wait 10 minutes prior to the first fusion to equalize the fluctuation of the temperature on the heating element. Protect fusion area from wind, rain etc. Temperature has to be: 230 - 270°C 446 - 518°F

260

GF Piping Systems

217

Socket Fusion Pipe Preparation Pipe Peeling and Chamfering • • •

Bevels pipe end for insertion into fitting. Removes oxidized layer of material. Indicates fusion depth.

GF Piping Systems

218

It is not necessary to use these special chamfering and peeling tools. But the pipe has to be chamfered to ease the insertion into the fitting. And good cleaning with IPA is necessary. For Hand Fusion Tool only: Mark the socket dept (peeling length) according to the table below, if you did not use these peeling tool.

Socket Fusion Pipe Preparation Clean all components before fusion with approved cleaner:  

Isopropyl alcohol (IPA) 70% minimum concentration. Use lint-free “clean room” cloths and wear latex gloves.

GF Piping Systems

219

SG 110 Socket Fusion Procedure 1. Check for proper power and machine completeness 2. Prepare pipe and fitting per the guidlines 3. Position pipe and fitting in machine clamps and check alignment of components. 4. Press compotents onto the heater bushing until both stops touch 5. Start heating and look for 1/3 of the pipe wall bead formation (Use time chart on page 29 & 30 as reference) 6. Open machine, remove components from the heater bushing 7. Bring components together quickly until the two beads meet 8. Do not over penetrate the pipe into the fitting. The two beads should both be visible after the completed fusion. Hold Time = Heat Time

Clean bushing after every fusion with a dry cloth (No Tangit or IPA) GF Piping Systems

220

Socket Fusion Procedure

Step 1: After pipe preparation and cleaning, insert pipe and fitting into heated Teflon coated bushings.

GF Piping Systems

221


Step 2: Once bead has formed to 1/3 of the pipe wall thickness, remove pipe and fitting from heater bushings. (Use time chart on page 29 & 30 as reference) GF Piping Systems

222


Step 3: Insert pipe into fitting as quick as possible to prevent cooling of material. Insert pipe until both beads touch.

GF Piping Systems

223

SG 110 Socket Fusion Machine Advantages: •

Correct alignment during fusion

•

Accurate penetration stops for heating and fusion

•

Mechanical fusion force

•

Fast change over process

•

Lightweight construction

GF Piping Systems

224

Socket Fusion Hand Tool

MSE 63 T 16mm to 63mm (shown)

MSE 110 T 16mm to 110mm

Hand Socket Fusion is only recommended up to 50mm, 1½” on systems with few fusions. A fusion machine should be used for sizes larger than 50mm to provide the necessary fusion force. The machine should also be used when performing more than a few fusions. GF Piping Systems

225

Socket Fusion Hand Tool Instructions 1. Prepare pipe and fitting appropriately. (See page 6) 2. Press fitting over the heater spigot and then pipe in the heater bushing. (Check the mark for the socket depth on the pipe side) 3. Look for a 1/3 of the pipe wall thickness bead formation. (Use heating time charts on page 29 & 30 as reference) Push firmly without twisting letting the material melt onto the heater bushing. Do not force the material onto the heater bushing. This will remove the Teflon coating prematurely.

GF Piping Systems

226

Socket Fusion Hand Tool Instructions 4. Once the bead size on the heater bushing is 1/3 of the pipe wall thickness, quickly remove the fitting and pipe from the heater bushing and spigot. 5. Push aligned fitting and pipe together without twisting until both beads touch. HOLD TIME = HEAT TIME Do not pressure test piping system until 1 hour after fusion.

GF Piping Systems

227

Socket Fusion Inspection 1. 2. 3. 4.

Double bead has to be visible over the entire circumference of the weld without gaps No Contanination Proper cleaning and removal of ink prior to fusion Penetration of pipe into the fitting (The inserted pipe should not touch the stop in the fitting. Check the peeling depth or mark for proper penetration).

Fusion inspection is according to: DVS 2201-1

GF Piping Systems

228


Unacceptable:



GF Piping Systems

229


PVDF = 10 x Steel

0.15 0.13 0.12 0.1 0.08

0.07

0.0115

Fe

0.017

Cu

GF Piping Systems

0.02

GFK

0.022

Al

PVC-C

230

PVC-U

ABS

PVDF

PB

PP

PE





Steel

10m/33ft

10°C/18°F

0.012

1.2 (0.05in)

PVC-C

10m/33ft

10°C/18°F

0.070

7 (0.3in)

PVC-U

10m/33ft

10°C/18°F

0.080

8 (0.3in)

ABS

10m/33ft

10°C/18°F

0.100

10 (0.4in)

PVDF

10m/33ft

10°C/18°F

0.120

12 (0.5in)

PB

10m/33ft

10°C/18°F

0.130

13 (0.5in)

PP - H

10m/33ft

10°C/18°F

0.150

15 (0.6in)

PE 80

10m/33ft

10°C/18°F

0.200

20 (0.8in)

GF Piping Systems

231



232







GF Piping Systems

233


• • • •




GF Piping Systems

234



GF Piping Systems

235

Guidelines for Beta PP, PP-n and PE Socket Fusion @ 68°F

GF Piping Systems

236

Guidelines for PVDF Socket Fusion @ 68°F

GF Piping Systems

237


(714) 368-4280 (714) 731-9056

GF Piping Systems

238


Installation Instructions

PROGEF® Standard PP PROGEF® Natural PP

2009 Volume, Rev 02

Flange

PM450

239

Please read all instructions before attempting to install flanges.

with shore A scale hardness of 70 ±5 should be used. All recommended torque values in tables 5 and 6 are based on this gasket hardness. For other hardness requirements,

Introduction

contact GF Technical Services.

When to Use a Flange

flange gasket is recommended. Compared to a flat gasket,

Flanges may be used when • the piping system may need to be dismantled • the installation is temporary or mobile • transitioning between dissimilar materials that can not be cemented together • the installation environment is not conducive to fusion joining

Why Choose a Flange?

At increased working and testing pressures, the profile the profile gasket is made of two components. One is the crowned flat gasket part, which is reinforced with steel, and the other is the profile part (O-ring, lip seal) on the seal inner side. The stabilized profile flange gaskets have the following advantages: • Reliable seal with minimum fastener torque • Can be used with higher internal pressure or internal vacuum

All PROGEF® Polypropylene flange adapters, in

• Easy to install

combination with GF flange rings, pipe and fittings, are

• Influenced less by the flange surface

lightweight and easy to install. However, PP has different

• Safe when connecting pipes of different materials

physical properties than metals, and therefore special care is required to ensure that your PP flange connections have a long, reliable service life. Installers should study these instructions and follow them carefully in every installation in order to ensure satisfactory performance and enjoy the full benefits of the GF warranty. When using a polypropylene flange, ensure that the entire system is well-supported and that the flange does not bear the weight of a massive, unsupported system component such as a cast iron valve. See support instructions in the GF Technical Manual online: http://www.gfpiping.com/downloads/engbook/engbook.pdf

Materials Polypropylene (PP) Flange Adapters Visually inspect flange adapters for cracks, deformities, and solvent cement or other obstructions on the sealing surfaces.

Flange Seals A seal must be used between the flange adapter faces in order to ensure a good seal. The seal can be a flat gasket or gasket with profile. Select the seal material based on the chemical resistance requirements of your system. For applications with maximum 90 PSI (6 Bar), working pressures the flat gaskets can be used. Steel-reinforced

Table 1 ANSI Class 150 Flat Flange Dimensions

(Recommended only up to maximum operating pressure of 90 PSI) in

Size mm

¾

25

3.88

99

1.06

27

0.12

3

1

32

4.25

108

1.31

33

0.12

3

1¼

40

4.63

118

1.66

42

0.12

3

1½

50

5.00

127

1.90

48

0.12

3

2

63

6.00

152

2.38

60

0.12

3

2½

75

7.00

178

2.88

73

0.12

3

3

90

7.50

191

3.50

89

0.12

3

4

110

9.00

229

4.50

114

0.12

3

6

160

11.00

280

6.63

168

0.12

3

8/9

200/225 13.50

343

8.63

219

0.12

3

10

250

16.00

407

10.75

273

0.12

3

12

315

19.00

483

12.75

324

0.12

3

14

355

21.00

534

14

356

0.12

3

16

400

23.50

597

16

406

0.12

3

flange rings are recommended in combination with flat gaskets due to the higher torque values. Full-face gaskets

240

in

OD mm

in

ID mm

Thickness in mm

Bolts must be long enough that two complete threads are exposed when the nut is tightened by hand. Using a

H1

H

D1 D

longer bolt does not compromise the integrity of the flange connection, although it wastes material and may make tightening more difficult due to interference with nearby system components.

Table 3 PP-V Flange Fastener Specifications

Table 2 ANSI Class 150 Profile Flange Dimensions in

Size mm

¾

25

1.06

27

2.13

54

0.12

3

1

32

1.30

33

2.52

64

0.12

3

1¼

40

1.65

42

2.87

73

0.12

3

1½

50

1.89

48

3.27

83

0.12

3

2

63

2.36

60

4.01

102

0.16

4

2½

75

2.87

73

4.76

121

0.16

4

3

90

3.50

89

5.23

133

0.16

4

4

110

4.53

115

6.73

171

0.2

5

6

160

6.30

160

8.58

218

0.24

6

8/9

200/225 8.62

220

10.86

273

0.24

6

10

250

10.74

273

13.26

337

0.24

6

12

315

12.79

325

15.98

406

0.24

6

14

355

14.36

356

17.63

448

0.27

7

16

400

15.98

406

20.15

512

0.27

7

in

DI mm

in

D mm

in

Flange No. of Size (in) Bolts

H1 mm

Length1 (in)

Washer Bolt Size (in) Size (in) & & Type Type2

½

4

3

½-13-UNC

½ SAE3

¾

4

3¼

½-13-UNC

½ SAE

1

4

3¼

½-13-UNC

½ SAE

1¼

4

3½

½-13-UNC

½ SAE

1½

4

3¾

½-13-UNC

½ SAE

2

4

4¼

5

2½

4

4½

5

3

4

4¾

5

4

8

5

6

8

6

8 and 9

8

7

¾-10-UNC

10

12

7½

7

12

12

8

7

/8-11-UNC

5

/8-11-UNC

5

/8 SAE

/8-11-UNC

5

5

/8-11-UNC

5

¾-10-UNC

¾ F4364

/8 SAE /8 SAE /8 SAE

¾ F436

/8-9-UNC

7

/8-9-UNC

7

/8 F436 /8 F436

Table 4 PP Steel Flange Fastener Specifications

Fasteners

Flange No. of Size (in) Bolts

It is critical to avoid excessive compression stress on a flange. Therefore, only low-friction fastener materials

Length1 (in)

Washer Bolt Size (in) Size (in) & & Type Type2

½

4

2½

½-13-UNC

½ SAE3

¾

4

3

½-13-UNC

½ SAE

applied easily and gradually, ensuring that the flange is

1

4

3½

½-13-UNC

½ SAE

not subjected to sudden, uneven stress during installation,

1¼

4

3¾

½-13-UNC

½ SAE

which can lead to cracking.

1½

4

3¾

½-13-UNC

4

4

5

Either the bolt or the nut, and preferably both, should be

2 2½

4

4

5

zinc-plated to ensure minimal friction. If using stainless

3

4

4¼

5

steel bolt and nut, lubricant must be used to prevent high

4

8

4¼

6

8

5½

should be used. Low-friction materials allow torque to be

friction and seizing. In summary, the following fastener combinations are acceptable: • zinc-on-zinc, with or without lube • zinc-on-stainless-steel, with or without lube • stainless-on-stainless, with lube only Cadmium-plated fasteners, while becoming more

and carbon-steel fasteners are not recommended. Use a copper-graphite antiseize lubricant to ensure smooth engagement and the ability to disassemble and reassemble the system easily.

241

5

/8-11-UNC

5

/8 SAE

/8-11-UNC

5

5

/8-11-UNC

5

¾-10-UNC

¾ F4364

/8 SAE /8 SAE /8 SAE

8 and 9

8

6½

¾-10-UNC

10

12

6½

7

12

12

6½

7

14

12

7½

7

16

16

8

1-8-UNC

1 F436

¾ F436

/8-9-UNC

7

/8-9-UNC

7

/8 F436

/8-9-UNC

7

/8 F436 /8 F436

1

Suggested bolt length for flange-to-flange connection with 0.125” thick gasket. Adjust bolt length as required for other types of connections.

2

Minimum spec. Use of a stronger or thicker washer is always acceptable as long as published torque limits are observed.

3

Also known as Type A Plain Washers, Narrow Series.

4

ASTM F436 required for larger sizes to prevent warping at high torque.

difficult to obtain due to environmental concerns, are also acceptable with or without lubrication. Galvanized

½ SAE

/8-11-UNC

A washer must be used under each bolt head and nut. The

continue installation. Otherwise, pinch the faces together

purpose of the washer is to distribute pressure over a wider

so that one side is touching, then measure the gap between

area, reducing the compression stress under the bolt head

the faces on the opposite side. The gap should be no more

and nut. Failure to use washers voids the GF warranty.

than 1/8”.

Torque Wrench Compared to metals, plastics are relatively flexible and deform slightly under stress. Therefore, not only must bolt torque be controlled in order to avoid cracking the flange, but continuing to tighten the bolts beyond the recommended torque levels may actually make the seal

To assess high-low misalignment, pull the flange faces

worse, not better.

flush together. If the faces are concentric within 1/8”, then

Because bolt torque is critical to the proper function of a

the high-low misalignment is acceptable.

flange, a current, calibrated torque wrench accurate to within ±1 ft-lb must be used. Experienced installers may be tempted to forgo the use of a torque wrench, relying instead on “feel.” GF does not endorse this practice. Job-site studies have shown that experienced installers are only slightly better than new trainees at estimating bolt torque by feel. A torque wrench is always recommended.

If the gap between the mating components can not be closed by pinching them with one hand, or if the angle or

Never use an impact wrench to install a flange.

high-low misalignment between them is too large, then

Refer to Tables 5 and 6 for recommended fastener torque

using the bolts to force the components together will result

settings.

in excessive stress and possible failure during or after

Installation

greatest source of misalignment and refit the system with

Checking System Alignment

installation. In this case, inspect the system to find the proper alignment before bolting. The pinch test is a good rule of thumb, but always use

Before assembling the flange, be sure that the two parts

common sense as well. If it seems difficult or awkward to

of the system being joined are properly aligned. GF has

pull the flange faces together, then stop the installation and

developed a “pinch test” that allows the installer to assess

either refit the system or consult your GF representative

system alignment quickly and easily with minimal tools.

before proceeding.

First check the gap between the flange adapter faces by pinching the two mating components toward each other with one hand as shown below. If the faces can be made to touch, then the gap between them is acceptable.

Next check the angle between the flange adapter faces. If the faces are completely flush when pinched together, as shown above, then the alignment is perfect, and you may

242

Bolt Hole Alignment

Again, when hand-tightened, at least two threads beyond the nut should be exposed in order to ensure permanent

Orientation of bolts should be outside of main axis.

engagement. If less than two threads are exposed,

Horizontal pipelines should have the shown orientation of the bolts. This will avoid medium drops on the bolts in case

disassemble the flange and use longer bolts.

of a leak.

Tightening the Bolts Plastic flanges require gradual, even bolt tightening. Tightening one bolt to the maximum recommended torque while other bolts are only hand-tight, or tightening bolts in the wrong order, produces uneven stresses that may result in cracking or poor sealing. To align the bolt holes of a fixed flange, use standard two-

To ensure even distribution of stresses in the fully-installed

holing procedure.

flange, tighten the bolts in a star pattern as described in

Placing the Gasket

ANSI B16.5:

Center the gasket between the flange adapter faces, with the bolt holes at the outer edge of the gasket. A gasket cut to the specified dimensions (see Table 1) should come just to the inner edge of the flange adapter face near the flow path, or overlap the edge slightly.

Inserting the Bolts If using copper-graphite antiseize lubricant as recommended, apply the lubricant evenly with a brush directly to the bolt threads, and to the nut if desired. Cover the bolt from its tip to the maximum extent to which the nut will be threaded.

The torque required on each bolt in order to achieve the best seal with minimal mechanical stress has been

Insert bolts through washers and bolts holes as shown:

carefully studied in laboratory and field installations, and is given in Tables 5 and 6. To ensure even distribution of stresses and a uniform seal, tighten the bolts to the first torque value in the sequence, using a star pattern, then repeat the star pattern while tightening to the next torque value, and so on up to the maximum torque value. Polypropylene, like all polymers, deforms slightly under stress. A final tightening after 24 hours is recommended,

Tighten all nuts by hand. As you tighten each nut, the nuts

when practical, to ensure that any bolts that have loosened

on the other bolts will loosen slightly. Continue to hand-

due to relaxation of the polymer are fully engaged.

tighten all of the nuts until none remain loose. Now the flange assembly will remain in place as you prepare to fully tighten it.

If a flange leaks when pressure-tested, retighten the bolts to the full recommended torque and retest. Do not exceed the recommended torque before consulting an engineer or GF representative.

243

Table 5 Flat Gasket Multiple-Pass Bolt Torque

connections, which may cause deformation or cracking, since the flange is not fully supported by the mating

(Values based on a 70 ± 5 Shore A hardness) Size (in)

component. Instead, start with approximately two-thirds

Torque Sequence (ft-lb, lubed*) 2nd 3rd 4th 1st

Torque Sequence (ft-lb, unlubed**) 1st 2nd 3rd 4th

½

5

10

-

-

8

15

-

-

¾

5

10

-

-

8

15

-

-

1

5

10

-

-

8

15

-

-

1¼

5

10

-

-

8

15

-

-

1½

5

10

-

-

8

15

-

-

Provide a copy of these instructions to every installer on the

2

5

15

25

-

8

15

30

-

2½

8

15

32

-

8

15

38

-

job site prior to beginning installation. Installers who have

3

10

30

35

-

10

30

40

-

4

8

15

25

-

8

15

30

-

6

10

20

35

45

20

30

40

50

8

20

30

40

50

20

30

40

55

10

20

30

45

50

20

30

45

60

12

15

30

50

66

20

45

60

75

14

15

30

50

66

20

45

60

75

16

20

45

60

75

20

45

60

80

Table 6 Profile Gasket Multiple-Pass Bolt Torque

of the listed maximum torque and increase as necessary to make the system leak-free after pressure testing.

Documentation Keep Instructions Available

worked primarily with metal flanges often make critical mistakes when installing polypropylene flanges. Even experienced installers will benefit from a quick review of good installation practices before starting a new job.

Installation Tags Best practices include tagging each flange with • installer’s initials • installation date • final torque value (e.g., “29.2-31.5”)

(Values based on a 70 ± 5 Shore A hardness)

• confirmation of 24-hour torque check (“y” or “n”)

Size (in)

Torque Sequence (ft-lb, lubed*) 2nd 3rd 4th 1st

Torque Sequence (ft-lb, unlubed**) 1st 2nd 3rd 4th

½

4

7

-

-

5

10

-

-

¾

4

7

-

-

5

10

-

-

1

4

7

-

-

5

10

-

-

1¼

4

7

-

-

5

10

-

-

1½

4

7

-

-

5

10

-

-

2

10

15

-

-

10

20

-

-

2½

10

18

-

-

10

23

-

-

3

10

20

25

-

10

20

30

-

Experience has shown that installation tags speed up

4

8

13

18

-

10

15

23

-

6

10

20

26

-

10

20

33

-

the process of resolving system leaks and product

8

10

20

26

-

10

20

33

-

10

15

30

33

-

15

30

40

-

12

15

30

40

-

15

30

40

50

14

15

30

40

-

20

30

40

50

16

10

20

35

45

20

30

40

55

This information can be recorded on pre-printed stickers, as shown below, and placed on each flange immediately after installation.

failures, improve communication between the contractor and distributor or manufacturer, highlight training opportunities, and promote worker diligence.

* Assumes the use of SS, zinc- or cadmium-plated bolt and/or nut along with copper-graphite antiseize lubricant brushed directly onto the bolt threads. ** Assumes the use of zinc- or cadmium-plated bolt, nut, or both. Never use unlubricated, uncoated bolts and nuts with flanges, as high friction and seizing lead to unpredictable torque and a high incidence of cracking and poor sealing.

Note that the torques listed in Tables 5 and 6 are for flange adapter to flange adapter connections. For other types of connections, such as between a flange and a butterfly valve, where the full face of the flange is not in contact with the mating component, less torque will be required. Do not apply the maximum listed torque to the bolts in such

244

Common Questions and Concerns Q: Will my warranty be voided if these instructions are not followed precisely?

Q: Is it possible to tell if a flange was installed incorrectly? A: Yes, usually. Bolt torque is easy to verify with a torque

A: Not necessarily. We recognize that not every installation

wrench, and excessive force, rough handling, or use

occurs under perfect conditions, and our flanges are

of non-specified components are often apparent from

designed to withstand reasonable variations in operating

marks, indentations, discoloration, the microscopic

conditions and stress. If there is any doubt about the

appearance of cracks, etc. When in doubt, your GF

cause of a failure, contact your GF representative. We’ll

representative can put you in touch with a factory expert

work with you to find a solution.

who can help determine whether a flange has been installed correctly.

Q: What if the specified materials aren’t available? A: We perform our testing with the most commonly

Q: I installed a flange as instructed, and it still leaks. Do I

available bolts, lubricants, and gasket materials

have to replace the flange?

whenever possible. If you must use a material or

A: First you should loosen and inspect the flange. Make

component not mentioned in these instructions,

sure there are no cracks, the gasket is in good condition,

call your GF representative to ask about acceptable

the bolts are well-lubricated (if applicable) and the

substitutions.

system is properly aligned. Then reassemble the flange according to these instructions and test the system

Q: Can I purchase installation materials from GF?

again. If you still have a problem, contact your GF

A: We offer the profile flange gaskets, and recommend to buy it from GF to be sure you are using the correct type. GF does not offer bolts and lubricants. However, we will gladly review the materials you intend to use prior to installation.

Item #M306PP (10/09) © Georg Fischer LLC 2009

245

representative for help.

Installation Instructions: Unions and True Union Ball Valves Please read all instructions before attempting to install unions or valves.

End Connectors

Introduction

ball valve for installation.

Always remove the union nut and end connectors from the

Because unions and ball valves have similar, threaded nut connectors, these instructions have been written with both of these components in mind. GF unions and ball valves are designed to provide many years of service when installed

Make sure that you slide the union nut onto the pipe, with the threads facing the proper direction, BEFORE installing the end connector.

Solvent Cementing

properly.

Solvent cementing of pipe into the union or ball valve

As with any piping system component, unions and valves

sockets should be done before the union nut connections

have particular considerations that must be kept in mind

are engaged. Be careful not to get any cement on the

during installation in order to ensure best performance.

sealing surfaces, which can disrupt the seal and cause

Even experienced installers will benefit from reviewing

leaks. For best results, allow the cemented joint to

these instructions before each installation.

properly cure prior to assembling the union nut connection,

Valve Support

in order to avoid damaging the uncured joint.

Ball valves must be well-supported. Refer to the GF

O-Ring Placement

Engineering Handbook for detailed instructions on support installation. (http://www.gfpiping.com)

Once the cement has cured, ensure that the o-ring is securely seated in its groove. The o-ring should rest

An unsupported or insufficiently-supported valve body

securely in place without adhesive or other aids.

will twist when opened and closed, subjecting the union

 !

connection to torque stress that may cause cracking or distortion and subsequent leakage.

Never use any foreign substance or object to hold the o-ring in place.

Union Connection

System Alignment The major contributor to union nut failures is misalignment. Uneven compression of the o-ring will cause leaks to occur. Union nuts can be damaged by the stress of holding a

There should be no gap between the mating components, so that the threaded nut serves only to compress the o-ring thus creating the seal. However, a small gap (less than 1/8”) between the mating components is acceptable.

misaligned system together.

! 

Sealing Mechanism GF union connections use an o-ring as the sealing mechanism which is highly effective under relatively low tightening force.

Dirt and Debris An often overlooked issue is the presence of dirt and debris on the o-ring or sealing surface. This will prevent proper o-ring sealing; if it is present on the nut or body threads, it will clog the threads and prevent proper tightening.

Installation Understand and carefully follow these installation steps in order to ensure a seal that is sufficient to guard against leaks while avoiding excessive forces that can damage the union nut.

246

Never use the union nuts to draw together any gaps between the mating faces of the components or to correct any system misalignment.

Hand-Tightening (All Sizes) (see Table 1)

Optional Further Tightening (Sizes 2” to 4”)

The next step is to hand-tighten the union nut. With the

(see Table 1)

o-ring in place, engage the nut with its mating threads

Based on experience, or system requirements, the

and turn clockwise with one hand. Continue turning with

installer may choose to turn the nut an additional 1/8 turn

moderate force until the nut no longer turns.

(approximately 45°) in order to ensure a better seal before

Be careful to use reasonable force when tightening the nut.

hydrostatically pressure testing the system.

Your grip should be firm but not aggressive. The nut should

To do this, use a strap wrench to turn the nut 1/8 turn past

turn easily until it bottoms out and brings the mating faces

the index mark applied after assembly.

into direct contact. It is recommended that you place an indexing mark, with a permanent marker, on the union nut and body to identify the hand tight position.

! 

Do not exceed 1/8 turn past the index mark.

Do not use any metallic tools. Tool marks on the union nut will void manufacturer’s warranty.

 !

Do not use any form of lubricant on the threads of the union nut.

Union and ball valve sizes 3/8” through 1½” should be sufficiently sealed after hand-tightening, for the hydrostatic pressure test of the system.

At this point, the system should be hydrostatically pressure tested before turning the union nut any farther.

247

Table 1 Tightening Guide for Union and Ball Valve Nuts

Quality Check After Assembly To check if the union connections are installed in a stressfree manner, GF recommends that a random check of

Size (in) Initial

Additional, Pre-Test

Additional, Post-Test

alignment be done by removing the nut on selected union

3/8

Hand- Tight

None

1/8 Turn Max

not have any movement of the piping as the nut is loosened.

1/2

Hand-Tight

None

1/8 Turn Max

3/4

Hand-Tight

None

1/8 Turn Max

If any springing action is noticed, steps should be taken to

1

Hand-Tight

None

1/8 Turn Max

1¼

Hand-Tight

None

1/8 Turn Max

1½

Hand-Tight

None

1/8 Turn Max

2

Hand-Tight

1/8 Turn Max

Consult Factory

2½

Hand-Tight

1/8 Turn Max

Consult Factory

3

Hand-Tight

1/8 Turn Max

Consult Factory

Provide a copy of these instructions to every installer on the

4

Hand-Tight

1/8 Turn Max

Consult Factory

job site prior to beginning installation.

connection one at a time. A properly installed system will

remove the stress prior to re-installing the union nut.

Documentation Keep Instructions Available

Post-Test Tightening (Sizes 3/8” to 1½” only)

Installation Tags

(see Table 1)

Best practices include tagging each union with:

It is highly unlikely that any union nut connection, when

• installer’s initials

tightened as instructed above, will leak under normal

• installation date

operating conditions. In the unlikely event that a leak occurs, the union nut at the leaking joint may be tightened an additional 1/8 turn, as

This information can be recorded on pre-printed stickers, as shown below, and placed on each union nut immediately after installation.

described above. The system should then be re-tested. If the joint still leaks after post-test tightening, do not

installed by

continue to tighten the nut at the leaking joint. Disassemble

date

the leaking joint, re-check system alignment, and check for obstructions in the sealing area. If the cause of a leak can not be determined, or if you

Experience has shown that installation tags speed up

suspect that the union or valve is defective, contact your GF

the process of resolving system leaks and product

representative at (800) 854-4090 for further instructions.

failures, improve communication between the contractor and distributor or manufacturer, highlight training opportunities, and promote worker diligence. See the GF vinyl technical manual for information on guides, support spacing, and allowance for thermal expansion.

Item #M281mg (9/09) © Georg Fischer LLC 2009

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Installation Instructions: NPT Threaded Connections Please read all instructions before attempting to install threaded parts.

pass. Do not employ more than three wraps.

Introduction NPT threaded connections are not recommended for high pressure systems or those greater than two inches. They also should be avoided in systems where leaks would be dangerous or costly. When properly installed, threaded connections offer the benefit of an easy and inexpensive transition to metal systems. They can also be used for joining plastic where the installation is expected to be modified or moved later.

Design Considerations

Making the Connection

Due to the difference in stiffness between plastic and

Start the threaded connection carefully by hand to avoid

metal, a metal male-to-plastic female joint must be

cross threading or damaging threads. Turn until hand tight.

installed with care and should be avoided if possible.

Mark the location with a marker. With a strap wrench on

Only Schedule 80 pipe may be threaded. Threading reduces

the plastic part, turn an additional half turn.

the rated pressure of the pipe by one-half.

Preparation Thread Sealant A thread sealant (or “pipe dope”) approved for use with plastic or PTFE (“Teflon®”) tape must be used to seal threads. Use either sealant or tape, not both, on the connection.

Installation Thread Sealant Use a thin, even coat of sealant.

If leakage occurs during pressure testing, consult the chart for next steps. Connection Type

Next Step

Plastic to Plastic

Tighten up to ½ turn

Plastic Male to Metal Female

Tighten up to ½ turn

Metal Male to Plastic Female

Consult Factory

Alignment Threaded connections are susceptible to fracture or leaking due to misalignment. Pipe should be installed without bending. See GF technical information on guides, support spacing, and allowance for thermal expansion. PTFE taped must be installed in a clockwise direction, starting at the bottom of the thread and overlapping each Item #M279mg (9/09) © Georg Fischer LLC 2009

Teflon® is a registered trademark of E. I. du Pont de Nemours and Company

249

Warranty Statement Always check for the most current General Terms and Conditions and Warranty Statement at www.gfpiping.com under "Price Lists."

GENERAL WARRANTY Seller’s Products are carefully inspected for manufacturing defects; however, it is not always possible to detect hidden defects. Said Products are warranted to the extent that Seller will repair or replace without charge or issue a credit, should this be the most practical resolution to a validated warranty claim. Engineered Piping Products, Valves and Actuation Products (excluding the Type 546 manual valve), Waste and Containment Products, and Vinyl Piping Products proved to have manufacturing defects within twelve (12) months, Signet products twenty-four (24) months, from of the date of shipment per invoice and provided Seller has been given an opportunity to inspect the Product alleged to be defective and the installation and/or use thereof. The Type 546 manual valve has a Limited Lifetime Warranty. Details of this Limited Lifetime Warranty can be found below. Seller does not warrant any Products obtained through an unauthorized Distributor, Dealer or Agent. For Signet Products moving parts, such as meter movements, are warranted from manufacturing defects for twelve (12) months from date of shipment per invoice. Signet pH and ORP electrodes are warranted out of box but not warranted against any post calibration damage, due to process or application failures (e.g. high temperature, chemical poisoning, dry-out) or mishandling (e.g. broken glass, freezing temperatures).

Limitations of Remedy Damages, warranties, and liability in the event of any breach of warranty by the Seller, the exclusive remedy of the customer shall be the REPAIR OR REPLACEMENT of the non-conforming goods in the manner and for the period of time as provided in the “warranty” section above. No warranty is included against any expense for removal, reinstallation, or consequential damages of any nature arising from any defect. Seller shall not be liable for special, incidental or consequential damages, such as (but not limited to) damage or loss of other property of equipment, business interruption, or loss of profits or revenue. The warranties set out above are the only warranties made by Seller and are expressly in lieu of all other warranties, expressed or implied, including the warranties or merchantability and fitness for a particular purpose. Any and all warranties implied by any course of dealing or usage of trade between the parties are expressly excluded. Any action for breach of any contract made by seller for the sale of goods must be commenced within twelve (12) months (Signet Instrumentation products twenty-four months) of Seller’s tender of delivery of the subject goods. Type 546 Manual Valve Limited Lifetime Warranty What This Warranty Covers This Limited Lifetime Warranty is provided only to the original user of the Type 546 Manual Valve, or a Type 546 Manual Valve distributor authorized by Georg Fischer Piping Systems Americas (hereinafter “Seller”). Seller warrants to the original user or to the authorized distributor that the Type 546 Manual Valve, if used in accordance with these instructions, will be free of defects in material and workmanship. This limited lifetime warranty is not applicable to any other Georg Fischer Piping products, or to any products not manufactured by Georg Fischer Piping. How Long This Warranty Lasts This Limited Lifetime Warranty lasts as long as the original user or authorized distributor owns the Type 546 Manual Valve. What Georg Fischer Piping Systems Americas Will Do At Seller’s option, Seller will repair, replace, or substitute a defective Type 546 Manual Valve with a Type 546 Manual Valve of equal value. Repair or replacement as provided under this Limited Lifetime Warranty is the EXCLUSIVE remedy under this Limited Lifetime Warranty. What This Warranty Does Not Cover This Limited Lifetime Warranty does not apply to Type 546 Manual Valves characterized by one or more of the following: 1. Valves that have been subject to abuse, misuse, neglect, accident, fire,improper installation, storage, handling or adjustment, or corrosion. 2. Acts of God, including, but not limited to fire, flood, hurricane, tornado, earthquake, electro-static or any other similar natural cause beyond the control of Seller. 3. Valves that have been modified or altered outside of or beyond Seller specifications. 4. Valves used in application other than those recommended by Seller, either in its most recent catalog or in the instructions accompanying the Type 546 Manual Valve. 5. Freight charges, installation cost, labor cost, damage to related components, and cost incurred due to down time, from normal wear and tear of the valve. What To Do To Make A Claim To make a claim under this Limited Lifetime Warranty, product must be returned to Seller for evaluation and disposition. Please contact Seller for a Return Material Authorization (RMA) number prior to sending product back. When returning the product, please include (i) written proof of purchase, which includes the date, amount, and place of purchase; (ii) a written description of the claimed defect(s) using the GF Material Evaluation Form with a photo of the application if practical; and (iii) completed GF Material Safety Disclosure Form. Seller shall have 48 hours following receipt of any Type 546 valve returned for warranty claim to investigate the claimed defects, and the original user or authorized distributor shall give Seller (or its agents) reasonable access to the application of the valve for inspection purposes. Seller’s address for warranty services is: Returns Department 2882 Dow Ave Tustin, CA 92780 Each of the above mentioned terms must be met in order to qualify for Limited Lifetime Warranty coverage. Application of Additional Warranties GEORG FISCHER PIPING SYSTEMS AMERICAS LIMITED LIFETIME WARRANTY AND REMEDIES SET FORTH HEREIN ARE THE ORIGINAL USER’S, AND AUTHORIZED DISTRIBUTOR’S, SOLE AND EXCLUSIVE REMEDIES, AND ARE OFFERED BY SELLER IN LIEU OF ALL OTHER WARRANTIES, GUARANTEES, AND/OR REMEDIES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHER WARRANTIES OR GUARANTEES ARISING BY OPERATION OF LAW, WHICH ARE HEREBY EXPRESSLY DISCLAIMED. In no event shall Seller be liable to the original user or authorized distributor or third parties for lost profits, consequential, incidental, punitive, exemplary or other similar damages. This Limited Lifetime Warranty may not be modified except in a written instrument signed by an officer of Georg Fischer Piping Systems Americas. Seller shall not be bound by, and the original user or authorized distributor shall not rely upon, representations made by individuals or agents of Seller (including, without limitation, authorized distributors of GF Type 546 Manual Valve) in regards to GF Type 546 Manual Valves, except as contained in this Limited Lifetime Warranty. This Limited Lifetime Warranty is only valid in the United States of America. This Limited Lifetime Warranty gives the original user and authorized distributor certain specific legal rights, and the original user or authorized distributor may also have other rights that vary from state to state. Some states’ laws do not allow the limitation/exclusion of incidental or consequential damages, or otherwise restrict the limitations contained herein, so some of the exclusions above may not apply to you. #95977

Rev. 7/2006

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