Programming structure into 3D nanomaterials Programming three dimensional nanostructures into materials is becoming increasingly important given the need for ever more highly functional solids. Applications for materials with complex programmed structures include solar energy harvesting, energy storage, molecular separation, sensors, pharmaceutical agent delivery, nanoreactors and advanced optical devices. Here we discuss examples of molecular and optical routes to program the structure of three-dimensional nanomaterials with exquisite control over nanomorphology and the resultant properties and conclude with a discussion of the opportunities and challenges of such an approach. Dara Van Gough1,2,3, Abigail T. Juhl1,2,3 and Paul V. Braun1,2,3* 1Department of
Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61874, USA Institute 3Frederick Seitz Materials Research Laboratory *Email:
[email protected] 2Beckman
The self- and directed assembly of materials has been of
interference are being utilized to create 3D nanostructured solids
considerable interest for a number of years, however only recently
with almost limitless structural complexity. Optical interference
has it become possible to program structure and properties on the
has the unique ability to create virtually any periodic structure
nanoscale with the precision required for a number of important
through control of the phase, intensity, polarization and direction
applications. It is now possible to define, with nanometer accuracy,
of the interfering laser beams, although to date, the minimum
the complete 3D structure of functional solids using various
characteristic dimension of structures formed via optical
templating approaches. Rapid progress has been made in designing
interference is greater than those formed via molecular-based
molecular and colloidal templates for inorganic solids at length
templating strategies.
scales ranging from a few to 100s of nanometers. Despite the many with increasing complexity, often the resultant self-assembled
Molecularly Directed Synthesis of Nanomaterials
structures and templates formed from these materials can not
Nanostructured materials have attracted considerable interest
generate the desired complex nanostructure. In such cases, other
for numerous applications, including catalysis1, drug delivery2,
structure programming approaches, such as multibeam optical
energy storage3,4 and molecular sieves5,6, in part because their
recent advances in forming molecular and colloidal building blocks
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Programming structure into 3D nanomaterials
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(b)
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Fig. 1 Transmission electron microscope (TEM) images: (a) low magnification image of the inverse hexagonal block copolymer structure containing platinum nanoparticles; (b) high magnification image and electron diffraction pattern of (a); (c) mesoporous Pt-C nanocomposite obtained from pyrolysis of (a); (d) mesoporous Pt after removal of the carbon. (Adapted with permission from3. © 2008 American Association for the Advancement of Science.)
characteristic pore size can be defined over a size range similar to many
Two common pathways to program the structure of
macromolecules, they have a high surface to volume ratio and the pores
mesostructured materials using block copolymers are the isolation
can be chemically functionalized to modify their properities2.
of the inorganic precursors within one phase of the block copolymer
One of the first approaches to forming nanostructured solids was
structure followed by conversion of these precursors to the
based on the dealloying of a less noble metal from a bimetallic alloy.
desired mineral, and the assembly of appropriately functionalized
This was first shown by M. Raney in the 1920s with the discovery of
nanoparticles within one phase of the block copolymer structure. For
Raney
Ni7
and the dealloying process has since been expanded to
example, mesostructured TiO2 and NbO2 were formed by casting a
include systems such as Ag-Au8 and Ni-Zn9. The dealloying concept is a
block copolymer film from a solution of mineral precursors and the
useful strategy for creating nanostructured materials, however, it offers
block copolymer. After heat treatment, well ordered, crystalline metal
only limited control over pore size and geometry and the resultant pore
oxide films were obtained4.
structure is disordered. Recently, there has been considerable progress in programming the
In another example, the formation of mesostructured platinum starting from a high volume fraction of platinum nanoparticles within a
self-assembled structure of block copolymers10,11 and lyotropic liquid
block copolymer composite was recently demonstrated3. In this work,
crystals12-14, resulting in organic templates, which can now be used to
platinum nanoparticles, functionalized such that they were soluble
direct the formation of nanostructured materials including ceramics,
in organic solvents and in one block domain of the block copolymer
metals, semiconductors and polymers with long-range order and
structure, and a block copolymer were dissolved in an organic solvent.
characteristic length scales ranging from a few to 100s of nanometers.
Upon solvent evaporation, the block copolymer directed the assembly of the platinum nanoparticles into a mesoporous structure and the
3D Block Copolymer Templating
block copolymer was removed or converted to carbon (Fig. 1).
3D Block copolymer templating takes advantage of phases formed by self-assembly of large macromolecules to direct the formation of
Lyotropic Liquid Crystal Templating
inorganic phases over a broad range of sizes. Rich block copolymer phase
Lyotropic liquid crystal templating is the term typically used when a
behaviors have been observed experimentally10,11 and theoretically10,11,15-17
self-assembled surfactant based structure, as compared to a structure
and these phases have been used to template a wide variety of structures
formed by a block copolymer, is used to impart a nanoscale periodic
into both organic and inorganic materials, including oxide4,18-20 and
structure, typically with characteristic dimensions of 1-10 nm, into a
carbon21 monoliths as well as semiconducting22-24, metallic3 and oxide25
second material phase. It is an attractive route for the synthesis of
nanoparticle assemblies. Applications suggested to take advantage of
mesoporous materials due to its demonstrated potential to directly
inorganic structures templated by block copolymers include fuel cell
provide sub-nanometer control of the pore diameter and packing within
membranes3, battery electrodes26 and novel optical devices27,28.
a broad range of possible materials29.
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Programming structure into 3D nanomaterials
Fig. 2 Schematic of lyotropic liquid crystal templating showing a TEM image of CdS overlaid with a schematic of the hexagonally arrayed mesopores; the pores are highlighted by red circles. Upper left: an overlay of the self-assembled surfactant structure showing the hydrophobic domain (red) forming a pore and the hydrophilic domain (blue) containing the mineralized CdS. (Adapted with permission from41. © 1996 Nature Publishing Group.)
Fig. 3 Schematic portraying the mineralization of mesoporous ZnS onto a sacrificial silica or poly(styrene) core. Sacrificial core colloids are dispersed in a lyotropic liquid crystal with zinc acetate and thioacetamide and aged to mineralize ZnS. After washing away the lyotropic liquid crystal and core etching, a mesoporous hollow sphere is obtained. (Reprinted with permission from45. © 2005 American Chemical Society.)
mesostructured ZnS hollow sphere (Fig. 4), with the diameter controlled by the size of the core colloid. Gold nanoparticle containing ZnS “nanorattles” were formed by encapsulation of gold nanoparticles within the sacrificial colloidal cores
Lyotropic liquid crystal templating takes advantage of a self-
followed by the subsequent mineralization of mesoporous ZnS onto this
assembled structure formed by a mixture of small molecule amphiphiles
sacrificial core (Fig. 4). For successful MHS formation, the interaction
and a solvent, typically water, to control the formation of an inorganic
between the surface of the core template and both the lyotropic liquid
phase within the hydrophilic region of the liquid crystal (Fig. 2). The
crystal template and the shell precursors is crucial. Only with specific
resultant nanostructure is determined by the small molecule amphiphile,
core particle surface chemistries were ZnS MHS formed46. It was found
the ratio of solvent to amphiphile, and temperature; considerable information is known about the phase diagrams of various amphiphile-
(a)
(b)
(c)
(d)
solvent systems12-14,30,31, greatly simplifying the selection of components. Since the pioneering work by researchers at Mobile, who first synthesized well ordered, mesoporous SiO25,32,33 using lyotropic liquid crystal templating, a wide variety of mesoporous materials have been synthesized in lyotropic liquid crystals, including metals (e.g., Pt34 and Pd35), metal alloys (e.g., Pt-Ru36 and Pt-Ni36), oxides (e.g., SiO237,38, TiO237, NbO237) and semiconductors (e.g., ZnS39, CdS39-41, CdTe40). Further functionality has been programmed into mesoporous materials by wrapping them around a secondary template to form mesporous hollow spheres. These mesoporous spheres have been formed in a variety of materials, including silica42, aluminosilicates43, sulfides44-46 and organic-inorganic composites47,48. Such mesoporous hollow spheres are interesting for applications including catalysis, selective transport44 and drug delivery49. Previously, for example, we presented a “Double Direct Templating”44-46 approach to synthesize ZnS mesoporous hollow spheres (MHS) by combining lyotropic liquid crystal templating with a secondary, sacrificial colloid template. ZnS was heterogeneously nucleated onto a sacrificial core colloid within the hydrophilic regions of a hexagonal lyotropic liquid crystal (Fig. 3). Removal of the sacrificial core by solvent etching results in a periodically
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Fig. 4 TEM images of ZnS mesoporous hollow spheres (MHS) after sacrificial core etching: (a) a damaged MHS after sacrificial core etching; (b) a higher magnification image and FFT of the boxed region in (a); (c) a MHS nanocontainer containing gold nanoparticles; (d) a higher magnification image of the boxed region in (c). (Reprinted with permission from45. © 2005 American Chemical Society.)
Programming structure into 3D nanomaterials
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flurbiprofen was loaded into the silica MHS. Most of the flurbiprofen
(a)
released by the silica MHS occurred over 24 hours, compared to days for mesoporous silica; the authors propose it will be possible to control the release profile of the drug through surface functionalization of amine groups on the silica MHS surfaces42. Emulsion Templating Although not central to this review given the low degree of “programming” currently possible via emulsion templating, it is (b)
(c)
(d)
worth including a short discussion of this approach. Emulsions, surfactant-stabilized colloidal mixtures of immiscible liquids, have been used for a number of years in the synthesis of nanostructured materials. This approach has found utility in controlling the size and morphology of both organic and inorganic materials into an assortment of nanostructures, including spheres, rods, flat sheets50 and porous solids51-54. For example, platinum nanowire networks (ca. 2 nm diameter) were synthesized by the reduction of a platinum salt in the presence of worm-like micelle networks formed by cetyl trimethylammonium
Fig. 5 (a) Schematic representation of the interaction between different molecular species and the mesoporous ZnS shell: (i) Amplex Ultra-Red (a fluorogen) and H2O2 (not shown) pass through the MHS and undergo a soybean peroxidase-catalyzed reaction to yield resorufin, a fluorescent dye; (ii) papain, a protease, was sterically blocked from entering the MHS and digesting the soybean peroxidase; (iii) NaN3 readily entered the MHS to irreversibly inhibit soybean peroxidase. Transmitted (top) and fluorescence (bottom) optical microscope images of ZnS MHS containing soybean peroxidase exposed to (b) Amplex Ultra-Red and H2O2, (c) Amplex Ultra-Red and H2O2 following exposure to papain and (d) Amplex Ultra-Red and H2O2 following exposure to sodium azide. The scalebar corresponds to all optical images. (Adapted with permission from44. © 2009 American Chemical Society.)
bromide (CTAB) in water and chloroform55. It was observed that the nanostructure of Pt could be varied from nanowires protruding from ca. 5-10 nm Pt nanoparticles to hyperbranched Pt nanowire networks as a function of stirring rate. Another interesting route makes use of emulsion systems to fabricate ordered and disordered porous materials51-54,56. In a typical example, this synthetic approach utilizes emulsion droplets to create spherical pores in a continuous phase. For example, gelling a solution that contains a titanium alkoxide mixed with emulsified oil forms porous TiO2. Following a heat treatment step, a porous, inorganic TiO2 phase is formed56.
that carboxylic acid groups on the surface of the core colloids promote due to a combination of metal ion complexation and favorable
Optically Directed Synthesis of Nanostructured Materials
interfacial interactions between the carboxylic acid groups and the
In many cases, self-assembly, even of rather complexly designed
lyotropic liquid crystal46.
macromolecules, can not program the required structure for a given
the high-fidelity formation of the mesoporous ZnS shells, presumably
Key elements of the programming procedure for making mesoporous
application and a different approach is needed. In particular, a number of
hollow spheres are mild, room temperature mineralization and sacrificial
unique optical interference approaches have been applied to program the
core etching procedures. Biologically active nanoreactors were obtained
structure of 3D solids with ever increasing complexity over length scales
by encapsulating an enzyme within mesoporous ZnS shells; soybean
ranging from 10s of nanometers to micrometers. Interference lithography
peroxidase was chosen as a model enzyme since it is larger than the
is the interaction between two or more coherent light sources to
3 nm pores in the ZnS shells and thus even after removal of the silica
create spatially periodic regions of high and low light intensity within a
cores, the enzyme remained encapsulated44 (Fig. 5). Small molecules
photosensitive media. The periodicity is related to the wavelength of the
were demonstrated to still be able to permeate the mesoporous wall,
light source and refractive index of the photosensitive media, placing
while large molecules were efficiently excluded (Fig. 5).
some limits on the minimum and maximum possible characteristic
In a second example, silica MHS were synthesized and the controlled release of flurbiprofen from these structures was studied42. In this
dimensions, but improvements in lasers, photosensitive media and new design tools are increasing the number of possible structures57-60.
work, the acid catalyzed condensation of tetraethyl orthosilicate and
One primary advantage of interference lithography over
3-aminopropyltrimethoxysilane was templated by a lyotropic liquid
conventional photolithography or electron beam lithography is
crystal during ultrasonication, which created amphiphile stabilized
that 3D structures can be written in a single exposure. Berger et al.
bubbles; the MHS formed around these bubbles. After synthesis,
first theorized the possibility of creating 3D nanostructures using
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Programming structure into 3D nanomaterials
Direct 3D Optical Patterning of Inorganic Materials Pure polymer nanostructures have a number of limitations including low thermal stability and generally uninteresting optical and electrical properties, thus there is significant interest in directly programming the structure of inorganic materials in 3D at the nanoscale. Until a few years ago, it remained an open question whether inorganics can be patterned in 3D via similar optical interference procedures as the polymer photoresists previously described. The common approach is to infill a 3D nanostructured polymer template with an inorganic material Fig. 6 Scanning electron microscope (SEM) image of a SU-8 photonic crystal created by four beam interference lithography. (Adapted with permission from62. © 2000 Nature Publishing Group.)
interference lithography in
199761. This
was followed three years later
by the holographic production of photonic crystals active in the visible region of the electromagnetic spectrum62. The resultant nanostructure
and subsequently remove the polymer to create an inverted, inorganic structure66-68; however, it is intriguing to consider the possibility of directly patterning the inorganic material through the use of inorganic or inorganic/organic hybrid photoresists due to the limitations in the compatibility of polymers to many infilling procedures. Until recently, there has been difficulty in creating inorganic
was face centered cubic-like and was recorded in SU-8 photoresist using
photoresists that can record nanoscale features, rendering them
four 355 nm laser beams (Fig. 6).
incompatible with optical interference lithography. Some of the
Typically, a polymer photoresist such as SU-8 serves as a template
promising recent work in designing high resolution inorganic photoresists
into which this pattern is recorded, resulting in the production of
involves silica-like poly(methylsilsesquioxane)s (PMSSQ)69,70 and
defect-free nanostructures through photochemical transformations,
chalcogenide glasses, such as arsenic selenium tellurium (AsSeTe)71 and
which enable the selective removal of material from either the regions
arsenic sulfide (As2S3)72,73. 3D PMSSQ, AsSeTe and As2S3 structures
of constructive or destructive interference. It is nearly standard to
have been formed through multiphoton direct laser writing, a process
use organic photoresists to synthesize one, two, or three-dimensional
whereby the focal point of a highly focused, pulsed laser is rastered in 3D
nanostructures via interference lithography; however, there is a need to
throughout the interior of the inorganic photoresist in a predefined 3D
not only program structure, but also to place an arbitrary material, not
pattern, followed by development of the unexposed material (Fig. 7).
just polymer photoresist, into either the high or low intensity volumes
It has now been demonstrated that PMSSQ-based resists can be
with nanoscale accuracy. Further discussion will focus on cutting-edge
patterned via one- and two-photon proximity field nanopatterning
technologies that utilize interference lithography to rapidly generate
resulting in a wide variety of periodic nanoscale structures with high
unique nanostructures including inorganic photoresists, liquid crystal
thermal stability and low dielectric constant70. Examples of these
polymer composites and nanoparticle-containing photoresists.
structures can be seen in Fig. 8. There is every reason to believe the optical interference based patterning approaches can be extended to
Phase Mask Interference Lithography
other photosensitive glasses such as the ones discussed here.
In order to control the three-dimensional nanostructures created by power, geometry and the number of laser beams. This can be rather
Holographically Triggered Polymerization Induced Phase Separation
complex, so rather than a many beam laser setup, it is attractive
Optical interference can program structures of increasing complexity
to use a phase mask to generate the multiple interfering beams, an
through careful design of the photosensitive media. For example,
interference lithography, it is important to regulate the polarization,
approach termed proximity field
nanopatterning63.
complex nanostructures can be formed by optically triggering a phase separation of a two or more component system using interfering beams
placed into conformal contact with a photoresist. Upon exposure, the
of light. Usually a monomer begins to polymerize in the high intensity
relief structures in the elastomeric phase mask cause light diffraction
regions of the interference pattern while the second phase sequesters
and subsequent interference within the
32
In this method, relief
structures are formed into a transparent elastomeric mask, which is
photoresist64.
In a variant of this
into the low intensity regions. The most widely investigated example of
approach, the photoresist is directly imprinted with a relief structure,
this process are holographic polymer dispersed liquid crystals (HPDLCs),
the mask is removed and similar results are achieved65. This method
which start as a homogeneous mixture of monomer, free-radical
has the ability to create nanoscale features in 3D using only a simple
photoinitiator and liquid crystal74. Upon optical exposure, the monomer
1-step exposure process. Theoretically, almost any 3D structure can
begins to polymerize in the regions of constructive interference, which
be programmed through design of the phase mask; however, current
reduces the solubility of the liquid crystal in those areas. This causes
limitations in the design of phase masks have prevented this.
the liquid crystal to sequester into droplets in the regions of destructive
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(c)
(b)
Fig. 7 SEM images of woodpile structures formed by direct laser writing within inorganic photoresists. (a) An 8 layer organic/inorganic hybrid PMSSQ structure. (Adapted with permission from 69. © 2008 Wiley-VCH.) (b) A 4 layer woodpile structure formed from AsSeTe, a photosensitive chalcogenide glass. (Adapted with permission from71. © 2000 American Institute of Physics.) (c) An all inorganic As2S3 structure with lattice constant of 700 nm, inset is a focused ion beam cross-section of the sample. (Adapted with permission from73. © 2007 ACS Publications.)
interference. The exact morphology and connectivity of these droplets is
interesting nanostructures. If interference lithography is performed
a function of both the exposure conditions and material system.
on a homogenous resist of bare 20 nm silica nanoparticles, monomer, liquid crystal and photoinitiator, the nanoparticles typically sequester
Interference Lithography with Nanoparticles
into the regions of destructive interference, the liquid crystal rich
A significant advancement from all-organic HPDLCs was the
areas. But what if a reactive functionalization is placed on the surface
interference lithography programmed assembly of nanoparticles. Vaia
of the nanoparticles? We recently studied the positioning of 20 nm
et al. first demonstrated the ability to assemble nanoparticles through
silica particles that were functionalized with methacryloxypropyl-
photo-induced free-radical polymerization75. In this method 5 nm
trimethoxysilane (MPTMS) and pentyltriethoxysilane (PTES) and
gold nanoparticles, free radical photoinitiator and monomer are used
compared the results with unfunctionalized silica nanoparticles78.
to record a 1D interference pattern from a 532 nm laser. When the
The unfunctionalized particles tended to stay within the low
laser exposure begins, polymerization occurs in the regions of high
intensity, liquid crystal regions as predicted, but the particles
intensity. Monomer diffuses towards these regions of high intensity
functionalized with MPTMS and PTES had a tendency to remain in the
and is incorporated into the polymer phase, leaving the nanoparticles
polymer rich or high intensity regions of the sample. It should also be
congregated in regions of low intensity (Fig. 9). This procedure was also
noted that the PTES particles were agglomerated in the polymer rich
demonstrated with 260 nm poly(styrene) spheres75, clay powder75,
regions, while the MPTMS functionalized particles were well dispersed
luminescent nanoparticles76 and silica nanoparticles77.
throughout the polymeric volume. This result can be seen in Fig. 10.
The methods of polymerization induced phase separation
Reactive functionalization of nanoparticles within a system that phase
and nanoparticle addition can be combined to create even more
separates upon polymerization, therefore, offers a means to program
(a)
(b)
(e)
(f)
(c)
(g)
(h)
(d)
Fig. 8 Various nanostructures created by maskless proximity field nanopatterning with PMSSQ based photoresist: (a-c) 3D periodic structures; (d) fibers; (e, f) semi-periodic 3D arrays; (g) ellipsoids; (h) cuboids. (Adapted with permission from70. © 2009 Wiley-VCH.)
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Programming structure into 3D nanomaterials
(a)
(b)
(c)
(d)
Fig. 9 SEM image of 5 nm gold nanoparticles sequestered in the regions of destructive interference in a one dimensional interference pattern. (Reprinted with permission from75. © 2001 Wiley-VCH.)
the sequestration of the nanoparticles into either the constructive or destructive regions formed during interference lithography.
Top-Down Combined with Bottom-Up The methods described up to this point for programming nanostructures have been purely bottom-up (molecular), or top-down (interference lithography). It is interesting to consider approaches that combine both bottom-up and top-down techniques to tailor material placement over many size scales. For example, Li et al. patterned a mixture of block
Fig. 10 TEM images of microtomed cross-sections of HPDLC samples formed using one- dimensional interference lithography: (a) without nanoparticles; (b) with unfunctionalized 10 wt% silica nanoparticles; (c) with 10 wt% silica particles functionalized with PTES; (d) with 10 wt% silica particles functionalized with MPTMS. Nanoparticles within the liquid crystal regions were lost during TEM sample preparation. (Reprinted with permission from78. © 2009 Wiley-VCH.)
copolymer poly(ethylene oxide)-block-poly(caprolactone) and Norland Optical Adhesive 65 (NOA) at 80°C into a one dimensional interference
by blending top-down and bottom-up methods27. Interference
pattern with 200 nm periodicity28. The NOA began to polymerize in the
lithography was used to write a two dimensional hexagonal lattice, with
high intensity regions, which pushed the block copolymer into the low
700 nm periodicity, into a bi-functional sol-gel hybrid material. This
intensity regions. After the grating was cooled to room temperature, the
sample is then coated with a poly(styrene)-block-poly(2-vinylpyridine)
block copolymer regions (100 nm wide) of the sample further segregated
copolymer and annealed to create an array of hexagonally packed
into layers of 20 nm periodicity during crystallization. The mix of the top-
poly(2-vinylpyridine) spherical domains with 100 nm periodicity. Silver
down and bottom-up approaches created a “layer-in-layer hierarchical
nanoparticles, chosen for their resonance in visible wavelengths and
nanostructure” with periodicities as small as tens of nanometers
their chemical affinity for the poly(2-vinylpyridine) domains, were then
(Fig. 11a). Hierarchically ordered plasmonic masks can also be fabricated
deposited. The resulting structure is presented in Fig. 11b.
(a)
(b)
Fig. 11 (a) A TEM image of the layer-in-layer hierarchical nanostructure showing the block copolymer ordering within the one-dimensional interference pattern. The inset contains a schematic of the hierarchical structure overlaid on top of the magnified TEM image. (Adapted with permission from28. © 2007 American Chemical Society.); (b) AFM image of a hierarchically ordered plasmonic mask. The periodic 700 nm hexagonal array was formed by 2D interference lithography and the 100 nm scale array corresponds to the spherical block copolymer domains. The inset is a Fourier transform of the structure. (Adapted with permission from27. © 2009 Wiley-VCH.)
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Outlook
much below 100 nm. In many respects, this minimum feature size is
Programmed assembly of nanostructured solids is a promising
limited not by fundamental physics, but rather by the photosensitive
emergent field. The ability to define structure over length scales
materials for three-dimensional patterning. Photolithography has been
ranging from a few to 100s of nanometers in polymers, metals,
demonstrated for planar structures well below 50 nm; achieving this
semiconductors and ceramics has lead to the possibility of a number
level of control in a three-dimensional solid would be a very significant
of powerful applications. There however remain a number of very
achievement. Combinations of optical assembly with molecular
significant challenges moving forward. At smaller length scales, where
self-assembly show great promise, but it remains to be seen if such
molecular-based approaches are primarily used, it is difficult to create
approaches can generate highly functional materials. To date, such
arbitrary structures since even complex macromolecules assemble
hybrid approaches mostly remain laboratory curiosities. Finally, many
into only a limited set of periodic structures. The minimum feature
applications will require scale-up to large volumes of material and
size of the nearly arbitrary set of 3D periodic structures formed by
most examples of programmed assembly to date have been limited to
optical interference remains unanswered; however, currently it is not
laboratory scale studies.
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