SUBMISSION OF PROJECT BASED PROPOSALS (PHM) ESTABLISHMENT OF
..... Model. Nos. Operating. Parameters. Cond.Temp.(SD. T)/ in/out water.
1
Project Proposal For Establishment of Cold Storage Unit(Multi chamber) Capacity (MT) Promoters Share Term Loan Unsecured Loan Name of the Bank Proposed NHM Subsidy Total Project Cost
: : : : : : :
5500 MT 125.00 Lacs 200.00 Lacs 57.00 Lacs 120.00 Lacs 382.00 Lacs
By M/s --------------------------------------------------------
Address: --------------------------------Submitted to NHM, GOI New Delhi through SHM Govt. of Uttar Pradesh
2
SUBMISSION OF PROJECT BASED PROPOSALS (PHM) ESTABLISHMENT OF COLD STORAGE UNIT BY PRIVATE SECTOR UNDER NHM 1.
Name of the Project
:
2.
Type of Activity
:
3.
Objectives
:
4.
Location of the Project with address a) General Area
:
b) Highly / Tribal Area Constitution
: :
5.
Establishment of Cold Storage Unit(Multi chamber) by M/S : Preservation of Fruits, vegetables and other perishable items. To provide services of best storage of Fruits, vegetables and other perishable items. Kh. No. : Teh. :
,
Vill.: , Distt.:
(Date of incorporation and relevant law alongwith a copy of articles and memorandum of association, bylaws, partnership deed and registration certificate which ever is applicable. Documentary proof regarding authorized / paid up capital and promoters contribution)
i)
6. 7.
8.
Public Limited Company ii) Private Limited Company iii) Registered Society iv) Association v) Federation vi) Producer Company vii) Proprietorship Firm viii) Partnership concern Management Brief background of promoter
: : : : : : : :
Cost of Project a) Land (If purchased new along with documentary proof) b) Building c) Plant & Machinery d) Contingencies e) Misc. Fixed Assets f) Working Capital margin g) Pre operative Exp. h) Other Current Assets &
: : : : : : : : : : :
: :
Private The Company is promoted by -------Directors namely Shri ----------- and shri ------------. All the directors of the company are agriculturists and have good experience in running businesses. (Rs. In Lacs) On Lease
110.00 170.00 10.00 20.00 75.00 1.00 3.00
3
9.
10.
11. 12.
13.
Securities i) IDCP Total Means of Finance a) Promoter Share b) Bank Term Loan c) Subsidy d) Quasi Equity e) Unsecured Loan Total Details of Cost of Plant & Machinery /equipment supported by quotation. Details of Building construction and the cost duly certified. Area of operation with special reference to NHM Districts to be covered. Availability of raw material, name of the cluster and District along with the major crops.
14.
Backward Linkage with farmers with reference to either providing services or purchase of raw material.
15.
Forward Linkages- Analysis of domestic and export markets, tie up made for sale of Produce and branding aspect.
16.
No. of farmers/ orchardist to be benefited. SWOT Analysis.
17.
: : : : : : : : : :
3.00 382.00 (Rs. In Lacs) 125.00 200.00 120.00 57.00 382.00 Detailed list of plant & machinery is enclosed. the plant/machinery will meet all desired technical standards of NHM, GOI,New Delhi. Detailed Architect estimate enclosed. Block: Tehsil: District : Abundant quantity of Potato, ginger, garlic, onion, parwal, Mango, amla, papaya, guava,& all vegetables/spices available in the district as well as in surrounding area throughout the year. at a glance the total area of horticultural crops in district are ----------------- (ha) & Total production in district is 000 MT. The promoter also itself engaged in production of fruits/vegetables as well as having good contacts with the progressive farmers of their area. The beneficiary has already its own raw materials for sorting, grading, washing & minimal processing as per the demand of market. Moreover number of other farmers willing to provide their raw materials for storage of produces.
Due to the shortages of storage capacity in the area, the farmers have to go far away places for storages of potatoes. Thus there is ample of potential for more modern technology based cold storage units in that area. Approx. 500-1000 farmers to be benefited. Strength : The cold storage is situated in potato as well as other horticultural crops growing belt and having good network of potato growers. Strength : There is a abundant availability of raw
4 materials such as guava, mango,amla,papaya, vegetables, ornamental plants & spices in proposed area of district. The functional infrastructure unit is situated in fruits/vegetable growing belt and having good network of growers. Vast domestic market Weakness:
Low availability of adequate infrastructural facilities Competition from existing cold storage. Lack of adequate quality control & testing methods Inefficient supply chain due to a large
number of intermediaries High requirement of working capital. Seasonality of raw material Opportunity: Large crop and material base offering a vast potential for agro processing activities Rising income levels and changing consumption patterns Favorable demographic profile and changing lifestyles Opening of global markets Availability of capital subsidy from NHM to start a business opportunity in local areas by converting their raw materials to value added products as per the local demands of the consumers/market. Threat: Affordability and preferences of fresh food High inventory carrying cost High packaging cost Natural Calamity.
18.
Financial Analysis- IRR, NPW, cost benefit Ratio, Break even point, DER, DSER, Projected balance sheet etc.
Enclosed
19.
Insurance of the fixed assets.
20.
Certificate from Pollution Control Department. Name of the sponsoring bank along
Will Be Submitted after execution/ installation of assets of unit NOC from Pollution Control Board obtained & other department also obtained. The proposal has been appraised by
21.
5
with the details of Technoeconomical appraisal reports, copy of sanction letter and Detailed Project Report (DPR) as submitted to bank.
22.
23.
24.
Certificate regarding Non- availing of subsidy from any other Central/State Govt. Departments. Social benefits with special reference to employment generation. a) Direct employment b) Indirect employment c) Women/S.T/S.C. employment Details of the sustainability of the project with special reference to its capacity to generate income since only one time grant is admissible.
Canara/state/PNB/OBC/BOB Bank, -------who has accepted the project cost of Rs. 382.00 Lacs and sanction term loan of Rs. 200 Lacs and OCC.Limit of Rs. 75 Lacs by their sanction letter no. ----------------------------- Dated. ----------------------------Copy of sanction letter and detailed financial appraisal project report is enclosed. Enclosed
Yes , more than 15 Yes, approximately 50 Yes , approximately 35
The same can be analysed with the project report & detailed financial appraisal project report is enclosed. Since the proposed unit has a modern investment and there is an ample scope to enhance their profitability within stipulated course of time due to multiple commodities procurements facilities in proposed unit. The other benefits are as:
25.
Implementation schedule
Large crop and material base offering a vast potential for agro processing activities Rising income levels and changing consumption patterns Favorable demographic profile and changing lifestyles Opening of global markets Availability of capital subsidy from NHM to start a business opportunity in local areas by converting their raw materials to value added products as per the local/domestic/export demands of the consumers/market.
Complete Application submission
15 days
Site selection, bank loan formalities and commencement of minor technical civil work 60days Completion of technical civil work and placement
6 of orders for machinery 75days Erection, installation and trial runs
26.
45days
Amount of subsidy sought
Rs.120.00 Lacs.
Recommended & Forwarded
Signature of candidate
(By DHO/DDH/PRINCIPAL)
Address--------------------------------
Phone & Mobile No.: ---------------------Email address :-----------------------------
7
M/S ------------------------------COLD STORAGE PVT. LTD.
DEBT EQUITY RATIO -
PARTICULAR
A).
I
II
III
IV
V
VI
VII
DEBT -
BANK TERM LOAN
156.00
136.00
115.00
94.00
72.00
49.00
25.00
156.00
136.00
115.00
94.00
72.00
49.00
25.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
3.56
12.33
29.00
50.40
76.30
105.70
138.44
103.56
112.33
129.00
150.40
176.30
205.70
238.44
1.51
1.21
0.89
0.63
0.41
0.24
0.10
B). EQUITY -
OWN CAPITAL CAPITAL SUBSIDY FROM GOVT./DEPOSIT RESERVE & SURPLUS
DEBT EQUITY RATIO (A/B)
8
PERFORMANCE & FINANCIAL INDICATORS S.No.
Particulars
1
Paid up Capital
2
Reserve & Surplus
I
II
III
IV
V
VI
VII
VIII
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
3.56
12.33
29.00
50.40
76.30
105.70
138.44
174.81
3
(-) Intangible Assets
(0.80)
(0.60)
(0.40)
(0.20)
0.00
0.00
0.00
0.00
4
Tangible Net Worth (1+2+3)
52.76
61.73
78.60
100.20
126.30
155.70
188.44
224.81
5
Term Loans
156.00
136.00
115.00
94.00
72.00
49.00
25.00
0.00
6
Other Term Liabilities
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
7
Unsecured Loan
99.24
99.24
99.24
99.24
99.24
99.24
99.24
99.24
8
Total Term Liabilities (5+6+7)
255.24
235.24
214.24
193.24
171.24
148.24
124.24
99.24
9
Capital Employed (4+8)
308.00
296.97
292.84
293.44
297.54
303.94
312.68
324.05
10
Net Block
248.93
221.78
197.66
176.23
157.16
140.21
125.12
111.70
11
Investment in allied/group concerns
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12
Investment in Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
13
Debtors>6 months
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
14
Other Non Current Assets
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15
Total Non Current Assets (11+12+13+14)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16
Inventory
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17
Debtors Receivable (less than 6 months)
132.74
132.74
132.74
132.74
132.74
132.74
132.74
132.74
18
Other Current Assets
18.33
34.94
55.04
77.19
100.44
123.89
147.81
172.71
19
Total Current Assets (16+17+18)
151.07
167.68
187.78
209.93
233.18
256.63
280.55
305.45
20
Bank Borrowings/Commercial Papers
92.00
92.00
92.00
92.00
92.00
92.00
92.00
92.00
21
Sundry Creditors/ Other Current Liabilities
0.00
0.50
0.60
0.70
0.80
0.90
1.00
1.10
22
Total Current Liabilities (21+22)
92.00
92.50
92.60
92.70
92.80
92.90
93.00
93.10
23
Net Working capital (19-22)
59.07
75.18
95.18
117.23
140.38
163.73
187.55
212.35
66.38
70.06
73.75
73.75
73.75
73.75
73.75
73.75
Profit before tax/loss
3.55
8.76
16.68
21.40
25.89
30.39
34.23
38.36
Provision for tax
0.00
0.00
0.00
0.00
0.00
1.00
1.50
2.00
Operating analysis Net sales
Profit after tax/loss
3.55
8.76
16.68
21.40
25.89
29.39
32.73
36.36
Depreciation and other non cash expenses
30.78
27.35
24.32
21.65
19.26
16.95
15.08
13.44
Cash Accrual
34.33
36.11
40.99
43.05
45.15
46.34
47.82
49.80
1.64
1.81
2.03
2.26
2.51
2.76
3.02
3.28
4.84
3.81
2.73
1.93
1.36
0.95
0.66
0.44
tangible Networth)
6.58
5.31
3.90
2.85
2.09
1.55
1.15
0.86
5
Net Profit to Sales (%)
5.35
12.51
22.61
29.02
35.11
39.85
44.39
49.30
6
DSCR
1.42
1.46
1.58
1.69
1.75
1.80
1.85
1.94
7
Average DSCR
1.69
8
Break Even Point
Ratio Analysis 1
Current Ratio (Current Assets/ Current Liabilities)
3
Debt Equity Ratio (Term Liabilities/Tangible Net Worth)
4
Leverage ratio (Term + Current Liabilities/
69.08%
9
SECTION 2
Basic Data Sheet
10
Data SheetforMulti Commodity ColdStoresforLong Term&ShortTerm StorageofHorticultureProducethat requiresPreCooling(Rapid cooling) A. Identification Name of Cold Storage Location of Cold Storage
Area / Village
Town
District
State UTTAR PRADESH
Name of Promoter Company / Owner Type of company (Proprietorship / Partnership / Pvt. Ltd / Ltd) Postal address of Promoter
Tel / Fax
Mob. No
E-mail
Present activity in brief
Name of CEO / MD/Partner Name of Manager / Contact Person
Phone / Mobile No
11
B. Multi Commodity Cold Store Design Considerations i) Commodity Storage Requirements – Multi Commodity Horticulture Produce) Reference to Annexure 1 – More than two Commodity Groups are storable at any given time Use separate sheets for additional commodities Type of Commodities/Produce Ideal / Recommended Storage Conditions – Temperature (DB in OC) – Humidity RH (%) Range – CO2 Percentage – O2 Percentage (Optional in case of MA storage) – Rapid Cooling Rate (Product Temp Pull Down duration in hrs) – Air Circulation (CMH/MT of Produce) – Produce Freezing Point OC Chamber Dry bulb (DB in OC) Chamber – OthersRH (%) Max Storage period (months) Max product temp (OC) – at the time of loading Daily loading rate (MT/day) – in each cold chamber Loading Period (months) Temperature Pull down rate (OC / day) Unloading Period (months) Daily unloading rate (MT/day) – from each cold chamber Ante Room Conditions (T OC & RH %) Sorting & Grading Area (T OC & RH %)
Potato
Fruits
12
ii) Storage System (Racks, Bins, Crates with/without Pallet Racking) Brief Description of Storage System
Bins/ Crates/Palletization in Racks Size of Bin/Crates Material of Construction Type of Packing of Produce Storage Capacity (Kg/Bin/Pallet) Stack ability (Bins/Pallet High)
For multi commodity cold store chambers / facility w i l l b e designed for storage in PVC crates, bins and ventilated card board boxes stacked in pallet frames. However commodities which do not require rapid cooling like onion, garlic, potatoes etc may be stored in jute / nylon net bags, stacked in pallet frame.
However commodities which do not require rapid cooling like potatoes will be be stored in jute / nylon net bags, stacked in pallet frame. The storage capacity of each bin/pallet will be as mentioned below: Steel pallet frame wh i ch are of size .................mm x .......... mm x ............ mm high suitable for holding crates and boxes will be easily stacked up to . . . . . . . . . high. P allets frame of size ...............mm x .............mm x ............ mm will be preferred for storing in ............ kgs bag of potatoes for optimal utilization. Generally each pallet frame can hold upto 1000 kg produce . iii) Fresh Air / Ventilation System (if Applicable) Brief Description of CO2 Extraction / Ventilation System CO2 Concentration Control Range (PPM) Monitoring & Control Instrument – Type – Accuracy Ventilation Capacity (Max Air Changes/Day) Design Considerations for Energy Recovery and Preventing Wetting of Produce
iv) Cold Store Chamber Sizing and Capacity - No. of chambers: (based on Commodity Groups- Annexure 1) - Type : Bins/Crates/ Palletized - Max Height of Building
13
Details
CSC 1
CSC 2
Total Capacity of Each Cold Store Chamber ( MT) Internal Chamber Dimensions L x B x H (m) No. of mezzanine floors for non pre-cooled storage X Height (m) per floor Size &Weight of Bins/Pallets being stored Total number of Bins/Pallets stored in each Cold Store Chamber Note. Use extra sheet for additional chambers v) Ante Room & Process Areas Details Ante Room
Precooling Precooling – 2 1
Length (m)
Width (m)
N.A.
N.A
Height (m) N.A
Sorting & Grading Area Loading / Unloading dock
vi) Machine Room & Utility Areas Details Length (m) Machine Room
Office Area Toilets & Changing rooms Any other
Width (m)
Height (m)
14
vii) Building & Construction Details – Type of construction : Pre-engineered Building /Civil Type of External walls of 14 inch thick brick walls with sand – cement plaster cold chambers Type of Internal / Partition walls 14 inch thick brick walls with sand – cement plaster Type of Roof / Ceiling
Truss roof with G.S cover .
Type of Flooring for forklift/stacker movement Types of Lighting fixtures in cold Chambers
RCC concrete with PCC Layer finish .
Types of Lighting fixtures in Process & Other Areas
CFL Bulbs( Vapour proof ) with a central switch outside each chamber with installation coverage of 2 to 3 Watt/m2 .
Tubelights .
viii) Insulation and Vapor Barrier – Type of Insulation : Insulating Sheets / Metal Skin Composite panels – Ref IS 661:2000 Type of Insulation
Wall External
Type of material EPS / Metal Skin PUF Composite Panels / XPS/ PUR, Others Relevant IS Code 3 Density (kg/m ) Thermal Conductivity at +10°C k value ( W/m.K) Thermal diffusivity m2/h Water vapour transmission rate, ng/Pa.sm, Max. Water absorption after 24h immersion, percentage by mass. Relevant IS Code of Practice for Thermal Insulation of Cold Store Total Insulation Thickness (mm) No. of layers & Thickness / layer (mm)
Ceiling / Roof Internal
Floor
15 Type of vapor barrier & thickness (microns)
Aluminium Sheets with thickness of 100 microns
Aluminium Sheets with thickness of 50 microns
Aluminium Polyurethane Sheets Sheets with with thickness of 300 thickness of 100 microns microns
Type of Bituminous/Sticking Compound Type of Cladding / Covering/External Finish
Cladding of Cladding of Cladding of Cladding of profiled / profiled / pre- profiled / pre- profiled / prepre-coated G.S. coated G.S. coated G.S. coated G.S. Sheets 0.5 / 0.6 mm Sheets 0.5 / Sheets 0.5 / Sheets 0.5 / 0.6 thick / Fibre- glass 0.6 mm thick 0.6 mm thick mm thick / sheets of suitable / Fibre- glass / Fibre- glass Fibre- glass sheets thickness sheets of sheets of of suitable suitable suitable thickness thickness thickness
Locking/Fixing & Sealing System in case of Metal Skin Composite Panels Any other info
ix) Cold Store Doors & Air Curtains Type of Insulation
Details
No. of Insulated doors
Three ( Existing ) , Two ( Proposed )
Type hinged / sliding
Hinged .
Insulation Material PUF EPS / PUF / Others Thickness of Insulation (mm) 80MM Type of cladding
Pre coated G.I sheet
Size of door opening
78”*36”
Provision of Inspection Windows & Size Air curtains, if any
One in each chamber , Provision already made in the proposed chambers . Proposed to be provided on the top of every door .
Others type of doors for ante room and process area
16
x) Material Handling – Proposed Practice : Manual / Electric Fork Lift /Stacker Procedure Brief Description Material Handling Procedures The pallets will be handled with fork lift / stackers. & Equipments S teel pallet frame of size 1200mm x 1000 mm x 1600 mm high suitable for holding crates and boxes will be easily stacked up to 4 high. F o r pallets frame of size1300mm x 1000mm x 1800mm which are preferred for storing in 50 kgs bag of potatoes / onion/ garlic for optimal utilization fork lift will be provided. Any other device
-----------------------
xi) Grading, Sorting, Washing, Waxing & Packing Line – Proposed Practice : Manual / Semi Automated /Automated Procedure
Brief Description
Process Line
Total Connected Load (kW)
Process Grading and Sorting Area: The process area will be maintained at comfortable conditions by using evaporative cooling particularly in dry areas.. Dock shelters will be provided in the dispatch areas of pre-cooled / chilled product. Suitable mechanized sorting ,grading, washing line will be provided . 140 KW
Please attach a Plan & Layout of the proposed Cold Store unit in accordance to the Statutory Building By-Laws and BIS Building Codes & Standards duly approved by a Registered Architect and Structural Engineer. The drawings should detail out insulation type, thickness, and fixing methodology in sectional details.
C. Heat Load Calculation of Cooling System – Summary Ambient Conditions
Summer
Monsoon
Winter
Dry Bulb Temperature (°C) Wet Bulb Temperature (°C)
33oC 27oC
22oC 16oC
10oC 7oC
17
Refrigeration Load
Transmission Load Product Load Internal Lighting load Load Occupancy load Infiltration Load Ventilation / Fresh Air Load Equipment Load Fan motors etc. Total Load (kW/24 hrs) Compressor Operation Hours/Day Multipliers
Total Refrigeration Load
Total Load (KW)
During Loading (KW)
During Pull Down (KW)
During Holding (KW)
864 MT
1663 MT
432 MT
864 MT
1663 MT
432 MT
864 MT
1663 MT
8.02 20.6
12.83 39.55
5.14 10.27
7.54 21.6
13.2 41.5
2.81
3.845
2.12
0
6.71
11.94
4.73
5.79
8.68
43.9
76.85
5.27 10.79
13 1
22.8 1.93
9.13 0.5
0
0
0
0
0
6.71
11.9
4.73
4.93
8.78
4.73
2.89
5.79
8.68
2.89
5.79
8.68
2.89
25.15
41.6
75.3
23.68
24.7
42.19
17.25
Pull Down Period Pull Down period Holding period
20 Hrs 20Hrs 18 Hrs
Safety Factor Defrost Period Pre-cooling load
432 MT
1.1 Air/ Water Defrosting.
Holding Period
864 1663 432 864 1663 432 MT MT MT MT MT MT 144.8 84.5 27.66 81.47 46.4 18.97
Lean Period
864 1663 MT MT 40.7 23.2
432 MT 9.48
Please attach detailed heat load calculation sheets of the proposed cold store unit in accordance to the prescribed Technical Standard duly approved by a Qualified Engineer.
18
E. Cooling System Design & Equipment Selection i) Cooling System Configuration Type of Refrigerant
Ammonia /Freon /Others
Type of System
Direct Exp / Gravity Feed / Overfeed
Type of compressor
Reciprocating / Screw / Scroll / Others
Type of capacity control
Automatic In steps / Step less
Type of condenser Cooling Towers ( if applicable)
Atmospheric / Evaporative / Shell & Tube / Plate Heat Induced Exchanger / /Other FRP Draft Others
Type of cooling coil
Ceiling suspended / Floor Mounted / Others
Type of defrosting
Air / Water / Electric / Hot gas
Humidification System & Control ( Brief Description)
Humidity is controlled by designing of coil on a lower TD.
ii) Compressor Detail – for ammonia Compressor Nos. Comp. Operating Refrigeration Motor Total Make & RPM Parameters Capacity Rating. Electric Model Evap. (KW) (KW) Power. SST. / (BkW) Cond. 452 xL 1 1200 2o C/40oC 157.24 37.3 34
Remarks Working /Standby
Pull Down
452 xL 452 xL
1 1
1200 -3o C/40oC 1200 2o C/40oC
129.16 243.59
37.3 55
33.49 Holding 50.42 Pull Down
452 xL
1
1200 -3o C/40oC
200.42
55
49.6 Holding
iii) Condenser Details – for ammonia Condenser Nos. Operating Condens Electric Fan Make & Parameters er /Pump Model Cond.Temp.(SD Capacity Motor T)/ in/out water (kW) Rating (kW) temp(OC) &flow (lps) Atmospheric 16 40oC/(32oC/36oC) 336.96 5.5 /1.26
Total Remarks Electri Working c /Standby Power (BkW) 5.03
16 Stands Working
19
iv) Condensing Unit Details – for HFC / HCFC Make & Model – condensing unit
Make & Model – compress or
Qty – condens ing unit (nos)
Qty – compressor per cond unit (nos)
Operating Refrigeration Condenser Parameters capacity Capacity (kW) Cond.Temp.(SD (kW) T)/ in/out water temp(OC) &flow (lps)
Electric Fan /Pump Motor Compressor Rating power (kW) consumption (kW)
Total Electric Power consumption (ikW)
v) Cooling Tower Details ( if applicable) Cooling Tower Make & Model
Nos.
Operating Cooling Parameters DB & Tower WB Temp, in/out Capacity (KW) water temp(OC)
Fan & Pump Capacity (CMH/LPS) & Motor (kW)
Total Electric Power (BkW)
Remarks Working /Standby
vi) Air Cooling Units (ACU) ACU Make & Model
Nos. Operating Cooling Parameters Capacit Evap. y (kW) (SST)/ inlet-outlet o o ATR -36 22 -3 C SST/5 & TD* (OC)C 13.9 Return During Holding
Air Flow Material of Fin Total Fan Coil Tubes pitch Electric (CMH) & Face & Fins (mm) Power Velocity (BKW) (M/S) Free Air Flow ERW 4mm 1.1 21000 CMH Tubes/MS Fins.Hot Dip Galvanised o o ATR -36 22 2 C SST/5 C 18.2 Free Air Flow ERW 4mm 1.1 Return During 21000 CMH Tubes/MS Holding Fins.Hot Dip (*) TD – Temperature differen ce between Evap. (SST) OC & Return Air (at coil inlet). Galvanised
20
Please attach Detailed Technical Data Sheets of each equipment namely Compressors, Condensers, Cooling Towers, Air Cooling Units giving General Layout, Dimensions, Material of Construction, Rated Capacity, Operating Parameters and COP (please note that the Air Cooling Unit data sheet should include heat transfer area, fin spacing, no. of rows, air flow, face velocity, fan static, air throw, Fan Motor BKW/KW, fin spacing, etc ) duly Certified by the respective equipment manufacturers with reference to the Relevant Codes & Standards.
E.Electrical Installation Total Connected load (kW)
140.2
Estimated power requirement at Peak Load Period (BkW)
112.72
Estimated power requirement at Holding Load Period (BkW)
75.9
Estimated power requirement at Lean Load Period (BkW)
40.46
Capacity of Transformer (KVA) (proposed) Size of Capacitor for power factor correction & their operation
140 KVA
Make & Capacity of standby D.G.Set (KVA)
Kirlosker , 140 KVA
180 KVA
F. Safety Provisions Details of Fire Fighting equipment
Handling Refrigerants & Leaks
Dry
Water based Leak Detection
(i) Dry chemical powder type 5.0 Kg Cap with ISI Mark Fire Extinguisher complete with wall mounting bracket. (ii) G.I. Fire Buckets (iii)M.S. Stand for Fire Buckets . Not Available Ammonia sensors in cold chambers near ACU’s & machine room Emergency ventilation for machine room. Safety release of refrigerant to water sump Ammonia masks
21
First aid kit Handling measures Safety devices – LP/HP cutouts, safety valves, shut off valves etc. Details of Emergency alarm system & push button system in cold chambers
Instructions for handling emergencies in a manual provided at the cold storage .
Provided Provided with switches near all cold store doors and alarms located in common public areas.
Provided for the building as per local regulations .
Lightening arrestors Any other safety provisions
G. Codes & Standards Followed Building Design & Structure Construction Materials Thermal Insulation & Application
Refrigeration Equipment & Systems & Mechanical Electrical Systems Food Safety
The proposed building will be constructed as per the approved drawings and dimensions conforming to relevant BIS codes for live,wind and seismic standards.
It is proposed that appropriate BIS standards will be adopted for selection of design parameters (IS 661:2000) and method of application of o thermal insulation (IS 661 & 13205). For fresh F & V stored at + 0 C , it is proposed to design thermal insulation for o o (- 4 C to + 2 C) temperature condition to have lower heat load.
As per IS Code mentioned in NHM guidelines. As per IS Code mentioned in NHM guidelines
H. Energy Saving Equipment & Measures Details of Energy Saving devices Light Fixtures CFL/LED
Brief Description and Savings
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Natural Lighting for general areas
VFD for fans / compressors
Refrigerant Controls and Automation Air Purger
Provision for FRP sheets for natural lighting w i l l be made in roof sheeting at certain locations. For ventilation of attic, provision of ridge monitor or turbo ventilators (which require no electric power) will be made. Roof w i l l also be designed by installing insulated roof panels with proper slope & sealing of longitudinal & lateral joints. The work w i l l b e handled by experienced agencies to ensure a trouble free roof structure. The roof will be kept walk able for maintenance.
Fans operation wi l l be cycled to save power during part load operation. VFD’s w i l l a l so be used on the fans to get good savings.
Proposed , An automatic air purger is proposed to remove air and other non condensable gases from the refrigeration circuit to keep the compressor head pressures lower and also improve heat transfer coefficients.
Power Factor Controller Renewable/ Solar Energy e.g. PV lighting PLC Control, & Data Acquisition Any other features e.g. water recycling, rain water harvesting …
Not present nor proposed.
Rain water harvesting facility available .
I. Operation & Maintenance Description
Nos. / Details
Proposed staff for Operation & Maintenance
Proposed staff : Manager @ 1 Accountant @ 1 Administrative/Sales Staff @3 Plant Supervisor @ 1 Skilled Operators @ 3 Semi- Skilled Operators @ 2
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Proposed Annual Maintenance Contracts (if any)
It is proposed to give annual maintenance contract to Frick India in the first year of operation which will be renewed in subsequent years .
Training & Preventive Maintenance procedures
Training for fire fighting and as well as for efficient use of machinery and for machinery breakdowns will be conducted on regular intervals .
Sanitation & Hygiene practice
Separate toilets are proposed in the office block away from the storage chambers for staff and labour with proper sewage system . Bins at appropriate distance are installed for collection of waste.
Pollution Control
Requisite pollution clearance certificate will be obtained as per the norms from the concerned Govt. regulatory body .
J. Estimated Performance Parameters of Proposed Multi Commodity Cold Store Parameters Peak Period Coefficient Of Performance 3.55 (COP) Of the Cold Store Unit Power Consumption (KWH/Day) Total Electricity Cost (Rs/Day) Cost towards Electricity Storage (Rs/ MT /Day)
Holding Period 2.64
Lean Period 2.47
2254.4
1366.2
728.28
13526.00 2.33
8197.00 1.41
4369.68 0.75
K. Other Information
Place : Date
Signature and Name of Applicant with seal
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LIST OF ESSENTIAL DOCUMENTS TO BE ATTACHED WITH PROJECT PROPOSAL: 1. 2. 3. 4. 5. 6.
7.
8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
(a) 19. 20.
21.
Duly filled Prescribed Application Form. Basic data sheet signed by promoters. Certificate of incorporation/Registration of organization/Firm. Registered Memorandum and Article of Association/Bye laws/partnership deed of the organization/ Society. Annual progress Report/Audited Statement of Accounts of last three years of the organization. In case of Proprietorship firm the I.T. Statement for last three years. Detailed Project Report along with duly filled data sheet from competent authority (Appraised by financial institution covering all points given in Application, Project should clearly indicate employment generation, extent of value addition and financial benchmarks. In case of expansion/modernization reason their of should be indicated). Bank Appraisal Report in Original or duly certified by bank (Showing IRR, BEP, DER, DSCR etc. with comments for technical and financial viability for the project). In case of Expansion/modernization IRR & BEP, Percentage capacity utilization are required to furnished before and after expansion/modernization phases. Original or certified copy of Sanction letter for term loan/Working Capital, C.C. limit from Banks/Financial Institution indicating the amount and date of sanction. Bio-data background of the office bearers/promoters of the organization, Showing Fixed & other assets certified by C.A. Copy of an affidavit that organization have not received/applied for financial assistance from any other Government Agency. If received/applied for give the details and utilization certificates thereof. Proof for Organization's own capability to raise the funds for project. Item-wise and cost-wise details of proposed technical civil work (Work shed) including plan layout duly certified by Chartered engineer. Blue print of the building plan/Pack House/Cold Storage/Mobile Processing Unit etc. Availability/sources of Raw Material for the project in the proposed location. No Objection Certificate (N.O.C.) from Pollution Control Board (only for CA Storage/multi Chamber Cold Storage). Proof of Availability of land (Title deed/lease deed for Land in favor of individual/ company/organization/firm etc). An affidavit on stamp paper worth Rs. 20 in a prescribed format for providing required information to State Horticulture Mission (PHM & Marketing), U.P. List of Plant & Machinery indicating Item-wise make, capacity, cost and name of supplier separately for imported and indigenous both existing and expansion unit-wise details of proposed plant and machinery indicating make, capacity, other specification with quotations/bills/invoice. In case of expansion/modernization details of existing plant and machinery & their capacity in addition to above duly certified by Chartered Engineer. Details of technology and manufacturing process/process flowcharts for different proposed product. Document for technology backup for the project. Present status of the project.
