QSS-35 series Service Manual - Photostation

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QSS-35 series

Service Manual

Issued in June 2006

– for service personnel only –


CHAPTER DESCRIPTION

1.Cautions for work 2.Replacement and adjustment of parts 3.Mode 4.Troubleshooting 5.Operation sequence 6.Electrical parts 7.Setup for service personnel 8.Appendix


Notes to service personnel Be sure to read this manual carefully to gain a thorough understanding of the correct procedures before servicing the machine. The printer processor uses both tapping truss head screws and spike truss head screws. When attaching the screws once removed, make sure they are on their original positions. These screws are used for the place where grounding is required.

Tapping truss head screw

Spike truss head screw (green)

Washer head screw (for ground) SCREW

System program: • QSS-3501i series: Ver. 2 • QSS-3501/3502 series: Ver. 2

! It is prohibited to show, provide, lend or transfer this manual to the others except the service personnel. ! The contents of this manual are subject to change without notice. ! Illustrations in this manual may vary depending on the model or manufacturing lot.


Explanation of manual Description for each specification This manual contains the maintenance procedure for all the specifications. The procedure for each specification may differ.

For the different procedures depending on the specifications The specification mark is mentioned for the procedure. Specification Normal specification

Mark [N]

SM specification

[SM]

J specification

[J]

F specification

[F]

There is no specification mark for the procedure which is same for all the specifications.

About the chapters " 1. Cautions for work Contains information on how to achieve safety in service operations. Be sure to read precautions thoroughly and carefully. " 2. Replacement and adjustment of parts Describes how to remove or replace component parts and units, and how to adjust each part in replacement. " 3. Mode Shows the service personnel mode transition. " 4. Troubleshooting Describes how to solve the troubles. " 5. Operation sequence Describes the operation sequence of system. " 6. Electrical parts Describes the PCBs used in this system. " 7. Setup for service personnel Describes the setup procedures for service personnel. " 8. Appendix Describes the wiring diagram.

Symbols used in this manual Definitions of the marks and symbols used in this manual are as follows:

This is called the alert symbol mark. Text following this mark contains particularly important information concerning safety. Be sure to heed this information. This mark is used in conjunction with the words DANGER, WARNING and CAUTION, according to the extent of influence (injury) on persons or damage to physical property.

The Important symbol indicates operations or procedures requiring caution, instructions and supplementary explanations that need to be followed.

The pointing finger symbol indicates the manual or section where you can find additional information.

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The Note symbol indicates functions or instructions which are convenient if you know.

Abbreviations for processing solutions used in this manual The names of the processing solutions in this manual are indicated as shown below. Some types of processing solutions may have other names. Processing solutions

Abbreviations

Color Developer

CD

Bleach Fixer

BF

Stabilizer

STB

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TABLE OF CONTENTS Notes to service personnel Explanation of manual ............................................................................................................................ii Description for each specification ...................................................................................................ii About the chapters ..........................................................................................................................ii Symbols used in this manual ..........................................................................................................ii Abbreviations for processing solutions used in this manual ........................................................... iii

1. Cautions for work Description of warning (signal words) .................................................................................... 10010 Description of warning (signal words) .................................................................................................................10010

Location of warning labels ...................................................................................................... 10020 Location of warning labels ...................................................................................................................................10020

For safe operation .................................................................................................................. 10030 For safe operation .................................................................................................................................................10030 Countermeasure for static electricity when replacing and maintaining the electronic parts ................................10040 Laser Precautions ..................................................................................................................................................10050

2. Replacement and adjustment of parts System list .............................................................................................................................. 20005 QSS-35 series model types [35, 35i] ....................................................................................................................20005

Removing covers [35, 35i] ...................................................................................................... 20020 Removing covers (Printer section) [35, 35i] .........................................................................................................20020 Removing covers (Processor section) [35, 35i] ....................................................................................................20021

Adjusting the belt tension ....................................................................................................... 20110 Adjusting belt tension (Printer section) [35, 35i] .................................................................................................20110 Adjusting belt tension (colorimeter) [35i, 35] ......................................................................................................20125 Adjusting belt tension (Dryer section and conveyor section) [35, 35i] ................................................................20140

PC control section .................................................................................................................. 21170 Opening and closing PC control unit [35, 35i] .....................................................................................................21170 Removing PC control unit cover [35, 35i] ............................................................................................................21180 Precautions when opening/closing PC control unit [35, 35i] ...............................................................................21190

Paper magazine section ......................................................................................................... 22000 Procedure to check magazine [35, 35i] .................................................................................................................22000

Paper supply unit A ................................................................................................................ 25610 Removing paper supply unit A [35, 35i] ..............................................................................................................25610 Removing cutter unit and adjusting its right angle [35, 35i] ................................................................................25620 Adjusting paper hold timing of arm [35, 35i] .......................................................................................................25630 Adjusting CVP imprint pressure [35, 35i] ............................................................................................................25640

Paper supply unit B ................................................................................................................ 25710 Removing paper supply unit B [35, 35i] ..............................................................................................................25710 Adjusting the height and position of paper magazine mount B [35, 35i] .............................................................25720 Adjusting paper feeding unevenness of paper supply unit B [35, 35i] .................................................................25730

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Exposure advance unit ........................................................................................................... 25810 Removing exposure advance unit [35, 35i] ..........................................................................................................25810 Banding shooting [35] ..........................................................................................................................................25820 Banding shooting [35i] .........................................................................................................................................25830

Paper Advance Section .......................................................................................................... 26610 Removing paper advance unit [35, 35i] ................................................................................................................26610 Removing processor loading unit [35, 35i] ..........................................................................................................26630

Laser engine unit .................................................................................................................... 26710 Replacing laser unit and adjusting its position [35] ..............................................................................................26710

iBeam unit .............................................................................................................................. 26720 Replacing iBeam unit and adjusting its position [35i] ..........................................................................................26720

Zigzag adjustment .................................................................................................................. 26810 Adjusting procedure for uneven paper advancing in paper advance section [35, 35i] .........................................26810

Space dimension between units ............................................................................................ 26910 Space dimension between paper supply unit A and the exposure advance unit [35] ...........................................26910 Space dimension between paper supply unit A and exposure advance unit [35i] ................................................26920

Conveyor unit section ............................................................................................................. 27100 Replacing colorimeter and calibration plate [35, 35i] ..........................................................................................27100 Adjusting the height of colorimeter unit [35, 35i] ................................................................................................27110 Replacing print conveyor unit belt [35, 35i] .........................................................................................................27120

Dryer section .......................................................................................................................... 27220 Removing dryer rack [35, 35i] ..............................................................................................................................27220 Adjusting the dryer section slide base position [35, 35i] ......................................................................................27222 Checking the adjustment of backlash in dryer rack [35, 35i] ...............................................................................27223 Adjusting ejection guide 1 [35, 35i] .....................................................................................................................27224 Adjusting the position of the upper turn guide [35, 35i] ......................................................................................27225 Adjusting backlash in dryer drive section [35, 35i] ..............................................................................................27230 Removing dryer heater and dryer fan [35, 35i] ....................................................................................................27250

Print sorter unit section .......................................................................................................... 27420 Removing print sorter unit [35, 35i] .....................................................................................................................27420 Replacing print receiving tray [35, 35i] ................................................................................................................27430 Adjusting the stop position of print receiving tray [35, 35i] ................................................................................27440 Adjusting chain tension of print sorter unit [35, 35i] ...........................................................................................27450

Tablet replenisher section [35, 35i] ........................................................................................ 27610 Removing the tablet replenishment unit [J] ..........................................................................................................27610 Replacing the module [J] ......................................................................................................................................27620 Replacing the drum motor [J] ...............................................................................................................................27630 Replacing the elevator motor [J] ...........................................................................................................................27640 Adjusting the elevator belt tension [J] ..................................................................................................................27650 Adjusting the position of the elevator upper sensor [J] ........................................................................................27660 Adjusting the position of the elevator middle sensor [J] ......................................................................................27670 Adjusting the position of the elevator lower sensor [J] ........................................................................................27680 Cleaning method of the drum of module [J] .........................................................................................................27690

Replenishment package unit [35, 35i] .................................................................................... 27810 Replacing the replenisher pump and the water supply pump [SM] ......................................................................27810 Replacing the probe [SM] .....................................................................................................................................27820 Adjusting the sensitivity of the replenisher solution sensor [SM] ........................................................................27830

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F replenishment unit [35, 35i] ................................................................................................. 27900 Removing F replenishment unit [35, 35i] .............................................................................................................27900 Removing the cartridge installation section .........................................................................................................27910 Replacing the replenishment cartridge opening motor .........................................................................................27920 Replacing the replenishment solution level sensor ...............................................................................................27930 Output Check for the cartridge flushing valve and replenishment cartridge cleaning pump ...............................27940

3. Mode Passwords .............................................................................................................................. 30500 Passwords .............................................................................................................................................................30500

Mode structure chart .............................................................................................................. 31000 Mode structure chart .............................................................................................................................................31000

Setup ...................................................................................................................................... 32510 Paper Specification Registration/Setup ................................................................................................................32510 iBeam Tuning [35i] ...............................................................................................................................................32511 iBeam Engine Check [35i] ....................................................................................................................................32512 Magazine Registration/Setup ................................................................................................................................32520 Monitor setup ........................................................................................................................................................32530 Data Initialization .................................................................................................................................................32550

Processor Settings ................................................................................................................. 33001 Print Sensor Adjustment .......................................................................................................................................33001 Counter [J] ............................................................................................................................................................33010 Pump Output Amount Setting [N] [SM] ..............................................................................................................33030 Pump Output Amount Setting[F] ..........................................................................................................................33030 Total Replenishment Amount Display [N] ...........................................................................................................33040 Total Replenishment Amount Display [SM] ........................................................................................................33040 Correction Setting [SM] .......................................................................................................................................33060

Processor Standard Setting ................................................................................................... 33500 Thermosensor Calibration ....................................................................................................................................33500 Refilling Water Amount Setting [N] ....................................................................................................................33510 Refilling Water Amount Setting [SM] .................................................................................................................33510 Basic Kit Setting [J] ..............................................................................................................................................33520 Kit Correction [J] ..................................................................................................................................................33530 Refilling Water Amount Setting [J] ......................................................................................................................33540 Pump Output Amount Setting [J] .........................................................................................................................33550 Operation Check [J] ..............................................................................................................................................33560 Manual Kit Change [J] ..........................................................................................................................................33570 Cleaning Water Amount Setting [N] [SM] [J] .....................................................................................................33580 Cleaning Water Amount Setting[F] ......................................................................................................................33580 Auto Cleaning Water Output Amount Setting[F] .................................................................................................33590 Drive Motor Revolution Count Setting ................................................................................................................33600 Display Processor Working Information[F] .........................................................................................................33620 Processor Set Up Mode[F] ....................................................................................................................................33630

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Maintenance ........................................................................................................................... 35100 Colorimeter Unit Adjustment ...............................................................................................................................35100 Input Check (Printer) ............................................................................................................................................35210 Input Check (Processor) [N] .................................................................................................................................35220 Input Check (Processor) [SM] ..............................................................................................................................35220 Input Check (Processor) [J] ..................................................................................................................................35220 Input Check (Processor) [F] ..................................................................................................................................35220 Output Check (Printer) .........................................................................................................................................35310 Output Check (Processor) [N] ..............................................................................................................................35320 Output Check (Processor) [SM] ...........................................................................................................................35320 Output Check (Processor) [J] ................................................................................................................................35320 Output Check (Processor) [F] ...............................................................................................................................35320 Reading and Writing Data ....................................................................................................................................35400 System Version Check ..........................................................................................................................................35500 System update for each control PCB (CPU) .........................................................................................................35600 Operation Information ..........................................................................................................................................35700 Machine Specification ..........................................................................................................................................35800 Self-diagnostic ......................................................................................................................................................35920 Media Drive Self-diagnostic .................................................................................................................................35920

Printer Mechanical Adjustment .............................................................................................. 36000 Paper sensor adjustment .......................................................................................................................................36000 Paper Advance Unit Correction ............................................................................................................................36010 Exposure Magnification Correction [35] ..............................................................................................................36020 Exposure Position Adjustment [35] ......................................................................................................................36030 Exposure Magnification Fine Adjustment [35] ....................................................................................................36040 Paper Advance Length Correction ........................................................................................................................36050 Arm Unit 1 Zigzagging Correction .......................................................................................................................36060 Exposure Center Correction .................................................................................................................................36070 Exposure Advance Adjustment 1 .........................................................................................................................36080 Exposure Advance Adjustment 2 .........................................................................................................................36081 Paper pressure operation correction ......................................................................................................................36090 WB width correction .............................................................................................................................................36100

Compact Archive Unit Adjustment ......................................................................................... 36700 Compact Archive Unit Initialization ....................................................................................................................36700 Compact Archive Unit Capacity Check ...............................................................................................................36710

Laser Unit Adjustment ............................................................................................................ 37300 Laser Unit Adjustment [35] ..................................................................................................................................37300

Operation Information ............................................................................................................ 37500 Saving the Logdata ...............................................................................................................................................37500 Saving the memory data .......................................................................................................................................37510 Saving the memory data and Logdata at the same time .......................................................................................37520 System Version Check on ARCNET communication error .................................................................................37530 Machine Specification ..........................................................................................................................................37540

4. Troubleshooting Error and attention message regulation ................................................................................... 4001 Classification of errors and attention messages ......................................................................................................4001 Suffix number display .............................................................................................................................................4002

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Diagnosis appendix for the failures: Symptom due to the connection failure of wiring ............ 4200 Symptom due to the connection failure of wiring (printer section) [35, 35i] .........................................................4200 Symptom due to the connection failure of wiring (processor) [35, 35i] ................................................................4203

Diagnosis appendix: Symptoms result from blowout of fuse .................................................... 4252 Symptoms resulted from blowout of fuse (printer section/processor section) [35, 35i] ........................................4252

Diagnosis appendix: Diagnosis flowchart ................................................................................. 4302 The message, Laser temperatures are being adjusted. does not disappear from the Net Order display. [35] ........4302

Diagnosis appendix: Abnormal image countermeasure manual [35] ....................................... 4390 Abnormal image countermeasure manual [35] .......................................................................................................4390

Diagnosis appendix: Abnormal image countermeasure manual [35i] ...................................... 4470 Abnormal image countermeasure manual [35i] .....................................................................................................4470 White line and black line appear on a print. (vertical) [35i] ...................................................................................4470 Mistake in setting of focal plane regulating guide [35i] .........................................................................................4470 Appearing the paper width line [35i] ......................................................................................................................4470

Diagnosis appendix: FB scanner ............................................................................................. 4500 List of FB scanner's error message (for EPSON type) ...........................................................................................4500

Diagnosis appendix: F replenishment ...................................................................................... 4600 Replenishment cartridge installation section troubleshooting flow ........................................................................4600 Recovery procedure 1 from the replenishment error ..............................................................................................4610 Recovery procedure 2 from the replenishment error ..............................................................................................4620

Attention message: Processor ............................................................................................... 40500 No. 0500[N] Add water to the Refilling Water Tank. ........................................................................................40500 No. 0501[N] The replenisher switch is turned on. ..............................................................................................40500 No. 0502[N] Add replenishment solution to the replenishment tank. ................................................................40500 No. 0503[N] [SM] Empty the Effluent Tank. .....................................................................................................40500 No. 0505 Remove the prints from the Print Sorter Unit. ....................................................................................40500 No. 0507 Close the Processor Top Cover. ..........................................................................................................40500 No. 0508 Paper remains in the processor. Are you sure you want to turn the drive off? ...................................40500 No. 0518 Set the Dryer Cover. ...........................................................................................................................40500 No. 0519 Remove the prints from the Print Conveyor Unit. ..............................................................................40500 No. 0520 Sensors may be dirty. ..........................................................................................................................40500

Attention message: Tablet Replenishment ............................................................................ 40600 No. 0600[J] The Tablet Cartridge is empty. CD ................................................................................................40600 No. 0601[J] The Tablet Cartridge is empty. BF .................................................................................................40600 No. 0602[J] The Tablet Cartridge is empty.STB ................................................................................................40600 No. 0603[J] Add water to the Water Supply Tank. ............................................................................................40600 No. 0604[J] Add water to the SW/DW Tank. ....................................................................................................40600 No. 0605[J] Attach the Tablet Cartridge. CD .....................................................................................................40600 No. 0606[J] Attach the Tablet Cartridge. BF .....................................................................................................40600 No. 0607[J] Attach the Tablet Cartridge.STB ....................................................................................................40600 No. 0609[J] The Tablet kit is empty. ..................................................................................................................40600 No. 0610[J] Empty the Effluent Tank.### .........................................................................................................40600

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Attention message: SM replenishment .................................................................................. 40700 No. 0700[SM] Replace the Replenishment Package with a new one.P-# ..........................................................40700 No. 0701[SM] Attach the Replenishment Package.P-# ......................................................................................40700 No. 0702[SM] Add water to the Water Supply Tank. ........................................................................................40700 No. 0703 [SM] Would you like to initialize the remaining amount of the Replenishment Package? ...............40700 No. 0704 [SM] Press the [YES/START] key to initialize the remaining amount of the Replenishment Package. .... 40700 No. 0705[SM] Replace the Replenishment Package with a new one.P-# ..........................................................40700

Attention message: F replenishment ...................................................................................... 40900 No. 0900[F] PSR is running out. ........................................................................................................................40900 No. 0901[F] PSR is empty. .................................................................................................................................40900 No. 0902[F] Install the replenisher cartridge. .....................................................................................................40900 No. 0903[F] Close the replenisher section door. ................................................................................................40900 No. 0904[F] Replenish PSR. ..............................................................................................................................40900 No. 0905[F] Install the new replenisher cartridge. .............................................................................................40900 No. 0906[F] It is ready to replace the replenisher cartridge. ..............................................................................40900 No. 0907[F] Collect the waste solution. .............................................................................................................40900 No. 0908[F] Open operation was not completed correctly. Replenishment solution preparation will resume. 40900 No. 0909[F] Replenishment tank is empty. Cannot start the operation. ............................................................40900 No. 0910[F] Preparing the replenishment solution. One moment please . . . ...................................................40900 No. 0911[F] Prcessor Section is processing. One moment please. . . ...............................................................40900 No. 0912[F] Replenishment solution was created. Initialize replenishment data and restart replenishment. ...40900 No. 0913[F] Manual opening cannot be started. ................................................................................................40900

Attention message: Printer ..................................................................................................... 41000 No. 1000 The Paper Magazine is out of paper. Paper Magazine A ...................................................................41000 No. 1001 The Paper Magazine is out of paper. Paper Magazine B ...................................................................41000 No. 1002 Would you like to feed the leading edge of paper? Paper Magazine A .............................................41000 No. 1003 Would you like to feed the leading edge of paper? Paper Magazine B .............................................41000 No. 1004 Attach the Paper Magazine. Paper Magazine A ................................................................................41000 No. 1005 Attach the Paper Magazine. Paper Magazine B ................................................................................41000 No. 1010 Change the Paper Magazine. Paper Magazine A ...............................................................................41000 No. 1011 Change the Paper Magazine. Paper Magazine B ...............................................................................41000 No. 1012-1013 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41000 No. 1014 The system is being initialized, one moment please. . . ......................................................................41000 No. 1017-1024 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41000 No. 1027 Profile data was not found. .................................................................................................................41000 No. 1029 The measurement failed. Measure it again. ........................................................................................41000 No. 1030-1041 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41000 No. 1043 Laser temperature is being adjusted. One moment please. . . ............................................................41000 No. 1047 Close printer door. ..............................................................................................................................41000 No. 1048-1051 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41000 No. 1065 Would you like to continue? ...............................................................................................................41000 No. 1074 Sensors may be dirty. ..........................................................................................................................41000 No. 1079-1081 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41000 No. 1082 iBeam temperature is being adjusted. One moment please. . . ..........................................................41000 No. 1087 Would you like to calibrate the Colorimeter? .....................................................................................41000 No. 1093 Uneven coloring may occur on the print. Would you like to stop processing? .................................41000 No. 1094 Unit is not attached. ............................................................................................................................41000

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Attention message: Scanner .................................................................................................. 41300 No. 1302-1320 Refer to the Scanner Service Manual for Corrective action of Attention message. ..................41300

Attention message: Film carrier ............................................................................................. 41400 No. 1400-1439 Refer to the Scanner Service Manual for Corrective action of Attention message. ..................41400 No. 1450-1454 Refer to the Connection Unit Service Manual for Corrective action of Attention message. ....41400

Attention message: Disk/Media .............................................................................................. 41500 No. 1501-1549 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41500

Attention message: Colorimeter ............................................................................................. 41550 No. 1550 Register the Calibration Plate Data. ....................................................................................................41550 No. 1552 The paper in the Colorimeter is too short. It cannot be measured. .....................................................41550 No. 1555 The calibration plate data is out of range. ...........................................................................................41550

Attention message: Pricing unit .............................................................................................. 41600 No. 1600-1604 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41600

Attention message: NMC ....................................................................................................... 41620 No. 1621-1717 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41620

Attention message: Software upgrade ................................................................................... 41800 No. 1801 Execute software upgrade. ..................................................................................................................41800

Attention message: Main ........................................................................................................ 41900 No. 1900-1902 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41900 No. 1903 Proceeding. One moment please. . . ....................................................................................................41900 No. 1904 Proceeding. One moment please. . . ....................................................................................................41900 No. 1905-1902 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41900 No. 1920-#### Capacity Booster Key was not detected. Confirm the connection status. ................................41900 No. 1921-#### Capacity Booster Key was detected. .........................................................................................41900 No. 1922-1926 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41900 No. 1930 Turn ON the Flatbed Scanner. ............................................................................................................41900 No. 1931 Paper type is incorrect. Confirm the Test Print. ................................................................................41900 No. 1932 Make sure that the Test Print is placed correctly. ...............................................................................41900 No. 1933-1081 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41900 No. 1946 Foreign matter was detected on the flatbed scanner. Remove foreign matter from the flatbed scanner glass surface or test print and measure again. ................................................................................................................41900 No. 1947-1081 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................41900 No. 1959-1972 Refer to the Connection Unit Service Manual for Corrective action of Attention message. ....41900 No. 1977 Refer to the Troubleshooting Manual for the Corrective action of Attention message. .....................41900 No. 1979-1982 Refer to the Connection Unit Service Manual for Corrective action of Attention message. ....41900

Attention message: Compact Archive Unit/Edit ..................................................................... 43370 No. 3371-4052 Refer to the Troubleshooting Manual for Corrective action of Attention message. .................43370

Attention message: QSS-Kids ................................................................................................ 44250 No. 4250-4308 Refer to the QSS-Kids Service Manual for Corrective action of Attention message. ..............44250

Attention message: Bravo II ................................................................................................... 44350 No. 4350-4358 Refer to the Bravo II Service Manual for Corrective action of Attention message. .................44350

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Error message: Processor 1 .................................................................................................. 45500 No. 5500 The processing solution temperature is above the safety range. CD ..................................................45500 No. 5501 The processing solution temperature is above the safety range. BF ...................................................45500 No. 5502 The processing solution temperature is above the safety range. STB ................................................45500 No. 5503 The dryer temperature is above the safety range. ...............................................................................45500 No. 5504 The processing solution temperature is below the processing range. CD ..........................................45500 No. 5505 The processing solution temperature is below the processing range. BF ...........................................45500 No. 5506 The processing solution temperature is below the processing range. STB ........................................45500 No. 5507 The dryer temperature is below the processing range. .......................................................................45500 No. 5508 The processing solution level is too low. ............................................................................................45500 No. 5509 The circulation amount has decreased. ...............................................................................................45500 No. 5510 Processor A/D conversion error. .........................................................................................................45500 No. 5511 The circulation pump has stopped. CD ...............................................................................................45500 No. 5513 The circulation pump has stopped. BF ...............................................................................................45500 No. 5515 The circulation pump has stopped. STB1 ...........................................................................................45500 No. 5516 The circulation pump has stopped. STB2 ...........................................................................................45500 No. 5517 The circulation pump has stopped. STB3 ...........................................................................................45500 No. 5518 The circulation pump has stopped. STB4 ...........................................................................................45500 No. 5519 Thermosensor error. CD .....................................................................................................................45500 No. 5520 Thermosensor error. BF ......................................................................................................................45500 No. 5521 Thermosensor error. STB ...................................................................................................................45500 No. 5522 Dryer Thermosensor error. .................................................................................................................45500 No. 5524 Refilling water operation error. CD-W ...............................................................................................45500 No. 5525 Refilling water operation error. BF-W ...............................................................................................45500 No. 5526 Refilling water operation error. STB1-W ...........................................................................................45500 No. 5527 Refilling water operation error. STB2-W ...........................................................................................45500 No. 5528 Refilling water operation error. STB3-W ...........................................................................................45500 No. 5529 Refilling water operation error. STB4-W ...........................................................................................45500

Error message: Processor 2 .................................................................................................. 45530 No. 5530 The Processor Top Cover is open. ......................................................................................................45530 No. 5532 The Processing Solution Safety Thermostat has activated. ................................................................45530 No. 5533 The Dryer Safety Thermostat has activated. .......................................................................................45530 No. 5534 Print Sorter Unit operation error. ........................................................................................................45530 No. 5535 Paper has jammed in the processor section. .......................................................................................45530 No. 5538 Backup data error. Processor .............................................................................................................45530 No. 5543 The dryer cover is removed. ...............................................................................................................45530 No. 5545 Print Sensor (Left) error. .....................................................................................................................45530 No. 5546 Print Sensor error. ...............................................................................................................................45530 No. 5547 Print Sensor (Right) error. ..................................................................................................................45530 No. 5549 Drive Motor Revolution Count Auto Adjustment error. ....................................................................45530 No. 5550 Drive Motor has stopped. ....................................................................................................................45530 No. 5552 Dryer Lane Select Guide operation error. ...........................................................................................45530

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Error message: Tablet replenishment .................................................................................... 45600 No. 5600[J] Tablet Drum operation error. CD ...................................................................................................45600 No. 5601[J] Tablet Drum operation error. BF ....................................................................................................45600 No. 5602[J] Tablet Drum operation error. STB .................................................................................................45600 No. 5603[J] A tablet has jammed. ......................................................................................................................45600 No. 5604[J] A tablet has jammed. ......................................................................................................................45600 No. 5605[J] A tablet has jammed. ......................................................................................................................45600 No. 5609[J] Printing cannot continue without replenishment. CD ....................................................................45600 No. 5610[J] Printing cannot continue without replenishment. BF .....................................................................45600 No. 5611[J] Printing cannot continue without replenishment. STB ...................................................................45600 No. 5612[J] Tablet Replenishment Elevator operation error. .............................................................................45600 No. 5613[J] The processing solution level is too low. STB1 ...........................................................................45600

Error message: SM replenishment ......................................................................................... 45700 No. 5700[SM] Replenishment pump operation error. CD-A .............................................................................45700 No. 5701[SM] Replenishment pump operation error. CD-B .............................................................................45700 No. 5702[SM] Replenishment pump operation error. CD-C .............................................................................45700 No. 5703[SM] Replenishment pump operation error. CD-W ............................................................................45700 No. 5704[SM] Replenishment pump operation error. BF-A ..............................................................................45700 No. 5705[SM] Replenishment pump operation error. BF-B ..............................................................................45700 No. 5706[SM] Replenishment pump operation error. STB ................................................................................45700 No. 5708[SM] Replenishment Package solution remaining error. .....................................................................45700 No. 5709[SM] Replenishment Package solution remaining error. .....................................................................45700 No. 5710[SM] Refilling water operation error. CD-W ......................................................................................45700 No. 5711[SM] Refilling water operation error. BF-W .......................................................................................45700 No. 5712[SM] Refilling water operation error. STB1-W ...................................................................................45700 No. 5713[SM] Refilling water operation error. STB2-W ...................................................................................45700 No. 5714[SM] Refilling water operation error. STB3-W ...................................................................................45700 No. 5715[SM] Refilling water operation error. STB4-W ...................................................................................45700

xiii


Error message: F replenishment ............................................................................................ 45900 No. 5900[F] Replenisher cartridge open motor operation error. ........................................................................45900 No. 5901[F] Replenishment solution level sensor error. P1R ............................................................................45900 No. 5902[F] Replenishment solution level sensor error. P2RA .........................................................................45900 No. 5903]F] Replenishment solution level sensor error. P2RB .........................................................................45900 No. 5904[F] Replenishment solution level sensor error. PSR ............................................................................45900 No. 5905[F] P1R replenishment solution output amount/replenishment solution level management is abnormal. .... 45900 No. 5906[F] P2RA replenishment solution output amount/replenishment solution level management is abnormal. . 45900 No. 5907[F] P2RA replenishment solution output amount/replenishment solution level management is abnormal. . 45900 No. 5908[F] Failed to open the replenisher cartridge. ........................................................................................45900 No. 5909[F] Cartridge cleaning valve/Agitation solenoid valve is abnormal. P1R ...........................................45900 No. 5910[F] Cartridge cleaning valve cleaning valve is abnormal. P2RA ........................................................45900 No. 5911[F] Cartridge cleaning valve cleaning valve is abnormal. P2RB .........................................................45900 No. 5912[F] Predetermined process amount was exceeded. ..............................................................................45900 No. 5913[F] An error occurred in the replenisher section. .................................................................................45900 No. 5914[F] Temperature and humidity sensor error. ........................................................................................45900 No. 5916[F] Solution level of the processing tank goes below the processable level. P1 .................................45900 No. 5917[F] Solution level of the processing tank goes below the processable level. P2 .................................45900 No. 5918[F] Solution level of the processing tank goes below the processable level. PS1 ...............................45900 No. 5919[F] Solution level of the processing tank goes below the processable level. PS2 ...............................45900 No. 5920[F] Solution level of the processing tank goes below the processable level. PS3 ...............................45900 No. 5921[F] Solution level of the processing tank goes below the processable level. PS4 ...............................45900 No. 5922[F] Replenisher section door is open. ..................................................................................................45900 No. 5923[F] Solution remains in the replenishment tank. ..................................................................................45900

xiv


Error message: Printer 1 ........................................................................................................ 46000 No. 6012 Paper did not load. Paper Magazine A ..............................................................................................46000 No. 6013 Paper did not load. Paper Magazine B ...............................................................................................46000 No. 6014 Paper did not rewind. Paper Magazine A ..........................................................................................46000 No. 6015 Paper did not rewind. Paper Magazine B ..........................................................................................46000 No. 6016 Paper Cutter operation error. ..............................................................................................................46000 No. 6054 The Initial Setup was not executed. ....................................................................................................46000 No. 6073 Synchronous Sensor error. ..................................................................................................................46000 No. 6074 B Laser control error. ..........................................................................................................................46000 No. 6075 G Laser control error. ..........................................................................................................................46000 No. 6076 Polygon Mirror control error. .............................................................................................................46000 No. 6077 Interlock error. ....................................................................................................................................46000 No. 6081 Backup data error. Printer ..................................................................................................................46000 No. 6082 Setup error. ..........................................................................................................................................46000 No. 6087 Laser Control PCB system error. ........................................................................................................46000 No. 6101 Paper Hold Motor operation error. .....................................................................................................46000 No. 6104 Printer Door is open. ...........................................................................................................................46000 No. 6105 B Laser light source status error. ........................................................................................................46000 No. 6106 G Laser light source status error. ........................................................................................................46000 No. 6107 R Laser temperature is out of range. ...................................................................................................46000 No. 6135 Arm Unit 1 operation error. ................................................................................................................46000 No. 6136 Exposure Advance Pressure Change Motor 1 operation error. ..........................................................46000 No. 6137 Exposure Advance Pressure Change Motor 2 operation error. ..........................................................46000 No. 6144 Paper Advance Pressure Change Motor operation error. ...................................................................46000 No. 6145 Lane Select Motor operation error. .....................................................................................................46000 No. 6146 Paper Advance Arm Motor operation error. .......................................................................................46000 No. 6147 Turn Motor operation error. ................................................................................................................46000 No. 6148 Paper End Sensor A error. ..................................................................................................................46000 No. 6149 Paper End Sensor B error. ...................................................................................................................46000 No. 6151 Paper Loading Sensor error. ...............................................................................................................46000 No. 6152 Zigzagging Correction Sensor (Left) error. ........................................................................................46000 No. 6153 Zigzagging Correction Sensor (Right) error. ......................................................................................46000

xv


Error message: Printer 2 ........................................................................................................ 46100 No. 6155 Exposure Start Sensor error. ...............................................................................................................46100 No. 6156 Exposure End Sensor error. ................................................................................................................46100 No. 6173 Printer Door 3 is open. It may be adversely affect print quality. .......................................................46100 No. 6177 Laser Unit temperature is out of range. ..............................................................................................46100 No. 6179 B/G Laser Output Unit error. ..............................................................................................................46100 No. 6182 iBeam Unit control error. ....................................................................................................................46100 No. 6183 iBeam Control PCB control error. ......................................................................................................46100 No. 6184 iBeam Control PCB system error. ......................................................................................................46100 No. 6185 Roller Move Motor operation error. ...................................................................................................46100 No. 6187 Setup calculation error. .......................................................................................................................46100 No. 6194 Laser Control PCB control error. ........................................................................................................46100 No. 6198 Laser Unit EE-PROM control error. ...................................................................................................46100 No. 6203 Setup error. ..........................................................................................................................................46100 No. 6204 Setup error. ..........................................................................................................................................46100 No. 6205 Setup error. ..........................................................................................................................................46100 No. 6208 Paper has jammed in the Paper Supply Unit. ......................................................................................46100 No. 6209 Paper has jammed in the Exposure Advance Unit. .............................................................................46100 No. 6210 Paper remains in the Paper Supply Unit. ............................................................................................46100 No. 6211 Paper remains in the Exposure Advance Unit. ...................................................................................46100

Error message: Scanner ........................................................................................................ 46300 No. 6303-6337 Refer to the Scanner Service Manual for Corrective action of Error message. .........................46300

Error message: Film carrier .................................................................................................... 46400 No. 6400-6446 Refer to the Scanner Service Manual for Corrective action of Error message. .........................46400 No. 6447-6459 Refer to the Connection Unit Service Manual for Corrective action of Error message. ...........46400

Error message: Disk/Media .................................................................................................... 46500 No. 6506 Hard disk is full. Delete the unnecessary image file(s). ....................................................................46500

Error message: Colorimeter ................................................................................................... 46550 No. 6551 Paper has jammed in the Colorimeter Unit. ........................................................................................46550 No. 6554 Calibration Plate advance error. ..........................................................................................................46550

Error message: Pricing unit .................................................................................................... 46600 No. 6600 Pricing Unit communication error. .....................................................................................................46600 No. 6601-## Pricing Unit operation error. ..........................................................................................................46600 No. 6602 Pricing Unit Printer operation error. ...................................................................................................46600 No. 6603 Backup data error. PU ........................................................................................................................46600

Error: NMC ............................................................................................................................. 46620 No. 6620 Remote Control was not finished. .......................................................................................................46620 No. 6621 Could not connect to the server. .........................................................................................................46620 No. 6622 There is no backup data in the server. ................................................................................................46620 No. 6623 Noritsu-eNET was not started. ............................................................................................................46620

Error message: Software upgrade ......................................................................................... 46802 No. 6803 Language version of message data is incorrect. Message display in English. ...................................46802

xvi


Error: Main ............................................................................................................................. 46900 No. 6900 Main control system error. ..................................................................................................................46900 No. 6901 ARCNET communication error. .........................................................................................................46900 No. 6903 Serial communication error. ...............................................................................................................46900 No. 6906 Failed to change the mode. Enter to the next mode? .........................................................................46900 No. 6907 The file was not found. .......................................................................................................................46900 No. 6908 Processing response error. ..................................................................................................................46900 No. 6909 CPU was reset. Abort the process. .....................................................................................................46900 No. 6910 Flatbed Scanner diagnosis error. .........................................................................................................46900 No. 6911 Flatbed Scanner operation error. .........................................................................................................46900 No. 6912 Flatbed Scanner communication error. ...............................................................................................46900 No. 6913 System was shut down forcibly. Restart the system. .........................................................................46900 No. 6921 PCB error. ...........................................................................................................................................46900 No. 6922 Device control error. ...........................................................................................................................46900 No. 6926 PC Interface PCB control error. ..........................................................................................................46900

Error: Compact Archive Unit .................................................................................................. 48350 No. 8361 Archive File read error. .......................................................................................................................48350 No. 8362 Archive File write error. .....................................................................................................................48350 No. 8363 Compact Archive Unit processing error. ............................................................................................48350 No. 8364 Compact Archive Unit cannot be used. ..............................................................................................48350

Error message: Edit ............................................................................................................... 49000 No. 9000 Edit mode System error. ....................................................................................................................49000 No. 9001 Edit mode Information file error. .......................................................................................................49000 No. 9002 Edit mode Image data error. ..............................................................................................................49000 No. 9003 Edit mode Image read error. ..............................................................................................................49000

Error message: QSS-Kids ...................................................................................................... 49250 No. 9250-9311 For error corrective action, refer to QSS-Kids Service Manual. ..............................................49250

Error message: Bravo II ......................................................................................................... 49350 No. 9350-9376 For error corrective action, refer to Bravo II Service Manual. .................................................49350

5. Operation sequence Start up/Closing down sequence ........................................................................................... 50500 Startup sequence [35, 35i] ....................................................................................................................................50500

ARCNET communication ....................................................................................................... 50520 ARCNET communication flow [35, 35i] .............................................................................................................50520

Data flow chart ....................................................................................................................... 50700 Data flow in printing [35, 35i] ..............................................................................................................................50700 Data flow in data saving [35, 35i] ........................................................................................................................50710 Data flow to the CAU [35, 35i] ............................................................................................................................50730

Paper path diagram ................................................................................................................ 55000 Paper path diagram [35, 35i] ................................................................................................................................55000

xvii


Printer paper advance operation ............................................................................................ 55100 Paper loading operation [35, 35i] .........................................................................................................................55100 Paper supply operation (advance length of 383.9 mm or less) [35, 35i] ..............................................................55200 Paper supply operation (advance length of 384.0 mm or more) [35, 35i] ............................................................55210 Exposure advance operation (paper advance length of 383.9 mm or less/470.0 mm or more) [35, 35i] .............55300 Exposure advance operation (advance length of 384.0 mm to 469.9 mm) [35, 35i] ............................................55310 Paper advance operation (if the lane is not selected) [35, 35i] .............................................................................55400 Paper advance operation (if the lane is selected) [3502] ......................................................................................55420 Paper rewind operation [35, 35i] ..........................................................................................................................55500 Paper splicing processing operation [35, 35i] .......................................................................................................55600 Paper end processing operation [35, 35i] .............................................................................................................55700 Fogged paper processing operation [35, 35i] .......................................................................................................55800

iBeam Tuning operation ......................................................................................................... 55900 iBeam Tuning test print operation [35i] ...............................................................................................................55900 iBeam Tuning Operation [35i] ..............................................................................................................................55910

Processor paper advance operation ...................................................................................... 56100 Processor paper advance operation (normal print) ...............................................................................................56100 Processor paper advance operation (Setup print) .................................................................................................56200 Print conveyor unit operation [print sorter unit unequipped device] ....................................................................56300 Print conveyor unit operation [print sorter unit equipped device] ........................................................................56400 Print sorter unit operation [print sorter unit equipped device] .............................................................................56500

Colorimeter unit operation ...................................................................................................... 56600 The calibration operation of the colorimeter ........................................................................................................56600 Automatic colorimetry operation of setup print ...................................................................................................56610 Judgment operation of setup print ........................................................................................................................56620

Replenishment operation ....................................................................................................... 57010 Replenishment operation sequence [35, 35i] ........................................................................................................57010

6. Electrical parts Compatibility of PCBs and electrical parts ............................................................................. 60100 Compatibility of QSS-35 series PCBs and electrical parts [35, 35i] ....................................................................60100

Position of electrical parts (printer section) ............................................................................ 61000 Printer section (positions of PCBs) [35, 35i] ........................................................................................................61000 Printer section (position and description of electrical parts) [35, 35i] .................................................................61050 Paper supply section (positions of electrical parts) [35, 35i] ................................................................................61200 Exposure advance section (position and description of electrical parts) [35] ......................................................61300 Exposure advance section (position and description of electrical parts) [35i] .....................................................61310 Paper advance section (position and description of electrical parts) [35, 35i] .....................................................61400 Laser unit (position and description of electrical parts) [35] ................................................................................61450

PCB position (Processor section) [35, 35i] ............................................................................. 63200 Processor section (positions of PCBs) [N] [SM] [J] [F] .......................................................................................63200

Electrical parts position (Processor section) [35, 35i] ............................................................ 63290 Processor section (positions of electrical parts) [N] [SM] [J] ..............................................................................63290 Processor section (positions of electrical parts) [SM] ..........................................................................................63300 Processor section (positions of electrical parts) [J] ..............................................................................................63310 Processor section (positions of electrical parts) [F] ..............................................................................................63311 Processor section (List of adjustment after electrical parts replacement) [F] ......................................................63312

xviii


Processor (fan operation specification) (35, 35i) .................................................................... 63321 Processor section (fan operation specification) ....................................................................................................63321

Position of electrical parts (dryer section and order classification section) ............................ 63510 Dryer section, conveyor section and order classification section (positions of electrical parts) [35, 35i] ...........63510 Conveyor unit/Colorimeter unit (positions of electrical parts) [35, 35i] ..............................................................63520

Description of PCB (printer section) ....................................................................................... 64110 Keyboard PCB (J391193) [35, 35i] ......................................................................................................................64110 Printer control PCB (J391183) [35, 35i] ...............................................................................................................64140 Laser control PCB (J391318)[35] .........................................................................................................................64150 iBeam Control PCB (J391180) [35i] ....................................................................................................................64151 Dual paper magazine PCB (J391184) [35, 35i] ....................................................................................................64190 B laser driver and G laser driver [35] ...................................................................................................................64210 AOM driver [35] ...................................................................................................................................................64230 CVP PCB (J391182) [35, 35i] ..............................................................................................................................64240 PU Control PCB (J391321) [35, 35i] ...................................................................................................................64241

Power supply (printer section, processor section) [35, 35i] .................................................... 64250 Power supply (Printer/Processor section) [35, 35i] ..............................................................................................64250

Description of PCB (processor section) ................................................................................. 66200 Processor control PCB (J391329) [35, 35i] .........................................................................................................66200 Processor relay PCB (J391339, J391186) [35, 35i] ..............................................................................................66220 Tablet replenishment driver PCB (J306328) [J] [35] ...........................................................................................66500 SM I/O PCB (J391191) [SM] [35, 35i] ................................................................................................................66600 F replenishment I/O PCB (J391322) [F] [35, 35i] ................................................................................................66700

Cables .................................................................................................................................... 68100 Precautions for handling the cable [35, 35i] .........................................................................................................68100 When the power is not supplied (How to use the starter jumper) [35, 35i] ..........................................................68550

7. Setup for service personnel Setup for service personnel ................................................................................................... 70010 Setup during installation (Works to do until completing the temperature adjustment) [35, 35i] .........................70010 Setup during installation (Works after completing the temperature adjustment) [35, 35i] ..................................70021 Other works after installation (Language setting except English and Japanese) ..................................................70040 Check the processor setting [N] [SM] [J] ............................................................................................................70050 Check the processor setting [F] ............................................................................................................................70051 Scanner section adjustment check [S-4] ...............................................................................................................70060 Scanner section adjustment check [S1-II] ............................................................................................................70060

8. Appendix Service personnel tool list ...................................................................................................... 80310 Service personnel tool list [N] [SM] [J] [F] ..........................................................................................................80310

Operation keyboard correspondence list ............................................................................... 81010 Operation keyboard correspondence list ..............................................................................................................81010

Table of wiring diagrams ........................................................................................................ 89000 Wiring diagram table [35, 35i] .............................................................................................................................89000

xix



xx


1000 Cautions for work Description of warning (signal words) .................................................................................. 10010 Description of warning (signal words) ..............................................................................................................10010

Location of warning labels ................................................................................................... 10020 Location of warning labels ................................................................................................................................10020

For safe operation ............................................................................................................... 10030 For safe operation ..............................................................................................................................................10030 Countermeasure for static electricity when replacing and maintaining the electronic parts .............................10040 Laser Precautions ...............................................................................................................................................10050

1000

1/1

1 Cautions for work

1.


10010

Description of warning (signal words)

Description of warning (signal words)

Description of warning (signal words) • The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned according to the level of potential risk. • Warning labels are located at or near the part of the system that pose the indicated danger. If ignored, death or serious injury occurs, or the system breaks down. Be sure to follow the indications in the manuals and on the warning labels. • The warnings include a signal word, the type and extent of the danger, and information to avoid danger. • Carefully read and follow the warnings included in this manual and on the warning labels before operating the system.

This indicates situations that if not immediately avoided could result in serious injury or death.

This indicates situations that if not avoided could result in serious injury or death.

This indicates situations that if not avoided could result in non-life threatening injury. It is also used to indicate situations which may cause damage to physical property.

Example of warning label Warning (signal word)

Symbol mark (warning indication)

Warning text (warning indication)

SIGNALWORD

10010

1/1

1. Cautions for work

• Signal words identify the level of injuries that can potentially occur.


10020

Location of warning labels Location of warning labels

The following shows the locations and types of warning labels and the parts number on this machine. Heed the clearly indicated warnings and operate safely without accidents. Do not peel the labels off. If the warning labels on the machine becomes illegible or peel off, contact your place of purchase and exchange them with new labels. Though the system appearance of some models may be different from figures, locations of warning labels are same as shown in figures.

Printer processor section Standard, SM and J specifications

Only for J specification 12 4

17

3

9

14

2

16

10 12*1

1*1 15 3 7

4

8

1 6

13

5

4

11*3 1*2

1 3

F specification

1

14 9

18 3 4 1

15 G086609

*1. Only for system equipped with dual paper magazine unit (option) *2. Only for single paper magazine specification *3. QSS-3502 only

10020

1/4


Location of warning labels


10020 2

A023349-01

3

A023200-01


1


4

A022531-01

A022523-01

5

6

A023031-01

A022587-01

7

A234392-01

8

A234350-01

10020

2/4


10020 10

A023473-01

A022536-01

11


9


12

A227560-01

A515330-01

13

14

A022516-01

A045206-01

15

A063381-01

16

17

A022509-01

A031010-01

10020

3/4


10020 A087463-01


18


10020

4/4


10030

For safe operation

For safe operation

For safe operation

• Prior to any part replacement or mechanical adjustment, be sure the main power supply is turned off. • Since the work which uses key operations cannot turn off the circuit breaker, mechanical operation check during it requires particular attention.

IMPORTANT • Ground wires (green and yellow) are connected to the covers and units of the machine. For reassembly, be sure to connect the ground wires as they were. • Be sure to perform an operation check after replacing or adjusting any parts (or units).

! Precautions for processing solutions

• This machine uses non-pharmaceutical poison and toxic processing solutions which are dangerous to drink in. Direct contact with processing solutions may irritate eyes. When handling processing solutions, wear safety goggles. If a processing solution has been ingested accidentally, immediately rinse the mouth out with water, and drink one or two cups of water. Contact a physician as soon as possible, and then vomit the solution according to the physician's instructions. If processing solution gets into eyes, immediately rinse them under running water for at least 15 minutes, and then contact a physician.

• Direct contact with processing solutions may irritate the skin and may cause an allergic reaction. When handling processing solutions, be sure to wear rubber gloves and clothing for workwear, to avoid direct contact. If there is a possibility of direct or indirect exposure to a processing solution, wash with soap and rinse with lots of water, after completion of work. • Processing solution stains on your clothing may result in discoloration or fading. When handling processing solutions, wear clothing for workwear.

10030

1/3


! General precautions


10030

For safe operation

• If any case you have to take care of wiring for the power such as moving the machine, ask a qualified professional electrician for work. Do not forget to ground the machine. • Pay attention to avoid shocks when performing troubleshooting, wiring checking, or voltage/current measurement. • When replacing a fuse or PCB, be sure to turn off the circuit breaker and the main power supply. Wait for 10 seconds or more before replacement.

! Precautions for operating rotary section

• Be careful for your hands, hair, clothes, etc., not to be caught under the gear, chain, belt, roller, fan and other rotating parts. Do not remove the cover unless it is specified. Be sure to turn off the circuit breaker and main power supply of this machine before performing any work. Keep away your hands from the machine during operation. If your hand or the like is caught and you cannot move, ask someone around you to turn off the circuit breaker at once.

! Precautions for operating heating section

• The processing solution heater, dryer heater and motor, etc. generate high fever. If you directly touch them during operation or right after operation, you may get burnt. When replacement of parts or maintenance is performed, make sure that the temperature is fully lowered. After temperature fully falls, carry out the operation by turning OFF the circuit breaker and the main power supply. Cooling time, such as the heater section and the motor, changes with work states.Turn off the circuit breaker and main power supply. Then, perform the work after the temperature has become low enough. If you have got burnt, cool the burn with flowing water and contact a physician as soon as possible.

10030

2/3


! Precautions against electric shock


10030

For safe operation

• There is a danger of hands being caught by the open/close covers or doors, or by the movable units. When opening and closing covers or doors, be sure to hold them firmly. When moving a unit manually, hold the specified parts only. When working with a unit which automatically moves, or when working around the unit, be sure to turn off the circuit breaker and main power supply. If your hand is caught and you cannot move, immediately call for help to turn off the circuit breaker.

! Precautions around cutting parts

• There is a danger of cutting hands on edged tools. Do not remove the covers from edged tools. Keep hands away from edged tools. When operating near edged tools, turn off the circuit breaker and main power supply.

• There is a danger of cutting hands on edged tools. When replacing an edged tool with a new one, do not touch the edge.

10030

3/3


! Precautions for movable units


10040

For safe operation

Countermeasure for static electricity when replacing and maintaining the electronic parts 1. Cautions for work

If an electrically charged human body touches electronic parts such as PCBs, it may adversely affect the electronic parts. When handling the electronic parts, be sure to use static-dissipative tools as below to prevent the components on the PCB from being damaged due to static electricity. Also use the static-dissipative tools for maintenance of the digital units or engines.

Static-dissipative tool Description Portable Static-Dissipative Field Service Kit

Remarks Use this kit when replacing or installing/removing the electronic parts from the machine. This kit consists of four items of Static-Dissipative Work Mat, Wrist Strap, Ground Cord, and Alligator Clips.

Static-Dissipative conductive gloves

Use this to prevent that sebum on your hand adheres when you touch a PCB.

Wrist strap

Use this when checking the electronic parts.

• When using the static-dissipative tool, be sure to turn off the circuit breaker of the unit and the main power supply, and wait 10 seconds or more to carry out operation.

10040

1/1


10050

For safe operation

Laser Precautions


NOTE • The system of QSS-3501i series is not equipped with laser engine.

• Follow the instructions to avoid exposing your eyes to laser radiation. • Do not perform the operation that is not described in this manual. • Do not perform printing operations while the safety switch is released.

Location of laser labels The labels for the laser precautions are placed on this system. Do not remove those labels.

1

3 4

5 2 G084076

1

2

3

4

5

10050

1/2


For safe operation


10050


10050

2/2


2000 Replacement and adjustment of parts System list ........................................................................................................................... 20005 QSS-35 series model types [35, 35i] .................................................................................................................20005

Removing covers [35, 35i] ................................................................................................... 20020 Removing covers (Printer section) [35, 35i] .....................................................................................................20020 Removing covers (Processor section) [35, 35i] .................................................................................................20021

Adjusting the belt tension .................................................................................................... 20110 Adjusting belt tension (Printer section) [35, 35i] ..............................................................................................20110 Adjusting belt tension (colorimeter) [35i, 35] ...................................................................................................20125 Adjusting belt tension (Dryer section and conveyor section) [35, 35i] .............................................................20140

PC control section ............................................................................................................... 21170 Opening and closing PC control unit [35, 35i] ..................................................................................................21170 Removing PC control unit cover [35, 35i] ........................................................................................................21180 Precautions when opening/closing PC control unit [35, 35i] ............................................................................21190

Paper magazine section ...................................................................................................... 22000 Procedure to check magazine [35, 35i] .............................................................................................................22000

Paper supply unit A ............................................................................................................. 25610 Removing paper supply unit A [35, 35i] ...........................................................................................................25610 Removing cutter unit and adjusting its right angle [35, 35i] .............................................................................25620 Adjusting paper hold timing of arm [35, 35i] ....................................................................................................25630 Adjusting CVP imprint pressure [35, 35i] .........................................................................................................25640

Paper supply unit B ............................................................................................................. 25710 Removing paper supply unit B [35, 35i] ...........................................................................................................25710 Adjusting the height and position of paper magazine mount B [35, 35i] ..........................................................25720 Adjusting paper feeding unevenness of paper supply unit B [35, 35i] ..............................................................25730

Exposure advance unit ........................................................................................................ 25810 Removing exposure advance unit [35, 35i] .......................................................................................................25810 Banding shooting [35] .......................................................................................................................................25820 Banding shooting [35i] ......................................................................................................................................25830

Paper Advance Section ....................................................................................................... 26610 Removing paper advance unit [35, 35i] .............................................................................................................26610 Removing processor loading unit [35, 35i] .......................................................................................................26630

Laser engine unit ................................................................................................................. 26710 Replacing laser unit and adjusting its position [35] ..........................................................................................26710

iBeam unit ............................................................................................................................ 26720 Replacing iBeam unit and adjusting its position [35i] ......................................................................................26720

Zigzag adjustment ............................................................................................................... 26810 Adjusting procedure for uneven paper advancing in paper advance section [35, 35i] ......................................26810

Space dimension between units .......................................................................................... 26910 Space dimension between paper supply unit A and the exposure advance unit [35] ........................................26910 Space dimension between paper supply unit A and exposure advance unit [35i] .............................................26920

Conveyor unit section .......................................................................................................... 27100 Replacing colorimeter and calibration plate [35, 35i] .......................................................................................27100 Adjusting the height of colorimeter unit [35, 35i] .............................................................................................27110 Replacing print conveyor unit belt [35, 35i] ......................................................................................................27120

2000

1/2

2 Replacement and adjustment of parts

2.


2000 Dryer section ....................................................................................................................... 27220 Removing dryer rack [35, 35i] ..........................................................................................................................27220 Adjusting the dryer section slide base position [35, 35i] ..................................................................................27222 Checking the adjustment of backlash in dryer rack [35, 35i] ............................................................................27223 Adjusting ejection guide 1 [35, 35i] ..................................................................................................................27224 Adjusting the position of the upper turn guide [35, 35i] ...................................................................................27225 Adjusting backlash in dryer drive section [35, 35i] ...........................................................................................27230

Print sorter unit section ........................................................................................................ 27420 Removing print sorter unit [35, 35i] ..................................................................................................................27420 Replacing print receiving tray [35, 35i] .............................................................................................................27430 Adjusting the stop position of print receiving tray [35, 35i] .............................................................................27440 Adjusting chain tension of print sorter unit [35, 35i] ........................................................................................27450

Tablet replenisher section [35, 35i] ...................................................................................... 27610 Removing the tablet replenishment unit [J] .......................................................................................................27610 Replacing the module [J] ...................................................................................................................................27620 Replacing the drum motor [J] ............................................................................................................................27630 Replacing the elevator motor [J] .......................................................................................................................27640 Adjusting the elevator belt tension [J] ...............................................................................................................27650 Adjusting the position of the elevator upper sensor [J] .....................................................................................27660 Adjusting the position of the elevator middle sensor [J] ...................................................................................27670 Adjusting the position of the elevator lower sensor [J] .....................................................................................27680 Cleaning method of the drum of module [J] ......................................................................................................27690

Replenishment package unit [35, 35i] ................................................................................. 27810 Replacing the replenisher pump and the water supply pump [SM] ..................................................................27810 Replacing the probe [SM] ..................................................................................................................................27820 Adjusting the sensitivity of the replenisher solution sensor [SM] .....................................................................27830

F replenishment unit [35, 35i] .............................................................................................. 27900 Removing F replenishment unit [35, 35i] ..........................................................................................................27900 Removing the cartridge installation section ......................................................................................................27910 Replacing the replenishment cartridge opening motor ......................................................................................27920 Replacing the replenishment solution level sensor ............................................................................................27930 Output Check for the cartridge flushing valve and replenishment cartridge cleaning pump ............................27940

2000

2/2

2 Replacement and adjustment of parts

Removing dryer heater and dryer fan [35, 35i] .................................................................................................27250


20005

System list System list

QSS-35 series model types [35, 35i] *1. In the Service Manual, some sections describe as (35, 35i). System name is expressed by the name shown in Remarks 2 in service manual. (Some files are not always applicable.)

QSS-3501

Process Specifica tion

Illustration

System program

Scanner

Standard SM

Remar ks 2 *1

S-4 S1-II

J

Remarks 1

• Equipped with Auto Setup function, Automatic Water Refilling and Auto cleaning as standard.

35 2. Replacement and adjustment of parts

System

• Processing the image with PC.

F QSS-3501 QSS-3502

• Paper advance unit (only for onelane advance: common for 3501 and 3501i) • For QSS-3501 Digital, print sorter unit is optional. • Scanner is selectable part.

QSS-3502

• Capacity booster D is necessary. • Equipped with Auto Setup function, Automatic Water Refilling and Auto cleaning as standard. • Processing the image with PC. • Paper advance unit (only for twolane advance) • For QSS-3502 Digital, print sorter unit is a standard equipment. • Scanner is selectable part.

QSS-3501i QSS-3501 i

• Auto Setup function, Automatic Water Refilling and Auto cleaning are optional.*1

35i

• Processing the image with PC. • Paper advance unit (only for onelane advance) • iBeam engine loading • Paper supply unit A and exposure advance unit are only for iBeam. • Paper advance unit (only for onelane advance: common for 3501 and 3501i) • For QSS-3501i Digital, print sorter unit is optional. • Scanner is selectable part.

20005

1/2


20005

System list

2. Replacement and adjustment of parts

*1. For F specification, Auto cleaning is a standard setup.

20005

2/2


20020

Removing covers [35, 35i]


Removing covers (Printer section) [35, 35i] ! Arrangement plan (PC control unit) The numbers in the brackets show the number of screws for covers.


Table cover (7 pcs.)

PC cover (4 pcs.)

G084486

! Printer section The numbers in the brackets show the number of screws for covers. PCB cover 1 (3 pcs.)

Printer rear cover (15 pcs.)

PCB cover 2 (3 pcs.)

Guide (2 pcs.) G084480

• To remove PCB cover 1, remove the guide. • To remove PCB cover 2, remove the guide and PCB cover 1.

20020

1/1


20021


Removing covers (Processor section) [35, 35i] ! Processor section The numbers in the brackets show the number of screws for covers. [N] and [SM] specifications PCB cover 1 (3 pcs.)

Processor rear cover (6 pcs.)


Sub-tank top cover

Processor cover 1 (4 pcs.)

[F] specification Sub-tank top cover



Processor cover 1 (5 pcs.) PCB cover 2 (2 pcs.) [J] specification Sub-tank top cover



Processor cover 1 (5 pcs.) G084430

20021

1/2


20021


[N], [SM] [J] and [F] specifications Dryer cover (1 pc.)

Air duct (1 pc.)

Processor side cover 2 (2 pcs.) G085888

! Tablet replenishment section The numbers in the brackets show the number of screws for covers.

Tablet replenishment unit section cover 1 (4 pcs.)

Tablet replenishment unit section cover 2 (7 pcs.)

G084432

20021

2/2


Processor side cover 1 (11 pcs.)


20110

Adjusting the belt tension


Adjusting belt tension (Printer section) [35, 35i] Reference

☞ Paper supply unit A, B (for 35, 35i) ☞ Exposure advance unit (for 35i)

☞ Exposure advance unit (for 35) ☞ Paper advance unit (for 35, 35i)

Paper supply unit B


! Paper supply unit A, B (for 35, 35i)

Paper supply unit A

2

3

4,5

1

G083240

Paper supply unit A, B (for 35, 35i) No.

Name

Deflection

Force

Adjusting point

1

Paper supply motor B belt

1 mm

190±35 g (1.9±0.3N)

Paper Supply Motor B

2

Paper advance motor 1 belt

1 mm

220±30 g (2.2±0.3 N)

Paper advance motor 1

20110

Illustration

1/6


20110 No. 3

Name


Deflection

Force

Adjusting point

1 mm

164±26 g (1.6±0.3N) (35)



Illustration

4

Arm move motor (left) belt

5

Arm move motor (right) belt

4.5 mm

127±21 g (1.2±0.2 N)


197±24 g (1.9±0.2 N) (35i)

Arm move motor (left) Arm move motor (right)

! Exposure advance unit (for 35)

4

3

1

2 5 G083239

Exposure advance unit (for 35) No.

Belt width

Deflection

Force

1

Exposure advance motor 1 belt

Name

4.0 mm

2.0 mm

220±30 g (2.2±0.3 N)

Exposure advance motor 1

2

Pressure change motor 1 belt

4.0 mm

2.0 mm

194±20 g (1.9±0.2 N)

Pressure change motor 1

20110

Adjusting point

Illustration

2/6


20110 Name

Belt width

Deflection

Force

Adjusting point

3

Exposure advance drive belt

10.0 mm

1.0 mm

1100±50 g (10.8 ± 0.5 N)


4


10.0 mm

2.0 mm

950±50 g (9.3 ± 0.5 N)

Tension pulley

5


4.0 mm

2.0 mm

255±30 g (2.5±0.3 N)


Illustration


No.


! Exposure advance unit (for 35i)

3 4 5 1 2

G083238

Exposure advance unit (for 35i) No. 1

Name Exposure advance motor 1 belt

Belt width

Deflection

Force

6.0 mm

2.0 mm

220±30 g (2.2±0.3 N)

20110

Adjusting point

Illustration


3/6


20110


Name

Belt width

Deflection

Force

2


6.0 mm

2.0 mm

250±40 g (2.5±0.4 N)


3


10.0 mm

1.0 mm

700±50 g (6.9 ± 0.5 N)

Idle pulley

4


6.0 mm

2.0 mm

310±50 g (3.0 ± 0.5 N)


5


10.0 mm

1.0 mm

715±50 g (7±0.5 N)

20110

Adjusting point

Illustration


No.


4/6


20110


! Paper advance unit (for 35, 35i)

5 1


4

6 3

2

G083241

Paper advance unit (for 35, 35i) No.

Name

Belt width

Deflection

Force

Adjusting point

1


6.0 mm

1.0 mm

130 to 200 g (1.2 to 1.9 N)


2

Pressure change motor belt

5.0 mm

4.0 mm

80 to 130 g (0.8 to 1.3 N)

Paper advance pressure change motor

3

Turn motor belt

5.0 mm

2.0 mm

130 to 200 g (1.3 to 2.0 N)

Turn motor

20110

Illustration

5/6


No.

Name

Belt width

Deflection

Force

Adjusting the belt tension Adjusting point

4

Lane select motor belt

5.0 mm

5.0 mm

50 to 70 g (0.5 to 0.7 N) (3502)

Lane select motor

5

Paper advance arm motor (left) belt

10.0 mm

10.0 mm

560 to 630 g (5.6 to 6.3 N) (3502)

Paper advance arm motor

6.0 mm

5.0 mm

140 to 190 g (1.4 to 1.9 N) (3501, 3501i)

10.0 mm

10.0 mm

560 to 630 g (5.6 to 6.3 N) (3502)

6.0 mm

5.0 mm

140 to 190 g (1.4 to 1.9 N) (3501, 3501i)

6

Paper advance arm motor (right) belt

20110

Illustration


20110

Tension plate (right)

6/6


20125


Adjusting belt tension (colorimeter) [35i, 35]


1

G083227

Colorimeter No. 1

Name Paper advance motor belt

Force

Deflection

Adjusting point

50 g (0.5 N)

1.0 mm

Attaching position of the tension pulley

20125

Illustration

1/1


20140


Adjusting belt tension (Dryer section and conveyor section) [35, 35i]

5 3


1, 2

3

4 G083194

NOTE • For adjustment, refer to the reference listed in the following table.

Reference No. 1

Name

Reference

☞ 27120 ☞ 27450 ☞ 27650

Replacing print conveyor unit belt [35, 35i]

4

Adjusting chain tension of print sorter unit [35, 35i]

−

Adjusting elevator belt tension [J] [35, 35i]

Adjusting each belt tension No.

Name

2

Conveyor drive belt

3

Sorter drive belt

5

Paper advance motor belt

Force

Deflection

Adjusting point

100±10 g 1.0±0.1N

3.5 mm

Position of tension pulley

330±10 g (3.2±0.1 N)

2.5 mm

Position of sorter motor holder

265 to 296 g (2.6 to 2.9 N)

1.6 mm

Position of drive motor

20140

Illustration

1/1


21170

PC control section

PC control section

Opening and closing PC control unit [35, 35i] For details about precautions when removing PC control unit, refer to ☞ 21190.

! Procedure 2. Replacement and adjustment of parts

1. Remove the scanner unit. Refer to the Scanner Service Manual.

2. Remove display monitor, keyboard,

operation keyboard, mouse and MD-1 from table.

3. Remove PC cover. ☞ 20020

4. Remove two screws from the PC control unit.

G084060

5. Open the PC control unit. Stand the stopper and securely attach it to the PC control unit. PC control unit

Stopper

G084036

21170

1/1


21180 Removing PC control unit cover [35, 35i]

PC control section

6. Open the PC control unit. Stand the stopper and securely attach it to the PC control unit.

For details about precautions when removing PC control unit, refer to ☞ 21190.

! Procedure 2. Replacement and adjustment of parts

1. Remove the scanner unit. Refer to the Scanner Service Manual.

2. Remove display monitor, keyboard,

operation keyboard, mouse and MD-1 from table.

3. Remove PC cover and table cover. ☞ 20020

4. Remove two screws from the PC control unit.

G084060

5. Remove the PC control unit cover. (Loosen seven screws out of eight.)

PC control unit cover

G084451

21180

1/1


21190

PC control section

Precautions when opening/closing PC control unit [35, 35i] ! Precautions when opening/closing the PC control unit IMPORTANT 2. Replacement and adjustment of parts

• If the backspace of the system is 190 mm or less, remove the PC control unit cover. ☞ 21180 • If the backspace of the system is more than 190 mm and less than 220 mm, remove the table cover. ☞ 20020 • If the back space of the system is 220 mm or more, open the personal computer control unit. ☞ 21170 • Be careful when handling the personal computer control unit since it is very heavy. • The printer becomes unstable if the personal computer control unit is opened. Be sure not to open the personal computer control unit when the jack bolts do not touch the ground. • If the personal computer control unit is opened fully, the cables between units may get damaged or the unit may get fallen backward.

21190

1/1


22000

Paper magazine section

Paper magazine section

2. Check that the paper guides are securely

Procedure to check magazine [35, 35i]

attached.

Paper guides

Check item Paper magazine

Check that paper is neat in shape. Check that paper guides are attached securely.


! Procedure

1. Check that the width regulation guide and the roller guide are securely attached. IMPORTANT

Screws

• For the paper width of 117 mm and 127 mm, set the width regulation guide inside the groove. For 120 mm and 130 mm, set it outside the groove. Width regulation guides

G074539

Groove

Roller guides G059817

Position of the width regulation guide for each paper width

* shows a width unused. G074538

22000

Paper width

A

Unused

B

210 mm (not corresponded to 35i)

C

203 mm

D

Unused

E

178 mm

F

Unused

G

165 mm

H

Unused

I

152 mm

J

Unused

K

130 mm

L

127 mm

M

Unused

N

120 mm

O

117 mm

P

114 mm

Q

Unused

R

102 mm

S

Unused

T

89 mm

U

82.5 mm

1/1


25610 Removing paper supply unit A [35, 35i]

Paper supply unit A Paper supply unit A

7. If the CVP unit is to be attached, replace

paper advance unit A and carry out the CVP imprint pressure adjustment.

☞ 25640 ! Procedure

1. Remove paper supply unit A in the direction 2. Replacement and adjustment of parts

indicated by the arrow.

Paper supply unit A G074446

! Adjustment after reattaching When the original paper supply unit A is reattached • It is not necessary to adjust.

When the new paper supply unit A is attached

1. Carry out paper sensor adjustment. ☞ 36000

2. Carry out the paper advance length correction.

☞ 36050

3. Check the right angle adjustment of the paper cutter unit.

☞ 25620

4. Check the zigzagging adjustment for paper supply unit B.

☞ 25730

5. Carry out Arm Unit 1 Zigzagging Correction. ☞ 36060

IMPORTANT • Carry out arm unit 1 zigzagging correction for each paper magazine A, B.

6. Check the paper hold timing adjustment of the arm.

☞ 25630

25610

1/1


25620 Removing cutter unit and adjusting its right angle [35, 35i]

Paper supply unit A

3. Remove the loading sensor. (two screws) IMPORTANT • When replacing the loading sensor, in order to remove the wiring of loading sensor, it is necessary to cut the mini band.

! Removing the cutter unit

Loading sensor

1. Pull out paper supply unit A. 2. Unplug the connector(s).


• J/P422 (Cut motor) • J/P424 (Cut home sensor) • J/P425 (Cut end sensor) J/P424

J/P425

Mini band

Bottom view of paper supply unit A G078404

4. Remove the cutter unit. (two screws) "

Point

When removing the cutter unit, be careful not to remove the positioning plate for the cutter unit. If the positioning plate is removed, right angle adjustment of the cutter unit must be carried out again. J/P422

Cutter unit

G074447

Positioning plate Loading sensor unit

G078405

25620

1/2


25620

Paper supply unit A

! Precautions when reattaching • When attaching the cutter unit, tighten the screws by pushing them in the direction indicated by the arrow. • Check that the paper has been cut vertically. If not, carry out the right angle adjustment of the cutter unit.


! The right angle adjustment of the cutter unit

1. Loosen two screws for each cutter unit and

positioning plate to adjust the right angle of the cutter unit. Loosen these screws.

Positioning plate

Loosen these screws.

G057512

" Point Check the right angle of the paper cut section by matching up with cut edges as shown illustration below. The second print

A

B

Paper advance direction

The first print G051111

• If the cutting end is as shown in A, adjust the cutting angle by moving the positioning plate in the direction indicated by the arrow A as shown in the previous figure. • If the cutting end is as shown in B adjust the cutting angle by moving the positioning plate in the direction indicated by the arrow B as shown in the previous figure.

25620

2/2


25630

Paper supply unit A

(3) Adjust the position of the detection plate so

Adjusting paper hold timing of arm [35, 35i]

that the plate is protruded 1.8±0.2 mm from the paper hold sensor. (Loosen two setscrews.)

! Procedure

Paper hold motor

1. Pull out paper supply unit A. 2. Remove the mounting plate of the paper hold 2. Replacement and adjustment of parts

motor. (Loosen one of the two screws.) Paper hold motor

Set-screw (A) Arm Set-screw (B) Screw

Set-screws of the detection plate

Cam

Detection plate Paper hold sensor Loosen this screw.

Paper hold motor mounting plate

Hexagonal screwdriver

Paper hold sensor

G057638

3. Adjust the position of the detection plate of

View from this side.

the paper hold motor.

(1) Look and adjust from the direction indicated by arrow. Cam

Detection plate

1.8±0.2 mm

Paper hold sensor View from this side.

Viewed from the arrow G074454

(2) Rotate the detecting plate using a hexagonal screwdriver to the right so that the bulge of the cam faces below. NOTE • Set-screws (A) and (B) need not be loosened. If it is loosened, attach it as it was.

G057639

(4) Tighten the set-screws of the paper hold motor. (Two set-screws)

4. Operate the paper hold motor via Output

check to check that the pressure pin is align

• Set-screws (A) and (B) fix the cam to the paper hold motor.

25630

1/2


25630

Paper supply unit A

with the guide when the paper hold sensor is LIGHT.

☞ 35310

Guide

0.0 mm


Pressure pin

Paper hold motor G074455

25630

2/2


25640 Adjusting CVP imprint pressure [35, 35i]

Paper supply unit A position of the CVP unit is the same as that of the head adjustment jig. Head adjusting jig

! Procedure

1. Pull out paper supply unit A. 2. Loosen the two screws fixing the CVP unit.

Lock nuts



CVP unit

Adjusting screws G074452

3. Set the head adjustment jig to the guide of paper supply unit A. IMPORTANT • The head adjusting jig is the service personnel tool. Refer to Service personnel tool list. ☞ 80310

G074453

5. Tighten the two CVP unit screws. 6. Make actual prints, then check the printing density of the CVP unit.

4. Loosen two lock nuts and turn two adjusting

screws so that the thickness of the attaching

25640

1/1


25710 Removing paper supply unit B [35, 35i]

Paper supply unit B Paper supply unit B

4. Remove screw(s) from paper supply unit B. (Loosen two screws out of four.)

Paper supply unit B

! Procedure for removing paper supply unit B

1. Remove the PCB cover. (Loosen two 2. Replacement and adjustment of parts

screws.)

2. Unplug the connector(s). • J/P281 (Paper supply motor A) • J/P282 (Paper supply motor B) • J/P279 (Paper end sensor B) J/P281, J/P282, J/P289

Loosen these screws. G084597

PCB cover G084595

3. Remove two screws from mounting angle bracket 1.

Angle bracket 1

G084596

25710

1/3


25710

Paper supply unit B

2. Attach paper supply unit B while pushing it in

! Precautions when reattaching

the arrow direction. (two screws)

When reattaching the original paper supply unit B

Angle bracket 1

1. Attach paper supply unit B while pushing it in the arrow direction. (six screws)


Paper supply unit B

Angle bracket 2 G084599

3. Loosen screw B. Press the angle bracket G084598

When attaching new paper supply unit B

against the direction of the arrow and fix screws A and B. (four screws) Screws B

Angle bracket 1

1. Temporarily tighten mounting angle bracket 2 and mounting angle bracket 1. (two screws)

Screws A G084600

25710

2/3


25710

Paper supply unit B

4. Attach mounting angle bracket 2 by pushing


it in the direction indicated by the arrows 1 and 2. (five screws)

Angle bracket 2

G074547

25710

3/3


25720

Paper supply unit B

3. Tighten the screws of the magazine slide

Adjusting the height and position of paper magazine mount B [35, 35i]

frame. (four screws)

4. Check the detection status of magazine sensor B via input check. ☞ 35210

IMPORTANT

If magazine B is not detected correctly, adjust the position of paper magazine code sensor B. ☞ Adjusting the position of paper magazine code sensor B

• 33/33SD/3300i • Check if paper magazine mount B is set to the positioning pin of paper supply unit B smoothly.

does not zigzag.

☞ 25730

! Adjusting the position of paper magazine mount B

1. Loosen the screws fixing magazine slide rails 1 and 2. (three screws each)

Loosen this screw.

Magazine slide rail 1 G074552


! Adjusting the position of the paper magazine mount B

1. Loosen the screws of the magazine slide frame. (four screws)

Magazine slide frame Loosen these screws.


Magazine slide rail 2

G059255

2. Change the height of paper magazine mount B and set the magazine. And continue the confirmation work of storage condition to


2. After returning paper magazine mount B to

the original position, change its position and set the magazine. And continue working to confirm the storage condition to adjust them. (Two adjusting screws)

25720

1/2


5. After the adjustment, check that the paper

Positioning pin


25720 adjust them. (Two adjusting screws each left and right)

Paper supply unit B the magazine code can be detected with paper magazine B inserted.

Adjusting screws

Holder 1

Paper magazine code sensor B Adjusting screws



G059256

3. After the height adjustment, loosen six screws of the magazine slide rail. Adjust the position continuously.


If magazine B is not detected correctly, adjust the position of paper magazine code sensor B. ☞ Adjusting the position of paper magazine code sensor B

5. After the adjustment, check that the paper does not zigzag.

☞ 25730

! Adjusting the position of paper magazine code sensor B

1. Loosen four screws of paper magazine

sensor B, and adjust holders 1 and 2 so that

25720

2/2


Holder 2


25730

Example: When the first test print is misaligned in the left. First test print

0.5 mm

Second test print

A

Adjusting paper feeding unevenness of paper supply unit B [35, 35i]

Paper supply unit B

A

! Procedure IMPORTANT


• When adjusting the zigzagging of paper supply unit B, make a test print using the maximum size of paper which is in use.

1. Make a test print from magazine B in Arm Unit 1 Zigzagging Correction.

☞ 36060

2. Take the second test print as a standard.

Check that the difference between lines A on the first and second test prints is within 0.5 mm.

Example: If the first test print skews to the right Second test print

A

0.5 mm

Paper advance direction A

First test print

G072367

3. If difference between lines A on first test print and second test print is not within 0.5 mm, carry out zigzagging adjustment for paper supply unit B.

4. Loosen the screws for the positioning pin of paper supply unit B, and adjust the pin. (Loosen two fixing screws.)

When the first test print is misaligned in the right. Step 2

Adjust the positioning pin leftward.

When the first test print is misaligned in the left. Step 2

Adjust the positioning pin rightward.

Paper advance direction G074555

25730

1/2


25730

Paper supply unit B

Positioning pin

Right


Left

Loosen the fixing screws. G074554

5. After the adjustment of the positioning pin,

check that the positioning pin goes into the positioning hole of the magazine B smoothly when the magazine is taken in and out.

6. If the positioning pin does not go into the

positioning hole smoothly, adjust the position of magazine B to the right and left.

☞ 25720

7. Test prints are made in the maximum paper size via the paper supply unit B.

☞ 36060

8. When repeating the zigzagging adjustment of paper supply unit B, repeat Step 7 via Step 4.

9. Carry out the zigzagging adjustment for each magazine of paper supply unit B.

☞ 36060

25730

2/2


25810

Exposure advance unit Exposure advance unit

Removing exposure advance unit [35, 35i] ! Procedure

1. Remove paper supply unit A. ☞ 25610

2. Unplug the connector(s). 2. Replacement and adjustment of parts

• J/P399, 400 (Relay connector)

J/P399, J/P400 G083247

3. Open the exposure advance unit. 4. For 35, move the stopper of the exposure advance unit in the direction of the arrow and fix the unit. (one screw) Stopper

G083246

25810

1/2


25810

Exposure advance unit

5. Lift the exposure advance unit to arrow direction holding the part of A and B, and then remove it. Exposure advance unit

Part B G083248

IMPORTANT • Be careful when handling the exposure advance unit since it is very heavy.

! Precautions when reattaching • Confirm that the focal plane regulating guide is correctly attached, and install the exposure advance unit.

! Adjusting the attaching position

1. The exposure advance unit has positioning pin(s). No position adjustment is needed in attaching the exposure advance unit.

! Adjustment after reattaching and setup When the original exposure advance unit is reattached • It is not necessary to adjust.

When the new exposure advance unit is attached Item

Reference

☞ 36000 ☞ 36070 ☞ 36080 ☞ 36081 ☞ 36090

Perform Paper Sensor Adjustment. Check the Exposure Center Correction. Check the Exposure Advance Adjustment 1. Check the Exposure Advance Adjustment 2. Check the Paper Pressure Operation Correction.

25810

2/2


Part A


25820


Banding shooting [35] The method of banding shooting varies between 35 and 35i. Reference For 35i, refer to ☞ Banding shooting [35i].


! Paper Advance Section Exposure position 156mm

Paper advance direction 93mm 80mm

86mm 74mm

Paper guide

74mm

Arm unit 2 17mm 17mm

Turn unit

Pressure roller 2 Pressure roller at the inlet side Pressure roller at the exit side

G074561

! Banding shooting (Print condition: All) Banding position Front margin: Around 3 mm

Status

Corrective action

The pressure of pressure roller 2 is not Replace the arm of pressure roller 2. released. Replace pressure roller 2.

Refer to

☞ Exposure advance unit 1


At the area 17 mm from the The exit pressure roller is not released paper leading end or release amount of the roller is too small.

• Failure of the exit arm

At the area 10 mm from the The pressure of the exit pressure paper leading end roller starts.


At the area 19 mm from the Paper is pressed by the exit pressure paper leading end roller.

• Failure of the adjustment of exposure advance pressure change motor 2 and pressure change motor ☞ Exposure 2 belt, and replacing the exposure advance unit 2 advance unit

At the area 39 mm from the The pressure of the exit pressure paper leading end roller ends.

25820

• Failure of pressure roller holder 3

• Failure of pressure roller holder 3


1/3


25820 Status

Corrective action

At the area 74 to 93 mm from the paper leading end

The paper touches the turn unit roller.

Refer to

• Replace the pressure release arm of ☞ Paper advance the paper advance unit. unit • Perform Turn Unit Stop Position Correction of Paper Advance Unit Correction.

☞ 36010

• Adjusting the attaching position of exposure advance unit

☞ 26910

• Replacing the exposure advance unit

☞ 25810 ☞ 26610


Banding position


• Replacing the paper advance unit The inlet side pressure roller release amount of the exposure advance unit is too small.

Rear end: At about 26 mm

The inlet side pressure roller release amount of the exposure advance unit is too big.


When the paper rear end removes from the guide in paper supply unit A


☞ 26910

Whole part of the print (no cycle)

The screws of the exposure advance unit are loose.


☞ 25810

It is given a vibration from outside.

Carry out the paper pressure operation correction.

☞ 36090


-

-

All jack bolts are effective or not.

-

-

The strength of the floor is insufficient.

-

-

! Exposure advance unit 1 Pressure roller at the inlet side Pressure roller holder (2) Pressure roller at the exit side

Pressure roller holder (3)

Exit arm Pressure roller 2

Arm of pressure roller 2

Inlet arm G084601

25820

2/3


25820


Pressure release arm G083106

! Exposure advance unit 2

Advance drive pulley Exposure advance drive belt


Drive roller (2)


Idle pulley G077143

! Banding shooting (Print condition: All) Banding position

Status

Corrective action

5.45 mm cycle

Dust stuck on the advance drive pulley

55.5 mm cycle

Dust caught at exposure advance motor 1 belt. The belt tension of exposure advance motor 1 belt is maladjusted.

43.7 mm cycle

Dust stuck on the idle pulley

202 mm cycle

Dust caught at the exposure advance drive belt. Adjusting failure of the belt tension of the exposure advance drive belt

92.4 mm cycle

• Refer to ☞ Exposure advance unit 2 for the arrangement of each part. • Check each part if there are any problems. If dust or dirt is on the belt, roller and pulley, handle them by cleaning. • Adjust the tension of each belt when it is not appropriate. ☞ 20110 • If rollers or pulleys shake, it is necessary to replace the exposure advance unit. ☞ 25810

Dust stuck on drive roller (2)

NOTE • The banding is generated on the print whole area.

25820

3/3


! Paper advance unit


25830


Banding shooting [35i] The method of banding shooting varies between 35 and 35i. Reference For details of 35, refer to ☞ Banding shooting [35].


! Paper Advance Section Exposure position

156mm Paper advance direction

93mm 80mm

86mm Pressure roller 2

74mm

74mm Arm unit 2 17mm 27mm

Paper guide Turn unit

Pressure roller at the exit side

Pressure roller at the inlet side

G083104

! Banding shooting (Print condition: All) Banding position Front margin: Around 3 mm

Status

Corrective action

The pressure of pressure roller 2 is not released.

• Replace the arm of pressure roller 2.

At the area 27 mm from the paper leading end

The exit pressure roller is not released or release amount of the roller is too small.



The pressure of the exit pressure roller starts.



Paper is pressed by the exit pressure roller.


The pressure of the exit pressure roller ends.

Refer to


• Replace pressure roller 2.

25830

☞ Exposure

• Failure of pressure roller holder advance unit 1 3

☞ Exposure • Failure of pressure roller holder advance unit 1 3 • Failure of the adjustment of ☞ Exposure exposure advance pressure advance unit 2 change motor 2 and pressure change motor 2 belt, and replacing the exposure advance unit

1/4


25830 Status

Corrective action

Refer to


Adjustment fault of Exposure Advance Adjustment 1 or Exposure Advance Adjustment 2

• Measure the distance between 0 mm∼254 mm line for test print of Exposure Advance Adjustment 1 or Exposure Advance Adjustment 2 again. Then, input the value to Test Paper Measurement Value.

☞ 36080 ☞ 36081

At the area 74 to 93 mm from the paper leading end

The paper touches the turn unit roller.

• Replace the pressure release arm of the paper advance unit.

☞ Paper advance

• Perform Turn Unit Stop Position Correction of Paper Advance Unit Correction.

☞ 36010


☞ 26920

• Replacing the exposure advance unit

☞ 25810 ☞ 26610

unit


Banding position


• Replacing the paper advance unit Rear end: At about 17 mm

The inlet side pressure roller release amount of the exposure advance unit is too small.

Carry out the paper pressure operation correction.


The inlet side pressure roller release amount of the exposure advance unit is too big.


☞ 36090

☞ Exposure • Failure of pressure roller holder advance unit 1 ☞ Exposure 3 advance unit 2 • Failure of exposure advance ☞ 25810 pressure change motor 2 • Failure of pressure roller holder 3 • Adjusting failure of the pressure change motor 2 belt • Replacing the exposure advance unit

When the paper rear end removes from the guide in paper supply unit A

Whole part of the print (no cycle)

It is given a vibration from outside.

-

-

All jack bolts are effective or not.

-

-

The strength of the floor is insufficient.

-

-

25830


☞ 26920


2/4


25830


! Exposure advance unit 1 Pressure roller at the inlet side Pressure roller holder (2) Pressure roller at the exit side


Pressure roller holder (3)

Exit arm Pressure roller 2

Arm of pressure roller 2

Inlet arm G083105

! Paper advance unit

Pressure release arm G083106

25830

3/4


25830


! Exposure advance unit 2

Drive roller (2)





Idle pulley

Tension bearing

Advance drive pulley

G082064

! Banding shooting (Print condition: All) Banding position

Status

Corrective action

5.45 mm cycle

Dust stuck on the advance drive pulley

55.5 mm cycle

Dust caught at exposure advance motor 1 belt. The belt tension of exposure advance motor 1 belt is maladjusted.

43.7 mm cycle

Dust stuck on the idle pulley

273 mm cycle

Dust caught at the exposure advance drive belt. Adjusting failure of the belt tension of the exposure advance drive belt

92.4 mm cycle

Dust stuck on drive roller (2)

7.4 mm cycle

Dust stuck on the tension bearing

47.1 mm cycle

Dust stuck on the inlet side pressure roller and exit side pressure roller

• Refer to ☞ Exposure advance unit 2 for the arrangement of each part. • Check each part if there are any problems. If dust or dirt is on the belt, roller and pulley, handle them by cleaning. • Adjust the tension of each belt when it is not appropriate. ☞ 20110 • If rollers or pulleys shake, it is necessary to replace the exposure advance unit. ☞ 25810

NOTE • The banding is generated on the print whole area.

25830

4/4


26610

Paper Advance Section


3. Slightly lift up the paper advance unit. Attach

Removing paper advance unit [35, 35i]

the pin to the position shown in the figure not to touch the stopper and fix a screw. Screw

Pin

! Procedure

1. Pull out the paper advance unit. 2. Remove the paper advance unit. (one screw)

Pin


• When removing the screw, be careful not to lose the spacer.

Spacer

Pin

Stopper G084449

• The paper advance unit is regulated with the positioning pin. No need for adjusting when attaching.

! Adjustment after reattaching G084448

When the original paper advance unit is reattached


• It is not necessary to adjust.

1. Hang the paper advance unit and attach it to the pin.

2. Move the paper advance unit in the direction of the arrow.

26610

When the new paper advance unit is attached

1. Carry out Paper Advance Unit Correction. ☞ 36010

1/1


26630


Removing processor loading unit [35, 35i] ! Procedure


1. Open the processor top cover. 2. Remove the rack stopper. 3. Remove the sprocket unit. (three screws)

Sprocket unit

G058399

4. Disconnect the ground wire. (one screw) 5. Remove the processor loading unit. (three screws)

Ground wire Processor loading unit G084411

! Precautions when reattaching • Do not touch the screws marked in blue. The position of the processor loading unit is adjusted with these screws by using a jig in factory. • The position of the processor loading unit and the sprocket unit is adjusted with the positioning pins. No need for adjusting when attaching.

26630

1/1


26710

Laser engine unit Laser engine unit

Replacing laser unit and adjusting its position [35] ! Precautions for laser unit replacement IMPORTANT Laser unit

Defective laser unit

Sample print

The print where the abnormal color can be checked

Backup data

All of the backup data when the problem occurs Make a backup copy of all the data in Close Down Checks or Reading and Writing Data. ☞ 35400

• There are different types of laser units. Refer to ☞ 61450 regarding how to distinguish those types.

! Procedure for removing the laser unit

1. Open PC control unit or remove PC control unit cover. ☞ 21170 ☞ 21180

2. Remove the exposure advance unit. ☞ 25810

3. Remove cover 1. (six screws)

Cover 1

G085809

4. Unplug the connector(s). • Be informed that the number of connectors and connector No. may change depending on the laser unit type that is connected to. Connector

Connect to

Connector

Connect to

J/P1509, 1515, 1532 J/P855

Laser control PCB

J/P1526

Relay connector

Laser unit heater

J/P1653

B laser driver

J/P1663

G laser driver

J/P1632

B AOM driver

J/P1637

G AOM driver

J/P1642

R AOM driver

26710

1/5


• If you replaced the laser unit, items shown below are necessary in returning the defective unit.


26710

Laser engine unit

5. Disconnect the ground wire. (Four wires) (One screw for each) When removing the PCB plate, disconnect the cables from the clamps. J/P1515 J/P1632 (R)

J/P855 Cable clamp

J/P1663

J/P1532


J/P1526

J/P1637(G) J/P1653

J/P1509

J/P1632 (B)

Cable clamp

G085810

6. Remove laser control box cooling fan 2. (two screws) 7. Remove exposure advance unit lock holder (1). (two screws) 8. Remove light-tight cover 2. (Loosen two screws.) Laser control box cooling fan 2 Light-tight cover 2

Lock holder (1)

G085811

26710

2/5


26710

Laser engine unit

9. Remove the PCB plate and stand it against table cover 2.

PCB plate G085812

Take enough care of wiring of the laser control PCB.

10. Remove the laser unit. (Four fixing nuts and four washers) Nuts and washers

Nuts and washers Laser unit G085813

11. When replacing the laser unit, remove lock holder (2) and attach lock holder (2) to a new laser unit. (two screws)

26710

3/5


Table cover 2


26710

Laser engine unit

! Precautions when installing the laser unit

1. When removing lock holder (2) to replace the laser unit, attach lock holder (2) to the holes in the

Stopper

Lock holder (2)

G085816

If lock holder (2) is installed in a wrong direction, the laser unit cannot be installed properly in the printer.

2. Attach the light-tight cover by pushing it in the direction of the arrows. (two screws) 3. Install laser control box cooling fan 2 with the label facing in the direction of the arrows. (two screws) Laser control box cooling fan 2 Light-tight cover 2

G085815

! Procedure for adjusting the laser unit position

1. Set the positioning pins to the laser unit.

26710

4/5


direction of the arrows and tighten the two screws. (two screws)


26710

Laser engine unit

2. Adjust the position of the laser unit so that the positioning pins move up and down smoothly. (four nuts and four washers)


Nuts and washers

Positioning pins

Laser unit Nuts and washers G085814

! Adjustment after replacement When the original laser unit is reattached

1. Carry out the daily setup. When a new laser unit is attached

1. Carry out the Exposure Zoom Rate Correction. ☞ 36020

2. Carry out the Exposure Position Adjustment. ☞ 36030

3. Carry out the Exposure Zoom Rate Fine Adjustment. ☞ 36040

4. Check the slippage of the main scanning direction of the Exposure Position Adjustment. ☞ 36030

5. Carry out the initial setup.

26710

5/5


26720 Replacing iBeam unit and adjusting its position [35i]

iBeam unit iBeam unit

5. Remove two ground wires. Light-tight cover 2

! Precautions for replacement of iBeam unit • If you replaced the iBeam unit, items shown below are necessary in returning the defective unit. iBeam unit

The defective iBeam unit

iBeam data

iBeam unit data that the problem occurs (iBeam Tuning and iBeam)

Sample print

The print where the abnormal color can be checked, Sample 4 of Paper Specification Registration/Setup and Sample 5 ☞ 32510

Memory data and Logdata

Memory data when the problem occurs and data of Logdata at the same time ☞ 37520

Backup data

All of the backup data when the problem occurs

Wiring cover G083179

6. Unplug the connector(s). • J/P900, 901 (iBeam unit)

7. Open the exposure advance unit.

IMPORTANT • Make a backup copy of all the data in Close Down Checks or Reading and Writing Data. ☞ 35400

! Procedure for removing the iBeam unit

1. Open PC control unit or remove PC control unit cover.

☞ 21170 ☞ 21180

2. Remove light-tight cover 1. (four screws) Light-tight cover 1

G083178

3. Remove one ground wire. 4. Remove light-tight cover 2. (Loosen two screws.)

Remove the wiring cover. (Loosen two screws.)

26720

1/3


IMPORTANT


26720 8. Remove the iBeam unit. (two screws)

iBeam unit

! How to adjust the iBeam unit position

1. Attach the iBeam unit pushing the unit in the direction of the arrow (contact face). (two screws)


NOTE • If the iBeam unit contacts with the contact face and pins after tightening the attaching screws, the unit is correctly installed in the system. Contact face

J/P901

J/P900

G083180

Pin G083181

! Adjustment after replacement If the original iBeam unit is reattached G084433

1. Carry out the daily setup. When the new iBeam unit is attached

1. Carry out Paper Specification Registration/Setup→Forced PreEmission. NOTE • If the power supply of iBeam unit is not turned on for 20 days or more, Forced Pre-Emission operates automatically.

26720

2/3


26720

iBeam unit

For details, refer to ☞ 32510.

2. Read the FD enclosed with new iBeam unit operating Service Data via Reading and Writing Data.

☞ 35400

3. Confirm the exposure center correction. ☞ 36070


4. Carry out the initial setup.

26720

3/3


26810 Adjusting procedure for uneven paper advancing in paper advance section [35, 35i]

Zigzag adjustment Zigzag adjustment

3. Carry out Arm Unit 1 Zigzagging Correction.

☞ 36060 IMPORTANT

Check item All

Check if leveling of the system is completed correctly.

Magazine mount

Check that the shutter open/close arm works properly. (If the printer door is closed, the shutter open/close arm moves 10 mm and more at the outlet section of the magazine.)

• Make test prints via Test Print Confirmation (magazine A/B) to check the zigzagging amounts (A - B) of two prints are within the tolerance level in the following table. If they are within the tolerance level, the adjustment is not necessary.

! Procedure

NOTE • For example, if the measurement values of the second test print is 120 mm for both lines A and B Check that the difference of dimension between lines A and B on the first test print is within the tolerance level in the following table.

1. Check the condition of the paper magazine. ☞ 22000

2. Adjust zigzagging for paper supply unit B. ☞ 25730 NOTE • If difference between part A on the first test print and the second test print is within 0.5 mm, you do not have to adjust it.

Test Print

Tolerance range

355.6 mm

A−B is ±0.5 mm, both A and B are between 119.5 mm and 120.5 mm.

610.0 mm

A−C is ±1.0 mm, both A and C are between 119 mm or more and 121 mm or less.

Example: If the first test print skews to the right 0.5 mm

Second test print Test print (second)

A

Test print (first) Line A

Line A (120 mm)

A B C

C

B

A

A

First test print

Line B

Line B (120 mm) Line C G078473

4. Carry out the master correction of the exposure center correction.

☞ 36070

Paper advance direction G074555

IMPORTANT • Carry out the master correction of the exposure center correction for each paper magazine A, B.

26810

1/2


• Carry out arm unit 1 zigzagging correction for each paper magazine A, B.


26810

Zigzag adjustment

• Make a test print via Test Print Confirmation with Master Value to check the misalignment of the test print. If it is within 0.2 mm, no adjustment is required. Right end of the paper

Left end of the paper

A


Center line

G068463

NOTE • After master correction of the exposure center correction, carry out Exposure Center Correction (for each Paper Magazine) again if you are also using another paper magazine.

26810

2/2


26910

Space dimension between units


Space dimension between paper supply unit A and the exposure advance unit [35] The dimension between paper supply unit A and the exposure advance unit differs between 35 and 35i.

• Normally, it is not necessary to adjust or check the space dimension between paper supply unit A and exposure advance unit. However, if the space dimension between the units gets different, ☞ No. 6208 Paper has jammed in the Paper Supply Unit. may occur when printing with the paper advance length between 320.1 mm and 324.0 mm.

! Space dimension between the units (front side) (Top view)

Paper supply arm motor (right)


Paper supply unit A

(3) 4.0±0.5 mm

(Front view)

Paper supply unit A

(2) 0 +0.5 mm (1) 15.5±0.5 mm G084415

26910

1/4


For 35i, refer to ☞ 26920.


26910


! Space dimension between the units (front side) No.

Illustration


Corrective action

Refer to ☞ Adjusting the position between paper supply unit A and Confirm that the height of the slot part of the exposure advance unit (front side) the exposure advance unit. is 0 to +0.5 mm based on the plate of paper supply unit A (front side).

Refer to the front Confirm that the space dimension between the plate of paper supply unit A view. (front side) and the slot part of the exposure advance unit (front side) is 15.5±0.5 mm.

2 3

Refer to the top view.

Confirm that the space dimension between the plate of paper supply unit A Refer to ☞ Procedure (front side) and the slot part of the exposure advance unit (front side) is 4.0±0.5 for adjusting the laser unit position. mm.

! Space dimension between the units (back side) Exposure advance unit

Paper supply unit A

(2) 0 +0.5 mm

(1) 15.5±0.5 mm G084414

! Space dimension between the units (back side) No. 1 2


Corrective action

Refer to ☞ Adjusting the position between Check that the height of the cutout of the exposure advance unit (back side) is 0+0.5 mm based on paper supply unit A and the exposure advance the plate of paper supply unit A (back side). unit. Check that the length between the plate of paper supply unit A (back side) and the plate of the exposure advance unit (back side) is 15.5±0.5 mm.

26910

2/4


1


26910


! Adjusting the position between paper supply unit A and the exposure advance unit


2. Set the positioning pins to the laser unit.

Laser unit

G085892

3. Loosen the screw of the shim beneath the laser unit, and insert or remove the shim. (Loosen two screws each.)

• To insert and remove shims (rear), remove the printer rear cover. ☞ 20020

Shim (rear)

Laser unit

Shim

G085893

26910

3/4


Positioning pins


26910


Shim Thickness

Part No.

Name

0.1 mm

A064878-01

Shim (1)

0.2 mm

A064878-02

Shim (1)

0.5 mm

A064880-01

Shim (2)

1.0 mm

A064880-02

Shim (2)

If necessary, adjust the position of the laser unit. Refer to ☞ Procedure for adjusting the laser unit position.

5. Check the length between paper supply unit A and the exposure advance unit again. 6. Check Turn Unit Stop Position Correction of Paper Advance Unit Correction. Refer to ☞ 36010.

! Procedure for adjusting the laser unit position

1. Set the positioning pins to the laser unit. 2. Adjust the position of the laser unit so that the positioning pins move up and down smoothly. (four nuts and four washers)

Nuts and washers

Positioning pins

Laser unit

Nuts and washers

26910

G085892

4/4


4. Check if the laser unit positioning pin is in the position where it moves up and down smoothly.


26920


Space dimension between paper supply unit A and exposure advance unit [35i] The dimension between paper supply unit A and the exposure advance unit differs between 35 and 35i.


For details of 35, refer to ☞ 26910.

26920

1/6


26920


! Space dimension between the units (front side) [35i] (Top view) Paper supply arm motor (right)

Paper supply unit A



(3) 12.9±0.5 mm

(Front view)

Paper supply unit A

(2) 4.8+0.5 mm

(1) 8.5+0.5 mm

G082043

26920

2/6


26920


! Space dimension between the units (front side) 1

Illustration


Refer to the front Confirm that the space dimension between the plate of paper supply unit A view. (front side) and the slot part of the exposure advance unit (front side) is 11.6±0.5 mm.

2

Check that the height of the slot part of the exposure advance unit (front side) is 4.8 + 0.5 mm based on the plate of paper supply unit A (front side).

3

Refer to the top view.

Corrective action Refer to ☞ Procedure for adjusting position between paper supply unit A and exposure advance unit [35i].

Confirm that the space dimension between the plate of paper supply unit A Refer to ☞ Procedure (front side) and the slot part of the exposure advance unit (front side) is 8.5±0.5 for adjusting position of iBeam unit mount [35i]. mm.

! Space dimension between the units (rear side) [35i]

Paper supply unit A Exposure advance unit

(2) 0 +0.5 mm

(1) 15.5±0.5 mm

G082042

! Space dimension between the units (back side) No. 1 2


Corrective action

Refer to ☞ Procedure for adjusting position Check that the height of the cutout of the exposure advance unit (back side) is 0+0.5 mm based on between paper supply unit A and exposure the plate of paper supply unit A (back side). advance unit [35i]. Check that the length between the plate of paper supply unit A (back side) and the plate of the exposure advance unit (back side) is 15.5±0.5 mm.

26920

3/6


No.


26920


! Procedure for adjusting position between paper supply unit A and exposure advance unit [35i]


2. Remove light-tight cover 1. (four screws) 2. Replacement and adjustment of parts

Light-tight cover 1

G083178

3. Remove light-tight cover 2. (Loosen two screws.) Light-tight cover 2

G084445

4. Remove cover 3. (three screws)

26920

4/6


26920


5. Remove cover 1. (eight screws) Cover 3

G084446

6. Install the positioning pin in the iBeam unit mount. Positioning pin

Positioning pin

G084438

7. Loosen the screw of the shim installed in the iBeam unit mount (front), and insert or remove the shim. (Loosen two screws each.)

Front

Shim G082089

8. Loosen the screw of the shim installed in the iBeam unit mount (rear), and insert or remove the shim. (Loosen two screws each.)

• To insert and remove shims (rear) in the iBeam unit, remove the printer rear cover. ☞ 20020

26920

5/6


Cover 1


26920


Shim

G082090

Shim Thickness

Part No.

Name

0.1 mm

A064878-01

Shim (1)

0.2 mm

A064878-02

Shim (1)

0.5 mm

A064880-01

Shim (2)

1.0 mm

A064880-02

Shim (2)

9. Confirm if the positioning pin of the iBeam unit mount is in the position where it moves up and down smoothly.

10. Check the length between paper supply unit A and the exposure advance unit again. 11. Check Turn Unit Stop Position Correction of Paper Advance Unit Correction. Refer to ☞ 36010.

! Procedure for adjusting position of iBeam unit mount [35i]

1. Install the positioning pin in the iBeam unit mount. 2. Adjust the position of the iBeam unit mount so that the positioning pins move up and down smoothly. (Loosen four nuts.)

Positioning pin

Positioning pin

Nuts Nuts G084438

3. Check the length between paper supply unit A and the exposure advance unit again.

26920

6/6


Rear


27100

1. Remove the conveyor unit.

#

☞ Replacing the colorimeter

#

☞ Replacing the calibration plate

Conveyor unit

IMPORTANT • The colorimeter unit consists of the following items. Colorimeter unit

G084450

2. Remove the fan unit. (Loosen one screw.)

Colorimeter

FD for calibration data

Calibration plate

G083197

• When replacing the colorimeter, remember that the colorimeter, the calibration plate, and the FD for calibration make a set. Replace them as one set.

Fan unit G083198

• When replacing the calibration plate, remember that the calibration plate and the FD for calibration data make a set. Replace them as one set.

27100

NOTE • If necessary, disconnect the connectors of the colorimeter and cooling fan.

1/4


The following procedures for the colorimeter are explained here.

☞ Replacing the colorimeter unit

Conveyor unit section

! Replacing the colorimeter unit

Replacing colorimeter and calibration plate [35, 35i]

#



27100 3. Remove the colorimeter unit top.


6. Remove the advance unit from the colorimeter unit bottom.

(four screws)

(four screws) Colorimeter unit top J/P801

G083199

NOTE • If necessary, disconnect the connectors of the colorimeter and paper sensor.


J/P802, 804

Ground wire

Colorimeter unit bottom G083229

! Precautions when installing colorimeter unit

4. Remove the plate bottom.

1. There is no need to adjust the colorimeter

(four screws)

unit position.

! Adjustment after replacing the colorimeter unit

1. Follow the procedures in Replacing the calibration plate.

☞ Replacing the calibration plate

2. Adjust the colorimeter unit. ☞ 35100

Plate bottom G083228

5. Disconnect the connectors and ground wire. J/P801, 802, 804 (Relay connector)

27100

2/4


27100


4. Remove the connector of the colorimeter and

! Replacing the colorimeter

replace the colorimeter.

1. Remove the conveyor unit. Fixing plate

G084450

Fixing nuts


Conveyor unit

Connector

2. Remove the fan unit.

G083200

(Loosen one screw.)

! Adjustment after replacing the colorimeter unit

1. Carry out height adjustment of the colorimeter.

☞ 27110

2. Follow the procedures in Replacing the calibration plate.

☞ Replacing the calibration plate ! Replacing the calibration plate

1. Update the calibration plate data. NOTE • Register the new calibration plate data to the system. Bringing up the display Menu → Extension → Maintenance → Various Adjustment → Colorimeter Calibration Fan unit G083198

3. Remove the fixing plate from the colorimeter. (Loosen two mounting nuts.)

(1) Click F: Functions on the Colorimeter Calibration display, then click Updating the Calibration Plate Data.

(2) Insert the calibration data FD into the floppy disk drive.

(3) Click YES: OK. Data of colorimeter and data in the calibration data FD are displayed.

(4) Click YES: OK. Register the data in the FD to the colorimeter.

27100

3/4


27100


(5) Click YES: OK. Confirm the registration.

(6) Replace the calibration plate stored in the colorimeter unit with new one.

(7) Click YES: OK. Data is updated.

(8) Click YES: OK. 2. Replacement and adjustment of parts

The screen returns to the Colorimeter Calibration display.

2. Check if updating has been performed properly.

NOTE • Check that the colorimeter data and the calibration plate data are the same.

(1) Click F: Functions on the Colorimeter Calibration display, then click Confirming the Colorimeter and Calibration Plate Data.

(2) Click YES: OK since the FD for calibration data has already been inserted in step 1 (2). The confirmation display appears. Check that the message It matches the Colorimeter Data appears. At this time, S/No. of the calibration plate is registered.

(3) Click YES: OK. The screen returns to the Colorimeter Calibration display.

(4) Remove the FD for calibration data from the floppy disk drive.

27100

4/4


27110


2. Loosen the lock screw on the leading end

Adjusting the height of colorimeter unit [35, 35i]

control holder of the colorimeter. (one screw) Leading end control holder

IMPORTANT • Carry out the height adjustment securely if colorimeter of the colorimeter unit is replaced.

Lock screw

1. Remove the colorimeter unit top. (four screws)

Colorimeter unit top

G083226

3. Turn over the colorimeter unit top. 4. Turn the leading end control holder to adjust the height of colorimeter leading end so that it is align with the back face of the colorimeter mount. Use the colorimeter height adjustment jig.

Colorimeter height adjustment jig

Leading end of the measurement part

G083199

NOTE • If necessary, disconnect the connectors of the colorimeter and paper sensor.

Colorimeter unit top

Groove of the leading end control holder G083230

27110

1/2


! Procedure


27110 NOTE • Use the handle side of the colorimeter height adjustment jig to check the height of colorimeter leading end.


! Precautions when installing colorimeter unit

1. Tighten the lock screw on the leading end

control holder of the colorimeter. (one screw)


Leading end control holder

Lock screw

Use the handle side of the jig. G072364

5. Make sure that the height of colorimeter

leading end is align with the back face of the colorimeter mount, and then turn the leading end control holder approximately 30 degree to the lowering direction (clockwise). NOTE • This changes the standard value (0) of the height of colorimeter leading end from the base of the colorimeter mount to - 0.1 mm. One revolution (360 degree) of the leading end control holder makes 1 mm movement.

G083226

IMPORTANT • If the colorimeter leading end is out of back face of the colorimeter mount, it may damage the calibration plate or test prints. Turn the leading end control holder approximately 30 degree to the lowering direction (clockwise).

Colorimeter leading end Leading end control holder G072365

6. Reassemble the parts as they were.

27110

2/2


27120 Replacing print conveyor unit belt [35, 35i]


! Checking after replacement 1. Check that the belt works normally by driving the conveyor motor in the Output Check.

☞ 35320

! Procedure

1. Remove the print conveyor unit. 2. Press circle parts of the print conveyor unit 2. Replacement and adjustment of parts

and remove the cover.

G083243

3. Pull the rollers of the print conveyor unit in the direction of the arrow and remove the belt.

Roller G083245


27120

1/1


27220

Dryer section

Dryer section

Removing dryer rack [35, 35i] ! Procedure

Dryer rack

G084417

2. Remove the dryer cover. ☞ 20021

3. Remove the air duct and dryer cover 1. Dryer cover 1

Air duct (knob screw)

G084419

4. Unplug the connector(s). J/P722, J/P723, J/P717, J/P760

27220

1/3


1. Remove the dryer rack. (Loosen two screws.)


27220

Dryer section

J/P722

J/P723, J/P717, J/P760 G084418


1. Attach it by pushing the gear side of dryer rack to the stopper. (four screws) Gear side of dryer rack

Stopper G084609

27220

2/3


5. Remove the dryer rack. (four screws)


27220

Dryer section

2. Attach the dryer rack by pushing it in the arrow direction. (two screws)

G084610

! Adjustment after reattaching When the original dryer rack is reattached • It is not necessary to adjust.

When a new dryer rack is attached

1. Carry out Print Sensor Adjustment. ☞ 33001

27220

3/3


Dryer rack


27222

Dryer section

Adjusting the dryer section slide base position [35, 35i] • Usually, adjusting the dryer section slide base position is not necessary • Check only when a strange sound is emitted or paper jams due to the failure in adjusting the position of dryer rack and processor section.

1. Remove the dryer rack. ☞ 27220

2. Remove the sub-tank top cover and processor cover, processor side cover 1 and processor side cover 2.

☞ 20021

3. Loosen the three screws of the lock pin stopper holder. Stopper Holder

G085804

4. Adjust the two stoppers so that the slide base opening and the position of upper turn guide No. 7 5.5 ± 0.5 mm wide. (Two adjusting screws for each)

Slide Base opening

5.5 ± 0.5 mm

Upper Turn Guide No. 7

G085785

27222

1/3


! Procedure


27222

Dryer section


Stopper (rear) The cushion between the stopper (rear) and slide base contact face is shortened from 2 mm to 1 mm.

Slide Base opening

Upper Turn Guide No. 7 5.5 ± 0.5 mm

5.5 ± 0.5 mm

Stopper (near) Slide base contact face

G085801

5. Attach the dryer racks. 6. Adjust the stopper holder position so that the slide base lock pin can be smoothly set to the stopper holder hole. (Three adjusting screws) IMPORTANT • For the adjustment described above, confirm that the slide base is at the position described below. • The stopper (near) touches the slide base contact face. • The cushion between the stopper (rear) and slide base contact face is shortened from 2 mm to 1 mm.

27222

2/3


27222

Dryer section

G085788

! Checking after adjustment

1. Make some prints to check if no paper jam or abnormal noise occurs in the dryer rack.

27222

3/3


Stopper Holder


27223

Dryer section

Checking the adjustment of backlash in dryer rack [35, 35i] • Usually, adjusting the backlash in dryer rack is not necessary • Check only when a strange sound is emitted or paper jams due to the backlash in dryer rack.

! Procedure

1. Remove the dryer cover and air duct. 2. Replacement and adjustment of parts

☞ 20021

2. Check that the gear mounting plate is attached to the same place of gear mounting plate angle.

Gear Mounting Plate The same height

Same position

Gear mounting plate angle G084604



27223

1/1


27224

Dryer section

Adjusting ejection guide 1 [35, 35i] • Normally, adjusting ejection guide 1 position for dryer rack is not necessary. • Check paper exit guide 1 if the paper is jammed when it is sent to the colorimeter.

! Procedure ☞ 27220

2. Adjust the position of paper exit guide 1 so that the height from the lower frame of the dryer rack to the edge of paper exit guide 1 is from 61.4 to 61.9 mm. (four screws) The edge of paper exit guide 1

61.4 to 61.9 mm

The lower frame of the dryer rack G085808

Remove the gear.

Paper exit guide 1 G085817


1. Confirm that there is no paper jam by performing the daily setup test print etc. using the colorimeter.

27224

1/1


1. Remove the dryer rack.


27225

Dryer section

Adjusting the position of the upper turn guide [35, 35i] • Adjust the position of the upper turn guides when it was removed.

! Procedure

1. Remove the dryer rack. 2. Adjust the upper turn guide by pressing the guides to the roller face so that the space between the guide and the dryer rack roller is even. (two screws each)

Roller

Roller

Upper turn guide Upper turn guide

Roller faces

Roller faces

G085819


1. Confirm that there is no paper jam or flow after performing the test print.

27225

1/1


☞ 27220


27230

Dryer section

Adjusting backlash in dryer drive section [35, 35i] ! Procedure

1. Remove the processor rear cover, processor side covers 1 and 2. ☞ 20021

2. Adjust the backlash of double gear (1) and idle gear (13T) in the processor section to be 0.5 mm or less. 2. Replacement and adjustment of parts

(Three adjusting screws)

Be sure that it does not touch the cog bottom of double gear (1) and idle gear (13T).

Double gear (1)

Double gear (1)

Idle gear (13T)

Double gear (1) 0.5 mm

0.3 mm

Idle gear (13T) G084605



27230

1/1


27250

Dryer section

Removing dryer heater and dryer fan [35, 35i] ! Procedure

1. Remove the dryer rack. ☞ 27220


J/P718, J/P768

3. Remove the dryer heater and dryer fan. (two screws) Dryer heater, dryer fan

J/P718, J/P768

G084421

4. Remove the heater cover. (one screw) 5. Remove the dryer heater. (six screws) NOTE • Replace the dryer heater together with the dryer safety thermostat. Heater cover

Dryer heater

G084422

27250

1/2


27250

Dryer section

! Adjustment after reattaching


1. Process some prints to confirm that there is no problem.

27250

2/2


27420

Print sorter unit section


Removing print sorter unit [35, 35i] ! Procedure

1. Remove the processor rear cover. ☞ 20021


J/P713: Relay connector

3. Remove the print sorter unit in the direction indicated by the arrow. (Loosen three screws.)

Print sorter unit

J/P713

G084429

! Precautions when reattaching None

27420

1/1


27430


2. Press part C of receiving tray (3), and

Replacing print receiving tray [35, 35i]

remove receiving tray (2) in the direction indicated by the arrow.

! Procedure Replacing print receiving tray (1) the print receiving position.

2. Push the pawl of the print receiving tray (2) in the direction indicated by arrow A, then remove the print receiving tray (1) in the direction indicated by arrow B. Print receiving tray (1)

B

Part C of print receiving tray (3) A

Print receiving tray (2) G074559

! Adjustment after replacement

Pawl

1. Check the stop position of the print receiving tray.

☞ 27440 Print receiving tray (2)

G050796

Replacing print receiving tray (2)

1. Stop the print receiving tray to be replaced at the print receiving position.

27430

1/1


1. Stop the print receiving tray to be replaced at


27440 Adjusting the stop position of print receiving tray [35, 35i]

Print sorter unit section • Adjusting the chain tension ☞ 27450

! Procedure

1. Remove the sorter cover. (one screw) 2. Replacement and adjustment of parts

Sorter cover

G074556

2. Adjust the sorter home sensor holder stop

position so that the print receiving tray stops at 2.5 mm away from the fulcrum spacer. (one screw) Print receiving tray

2.5 mm

Fulcrum spacer

Sorter home sensor holder G074557

3. Check if the print receiving tray stop position is within the rage of 2.5±1.5 by pressing the manual sorter switch continuously. IMPORTANT • If the stop position of the print receiving tray is not stable, check the timing belt tension and the chain tension of the sorter drive belt and adjust them correctly. • Adjusting the sorter drive belt tension ☞ 20140

27440

1/1


27450


Adjusting chain tension of print sorter unit [35, 35i]

Tension plate 1

! Procedure

1. Remove the sorter cover. (one screw) 2. Replacement and adjustment of parts

Sorter cover

G074556

2. Adjust the position of tension plate 1 and 2 to fix the chain so that it bends 10 mm when pressing it by 270±25 g (2.6±0.2N). (two screws each) Chain Tension plate 2 G074558

G074639

3. Adjust tension plate 1, 2 so that

measurement A becomes the followings. (two screws each) IMPORTANT • Adjust the tension plates so that the difference between the measurement A of tension plate 1 and that of tension plate 2 is within 0.5 mm.

27450

1/1


27610

Tablet replenisher section [35, 35i]


Removing the tablet replenishment unit [J] ! Procedure

1. Remove all the tablet cartridges and chutes. 2. Remove tablet replenishment unit section 2. Replacement and adjustment of parts

cover 1 and 2. ☞ 20021

3. Unplug the connector(s). J/P539, J/P541: tablet replenishment driver PCB

4. Remove the tablet replenishment unit. (Loosen four screws.)

NOTE • After operating, confirm that the tablet replenishment units were properly installed.

J/P399, J/P400 G084431

5. Reassemble the parts as they were. 6. Check the tablet sensor via Input Check. ☞ 35220

7. Check the drum operation via Output Check. ☞ 35320

27610

1/1


27620


Replacing the module [J] ! Procedure

1. Remove all the tablet cartridges. 2. Remove tablet replenishment unit section cover 2. ☞ 20021


3. Unplug the connector(s). J/P571, J/P572, J/P575, J/P588: CD module J/P576, J/P577, J/P580, J/P589: BF module J/P581, J/P582, J/P585, J/P590: STB module

4. Replace the module. (Loosen two of four screws.)

Module


G050711

5. Reassemble the parts as they were. 6. Check the tablet sensor via Input Check. ☞ 35220


27620

1/1


27630


5. Replace the drive motor and reassemble the

Replacing the drum motor [J]

parts.

NOTE • When attaching the gear (32T), adjust the backlash by adjusting the attaching position of the gear (32T). (three screws)

! Procedure

1. Remove the module. ☞ 27620

Gear (32T)

Gear (32T) G050712 G052554

3. Remove the drive gear. (two screws)

6. Check the tablet sensor via Input Check. ☞ 35220


Drive gear

Screws G050713

4. Remove the drum drive motor. (three screws)

Screw

Drum motor

Screws G050732

27630

1/1


2. Remove the gear (32T).


27640


Replacing the elevator motor [J] ! Procedure

1. Remove the tablet replenishment unit. ☞ 27610


2. Remove drum section. (four screws)

Drum section

G085889

3. Unplug the connector(s). J/P540: Elevator motor

4. Remove the wiring cover. (two screws) 5. Remove the elevator motor unit as in the direction of arrow 1 shown below. (three screws)

(1) Wiring cover Elevator motor unit G085849

6. Remove gear (12T) and motor mounting plate and replace the elevator motor. ! Adjustment after installing the elevator motor

1. Attach gear (12T) and motor mounting plate.

27640

1/3


27640


2. Adjust the backlash of gear (12T) and upper idle gear.

0.2 mm G050736

3. Reassemble the parts as they were. 4. Adjust the elevator motor unit position and also the backlash of the friction roller gear and gear (12T). (three screws)

• Check the backlash of the friction roller gear and gear (12T) from A section. Friction roller gear

Gear (12T) Upper idle gear

0.2 mm

Part A Elevator motor unit G085891

27640

2/3


Upper idle gear

Gear (12T)


27640


5. Attach the drum section by pushing it in the direction indicated by the arrow shown below. (four screws)

G085890

6. Check the elevator operation via Output Check. ☞ 35320

27640

3/3


Drum section


27650 Adjusting the elevator belt tension [J]


5. Measure A, B and C as shown in the

illustration to confirm that the bucket platform is parallel to the tablet replenishment unit. Tablet replenishment unit

! Procedure


2. Loosen the screws (two for each) of the tension plate.

A

B

C

Bucket platforms

G050740

NOTE • Remove the tablet replenishment unit to confirm that the bucket platforms are parallel to the unit. ☞ 27610

6. Check the elevator operation via Output Check.

☞ 35320


G085843

3. Adjust the tension of the elevator belt. " Point Adjust the tension plate position so that the elevator belt deflects by 14 mm when pushing 500 mm position of the belt by the force of 100 g to 150 g (1 N to 1.5 N). (Adjust the tension of the elevator belt for both right and left.)

500 mm position

G085886

4. Lower the elevator until the elevator lower sensor turns DARK.

27650

1/1


Square holes


27660

Tablet replenisher section [35, 35i] upper sensor is closed at the Output Check. (two screws)

Adjusting the position of the elevator upper sensor [J] ! Procedure

1. Remove the tablet replenishment unit.

Upper sensor for elevator

☞ 27610


2. Leave the tablet replenishment unit

connectors connected and place the unit in front of the processor.

3. Check that the stopper contacts with the upper of the slot. " Point If the stopper does not contact with the upper of the slot, remove the tablet replenishment unit and then adjust the position of the stopper. (two screws each)

Bottom of the bucket platform

1.5±0.5 mm

Tablet gate

Tablet gate

Bucket platform

Oval hole

Tablet replenishment unit frame G085844

IMPORTANT

Stopper G085846

4. Adjust the position of the elevator upper

sensor so that the clearance between the lowest bottom of bucket platform and tablet gate is 1.5 mm±0.5 mm when stopping the elevator at the position where the elevator

• How to stop the elevator at the elevator upper sensor position 1. Select Tablet replenishment section via Output Check. 2. When the elevator motor (UP) is selected and the key is kept pressed, the elevator lifts up and stops at the position where the elevator middle sensor is closed for 2 seconds. 3. By keeping pressing the key, the elevator rises again and stops at the position where the elevator upper sensor is closed. 4. If the key is released at this time, the elevator stays at the position of the elevator upper sensor.

5. Turn OFF the system power supply and reassemble the parts.

6. Check if the tablet falls from the elevator via Output Check.

☞ 35320

27660

1/1


27670

Tablet replenisher section [35, 35i] middle sensor is closed at the Output Check. (two screws)

Adjusting the position of the elevator middle sensor [J] ! Procedure

1. Remove the tablet replenishment unit.

Middle sensor for elevator

☞ 27610




3. Check that the stopper contacts with the upper of the slot. " Point If the stopper does not contact with the upper of the slot, remove the tablet replenishment unit and then adjust the position of the stopper. (two screws each)

Bucket platform

1.5±0.5 mm Bucket Bottom of the bucket platform Chute inlet

Chute inlet

Tablet gate Tablet gate

Oval hole

G085845

Stopper

IMPORTANT G085846

4. Adjust the position of the elevator middle

sensor so that the clearance between the highest bottom of bucket platform and tablet gate is 1.5 mm±0.5 mm when stopping the elevator at the position where the elevator

• How to stop the elevator at the elevator middle sensor position 1. Select Tablet replenishment section via Output Check. 2. By selecting elevator motor (UP) and keeping pressing the key, the elevator lifts up and stops at the position where the elevator middle sensor is closed. 3. If the key is released at this time, the elevator stays at the position of the elevator middle sensor.

5. Reassemble the parts as they were. 6. Check if the tablet falls from the elevator via Output Check.

☞ 35320

27670

1/1


27680

Tablet replenisher section [35, 35i] side of the hole in the frame is 0 to -2.0 mm. (two screws)

Adjusting the position of the elevator lower sensor [J]

Tablet replenishment unit rear side Bottom of the bucket platform (lower)

! Procedure

Tablet gate




Bottom of the bucket platform (lower)


3. Stop the elevator at the position where the

0 to -2.0 mm

elevator lower sensor is closed via Output Check. •

Hole in the tablet replenishment unit frame

☞ 35320

4. Adjust the position of the elevator lower

sensor so that the gap between the (lower) bottom of the bucket platform and the lower

Elevator lower sensor

Tablet replenishment unit front side

Screws G085847

5. Check if the tablet falls from the drum via Output Check. •

27680

☞ 35320

1/1


27690


4. Remove the gear (64T). (one mount ring)

Cleaning method of the drum of module [J]

Mount ring

! Procedure

1. Remove the module. 2. Remove the cartridge guide. Cartridge guide

Gear (64T) G050747

5. Face the right narrow notch of the drum to

you and align the center of drum unit's opening with the center of notch, and pull out the drum to the arrow direction.

Cartridge guide

Narrow

G050745

3. Remove the drum case. (six screws)

Wide

Drum case

G050748

G050746

27690

1/2


☞ 27620


27690


6. Clean the gap between the tablet drop section and vapor proof blocks.

Vapor proof block


Gaps

Tablet drop sections Vapor proof block

G050749

IMPORTANT • There is a spring in the gap of vapor proof block. Be careful not to damage it when cleaning. • After cleaning, check that there is no gap when the vapor proof block is pushed in the arrow direction. Vapor proof block

Gap

Springs

Gap

Vapor proof block G050750


27690

2/2


27810 Replacing the replenisher pump and the water supply pump [SM]

Replenishment package unit [35, 35i]


the rating plate will not be determined properly. IN

! Procedure

1. Pull out the replenishment package unit. 2. Remove the replenishment packages. 3. Remove the pump mount.

OUT

Poppet valves

G050887

Arrangement for the replenisher pump and the water supply pump

• Be careful not to let the pump rotating part come into contact with chemical or water.

7. Remove the pump as shown in the figure. 2. Push the main body backward.

Tray units

3. Lift it up.

1. Push.

G050874

8. Remove the cover from the removed pump. Cover

Lift up the cover holding the part indicated by the arrow. G050875

9. Take a note of the output amount displayed G070020

4. Close the strainer unit valve of the pump to be replaced.

on the new pump's rating plate.

The pump, for which the output amount measurement is no good, must be replaced. Output amount

5. Attach the tube clamps to the OUT side of the hoses of the pump to be replaced.

6. Loosen the wire bands on the caps of the

pump to be replaced, and then remove the hoses.

Rating plate

G050888

10. Unplug the connectors, and replace the pump.

IMPORTANT • For the replenisher pumps of CD-A, CD-B, CD-C, BF-A, BF-B, and STB, do not remove the new caps from the pumps. If they are removed, the poppet valves may be taken off. Then the pump output amount indicated on

J/P611, cord CD-A: CD-A replenisher pump J/P612, cord CD-B: CD-B replenisher pump J/P613, cord CD-C: CD-C replenisher pump J/P617, 618: CD-W water supply pump J/P614, cord BF-A: BF-A replenisher pump J/P615, cord BF-B: BF-B replenisher pump J/P616, cord STB: STB replenisher pump J/P619: STB-W water supply pump Cord BF-W: BF-W water supply pump


27810

1/3


Caps (Do not remove them.)


27810


12. Enter the output amount.

IMPORTANT

Extension → Processor Settings → Pump Output Amount Setting

Setting for CD-A, CD-B, CD-C, CD-W, BF-A, BF-B, and STB Enter the output amount written in step 9. ☞ 33030

Setting for BF-W and STB-W Carry out pump output amount settings, and then enter the measurement values.

• For measurements of two or more replenishment solutions, use a different container for each solution. If no different containers are available, clean the container before using.

(4) Press

on the Pump Output Amount Setting display and select Pump Output Amount Setting.

(5) Select the pump for output. (6) Operate the pump by pressing the Manual sorter switch.

(7) Check that the air does not remain in the


1. Remove air from the replenisher pump and the water supply pump (except BF-W and STB-W). IMPORTANT • If air remains in the pump, output cannot be carried out accurately. • If a large amount of air remains in the pump, the chemical may undergo oxidation, or precise values may not be obtained because air escapes during the measurement.

hose. Then repeat step (5) until the replenishment solution or water comes to the exit of the replenisher pipe or the water supply pipe.

(8) Attach the air exhaust tool to the replenisher pipe. Replenisher pipe and water supply pipe

(1) Remove the sub-tank top cover and processor cover 1.

Air exhaust tool

(2) Fix the replenisher pipe and the water supply pipe. Remove the replenisher pipe and the water supply pipe from the sub-tank and fix the pipes in the vertical position with the output ports front faced. NOTE • Fix the replenisher pipe and the water supply pipe at the same height as when the machine is operating. When the output amount is measured, the pipes should be secured to obtain values correctly.

(3) Prepare a container for the replenishment solution or water to be output. Replenisher pipe and water supply pipe

G050890

IMPORTANT • When air is exhausted for two or more chemicals, be sure to start from CD-A pump. • Before air exhausting from the pumps, be sure to clean the tool. If the tool is not cleaned, contamination and chemical reaction may occur. NOTE • The air exhaust tool is a service tool. Refer to Service personnel tool list. ☞ 80310

(9) Exhaust the air from the replenisher pump and the water supply pump by pulling the cylinder of the syringe from the air exhaust tool at one stroke. Remove the air exhaust tool from the replenisher pipe or the water supply pipe, and discharge the air, water, or replenishment solution. Tape

IMPORTANT G050889

27810

• When the air is exhausted by using the air exhaust tool, the float of the package may fall by the force of

2/3


Bringing up the display


27810


attraction and the attention messages such as Replace the Replenishment Package with a new one. may be displayed. There may be still some replenisher solution left in the package. Remove the replenishment package from the replenishment unit and shake it to check if the float is rising. 2. Replacement and adjustment of parts

• If the injection syringe slips out of the air exhaust tool, the replenishment solution or water may be splashed.

(10) After air has been exhausted by the air exhaust tool, check that the air does not remain in the hose.

2. Check the output amount. • For the operation procedures, refer to Operator's Manual - Additional Operations & Setup Manual -.

IMPORTANT • Make sure that the difference between the measured value and the output amount entered in the machine is within ±3%. If the difference is not within ±3%, check for damage or clogging of the pipes. When there is still no problem relating to those items, air must be remained in the pumps. Exhaust air, and measure output amount securely again. • When the output amount for each replenishment package is measured, the remaining amount of each solution varies.

3. Replace the replenisher pipe and the water supply pipe to their original position.

4. Mark the label with a new pump output amount.

(The label is affixed to the inside of processor door 1.)

5. Attach the sub-tank top cover and processor cover 1 as they were. IMPORTANT • Do not leave the air exhaust tool without cleaning after use. Otherwise the syringe packing may be damaged. Be sure to clean the tool before storing.

27810

3/3


27820


6. Remove the probe nut and the probe.

Replacing the probe [SM]

BF-A

BF-B

! Procedure

PCB. (one screw)

Protection cover

STB

CD-C

CD-B

CD-A

Probe nut Probe O-ring Probe holder G050893 G050891

4. Unplug the tray unit connectors. J/P601: Tray unit A J/P600: Tray unit B

probe nut securely using the probe replacing jig. IMPORTANT • The O-ring is attached to the new probe.

5. Remove the tray units. 2. Lift it up.

7. Assemble the new probe, then tighten the

• The probe (including the O-ring) should be used properly for each solution. For CD-C solution, use the whole black probe and the O-ring marked with a white dot. For other solutions, use the probe which the resin part is brown and the O-ring marked with a green dot.

Tray unit B

• The probe replacing jig is a service tool. Refer to Service personnel tool list. ☞ 80310 1. Press the lever.


Tray unit A G050892

27820

1/1


1. Pull out the replenishment package unit. 2. Remove the replenishment package. 3. Remove the protection cover of the SM I/O


27830


4. Remove the protection cover of the SM I/O

Adjusting the sensitivity of the replenisher solution sensor [SM]

PCB. (one screw)

Protection cover

! Procedure

1. Clean the LED and detection sections of the replenishment solution sensor.

Replenishment solution package P-2

Replenishment solution package P-1

G050891

5. Turn the VR of each sensor on the SM I/0 PCB counterclockwise fully.

Replenishment solution sensors G050894

Sensor arrangement

G050898

VR

Replenishment solution sensor

Counterclock wise

Decreases the amount of light.

Clockwise

Increases the amount of light.

G050895

2. Attach the replenishment package containing the replenishment solution.

3. Set the valve chuck, then turn the handle to ON position.

6. Adjust each VR depending on each LED condition which is OFF.

1. If LED turns ON by turning clockwise less than twice from the left most position, carry out the operation of ☞ If LED turns on by rotating less than twice. 2. Carry out ☞ If LED turns on by rotating more than twice, if LED turns ON by turning clockwise more than twice from the left most position.

27830

Chemical

VR No.

LED No.

CD-A

VR1

LED1

CD-B

VR2

LED2

CD-C

VR3

LED3

STB

VR4

LED4

BF-A

VR5

LED5

BF-B

VR6

LED6

1/2


Trays


27830


! If LED turns on by rotating less than twice 1. If LED turns on when rotating the VR of each

replenishment solution sensor clockwise less than twice, return the position of VR to the left most and turn it three times clockwise again. 2. Replacement and adjustment of parts

IMPORTANT • This includes the case when LED turns on while the VR is at the left most position.

2. Reassemble the parts as they were. ! If LED turns on by rotating more than twice 1. While counting the rotation number of the VR of each replenishment solution sensor, turn the VR clockwise slowly and stop it at the position when LED turns on. IMPORTANT • If the VR is turned too far clockwise, turn it counterclockwise to the position where the LED goes off. Then turn it clockwise again until the LED lights up.

2. Under the condition in Step 1, turn each VR of the replenishment solution sensor clockwise once to the right.

3. Replace the replenishment solution sensor

to adjust its sensitivity if total number of VR rotations of each sensor exceeds 11 in Step 1 and Step 2. NOTE • The maximum number of VR rotations for each replenishment solution sensor is 13. • When the float in the replenishment package blocks off the replenishment solution sensor, the LED goes off. Floats

Replenishment solution

Replenishment package

Replenishment solution sensor (detection) Replenishment solution

Probe

Replenishment solution sensor (LED)

G050897


27830

2/2


27900

F replenishment unit [35, 35i] F replenishment unit [35, 35i]

Removing F replenishment unit [35, 35i] ! Procedure

1. Remove the replenishment cartridge. 2. Remove processor cover 2. 3. Unplug the connector(s). J/P632: Replenishment cartridge opening motor J/P637: Relay connector

4. Remove the interlock switch (replenisher section door). (two screws) 5. Remove the F replenishment unit. (six screws)

J/P632 Interlock switch (replenisher section door)

F replenishment unit J/P637

G085856

27900

1/2


☞ 20021


27900

F replenishment unit [35, 35i]

6. When removing the F replenishment unit, pull out the upper surface of the F replenishment unit in the direction of the arrow.

G085857

! Adjustment after replacement When the original F replenishment unit is reattached

1. Confirm that the F replenishment unit works normally using the Output check. When the new F replenishment unit is attached

1. Confirm that the F replenishment unit works normally using the Output check.

27900

2/2


F replenishment unit


27910


Removing the cartridge installation section • Remove the cartridge installation section when replacing or checking the replenishment cartridge opening motor, replenishment cartridge position sensor (upper) or replenishment cartridge position sensor (lower).

! Procedure

1. Remove the F replenishment unit. 2. Replacement and adjustment of parts

☞ 27900

2. Remove the cartridge installation section. (four screws)

Cartridge installation section

G085882


1. Set the cam into the square hole in the cartridge installation section to attach it.

Cam Square hole

G085883

2. Confirm that the F replenishment unit works normally using the Output check.

27910

1/1


27920


Replacing the replenishment cartridge opening motor ! Procedure

1. Remove the F replenishment unit. ☞ 27900

2. Remove the cartridge installation section. 2. Replacement and adjustment of parts

☞ 27910

3. Remove the replenishment cartridge opening motor. (three screws)

Replenishment cartridge opening motor

G085858

4. Remove the plate (three screws) on the replenishment cartridge opening motor and gear (one screw). Plate

Gear


G085859

27920

1/2


27920



1. Install the gear of the replenishment cartridge opening motor so that the gap between the outer surface of the gear and the edge of the motor axis is 3 mm. (one screw)

Plate

3 mm

G085881

2. Install the replenishment cartridge opening motor with the cam remaining at the upper start point. (three screws)

• If the cam is not adjusted to the upper start point during the replenishment cartridge opening motor, the F replenishment unit may not be correctly attached to the product.


Cam (upper start point)

G085880

3. After placing the cartridge installation section and the F replenishment unit to the original positions, confirm that the F replenishment unit works normally using the Output Check.

27920

2/2


Gear


27930


Replacing the replenishment solution level sensor ! Procedure

1. Remove processor cover 1. ☞ 20021

2. Unplug the connector(s).


Refer to ☞ 63311 for the locations of each replenishment solution level sensor. J/P611, 612:P1R J/P613, 614:P2RA J/P615, 616:P2RB

3. Remove the rubber plug from the flange section in the direction of arrow 1. Remove the replenishment solution level sensor wiring from the rubber plug, and remove the replenishment solution level sensor connector in the direction of the arrow 2. (two screws each) • Regarding the replenishment solution level sensor, replace # # #(upper) replenishment solution level sensor, # # #(lower) replenishment solution level sensor and HL−F−001 as a set.

# # #(Upper) replenishment solution level sensor

(1)

# # #(Lower) replenishment solution level sensor

(2)

HL−F−001

Flange section

Rubber plug

G085895

! Checking after replacement

1. Confirm that the replenishment solution level sensors are securely attached as shown below. (two setscrews each)

63.7mm

47.4mm

# # #(Lower) replenishment solution level sensor

47.3mm

P2RB P2RA

P1R 35.9mm

# # #(Upper) replenishment solution level sensor

G085894

27930

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27940


Output Check for the cartridge flushing valve and replenishment cartridge cleaning pump • Perform the Output Check for the cartridge flushing valve and replenishment cartridge cleaning pump following the procedure with attaching a hose. Or, water may come into a replenishment tank and it may adversely affect the replenishment solution.

1. Remove the replenishment cartridge. 2. By the Output Check, move the replenishment cartridge setting part from upper point to lower point. ☞ 35320

3. Turn on Interlock Switch (Replenisher Section Door). 4. Insert a hose of 13 mm diameter into the cleaning nozzle to be checked and fix it with adhesive tape. • The hose is a service personnel tool. Refer to Service personnel tool list ☞ 80310.

Interlock Switch (Replenisher Section Door) Hose

Cleaning nozzle

G085904

5. By the Output Check, operate P1R Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump, P2RA Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump and P2RB Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump, which are to be checked.

• The replenishment cartridge cleaning pump stops after operating for 10 seconds.

6. Remove the hose. By the Output Check, move the replenishment cartridge setting part from lower point to upper point.

27940

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! Procedure




27940


27940

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3000 Mode Passwords ........................................................................................................................... 30500 Passwords ..........................................................................................................................................................30500

Mode structure chart ............................................................................................................ 31000 Mode structure chart ..........................................................................................................................................31000

Setup ................................................................................................................................... 32510 Paper Specification Registration/Setup .............................................................................................................32510 iBeam Tuning [35i] ...........................................................................................................................................32511 iBeam Engine Check [35i] ................................................................................................................................32512 Magazine Registration/Setup .............................................................................................................................32520 Monitor setup .....................................................................................................................................................32530 Data Initialization ..............................................................................................................................................32550

Processor Settings .............................................................................................................. 33001 Print Sensor Adjustment ....................................................................................................................................33001 Counter [J] .........................................................................................................................................................33010 Pump Output Amount Setting [N] [SM] ...........................................................................................................33030 Pump Output Amount Setting[F] ......................................................................................................................33030 Total Replenishment Amount Display [N] ........................................................................................................33040 Total Replenishment Amount Display [SM] .....................................................................................................33040 Correction Setting [SM] ....................................................................................................................................33060

Processor Standard Setting ................................................................................................. 33500 Thermosensor Calibration .................................................................................................................................33500 Refilling Water Amount Setting [N] .................................................................................................................33510 Refilling Water Amount Setting [SM] ..............................................................................................................33510 Basic Kit Setting [J] ...........................................................................................................................................33520 Kit Correction [J] ...............................................................................................................................................33530 Refilling Water Amount Setting [J] ...................................................................................................................33540 Pump Output Amount Setting [J] ......................................................................................................................33550 Operation Check [J] ...........................................................................................................................................33560 Manual Kit Change [J] ......................................................................................................................................33570 Cleaning Water Amount Setting [N] [SM] [J] ..................................................................................................33580 Cleaning Water Amount Setting[F] ...................................................................................................................33580 Auto Cleaning Water Output Amount Setting[F] ..............................................................................................33590 Drive Motor Revolution Count Setting .............................................................................................................33600 Display Processor Working Information[F] ......................................................................................................33620 Processor Set Up Mode[F] ................................................................................................................................33630

3000

1/2

3 Mode

3.


3000 Maintenance ........................................................................................................................ 35100 Colorimeter Unit Adjustment ............................................................................................................................35100 Input Check (Printer) .........................................................................................................................................35210 Input Check (Processor) [N] ..............................................................................................................................35220 Input Check (Processor) [SM] ...........................................................................................................................35220 Input Check (Processor) [J] ...............................................................................................................................35220 Input Check (Processor) [F] ..............................................................................................................................35220 Output Check (Printer) ......................................................................................................................................35310 Output Check (Processor) [N] ...........................................................................................................................35320 Output Check (Processor) [SM] ........................................................................................................................35320 Output Check (Processor) [J] ............................................................................................................................35320 Reading and Writing Data .................................................................................................................................35400 System Version Check .......................................................................................................................................35500 System update for each control PCB (CPU) .....................................................................................................35600 Operation Information .......................................................................................................................................35700 Machine Specification .......................................................................................................................................35800 Self-diagnostic ...................................................................................................................................................35920 Media Drive Self-diagnostic ..............................................................................................................................35920

Printer Mechanical Adjustment ............................................................................................ 36000 Paper sensor adjustment ....................................................................................................................................36000 Paper Advance Unit Correction .........................................................................................................................36010 Exposure Magnification Correction [35] ...........................................................................................................36020 Exposure Position Adjustment [35] ...................................................................................................................36030 Exposure Magnification Fine Adjustment [35] .................................................................................................36040 Paper Advance Length Correction ....................................................................................................................36050 Arm Unit 1 Zigzagging Correction ...................................................................................................................36060 Exposure Center Correction ..............................................................................................................................36070 Exposure Advance Adjustment 1 ......................................................................................................................36080 Exposure Advance Adjustment 2 ......................................................................................................................36081 Paper pressure operation correction ..................................................................................................................36090 WB width correction .........................................................................................................................................36100

Compact Archive Unit Adjustment ....................................................................................... 36700 Compact Archive Unit Initialization .................................................................................................................36700 Compact Archive Unit Capacity Check ............................................................................................................36710

Laser Unit Adjustment ......................................................................................................... 37300 Laser Unit Adjustment [35] ...............................................................................................................................37300

Operation Information .......................................................................................................... 37500 Saving the Logdata ............................................................................................................................................37500 Saving the memory data ....................................................................................................................................37510 Saving the memory data and Logdata at the same time ....................................................................................37520 System Version Check on ARCNET communication error ..............................................................................37530 Machine Specification .......................................................................................................................................37540

3000

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3 Mode

Output Check (Processor) [F] ............................................................................................................................35320


30500

Passwords

Passwords

Passwords ! Explanation ! Service personnel password

1. Press the key to select Menu. 2. Insert the service personnel floppy disk into the floppy disk drive on the Menu display.

3. Press the

key, and then press the

key.

3. Mode

4. Enter the password (2260). When it is in service mode, Service Mode is displayed on each display. NOTE • After password input display appears, input the password within 10 seconds. If the display disappears while you are entering the password, start it over again.

IMPORTANT • Do not eject the floppy disk while the LED of the floppy disk drive is ON. (It may damage the floppy disk drive or the floppy disk.)

! Deleting the service personnel password

1. Press the 2. Press the key.

key to select Menu. key, and then press the

3. Enter the password except for 2260. When it is in service mode, Service Mode is displayed on each display.

! Deleting the owner password

1. Press the 2. Press the

key to select Menu.

key while the key is pressed on the Menu display to bring up the Password Deletion display.

3. Enter 0 six times slowly, and then press the key.

NOTE • After deleting the password, it is set to the initial value (0123). The Password Deletion display does not appear if the password is not registered. The Password Deletion display is appeared only when deleting the password which has been registered.

30500

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31000

Mode structure chart Mode structure chart

Mode structure chart • SP1: Input the service personnel password (2260) to select this mode. • SP2: Data can be changed by inputting the service personnel password (2260).

! Order Display Item

Reference

Menu Scanner Lamp ON/OFF*1 Processor Drive ON/OFF*1 Rewind Paper Start Adobe Photoshop Net Order Mode Start Bravo Utility

Refer to the Bravo Service Manual.

Remote Control Start Help Display *1. For the Stand Alone Printer, this does not appear.

! Menu display Item

Reference

Close Down Checks Pricing Sheet Reissue Daily Totals*1 Daily Setup Emulsion Number Change AFC Cleaning*2 Cleaning the Focal Plane Regulating Guide

☞ Extension display

Extension *1. If pricing unit is not registered as an option, selecting this item is not available. *2. For the Stand Alone Printer, this does not appear.

! Extension display Item Extension

Reference

Setup Processor Settings Operator Selections

☞ Setup ☞ Processor settings [N] ☞ Operator Selections

IX Data Settings Noritsu-eNET Setting (SP1)

Refer to Noritsu-eNET system program Setting Manual.

Price Setting Function and Option Registration Password Registration Maintenance

31000

☞ Maintenance

1/5

3. Mode

Media Copy


31000

Mode structure chart

! Setup Item

Reference

Laser Setup (35)

Paper Specification Registration/Setup

iBeam Setup (35i)


Magazine Registration/Setup F iBeam Tuning F iBeam Engine Check (SP1) Magazine Registration/Setup

☞ 32510 ☞ 32520 ☞ 32510 ☞ 32511 ☞ 32512 ☞ 32520

Paper Setup Print Channel Refer to the Scanner Service Manual. 3. Mode

Scanner Setup Flatbed Scanner Setup Master Data

☞ 32530 ☞ 32550

Monitor Setup Data Initialization (SP1) Initial Setup (SP1) Create Template

! Processor settings [N] Reference

☞ Processor settings [SM]

☞ Processor settings [J] Item

☞ Processor settings [F] Reference

☞ 33001

Print Sensor Adjustment Processing Solution Temperature Setting Standard Replenishment Amount Setting

☞ 33030 ☞ 33040

Pump Output Amount Setting (SP1) Total Replenishment Amount Display (SP2) Dryer Temperature Setting Processor Standard Setting (SP1)

Thermosensor Calibration Refilling Water Amount Setting Cleaning Water Amount Setting Drive Motor Revolution Count Setting

☞ 33500 ☞ 33510 ☞ 33580 ☞ 33600

Processor settings [SM] Item

Reference

☞ 33001


☞ 33030 ☞ 33040

Pump Output Amount Setting (SP2) Total Replenishment Amount Display (SP2) Dryer Temperature Setting Correction Setting (SP2) Processor Standard Setting (SP1)

Thermosensor Calibration Refilling Water Amount Setting Cleaning Water Amount Setting Drive Motor Revolution Count Setting

31000

☞ 33060 ☞ 33500 ☞ 33510 ☞ 33580 ☞ 33600

2/5


31000

Mode structure chart

Processor settings [J] Item

Reference

☞ 33001

Print Sensor Adjustment Processing Solution Temperature Setting Status Display (Basic)

☞ 33010

Counter (SP2) Dryer Temperature Setting Thermosensor Calibration (SP1) Basic Kit Setting (SP1) Kit Correction (SP1) Refilling Water Amount Setting (SP1) Pump Output Amount Setting (SP1) Operation Check (SP1) Manual Kit Change Cleaning Water Amount Setting (SP1) Drive Motor Revolution Count Setting (SP1)

☞ 33500 ☞ 33520 ☞ 33530 ☞ 33540 ☞ 33550 ☞ 33560 ☞ 33570 ☞ 33580 ☞ 33600

3. Mode

Processor Standard Setting

Processor settings [F] Item

Reference

☞ 33001


☞ 33030 ☞ 33590

Pump Output Amount Setting Auto Cleaning Water Output Amount Setting Quiet Process Setting Total Replenishment Amount Display Dryer Temperature Setting Processor Standard Setting (SP1)

Thermosensor Calibration Cleaning Water Amount Setting Drive Motor Revolution Count Setting Display Processor Working Information Processor Set Up Mode

☞ 33500 ☞ 33580 ☞ 33600 ☞ 33620 ☞ 33630

! Operator Selections Only the function modes which are exclusive to the service mode are explained. Refer to the User Manuals for other modes.

Operator Selections (Print Operation) Item Notification of Print Quality Confirmation (0: Invalid) (35i)

Details

Normal setting

This function is to notify decrease of the print quality caused by hysteresis. This notification is displayed when selecting to print to a wide paper size after printing more than the specified number of prints in succession at a single narrower paper size. (default: 300 prints) ☞ No. 1093 If you input 0, it will be invalidate and the attention message will not appear. In general, setting value will not be changed.

ON

Operator Selections (Processor) Item Drive, Dryer Manual ON Switch

Details Processor drive and dryer operate continuously. This operates no matter if the system is printing or not.

Normal setting ON

Error Occurrence Selection

31000

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31000 Item

Mode structure chart Details

*1

Replenishment Error

(SP1)

Normal setting

Errors related to replenishment can be set ON/OFF. Error message does not appear when this setting is OFF.

ON

Replenishment Package Error (SP1) (Only for SM specification)

Replenishment package error can be set to ON/OFF. Error message does not appear when this setting is OFF.

ON

Refilling Water Error*1 (SP1)

Errors related to refilling water can be set ON/OFF. Error message does not appear when this setting is OFF.

ON

Circulation Pump Error (SP1)

Circulation pump error can be set ON/OFF. Error message does not appear when this setting is OFF.

ON

Order Classification Section Error (SP1)

You can choose whether or not you want the system to display customer order sorter-related errors onscreen. Error message does not appear when this setting is OFF.

ON

3. Mode

*1. Not in use for F specification. Setting ON/OFF for errors related to replenishing or water refilling is not available.

Operator Selections (Additional) Item 120 AFC Diffuser (SP1)

Details

Normal setting

The 120 AFC diffuser can be set to "Used" or "Not in use".

Not in use

NOTE • For details, refer to the Scanner Service Manual.

! Maintenance Item Various Adjustment

Reference

*2

Refer to the Scanner Service Manual.

Film Carrier Unit Adjustment Colorimeter Calibration

Colorimeter Unit Adjustment (SP1) Printer Mechanical Adjustment

Paper Sensor Adjustment Paper Advance Unit Correction (SP1) *1 Exposure Magnification Correction (SP1) (35) Exposure Position Adjustment (SP1) (35)

☞ 36030

Exposure Magnification Fine Adjustment (SP1) (35)

☞ 36040

Paper Advance Length Correction (SP1)

☞ 36050 ☞ 36060 ☞ 36070 ☞ 36080 ☞ 36081 ☞ 36090 ☞ 36100

Arm Unit 1 Zigzagging Correction Exposure Center Correction Exposure Advance Adjustment 1 (SP1) Exposure Advance Adjustment 2 (SP1) Paper Pressure Operation Correction WB Width Correction Scanner Unit Adjustment (SP1) *2

☞ 35100 ☞ 36000 ☞ 36010 ☞ 36020

Swing and Tilt/Light Axis Adjustment Light Source Registration


Focus Adjustment Light Source Update Scanner Sensitivity Check

☞ 37300

Laser Unit Adjustment (SP2) (35) Compact Archive Unit Adjustment

Compact Archive Unit Initialization

Compact Archive Unit Capacity Check

31000

☞ 36700 ☞ 36710 4/5


31000 Item

Mode structure chart Reference

Process Control Strip Input Check

Input Section*2


Printer

☞ 35210 ☞ 35220

Processor Output Check

Input Section*2


Printer

☞ 35310 ☞ 35320 ☞ 35400

Processor Reading and Writing Data

All Data Service Data (SP1) Accessories

☞ 35500

3. Mode

System Version Check

Profile Data (SP1) DLL/Driver (SP1) Software Upgrade

Software Upgrade (CD-ROM)

☞ 35600

Software Upgrade (HD) (SP1) Operation Information

Error Record

☞ 35700

Laser Operation Record (SP1) (for 35) iBeam Record Setting (SP1) (for 35i) Machine Specification (SP2) Self-diagnostic (SP1)

Image Path Check

☞ 35800 ☞ 35920

Media Drive Self-diagnostic *1. For 3501 and 3501i, Arm unit 2 Test Operation (Left) and Arm unit 2 Test Operation (Right) on Functions of Paper Advance Unit Correction are not displayed. *2. For the Stand Alone Printer, this does not appear.

31000

5/5


32510

Setup

Setup

Paper Specification Registration/Setup Bringing up the display Menu: 2260 → Extension → Setup → Laser Setup → Paper Specification Registration/Setup

3. Mode

NOTE • With 35i, the display changes as Setup → iBeam Setup → Paper Specification Registration/Setup.

S1028-00-SM00

! Explanation Model

Explanation

35

A paper type for setup is registered and setup is carried out.

35i

A paper type for setup is registered, setup, iBeam Tuning, iBeam Engine Check and Forced Pre-Emission are carried out.

! Paper Type Selection/Paper Magazine Selection A maximum of three available paper types can be set.

! Paper Magazine Selection Select the paper magazine used for setup of each paper type. 127 (1) or the OK like

The magazine for which paper specification is registered

127 (1) or the − like

The magazine which is registered and for which paper specification is not registered

# # # (#)

−

The magazine which is not registered

! Paper Specification Registration/Setup Model 35

Explanation • Carry out System Exposure Light Intensity Setting, Paper Gamma Setup, Black Balance Adjustment, and Printer Profile Calibration for each paper type. • Test prints are one sheet of 22-step setup print for setting the exposure light intensity , one sheet of 22step setup print for adjusting the paper gamma setup, one sheet of 22-step setup print for adjusting the black balance, and three sheets of test prints for the printer profile calibration. NOTE • The test prints for the paper gamma setup are printed 3 times at most.

32510

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32510 Model 35i

Setup Explanation

• Carry out iBeam Tuning System Exposure Light Intensity Setting, Paper Gamma Setup, Black Balance Adjustment, and Printer Profile Calibration for each paper type. • Test prints are one sheet of 22-step setup print for setting the exposure light intensity , one sheet of 22step setup print for adjusting the paper gamma setup, two iBeam Tuning print, one sheet of 22-step setup print for adjusting the black balance, and three sheets of test prints for the printer profile calibration.

IMPORTANT • On the test print for black balance adjustment of 35i, unevenness appears. This does not matter for Setup function. NOTE • The test prints for the paper gamma setup are printed 3 times at most. Black Balance Adjustment

Each unexposed part length: 12 mm

Each unexposed part length: 12 mm

Each step length: 12 mm

Each step length: 12 mm

3. Mode

System Exposure Light Intensity Setting/Paper gamma setup 1

22 step setup print: 320 mm


Printer Profile Calibration

iBeam Tuning (35i)

Each unexposed part length: 12 mm Each step length: 12 mm

20-step, 22-step setup prints: 320 mm

32510

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32510

Setup

! Functions • SP1: Input the service personnel password (2260) to select this mode.

! Profile Chart Output (SP1) Make five test prints for creating the printer profile. NOTE • The service personnel password (2260) is required to display this. NOTE • There is no adjustment for outputting the printer profile. • The printer profile need to be created for each paper type.

3. Mode

! Printer Profile Calibration Calibrate the printer profile. Make test prints for calibrating the printer profile and calibrate them with the colorimeter unit.

IMPORTANT • If the profile data installed and recovery carried out, surely carry out Printer Profile Calibration. If not, the printer profile data does not become valid. Make two sheets of 22-step setup prints and one sheet of 20-step test print. Profile Chart Output

Printer Profile Calibration

9.5 mm 89mm 9.5 mm 9.5 mm 89mm

9.5 mm 9.5 mm 89mm

9.5 mm 9.5 mm 89mm 9.5 mm 14.5 89mm 14.5

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32510

Setup

! Print Check When a problem occurs, sample images 1 to 7 are printed. Then, the machine can be checked using the sample prints. Sample print

Explanation A print of sample image with the CMS setting ON.

Sample 2

A print of sample image with the CMS setting OFF

Sample 3

A print of letter image

Sample 4

The print contains three kind of gray colors.

3. Mode

Sample 1

Image

NOTE • The service personnel password (2260) is required to display this. Sample 5

A solid gray print NOTE • The service personnel password (2260) is required to display this.

Sample 6

A print of test chart NOTE • The service personnel password (2260) is required to display this.

Sample 7 Sample 8

! Black Balance Adjustment Adjust each R,G and B color automatically so as to show the black letters as black. The test print is one sheet of gray 22-step setup print.

! Black Balance Adjustment (Manual) Adjust each R,G and B color manually so as to show the black letters as black. NOTE • After the initial setup or Paper Specification Registration/Setup, Black Balance Adjustment will be carried out automatically. To carry out the fine adjustment just a little more, do it by Black Balance Adjustment (Manual).

32510

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32510 Black Balance Adjustment (Manual)

3. Mode

Black Balance Adjustment

Setup

Select the most appropriate color (black).

! Setup Switch (SP1) When the setup switch is ON, high density section is calculated and setup to be the most appropriate Dmax. When the setup switch is OFF, setup within the range of the colorimeter specification (Dmax: 2.2 D or less).

IMPORTANT • If you change the setup switch, it is necessary to carry out the operation from the initial setup again. • Normally, the setup switch is ON for use. NOTE • The service personnel password (2260) is required to display this.

! iBeam Tuning (35i) Refer to ☞ 32511.

! iBeam Engine Check (for 35i) (SP1) Refer to ☞ 32512. NOTE • The service personnel password (2260) is required to display this.

! Forced Pre-Emission (for 35i) (SP1) Use to remove the gas occurred inside the iBeam unit if the power supply of iBeam unit is not turned on for 20 days or more. Be sure to operate the forced pre-emission before the initial setup when installing or replacing the iBeam unit.

IMPORTANT • If the power supply of iBeam unit is not turned on for 20 days or more, Forced Pre-Emission operates automatically. If the power supply of the system turns on and iBeam temperatures are being adjusted. Approx. # # seconds is displayed for five minutes or more after The processing solution temperatures are being adjusted., Forced PreEmission operates automatically. Wait until iBeam temperatures are being adjusted. Approx. # # seconds disappears. After iBeam temperatures are being adjusted. Approx. # # seconds finishes correctly, you do not manually operate Forced Pre-Emission via Paper Specification Registration/Setup. • If the power supply is reset due to occurring the error in being forced pre-emission, you need to operate Paper Specification Registration/Setup→Forced Pre-Emission manually. • Frequently operating the forced pre-emission may decrease iBeam unit life. • To finish the forced pre-emission, approx. 30 minutes are required.

32510

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32510

Setup

3. Mode

NOTE • The service personnel password (2260) is required to display this.

32510

6/6


32511

Setup

iBeam Tuning [35i] •


NOTE • Print iBeam Tuning chart with the maximum paper width. • To print iBeam Tuning chart, the system uses two pieces of paper, placing them at positions that are 3.5 mm to the left and to the right from the normal position. This is because the maximum paper width is still shorter than the light emission section of the iBeam unit.

Menu: 2260 → Extension → Setup → iBeam Setup → Paper Specification Registration/Setup → Functions → iBeam Tuning

• With the iBeam Tuning chart of 35i, you cannot correct all the surfaces for the iBeam unit using some pieces of 89 mm width paper while it is possible with the QSS-29 series models. iBeam unit

3. Mode

210.0 mm

3.5 mm

3.5 mm

S1251-13-SM00

203 mm 203 mm

Normal print position G082070

! Functions

S1251-02-SM00

! Explanation ! iBeam Tuning • If the print quality does not become same as that enclosed at the system shipment even by performing iBeam Tuning, perform iBeam Tuning from Paper Specification Registration/Setup. The print quality returns to the same level as that enclosed at the system shipment. Specification of iBeam Tuning Setup Daily Setup

OK appears after one iBeam Tuning operation.


OK appears after three iBeam Tuning operations. Then iBeam Tuning can be performed repeatedly.

Initial Setup

S1251-14-SM00

Times of iBeam Tuning

• iBeam Tuning Data Backup History Latest five iBeam Tuning data are recorded. This data is always updated. Select the desired data to restore the settings.

32511

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32511

Setup

6. the test print measurement display appears.

! Adjustment ! iBeam Tuning IMPORTANT • Before starting the iBeam Tuning, clean the flatbed scanner glass if it is soiled.

1. Select the paper type to be used at iBeam

S1251-05-SM01

7. Place the test print to the flatbed scanner. IMPORTANT • Place the (two) test print(s) face down on the flatbed scanner glass. Place the test print so that its arrow points toward the direction of the far side of the flatbed scanner glass. Flatbed scanner

S1251-13-SM00

2. Click YES: Select. 3. Click YES:> Next.

Arrow

NOTE • The system automatically makes test prints.

4. If you go on to iBeam Tuning, select the type of paper for iBeam Tuning and click YES: Select. If you go on to the test print measurement display, click NO: Next.

5. Confirm that the print surface is not dirty using cleaning paper or test print.

Glass surface

Test prints G082692

• If it is clean, proceed to the next step. • If it is dirty, continue printing until it becomes clean.

NOTE • It does not matter which one of the two prints is placed on the left and which one on the right. • Be careful so that the test prints do not overlap.

8. Click YES:> Next. NOTE • Measure a test print. • After measuring the test print(s), the result OK or NG appears for a very short time. Then, the result of the measurement is automatically registered. • If the measurement of the test print resulted in NG, measurement is performed one more time.

32511

2/3

3. Mode

Tuning.


32511

Setup

9. The Execute the iBeam Tuning Setup

again? display appears after the result of the measurement is automatically registered. • Selecting PASS:> Next will bring up the paper gamma setup - paper type selection display. • Selecting YES: Execute will bring up the iBeam Tuning - paper type selection display. • Press the NO: Cancel key to stop the iBeam Tuning operation.

10. Use Print Check Sample 4 or Sample 5 to verify the print quality.

If it is in the tolerance level 3. Mode

• End

If it is out of the tolerance level • Repeat iBeam Tuning again.

32511

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32512

Setup

3. the test print measurement display appears.

iBeam Engine Check [35i] Bringing up the display

S1251-05-SM00

4. Place the test print to the flatbed scanner. IMPORTANT

S1251-13-SM01

! Explanation

• Place the (two) test print(s) face down on the flatbed scanner glass. Place the test print so that its arrow points toward the direction of the far side of the flatbed scanner glass. Flatbed scanner

! iBeam Engine Check

Arrow

• Diagnosis available for the iBeam Unit if dispersion or unevenness of light intensity occurred at the iBeam unit.

IMPORTANT • iBeam Engine Check is a mode to diagnose the iBeam unit by measuring iBeam Tuning chart using the flatbed scanner. If iBeam Tuning chart has any problem due to deteriorated processing solution, soiled iBeam unit or Exposure advance unit, or failed adjustment in iBeam setup, it is impossible to diagnose the iBeam unit correctly. Test prints

! Adjustment

Glass surface G082692

1. Select the paper type to be used at iBeam Engine Check.

2. Press the YES key.

NOTE • It does not matter which one of the two prints is placed on the left and which one on the right. • Be careful so that the test prints do not overlap.

NOTE • The system automatically makes test prints.

5. Press the YES:> Next key.

• iBeam Engine Check test print may have lines or lack uniformity.

32512

NOTE • Start the measurement of test print.

1/2

3. Mode

Menu: 2260 → Extension → Setup → iBeam Setup → Paper Specification Registration/Setup → Functions → iBeam Engine Check


32512

Setup

3. Mode

6. Measurement result appears.

S1252-00-SM00

! MAX-MIN Light Intensity Dispersion • It compares the maximum light intensity and the minimum light intensity for each of B, G, R and then indicates the results in %. • If the MAX-MIN Light Intensity Dispersion of any one of B, G, R exceeds 50%, iBeam unit could be defective.

! Adjacent Light Intensity Dispersion • It compares the maximum adjacent light intensity and the minimum adjacent light intensity for each of B, G, R and then indicates the results in %. • If the Adjacent Light Intensity Dispersion of any one of B, G, R exceeds 20%, iBeam unit could be defective.

32512

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32520 Magazine Registration/Setup

Setup The test print is one sheet of gray 22-step setup print.

Bringing up the display Menu → Extension → Setup → Laser Setup → Magazine Registration/Setup NOTE • For 35i, iBeam Setup → Magazine Registration/Setup. Each unexposed part length: 12 mm Each step length: 12 mm

G068485

IMPORTANT • To carry out Magazine Registration/Setup, Paper Specification Registration/Setup of the paper type needs to be completed. NOTE • The test prints are printed 3 times at most.

! Functions S1035-00-SM00

! Paper Specification Registration/Setup

! Explanation The paper magazine to be used is registered and the paper gamma setup is carried out. Setup

OK

The magazine is registered for setup and its paper specification is also registered.

Setup

−

The magazine is registered for setup and its paper specification is not registered.

Magazine Registration

OK

The magazine not for setup is registered and the magazine registration setup is completed.

Magazine Registration

−

The magazine not for setup is registered and the magazine registration setup is not completed.

−

The magazine not for setup is not registered and the magazine registration setup is not completed.

Paper Specification Registration/Setup is linked, and Paper Specification Registration/Setup can be carried out. ☞ 32510

! Magazine Registration/Setup (Paper width: 82.5 to 210 mm) (Paper surface: 1 to 4) NOTE • For 35i, Paper width: 82.5 to 203 mm You can resister and setup the paper magazine for each paper type to be used. Also setup status can be checked.

32520

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3. Mode



32530

Setup

! Brightness Adjustment (CRT monitor)

Monitor setup

Carry out the following adjustment using the hard key (button) of the display monitor.

Bringing up the display Menu → Extension → Setup → Monitor Setup

1. Make setting for color temperature according to the value displayed on the monitor.

2. Maximize the contrast. 3. Adjust the brightness so that the difference of the density between the BGR digital values 0, 0, 0 and 10, 10, 10 can be barely recognized.

Carry out the following adjustment using the hard key (button) of the display monitor.

1. Make setting for color temperature according to the value displayed on the monitor.

2. Adjust the brightness so that the difference

S1030-00-SM00

of the density between the BGR digital values 0, 0, 0 and 10, 10, 10 can be barely recognized.

! Explanation The mechanical basics of display monitor can be adjusted. Also display monitor color can be adjusted to the print color according to the operating environment of the system.

NOTE • For monitor setup procedure for LCD monitor, refer to Option Manual → LCD monitor unit → Setup Manual.

IMPORTANT • Before carrying out the monitor setup, check if the color can be recognized at your working place. If necessary, change the environment of the working place.

! Monitor Setup (CRT monitor)

! Brightness Adjustment (CRT monitor, LCD monitor) Carry out the basic adjustment using the hard key (button) of the display monitor.

1. Make a test print. NOTE • When Only Color Adjustment Pattern is selected, one test print for adjustment is made. When All is selected, seven prints including a test print for adjustment are made.

2. According to the instructions on the display,

IMPORTANT • The brightness adjustment is required according to the operating environment.

adjust the monitor color so that the sample

! Monitor Setup (CRT monitor, LCD monitor) Make a test print and adjust the monitor color by visual check.

! Adjustment procedure (CRT monitor, LCD monitor) Follow the procedure below to setup. Working place environment check

Brightness adjustment

Monitor setup

32530

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3. Mode

! Brightness Adjustment (LCD monitor)


32530 image on the display monitor matches the test print color.

Setup D: Detail Setting Detail setting screen is displayed and the selected image can be corrected in detail.

3. After all adjustments are finished, select

3. Mode

Save Profile. A new monitor profile is made and the data is overwritten.

Color pallet S1241-02-SM00

Image selection section S1241-02-SM01

Color pallet Compare the sample image on the display with the test print. You can adjust the monitor color by selecting the color pallet using the mouse.

Image selection section Compare the sample image on the display with the test print. You can adjust the monitor color by selecting the sample image.

REPT: Data Initialization The monitor calibration data is initialized.

N: Check Images which is adjusted and not adjusted are displayed.

ORDER: Save profile The monitor profile data that matches the setting is made and overwritten the data.

32530

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32550

Setup

Data Initialization Bringing up the display Menu: 2260 → Extension → Setup → Data Initialization Display (35i)

3. Mode

Display (35)

! Explanation The data which is saved in the PC can be initialized.

IMPORTANT • Before initializing the data, backup the data (data writing). If the data has been initialized by mistake, the data can be restored to the original by reading out the backup floppy disk data or the backup media. However, be sure to update the light source when reading out data from the floppy disk. ☞ 35400 • If there is a backup data of the service personal level, each data can be written individually. • In case of the backup data of the user level, each data cannot be written individually. • For all data, the following data are all initialized. Item Main

Backup file name BkData0100

Mode or data to be initialized

Remarks

Machine Specification Option Registration Password Registration Error Record

BkData0120

Print Channel Setting Operator Selections IX Data Settings

ShortCutKey.ini

Shortcut Key Setting

BkData0125

Print Menu Setting

BkData0200

Master Data Paper Temperature Correction Key Difference Ratio Setting Each Setup History

BkData0205

Laser Setup

(35)

BkData0205

iBeam Setup*1

(35i)

BkData1400

NMC Setting

BkData1700

Each Slope Correction

32550

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32550 Item Auto film carrier

Backup file name BkData0300

Setup


Remarks

Adjustment data of AFC

(S-4)

Adjustment data of AFC Connection unit adjustment data

(S1-II)

Printer

BkData2700

Each data of Printer

Processor

BkData0900

Each data of Processor

Colorimeter

BkData1000

Each data of Colorimeter

Pricing Unit

BkData1100

Price setting data except the print price setting Basic price setting data

BkData2100

Each data of Laser

(35) (35i)

iBeam

Vfp.Izh

Each data of iBeam unit

iBeam Tuning Data

Unf.Izh

iBeam Tuning Data

Correction data for brightness roi_SHD.bin of the Edge of Image Field

Correction data for brightness of the (35) Edge of Image Field

Scanner

Area Registration*1

Bk0300_SCN

3. Mode

Total data LASER

(S-4)

Light Axis Adjustment*1 Light Source Registration*1 Focus Adjustment*1 Parameter (negative)*1 BkData2900

Scanner data*1

Misreg135_1

Erasing Scratch data*1

(S-4)

Misreg135_2 Misreg135_4*2 Misreg135_6 Misreg240_1 Misreg240_4 Misreg240_5*2 Misreg240_7 Misreg240_8 Misreg110_1 Misreg110_9 Misreg110_11 Misreg2B_1 MisregMMC_3 MisregMMC_5*2 MisregMMC_7 MisregMMC_8 MisregAMC_3 MisregAMC_5*2 MisregAMC_7 MisregAMC_8 MisregCROP_1.Izh MisregMFC_1.Izh MisregMFC_2.Izh MisregMFC_4.Izh MisregMFC_6.Izh MisregMFC_7.Izh MisregMFC_8.Izh MisregMFC_9.Izh

32550

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32550 Item Scanner

Backup file name

Setup


Misreg135_1

Erasing Scratch data

*1

Remarks (S1-II)

Misreg240_1 *1. For the Stand Alone Printer, it is not available. *2. This is the data which has not been used after upgrading the system program.

! Data that are not initialized when initialization executed Basically, data are initialized when initialization is executed. Some data are not initialized, which are listed below. Data which are not initialized

3. Mode

Total Counter, Daily Totals Counter, Daily Sales Totals, Paper Remaining Amount, Order Number, Archive Number, Total Counter 2, Machine Specification (Attached Scanner) Laser Operation Record (35) iBeam Record Setting (35i)

32550

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33001

Processor Settings

Processor Settings

2. Carry out Print Sensor LED Light Intensity

Print Sensor Adjustment

Adjustment.

Bringing up the display Menu: 2260 → Extension → Processor Settings → Print Sensor Adjustment

NOTE • The LED light intensity value of each sensor is not displayed if the service personnel password has not been input.

• After Print Sensor LED Light Intensity Adjustment is not completed normally, − is displayed. −: When the LED light intensity of each sensor is 0 or 255 or more • When LED light intensity value of each sensor is 255 and Print Sensor LED Light Intensity Adjustment is finished normally, the message ☞ No. 0520 Sensors may be dirty. occurs. S4015-00-00

NOTE • The LED light intensity value of each sensor can be checked and set by inputting the service personnel password (2260).

! Explanation ! Print Sensor Adjustment (Standard value: 150) (Input range: 0 to 255) It is the standard value to be used for adjusting the LED light intensity of each sensor. NOTE • The normal range of the LED light intensity value of each sensor is from 1 to 254.

! Functions ! Print Sensor LED Light Intensity Adjustment Adjust the LED light intensity of each sensor. NOTE • With this Print Sensor LED Light Intensity Adjustment function, the sensors below are adjusted. Sensors for Sensor LED Light Intensity Value Adjustment Print Sensor (Left) (3502) Print Sensor (Right) (3502) Print Sensor (3501, 3501i)

! Adjustment ! Print Sensor LED Light Intensity Adjustment

1. Confirm that each cover is closed in dryer section.

33001

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3. Mode

• After Print Sensor LED Light Intensity Adjustment is completed normally, OK is displayed. OK: When the LED light intensity of each sensor is from 1 to 254


33010

Processor Settings

! Water Supply Reservoir Amount

Counter [J]

The insufficient water supply amount for the amount of paper that has been processed since last water supply can be checked and set. Water supply amount is accumulated every time when printing is processed. If any of the following errors occurred, the water supply is to be canceled.

Bringing up the display Menu: 2260 → Extension → Processor Settings → Counter

NOTE • Water supply reservoir amount is display only. You cannot input any value.

3. Mode

(Attention) 0603 Add water to the Water Supply Tank. 0604 Add water to the SW/DW Tank. 0610 Empty the Effluent Tank.

! Kit Remains

S4102-01-SM00

NOTE • It can be configured by entering the service personnel password (2260). • The service personnel password (2260) is required to display . A

! Explanation

B

C

D

E

F

G

H

! Replenishment Counter (Input range: 0 to 999999) The number of tablets that have been dropped can be checked and set.

S4102-01-SM00

Symbol

Explanation

! Water supply Counter (Input range: 0.0 to 9,999.9 ml)

A

Processing solution

The total water supply amount can be checked and set.

B

The number of the remaining cartridges per kit

C

The number of the cartridges per kit

D

The number of remaining tablets per cartridge

E

The number of tablets per cartridge

F

The number of remaining tablets per kit is displayed or can be changed.

! Reservoir Count (Input range: 0 to Drop Limit) The number of insufficient tables to be replenished for the amount of paper that has been processed since last tablet replenishment can be checked and set. If any of the following errors occurred, the tablet replenishment is to be canceled. (Error) 5600-5602 Tablet Drum operation error. 5603-5605 A tablet has jammed. 5609-5611 Printing cannot continue without replenishment. 5612 Tablet Replenishment Elevator operation error. (Attention) 0600-0602 The Tablet Cartridge is empty. 0605-0607 Attach the Tablet Cartridge. 0608 Attach the Tablet Replenishment Unit.

G

The number of tablets per kit

H

Based on the remaining tablets of CD, the calculated numbers of remaining tablets that is required for BF and STB are displayed. NOTE • The service personnel password (2260) is required to display "H".

! Functions • SP1: Input the service personnel password (2260) to select this mode.

NOTE • To reset the reservoir count, enter 0 with the key.

33010

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33010

Processor Settings

! Water Supply Reservoir Amount Reset (SP1)

3. Mode

If Water Supply Reservoir Amount Reset is carried out, the water supply reservoir amounts for CD, BF and STB is initialized.

33010

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33030

Processor Settings

Pump Output Amount Setting [N] [SM] Description for each specification The described place varies depending on the specifications. See below for the description for each specification. • For F specification, refer to ☞ Pump Output Amount Setting[F].

! Display Bringing up the display Menu: 2260 → Extension → Processor Settings → Pump Output Amount Setting For [SM] specification display

3. Mode

For [N] specification display

! Explanation ! Pump Output Amount Setting (input range: 0.1 to 200.0 ml) By Pump Output Amount Setting via F: Functions, output amount of each replenisher pump is measured and compared with the set values.

! F: Functions • SP1: Input the service personnel password (2260) to select this mode.

! Pump Output Amount Measurement Use this function to measure the output amount of each pump.

IMPORTANT • When the replenisher pump is activated via the pump output amount measurement of Functions, amount remaining is subtracted.

! Initial Replenishment Operation (SP1) After operating each replenisher pump for a specified time, the air remaining in the hose can be exhausted. To stop the initial replenishment, press NO: Cancel.

IMPORTANT • Be sure to carry out the initial replenishment operation at machine installation. • When the initial replenishment operation has been carried out if air in the hose cannot be removed, activate the pump of the relevant hose to remove air using the pump output amount setting of Functions.

33030

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33030

Processor Settings

Pump Output Amount Setting[F] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Pump Output Amount Setting

S4502-00-SM00

! Explanation ! Pump Output Amount Setting (Input range: 0.1 to 200.0 ml) By Pump Output Amount Measurement via F: Functions, output amount of each replenisher pump is measured, and the measured values are entered.

! F: Functions ! Pump Output Amount Measurement Use this function to measure the output amount of each pump. For the operation procedures, refer to Operator's Manual - Additional Operations - Measuring the pump output amount.

! Manual Open There are two functions in Manual Open: creating replenishment solution and resetting the remaining amount of the replenishment solution. • When restarting the process without draining the replenishment solution from P1R/P2RA/P2RB after taking countermeasures against replenisher section errors: ☞ No. 0912[F] occurs if adding water to the replenishment tank and performing manual opening with turning on all the (upper) and (lower) replenishment solution level sensors (ON: the state of solution filled). At this time, the remaining amount of replenishment solution is reset. •

☞ No. 0913[F] occurs if performing Manual Open with # # # (lower) replenishment solution level sensor on (EXCEPT FOR the case that all the (upper) and (lower) replenishment solution level sensors of P1R/P2RA/P2RB are on, which is the state of solution filled).

• The same process can be performed as Processor Standard Setting→Processor Set Up Mode→Create Replenishment Solution (Manual Open).

! Initial Replenishment Operation (SP1) You can remove the remaining air in the hose by operating P1R Replenisher Pump, P2RA Replenisher Pump and P2RB Replenisher Pump for a specified time.

33030

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33030

Processor Settings

To cancel Initial Replenishment Operation, press NO: Cancel. • Exhausting the air from PSR replenisher pump is performed when exhausting the air at Auto Cleaning.

3. Mode

• The same process can be performed as Processor Standard Setting→Processor Set Up Mode→Initial Replenisher Operation (Replenisher Pump).

33030

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33040

Processor Settings

Total Replenishment Amount Display [N] Description for each specification The described place varies depending on the specifications. See below for the description for each specification. • For SM specification, refer to ☞ Total Replenishment Amount Display [SM].

! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Total Replenishment Amount Display

S4004-00-SM00

! Explanation • SP1: Input the service personnel password (2260) to select this mode.

! Total Replenishment Amount The total replenishment amount can be checked.

! Replenishment Lack Time The replenishment stops when the waste solution tank is full or when the replenisher solution is empty. Replenishment Lack Time is accumulated according to the paper amount which are processed after the replenishment is stopped. Carry out the replenishment after the error is released. NOTE • When the replenisher switch is turned off, the message appears and the process stops after the replenishment lack time reaches 600 seconds.

! Clear (SP1) Clear the value which is accumulated. NOTE • The service personnel password (2260) is required to display the clear button.

33040

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33040

Processor Settings

Total Replenishment Amount Display [SM] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Total Replenishment Amount Display

S4203-01-SM00

! Explanation ! Total Replenishment Amount (Input range: 0.00 to 99999.99 mL) The total replenishment amount can be checked and set.

! Remaining (Initial value: Package Capacity) (Input range: 0.00 to Package Capacity) When the prints have been processed, the amount discharged from the replenisher pump is subtracted from the remaining amount. When replacing the package before the replenishment package gets completely empty, it returns to the initial value. (Initial value: Package Capacity)

! Package Capacity The package capacity which has been set in the Package Capacity Setting via Functions is displayed.

! Functions • SP1: Input the service personnel password (2260) to select this mode. • SP3: Input the service personnel password (2260) to display this.

! Package Capacity Setting (SP3) # Replenishment Alarm Value (Initial value: -5%) (Input range: -50 to +50%) When the percentage of the replenishment remaining amount (internal calculated value) to the replenishment package capacity became smaller than the Replenishment Alarm Value, 5708-5709 Replenishment Package solution remaining error. occurs. ☞ No. 5708[SM] # Package Capacity Setting (Input range: 0.1 to 9999.9 mL) Set the replenishment solution amounts for the replenishment packages.

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33040

Processor Settings

! SM Forced Replenishment Setting (SP3) # SM Forced Replenishment Amount Setting (Initial value: Refer to the table below.) (Input range: 0.0 to 999.9 mL) SM Forced Replenishment Setting (standard processing) CD-A

SM Forced Replenishment Setting (time reduction processing) ####

42.42

CD-B

42.42

####

CD-C

60.6

####

BF-A

41.7

####

BF-B

60.5

####

STB

30.0

#### 3. Mode

This is the limit amount when carrying out forced replenishment. When the forced replenishment amount reaches this value, each replenishment pump stops. IMPORTANT • Do not change it to any other value than the initial value of the forced replenishment amount.

# Revolution Count The number of pump revolution when each pump operates replenishment with the value input in Forced Replenishment Amount Setting is displayed.

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33060

Processor Settings

Correction Setting [SM] Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Correction Setting

S4205-00-SM00

! Explanation ! Correction Setting The amount of replenish and water supply can be increased depending on the paper process amount.

! Replenishment Correction Rate The standard replenishment amount including the water supply amount can be changed by the same rate, without changing the value of Standard Replenishment Amount Setting. NOTE • The replenishment correction rate can be changed by entering the service personnel password (2260).

! Refilling Water Level 2 It switches Refilling Water Amount according to the operating environment of the machine. • Standard: It becomes the refilling water amount set in the Refilling Water Amount Setting 2. • Low Humidity: It becomes the refilling water amount set in the Refilling Water Amount Setting 2 (Low Humidity). • Low Processing Amount: It becomes the refilling water amount set in the Refilling Water Amount Setting 2 (Low Processing Amount). Refer to ☞ 33510 Refilling Water Amount Setting [SM].

33060

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33500



Thermosensor Calibration Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Thermosensor Calibration

S3005-00-SM00

! Explanation NOTE • It can be configured by entering the service personnel password (2260).

! Measurement Value (Initial value: 0.0°C) (Input range: 10 to 52°C (Correction value: 0 to ±3°C) Measure the temperature with a mercury thermometer and enter the measured values.

! Correction Value After entering the measured temperature, the correction value, subtracting the displayed temperature from the measured temperature, will be automatically entered.

! Displayed Temperature The processing solution temperature measured by the thermosensor is displayed.

33500

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33510


Refilling Water Amount Setting [N] Description for each specification The described place varies depending on the specifications. See below for the description for each specification. • For SM specification, refer to ☞ Refilling Water Amount Setting [SM].

! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Refilling Water Amount Setting

S4008-00-SM00

! Explanation ! Process Specification The process specification which has been registered in the machine specification is displayed. ☞ 35800 NOTE • Refilling Water Amount Setting does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.)

! Refilling Water Amount Setting (Initial value: Refer to the table below.) (Input range: 0.0 to 999.9 ml) Refilling Water Amount Setting 1

Refilling Water Amount Setting 2 (standard processing)

Refilling Water Amount Setting 2 (time reduction processing)

CD-W

140.0

81.0

81.0

BF-W

173.0

47.0

47.0

STB1-W

230.0

41.0

53.4

STB2-W

78.0

47.0

59.4

STB3-W

76.0

44.0

56.4

STB4-W

150.0

72.0

67.4

The output amount of automatic refilling for each refilling water pump is set.

# Refilling Water Amount Setting 1 When refilling water with Refilling Water Level OFF, set the refilling water amount after Refilling Water Level is set to ON. (For automatic refilling water during start up checks and normal processing.) # Refilling Water Amount Setting2 Set the refilling water amount with Refilling Water Level ON. (For automatic refilling during start up checks.)

33510

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33510


Refilling Water Amount Setting [SM] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Refilling Water Amount Setting

S4204-00-SM00

! Explanation ! Process Specification The process specification which has been registered in the machine specification is displayed. ☞ 35800 NOTE • Refilling Water Amount Setting does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.)

! Refilling Water Amount Setting (Initial value: Refer to the table below.) (Input range: 0.0 to 999.9 ml) Refilling Water Amount Setting 1

CD

118.0

Refilling Water Amount Setting 2 (standard processing) Refilling Water Amount 2 (Low Humidity) Refilling Water Amount Setting 2 (Low Processing Amount) 60.0

Refilling Water Amount Setting 2 (time reduction processing) Refilling Water Amount 2 (Low Humidity) Refilling Water Amount Setting 2 (Low Processing Amount) 60.0

BF

160.0

26.0

26.0

STB1

122.0

41.0

53.4

STB2

76.0

47.0

59.4

STB3

62.0

44.0

56.4

STB4

142.0

51.0

46.0

The output amount of automatic refilling for each refilling water pump is set.

# Refilling Water Amount Setting 1 When refilling water with Refilling Water Level OFF, set the refilling water amount after Refilling Water Level is set to ON. (For automatic refilling water during start up checks and normal processing.) # Refilling Water Amount Setting 2 Set the refilling water amount with Refilling Water Level ON. This setting is valid when the Refilling Water Level 2 of Correction Setting has been set to Standard. (For automatic refilling during start up checks.)

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33510


# Refilling Water Amount 2 (Low Humidity) Each refilling water amount is set in selecting Low Humidity for Refilling Water Level 2 of Correction Setting for Refilling Water Amount Setting 2 (Standard). # Refilling Water Amount Setting 2 (Low Processing Amount) For Refilling Water Amount 2 (Standard), when Low Processing Amount is selected for Refilling Water Level 2 of Correction Setting, each refilling water amount is set. Each refilling water amount can be set according to the amount of evaporation when processing amount is low (for each machine or time of year). IMPORTANT

3. Mode

• The initial values of Refilling Water Amount 2 (Low Humidity) and Refilling Water Amount 2 (Low Processing Amount) are the same as that of Refilling Water Amount Setting 2. Do not change them. If it is necessary to change the settings, the setting values are specified.

33510

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33520


Basic Kit Setting [J] Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Basic Kit Setting

S4105-00-SM00

! Explanation ! Kit Processing Amount Setting (initial value: 388.8) (input range: 0.1 to 999.9 m2) The paper area that can be processed per kit can be set.

! Kit Water Supply Setting (initial value: 0.01 to 327.67 L) The water supply amount that is required per kit can be changed. CPK-2-J1-02 (initial value) PSJ-02 (initial value)

CPK-2-J2 (initial value) PSJ-TYPE C (initial value)

CD

24.49

19.05

BF

19.05

15.55

STB

46.66

58.32

! Drop Limit Setting (initial value CD:4/BF:8/STB:8) (input range: 0 to the number of tablets in the cartridge) If the tablet kit is finished, Tablet Operation will be performed. (The rest of the tablets will be dropped at once.) A limit value for the number of tablets that can be dropped at that time can be set. If the number of the tablets exceeds the set value (drop limit setting), 609: The Tablet kit is empty. appears.

! Total Cartridge Count (initial value: 1 to 99) The number of cartridges per kit can be set. CPK-2-J1-02 (initial value) PSJ-02 (initial value)

CPK-2-J2 (initial value) PSJ-TYPE C (initial value)

CD

6

4

BF

12

10

STB

2

2

! Number of tablets in the cartridge (initial value CD:40/BF:40/STB:20) The number of tablets per cartridge can be set.

IMPORTANT • Changes to the kit processing amount setting, kit water supply setting, drop limit setting, total cartridge count, or the number of tablets in the cartridge setting will not be applied until the kit ends.

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33530


Kit Correction [J] Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Kit Correction

S4106-00-SM00

! Explanation ! Auto Low Processing Correction (initial value: ON), Correction Rate (initial value: 30) (input range: 0 to 99 %), Detection (initial value: 2.02) (input range: 0.01 to 9.99 m2) Correction Rate and Detection is to be effective only when the Auto Low Processing Correction is ON. This function corrects the tablet drop and water supply cycle automatically while low print processing. If it is ON, and the day continues for one week when the accumulated processing amount per day (paper processing area) is smaller than that of detected auto low processing correction, the correction rate is to be effective from the eighth day. However, if processing in more value than the setting is performed for more than two consecutive days, it is to return to the normal processing from the third day.

IMPORTANT • Even if the value of Correction Rate or Detection of Auto Low Processing Correction is changed, the changes are not to be effective until the kit ends.

! Replenishment Correction Rate Setting (Initial value: 100) (input range: 1 to 250 %) This function corrects the tablet drop cycle. The setting of large value makes drop cycle fast and that of small value makes it slow.

! Water Supply Correction Rate Setting (Initial value: 100) (input range: 1 to 250 %) This function corrects the water supply cycle. The setting of large value makes water supply cycle fast and that of small value makes it slow.

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33540 Refilling Water Amount Setting [J]

NOTE • The value can be set freely for No.4. (input range: 0.0 to 9.9)

Bringing up the display Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Refilling Water Amount Setting


! Basic Evaporation Refill Amount (Input range: 0.0 to 99.9 ml) The value for Evaporation Refill Amount can be set freely for both Working and Not Working.

IMPORTANT

3. Mode

• Even if the value of Basic Evaporation Refill Amount is changed, the changes are not to be effective until the kit ends.

S4107-00-SM00

! Explanation ! Environment Setting (Initial value: (1) 12-2 (2) 3-5 (3) 6-8 (4) 9-11 ) (Input range: 1 to 12) The a year can be divided into 4 environments and their periods can be set for the evaporation refill. NOTE • If a month is not set through the year, it cannot be registered when the key is pressed. Example: (1) 1-6 (2) 8-12 In this case, it cannot be registered because July is missing. • If you press the

key, the value is initialized.

! Environment Correction Setting (Input range: 0 to 4) The magnification of Evaporation Refill Amount can be set for each environment. Magnification No.

Working

Not working

0

0.0

1.0

1

0.6

0.6

2

1.0

1.0

3

1.4

1.4

4

Free setting

Free setting

Magnific ation

Condition

0.0

No refilling water

0.6

Humid condition

1.0

Standard condition

1.4

Dry condition

33540

1/1


33550


Pump Output Amount Setting [J] Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Pump Output Amount Setting

S4108-00-SM00

! Explanation ! Pump Output Amount Setting (Input range: 0.1 to 200 ml) Measure the pump output amount in Pump Output Amount Measurement in Functions, and check the measured value.

! Functions ! Pump Output Amount Measurement Be sure to measure the output amount when installing it. If the output amount setting is not appropriate, the water supply or replenishment operation is not carried out properly.

! Initial Replenishment Operation The service personnel password (2260) is required to display this. After operating each replenisher pump, water supply pump, refilling water pump for a specified time, the air remaining in the hose can be extracted. To stop the initial replenishment, press NO: Cancel.

IMPORTANT • Be sure to carry out the initial replenishment operation at machine installation. • When the initial replenishment operation has been carried out if air in the hose cannot be removed, activate the pump of the relevant hose to remove air using the pump output amount setting of Functions.

33550

1/1


33560


Operation Check [J] Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Operation Check

S4109-00-SM00

! Explanation Operation Checks of Tablet Sensor 1 and 2 can be carried out.

! Functions ! Dropping Tablet One dropping tablet operation is carried out for the selected chemical. Conditions of tablet sensor 1 and 2 in dropping tablet are displayed.

IMPORTANT • The number of the dropped tablet in Dropping Tablet is not to be subtracted from the number of remaining tablets.

! Home Operation When Either tablet sensor 1 or 2 is close, Home Operation of the drum can be carried out for the selected chemical.

IMPORTANT • When carrying out Home Operation, be sure to remove the cartridges.

33560

1/1


33570


Manual Kit Change [J] Bringing up the display

3. Mode

Menu → Extension → Processor Settings → Processor Standard Setting → Manual Kit Change

S4110-00-SM00

! Explanation ! Manual Kit Change When carrying out Manual Kit Change, the following values are to be initialized (setting value). • Kit Correction Amount • Kit Water Supply Amount Setting • Kit Remains • Drop Limit Setting • Total Cartridge Count • Tablets Per Cartridge • Basic Evaporation Refill Amount NOTE • When setting value is changed, the new setting is to be effective from the time when the manual kit change or kit end is carried out, or kit end error occurs.

33570

1/1


33580 Cleaning Water Amount Setting [N] [SM] [J]


Cleaning Water Amount Setting[F] Bringing up the display

Description for each specification The described place varies depending on the specifications. See below for the description for each specification.

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Cleaning Water Amount Setting

• For F specification, refer to ☞ Cleaning Water Amount Setting[F]. Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Cleaning Water Amount Setting

S4508-00-00

! Explanation ! P1 Cleaning Water Amount ON Setting (Initial value: 0.40) (input range: 0.01 to 10.00 seconds) S4009-00-SM00

Set the operation time of P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump.

! Explanation ! Cleaning Water Amount ON Setting (initial value: 8.0) (input range: 0.1 to 99.9 seconds)

! P2 Cleaning Water Amount ON Setting (Initial value: 1.50) (input range: 0.01 to 10.00 seconds)

Set the operation time of the cleaning pump.

Set the operation time of P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump.

! Cleaning Water Amount OFF Setting (Initial value: 15.0) (input range: 0.1 to 99.9 seconds) Set the stop time of the cleaning pump.

! PS Cleaning Water Amount ON Setting (Initial value: 3.00) (input range: 0.01 to 10.00 seconds)

! Drive Start Setting (Initial value: 8.0) (input range: 0.1 to 99.9 seconds)

Set the operation time of PS Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump.

Set the time when the drive motor starts operation after the cleaning pump starts the output operation.

! Drive Stop Setting (Initial value: 15.0) (input range: 0.1 to 99.9 seconds) Set the time when the drive motor stops operation after the cleaning pump finishes the output operation.

! Cleaning Water Amount OFF Setting (Initial value: 15.00) (input range: 0.01 to 100.00 seconds) Set the stop time of the replenishment cartridge cleaning pump.

! Drive Start Setting (Initial value: 8.0) (input range: 0.1 to 100.0 seconds) Set the time from when the replenishment cartridge cleaning pump starts discharging until the drive motor starts.

33580

1/2


33580


! Drive Stop Setting (Initial value: 15.0) (input range: 0.1 to 100.0 seconds) Set the time from when the replenishment cartridge cleaning pump finishes discharging until the drive motor stops.

! Cleaning Valve ON Wait Time (Initial value: 1.00) (input range: 0.01 to 2.00 seconds)

3. Mode

Set the time from when the replenishment cartridge cleaning pump turns on until P1, P2, PS automated cleaning valves open.

33580

2/2


33590


Auto Cleaning Water Output Amount Setting[F] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Auto Cleaning Water Output Amount Setting

S4504-00-SM00

! Explanation ! Auto Cleaning Water Output Amount Setting (Input range: 0.1 to 200.0 ml) Measure the output amount of Measure Auto Cleaning Water Output Amount, P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump, P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump and PS Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump in Functions, and enter the measured values.

! Functions ! Measure Auto Cleaning Water Output Amount Use this function to measure the output amount of the cleaning water of P1/P2/PS. For the operation procedures, refer to Operator's Manual - Additional Operations - Measuring the pump output amount [ Auto Cleaning Water Output Amount Setting ].

! Initial Replenishment Operation (SP1) You can exhaust the air remaining in the hose by operating PSR Replenisher Pump, P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump, P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump and PS Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump for a specified time. To cancel Initial Replenishment Operation, press NO: Cancel. • The same process can be performed as Processor Standard Setting→Processor Set Up Mode→Initial Replenisher Operation (Replenisher Cartridge Cleaning Pump).

33590

1/1


33600


Drive Motor Revolution Count Setting Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Drive Motor Revolution Count Setting

S4012-00-SM00

! Explanation ! Drive Motor Setting Value (Standard value: 216) The setting count of the drive motor revolution is displayed.

! Drive Motor Revolution Count The present count of the drive motor revolution is displayed.

! Functions ! Drive Motor Revolution Count Auto Adjustment The count of the drive motor revolution is adjusted automatically. NOTE • When the drive motor has been replaced and the machine type registration of the machine specification has been changed, it is adjusted.

33600

1/1


33620


Display Processor Working Information[F] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Display Processor Working Information

S4507-00-00

! Explanation ! Replenishment Solution Preparing Counts • You can confirm Replenishment Solution Preparing Counts.

! Pump Operation Counts • You can check operation counts of each replenishment pump in 100 times.

! Processor Drive Time • The time period of drive motor can be confirmed.

! Clear Clear the value which is accumulated.

33620

1/1


33630


Processor Set Up Mode[F] ! Display Bringing up the display

3. Mode

Menu: 2260 → Extension → Processor Settings → Processor Standard Setting → Processor Set Up Mode

S4509-00-SM00

! Explanation • If air in the auto cleaning pump is not exhausted during installation, the auto cleaning pump may be damaged. Be sure to perform Processor Set Up Mode in the above order.

! Initial Replenisher Operation (Replenisher Cartridge Cleaning Pump)

S4509-00-SM01

• At the installation, you can exhaust the air remaining in the hose by operating PSR Replenisher Pump,P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump, P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump and PS Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump for a specified time. To cancel Initial Replenisher Operation (Replenisher Cartridge Cleaning Pump), press NO: Cancel. • If the air in the hose cannot be exhausted even though after performing Initial Replenisher Operation (Replenisher Cartridge Cleaning Pump), exhaust the air by operating the pump of hose that the air remains by Measure Auto Cleaning Water Output Amount via F: Functions from Auto Cleaning Water Output Amount Setting, or Pump Output Amount Measurement via F: Functions from Pump Output Amount Setting.

! Create Replenishment Solution (Manual Open)

S4509-00-SM02

• There are two functions in Manual Operation: creating replenishment solution and the resetting the remaining amount of the replenishment solution.

33630

1/2


33630


! Initial Replenisher Operation (Replenisher Pump)

S4509-00-SM03

• After operating P1R Replenisher Pump, P2RA Replenisher Pump and P2RB Replenisher Pump for a specified time, the air remaining in the hose can be exhausted. To cancel Initial Replenisher Operation (Replenisher Pump), press NO: Cancel.

3. Mode

• If air does not escape from hoses after performing Initial Replenisher Operation (Replenisher Pump), activate the appropriate pumps and remove the air inside using Functions Pump Output Amount Measurement of Pump Output Amount Setting.

33630

2/2


35100

Maintenance

Maintenance

Colorimeter Unit Adjustment

! Adjustment


! Paper Front End Advance Length Correction, Advance Length Correction

Menu: 2260 → Extension → Maintenance → Various Adjustment → Colorimeter Unit Adjustment

1. Execute Test Paper Advance via Functions.

2. Open printer doors 1, 2, and then remove the test paper from the bottom of the paper advance unit.

away from the test paper edge, then the second line at 201 mm away from the first position.

S3088-00-SM00

! Explanation

First line

4. Slide the dryer section. 5. Remove the conveyor unit. 6. Insert test paper with the first line into the

NOTE • It can be configured by entering the service personnel password (2260).

! Paper Front End Advance Length Correction (Initial value: 0.0) (Input range: -5.0 to +5.0 mm)

Second line G068475

To measure each step such as test print correctly by colorimeter, correct the paper stop position and the error of feeding rollers.

colorimeter.

When inserting test paper into the colorimeter, insert it straight against the colorimeter.

Correct the feed error of the colorimeter unit roller from the paper front end to the measurement position.

! Paper Feed Error Correction (Initial value: 0.0) (Input range: -5.0 to +5.0 mm) Correct the feed error of the colorimeter unit roller.

! Functions ! Test Paper Advance

1

2

When the test is executed, the paper with 345 mm is advanced to the bottom of the paper advance unit.

! Paper Test Advance Adjust the colorimeter unit.

! Cleaning operation Use the densitometer cleaning sheet and clean the colorimeter unit advance roller.

Test paper G084423

7. Execute Paper Test Advance via Functions.

35100

1/2

3. Mode

3. Draw the first line on the paper at 116 mm


35100 8. Press the

Maintenance

key.

The test paper stops at the first line.

9. To align the first line with the colorimeter

guide, adjust the paper by pressing −1 (F9) or +1 (F10). NOTE • Press +1 (F10) to advance the test paper. • Press −1 (F9) to move the test paper back to front.

+1 (F10)

1

3. Mode

Colorimeter guide

−1 (F9)

2

First line G084424

10. Press the

key to advance the test paper to the second line.

11. To align the first line with the colorimeter

guide, adjust the paper by pressing −2 (F9) or +1 (F10).

12. Press the paper.

key to remove the test

! Colorimeter cleaning

1. Slide the dryer section. 2. Remove the conveyor unit. 3. Execute Cleaning operation of Functions. 4. Insert cleaning sheet into the colorimeter. 5. Press the key. The cleaning sheet is fed to the colorimeter.

6. Press the

key again.

The cleaning sheet is ejected.

35100

2/2


35210

Maintenance

Input Check (Printer) Bringing up the display Menu → Extension → Maintenance → Input Check → Printer

! Input Check Item

Reference

☞ Paper Supply Unit (Paper Magazine Code) ☞ Paper Supply Unit (Paper Supply) ☞ Exposure Advance Unit ☞ Engine Section (35) ☞ Engine Section (35i) ☞ Paper Advance Section (Paper advance unit)

Paper Magazine Code Paper Supply

Exposure Advance Unit Engine Section Paper Advance Section

3. Mode

Paper Supply Unit

! Explanation A buzzer will sound if sensors, limit switches or other devices at the cursor position turn DARK or ON.

IMPORTANT • The momentary operation cannot be displayed on the input check display because there is a time lag of approx. 0.5 seconds.

Paper Supply Unit (Paper Magazine Code) No.

Display

Status

1

DARK/LIGHT

Paper Magazine Code Sensor A1

DARK

When the pin is detected.

2

DARK/LIGHT


DARK


3

DARK/LIGHT


DARK


4

DARK/LIGHT


DARK


5

DARK/LIGHT


DARK


6

DARK/LIGHT


DARK


7

DARK/LIGHT


DARK


8

DARK/LIGHT

Paper Magazine Code Sensor B1

DARK


9

DARK/LIGHT


DARK


10

DARK/LIGHT


DARK


11

DARK/LIGHT


DARK


12

DARK/LIGHT


DARK


13

DARK/LIGHT


DARK


14

DARK/LIGHT


DARK


15

###

Attached Paper Magazine A

Displays the attached paper magazine.

16

###

Attached Paper Magazine B

Displays the attached paper magazine.

Paper Supply Unit (Paper Supply) No. 1

Display DARK/LIGHT

Status

Paper End Sensor A

DARK

When the paper is detected.

2

DARK/LIGHT

Paper End Sensor B

DARK


3

DARK/LIGHT

Paper Loading Sensor

DARK


4

DARK/LIGHT

Cut Home Sensor

DARK

Home position: When the cutter is opened.

5

DARK/LIGHT

Cut End Sensor

DARK

When the cutter is closed.

6

ON/OFF

Interlock Switch (Printer Door 1, 2)

ON

When the cover is closed.

7

ON/OFF

Printer Door 3 Sensor

ON


8

DARK/LIGHT

Paper Hold Sensor

DARK

When the pressure is applied on the paper.

35210

1/3


35210 No.

Maintenance

Display

Status

9

DARK/LIGHT

Zigzagging Correction Sensor (Left)

DARK

When the left arm is detected.

10

DARK/LIGHT

Zigzagging Correction Sensor (Right)

DARK

When the right arm is detected.

11

DARK/LIGHT

Roller Position Sensor (Displayed only with 35i)

DARK

The roller unit moves inside of the printer.

12

OK/-

Capacity booster

OK

When equipped with capacity booster D

Exposure Advance Unit Display

Status

1

DARK/LIGHT

Exposure Advance Pressure Change Sensor 1

DARK

Pressure roller 1 is being pressed moving from the status in which paper pressure is released.

2

DARK/LIGHT

Exposure Start Sensor

DARK


3

DARK/LIGHT

Exposure Advance Pressure Change Sensor 2

DARK

Pressure roller 2 and 3 are being pressed moving from the status in which paper pressure is released.

4

DARK/LIGHT

Exposure End Sensor

DARK


5

##.#°C

Inner Temperature

Displays the inner temperature of printer.

Engine Section (35) Display

Status

1

ON/OFF

Interlock Switch (Printer Door 1, 2)

2

Synchronous/Asy Polygon Mirror Synchronous nchronous

ON


Synchro Normal nous When the polygon mirror rotates properly Asynchr Abnormal onous When the polygon mirror does not rotate properly

When entering the input check, the polygon mirror is ON. The polygon mirror driver outputs the signal which indicates the stability of the polygon mirror rotation. 3

Synchronous/Asy Laser Synchronous Sensor nchronous

Synchro When the polygon mirror is synchronous nous and either of R/G/B laser or all lasers is/are emitting Asynchr When the polygon mirror is onous asynchronous When the polygon mirror is synchronous and either of R/G/B laser or all lasers is/are not emitting

When entering the input check, the polygon mirror and R/G/B lasers are ON. When either of R/G/B laser is not emitting, it depends on the timing of measurement and the laser light intensity whether synchronous or asynchronous appears. When checking for any problems in the laser output, check with the output check. ☞ 35310 4

OK/No Good

G Laser Light Source Status B Laser Light Source Status

OK No Good

The laser and G/B laser drivers are normal. The laser unit is deteriorated. The G/B laser driver is not connected properly, or is damaged.

The laser light intensity depends on the electric current applied to the laser diode. When the laser diode is being deteriorated, add the electric current to acquire the specified amount of output. No Good is displayed when the current value exceeds the limitation. 5

##.#°C

R Laser Thermosensor

Displays the temperature of the R laser.

6

##.#°C

Laser Unit Thermosensor

Displays the temperature of the laser unit.

7

#####

Polygon Mirror Frequency

1380±7 When the polygon mirror rotates properly -

35210

When the polygon mirror does not rotate properly

2/3

3. Mode

No.


35210

Maintenance

Display

Status

8

ON/OFF

G Laser Judgment Signal 1

OFF

9

ON/OFF


OFF

10

ON/OFF

B Laser Judgment Signal 1

OFF

11

ON/OFF


The combination of ON/OFF identifies the laser unit type. Refer to ☞ Engine Section (35) for details.

OFF *1

ON ON

12

ON/OFF

G Laser Ready Status (SP1)

13

ON/OFF

B Laser Ready Status (SP1) *2

When the G/B-SHG laser is normal (ready for printing)

*1. Auto Tuning: is displayed for the laser unit (Type EeR). *2. Auto Tuning: is displayed for the laser unit (Type Ff), (Type FfR) and (Type EeR).

Engine Section (35i) Display ##.#°C

iBeam Unit Thermosensor

Displays the temperature of iBeam unit.

3. Mode

1

Status

NOTE • In QSS, temperature of iBeam Unit Thermosensor does not control.

Paper Advance Section (Paper advance unit) Display

Status

1

DARK/LIGHT

Paper Advance Pressure Change Sensor

DARK

When the pressure is applied on the paper.

2

DARK/LIGHT

Lane Select Sensor*1

DARK

When the arm is detected.

3

DARK/LIGHT

Arm Sensor

DARK

When the arm is detected.

4

DARK/LIGHT

Turn Sensor

DARK

When the turn unit is in the paper transfer position.

*1. Lane Select Sensor is not available for 3501 and 3501i.

35210

3/3


35220

Maintenance

Input Check (Processor) [N] Bringing up the display Menu → Extension → Maintenance → Input Check → Processor

Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference

☞ Input Check (Processor) [SM]

☞ Input Check (Processor) [J]

☞ Input Check (Processor) [F]

! Input Check Specification

Processor Section

N specification SM specification J specification F specification

Dryer Section Order Classification Section

Common to all specifications

Colorimeter Unit Tablet Replenishment Section

J specification

Reference

3. Mode

Item

☞ Processor Section (for each specification) ☞ Processor Section (1) ☞ Processor Section (2) ☞ Processor Section ☞ Tablet Replenishment Section ☞ Processor Section (1) ☞ Processor Section (2) ☞ Dryer Section (common to all specifications) ☞ Order Classification Section (common to all specifications) ☞ Colorimeter Unit (common to all specifications) ☞ Tablet Replenishment Section

! Explanation A buzzer will sound if sensors, limit switches or other devices at the cursor position turn DARK or ON.

IMPORTANT • The momentary operation cannot be displayed on the input check display because there is a time lag of approx. 0.5 seconds.

Processor Section (for each specification) No. 1

Display ON/OFF

Status

Processing Solution Level

OFF

When the solution level is too low. When the replenishment solution is run out.

2

ON/OFF

CD Replenishment Solution Level Sensor

OFF

3

ON/OFF

BF Replenishment Solution Level Sensor

OFF

4

ON/OFF

STB Replenishment Solution Level Sensor

OFF

5

ON/OFF

CD Refilling Water Level*4

OFF

6

ON/OFF

BF Refilling Water

Level*4

OFF

7

ON/OFF

STB 1 Refilling Water Level*4

OFF

8

ON/OFF

STB 2 Refilling Water Level

*4

OFF

9

ON/OFF


OFF

10

ON/OFF

STB 4 Refilling Water

Level*4

OFF

11

ON/OFF

Refilling Water Tank Level Sensor*4

OFF

12

ON/OFF

Processing Solution Safety Thermostat

ON

When the solution safety thermostat operates normally

13

ON/OFF

Interlock Switch (Processor Top Cover)

ON

When the rack stopper is fixed, when the processor top cover is closed

14

ON/OFF

CD Effluent Float Switch

ON

When the effluent is full.

15

ON/OFF

16

CLOSE/OPEN

17

###

19

50/60

BF + STB Effluent Float Switch

*3

Starter Jumper Setting

When the solution level is too low.

ON CLOSE

When the jumper of the processor relay PCB is connected ☞ 66220

Pump Rotation Detector

When an error occurs.*1

Power Supply Frequency (Hz)

Displays the frequency.

35220

1/7


35220 No.

Maintenance

Display

Status Displays the CD circulation amount.*2

20

#.##

CD Flow Amount

21

###

Drive Motor Revolution Count

*1. Displays "OK" when all circulation pump is rotating normally. When an error occurs, displays the circulation pump at which an error is occurring. (CD, BF, STB1, STB2, STB3, STB4) If the errors occur at two or more pumps simultaneously, the error is displayed in the order from CD. *2. Displays only when the digital flowmeter is registered as options. *3. When the Three Effluents Collection Unit is selected optionally, BF Effluent Float SwitchSTB Effluent Float Switch is displayed. *4. This does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.)

Dryer Section (common to all specifications) Display

Status

1

ON/OFF

Dryer Safety Thermostat

OFF

When the dryer safety thermostat is turned off.

2

ON/OFF

Interlock Switch (Dryer Cover)

ON


3

DARK/LIGHT

Print Sensor (Left) (3502)

DARK

4

DARK/LIGHT

Print Sensor (Right) (3502) Print Sensor (3501, 3501i)

DARK

5

DARK/LIGHT

Lane Select Home Sensor

DARK


Home position: when placing at the position to feed paper to the print conveyor

Order Classification Section (common to all specifications) No.

Display

Status

Sensor*1

1

DARK/LIGHT

Sorter Home

2

DARK/LIGHT

Print Full Sensor*1

3

ON/OFF

Manual Sorter Switch

DARK

Home position: Print receiving position

DARK


ON

When the switch is pressed.

*1. Displayed only when the system is equipped with the print sorter unit.

Colorimeter Unit (common to all specifications) No.

Display

Status

1

DARK/LIGHT

Paper Sensor 1

DARK

2

DARK/LIGHT

Paper Sensor 2

DARK

35220


2/7

3. Mode

No.


35220

Maintenance

Input Check (Processor) [SM] Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference

☞ Input Check (Processor) [N]



Processor Section (1) No.

Display

Status

ON/OFF


OFF


2

ON/OFF

CD Refilling Water Level

OFF

3

ON/OFF

BF Refilling Water Level

OFF

4

ON/OFF


OFF

5

ON/OFF


OFF

6

ON/OFF

STB 3 Refilling Water

Level*4

OFF

7

ON/OFF


OFF

8

ON/OFF


ON

Normal

9

ON/OFF


ON


10

ON/OFF


ON


11

ON/OFF

BF + STB Effluent Float Switch*3

ON

12

CLOSE/OPEN

13

###

14

3. Mode

1


CLOSE When the jumper of the processor relay PCB is connected ☞ 66220



50/60



15

#.##

CD Flow Amount

Displays the CD circulation amount.*2

16

###


*1. Displays "OK" when all circulation pump is rotating normally. When an error occurs, displays the circulation pump at which an error is occurring. (CD, BF, STB1, STB2, STB3, STB4) If the errors occur at two or more pumps simultaneously, the error is displayed in the order from CD. *2. Displays only when the digital flowmeter is registered as options. *3. When the Three Effluents Collection Unit is selected optionally, BF Effluent Float SwitchSTB Effluent Float Switch is displayed. *4. This does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.)


Display

Status

1

ON/OFF

CD-A Replenisher Pump Sensor

ON

2

ON/OFF

CD-B Replenisher Pump Sensor

ON

3

ON/OFF

CD-C Replenisher Pump Sensor

ON

4

ON/OFF

CD-W Water Supply Pump Sensor

ON

5

ON/OFF

BF-A Replenisher Pump Sensor

ON

6

ON/OFF

BF-B Replenisher Pump Sensor

ON

7

ON/OFF

STB Replenisher Pump Sensor

8

DARK/LIGHT

CD-A Replenishment Solution Sensor

Home position

ON

9

DARK/LIGHT

CD-B Replenishment Solution Sensor

LIGHT When the replenishment solution level is LIGHT normal.

10

DARK/LIGHT

CD-C Replenishment Solution Sensor

LIGHT

11

DARK/LIGHT

BF-A Replenishment Solution Sensor

LIGHT

12

DARK/LIGHT

BF-B Replenishment Solution Sensor

LIGHT

13

DARK/LIGHT

STB Replenishment Solution Sensor

LIGHT

35220

3/7


35220 No.

Maintenance

Display

Status

ON/OFF

Replenishment Package Sensor P-1

ON

15

ON/OFF

Replenishment Package Sensor P-2

ON

16

ON/OFF

Water Supply Tank Level Sensor

OFF

When the replenishment package is set. When the solution level is too low.

3. Mode

14

35220

4/7


35220

Maintenance

Input Check (Processor) [J] Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference




Processor Section Display

Status

1

ON/OFF


OFF

2

ON/OFF

SW Tank Level Sensor

OFF

3

ON/OFF

SW/DW Tank Level Sensor

OFF

When the solution level is too low. 3. Mode

No.

4

ON/OFF

STB 1 Refilling Water Level

OFF

5

ON/OFF


ON

Normal

6

ON/OFF


ON


7

ON/OFF


ON


8

ON/OFF

9

CLOSE/OPEN

10

###

11 12 13

BF + STB Effluent Float Switch

*3

ON





50/60



#.##

CD Flow Amount


###


*1. Displays "OK" when all circulation pump is rotating normally. When an error occurs, displays the circulation pump at which an error is occurring. (CD, BF, STB1, STB2, STB3, STB4) If the errors occur at two or more pumps simultaneously, the error is displayed in the order from CD. *2. Displays only when the digital flowmeter is registered as options. *3. When the Three Effluents Collection Unit is selected optionally, BF Effluent Float SwitchSTB Effluent Float Switch is displayed.

Tablet Replenishment Section No. 1

Display DARK/LIGHT

Status

CD Tablet Sensor 1

DARK

When the tablet is detected

2

DARK/LIGHT

CD Tablet Sensor 2

DARK

3

DARK/LIGHT

BF Tablet Sensor 1

DARK

4

DARK/LIGHT

BF Tablet Sensor 2

DARK

5

DARK/LIGHT

STB Tablet Sensor 1

DARK

6

DARK/LIGHT

STB Tablet Sensor 2

DARK

7

DARK/LIGHT

CD Cartridge Sensor

LIGHT When the cartridge is detected

8

DARK/LIGHT

BF Cartridge Sensor

LIGHT

9

DARK/LIGHT

STB Cartridge Sensor

LIGHT

10

DARK/LIGHT

Elevator Upper Sensor

DARK

11

DARK/LIGHT

Elevator Middle Sensor

DARK

12

DARK/LIGHT

Elevator Lower Sensor

DARK

35220

When the elevator is detected

5/7


35220

Maintenance

Input Check (Processor) [F] Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference




Processor Section (1) Display

Status

1

ON/OFF


OFF

☞ No. 5508 occurs.

2

ON/OFF


ON

Normal

2

ON/OFF


ON


3

ON/OFF

P1 Processable Solution Level

OFF

4

ON/OFF

P2 Processable Solution Level

5

ON/OFF

PS1 Processable Solution Level

6

ON/OFF


7

ON/OFF


8

ON/OFF


☞ No. 5916[F]occurs.*3 ☞ No. 5917[F]occurs.*3 ☞ No. 5918[F]occurs.*3 ☞ No. 5919[F]occurs.*3 ☞ No. 5920[F]occurs.*3 ☞ No. 5921[F]occurs.*3 When the effluent is full.

9

ON/OFF

P1 Effluent Float Switch

ON

10

ON/OFF

P2 + PS Effluent Float Switch

ON

11

CLOSE/OPEN

12

###

13

3. Mode

No.





50/60



14

#.##

CD Flow Amount


15

###


*1. Displays "OK" when all circulation pump is rotating normally. When an error occurs, displays the circulation pump at which an error is occurring. (CD, BF, STB1, STB2, STB3, STB4) If the errors occur at two or more pumps simultaneously, the error is displayed in the order from CD. *2. Displays only when the digital flowmeter is registered as options. *3. If the processable level sensors for each processing solution are OFF, the system stops printing to prevent the time that paper is soaked from becoming short and printing quality from degrading.


Display

Status

1

ON/OFF

P1R (Upper) Replenishment Solution Level Sensor

OFF

2

ON/OFF

P1R (Lower) Replenishment Solution Level Sensor

OFF

3

ON/OFF

P2RA (Upper) Replenishment Solution Level Sensor

OFF

4

ON/OFF

P2RA (Lower) Replenishment Solution Level Sensor

OFF

5

ON/OFF

P2RB (Upper) Replenishment Solution Level Sensor

OFF

6

ON/OFF

P2RB (Lower) Replenishment Solution Level Sensor

OFF

7

ON/OFF

PSR (Upper) Replenishment Solution Level Sensor

OFF

1

ON/OFF

PSR (Lower) Replenishment Solution Level Sensor

OFF

2

ON/OFF

Interlock Switch (Replenisher Section Door)

ON

35220



6/7


35220 No.

Maintenance

Display

Status

3

DARK/LIGHT

Replenisher Cartridge Set Sensor

DARK

When the replenish cartridge is set

4

DARK/LIGHT

Replenisher Cartridge Position Sensor (Upper)

DARK

When the replenish cartridge is in the upper position

5

DARK/LIGHT

Replenisher Cartridge Position Sensor (Lower)

DARK

When the replenish cartridge is in the lower position

#.#

Environment Temperature

7

#.#

Environment Humidity

Displays the temperature and humidity in the place where the temperature and humidity sensor is attached. Refer to ☞ 61050 for the installation position of the temperature and humid sensor.

3. Mode

6

35220

7/7


35310

Maintenance

Output Check (Printer) Bringing up the display Menu → Extension → Maintenance → Output Check → Printer

! Output Check Item

Reference

☞ Paper Supply Unit (Paper Supply Section 1) ☞ Paper Supply Unit (Paper Supply Section 2) ☞ Exposure Advance Unit ☞ Engine Section (35) ☞ Engine Section (35i) ☞ Paper Advance Section

Paper Supply Unit 1 Paper Supply Unit 2

Exposure Advance Unit Engine Section Paper Advance Section

3. Mode

Paper Supply Unit

! Explanation Check the operation of the motor, buzzer and LED etc. at the cursor.

Paper Supply Unit (Paper Supply Section 1) No.

Display

Operation

1

Paper Advance Motor 1

Press the YES/START key to operate once.

2

Paper Supply Motor A


3

Paper Supply Motor B


4

Cut Motor


5

Roller Move Motor (Displayed only with 35i)

Press the YES/START key to move the printer repeatedly to front and rear.

Paper Supply Unit (Paper Supply Section 2) No.

Display

Operation

1

Paper Advance Motor 2


2

Ribbon Advance Motor

Press the YES/START key to start, and the NO/STOP key to stop.

3

Dot Head (1st Line)


4

Dot Head (2nd Line)


5

Paper Hold Motor

Press the YES/START key to repeat pressure/release.

6

Paper Supply Arm Motor

Press the YES/START key to repeat the forward/backward operation.

Exposure Advance Unit No. 1

Display

Operation

Exposure Advance Motor 1


2

Exposure Advance Pressure Change Motor 1


3

Exposure Advance Motor 2


4

Exposure Advance Pressure Change Motor 2


Engine Section (35) No.

Display

Operation

1

Polygon Mirror OFF

Press the YES/START key to stop the polygon mirror. Press the NO/STOP key to start the operation of the polygon mirror.

2

Laser Unit Cooling Fan 1,2 ON


35310

1/3


35310 No.

Maintenance

Display

Operation

3

Laser Unit Heater ON

Press the YES/START key for Laser Unit Heater ON. Press the NO/STOP key to turn OFF the laser unit heater.

4

R Laser Output ON

Press the YES/START key to turn ON the R laser output. Press the NO/STOP key to turn OFF the R laser output.

5

G Laser Output ON

Press the YES/START key to turn ON the G laser output. Press the NO/STOP key to turn OFF the G laser output.

6

B Laser Output ON

Press the YES/START key to turn ON the B laser output. Press the NO/STOP key to turn OFF the B laser output.

7

G Laser Reset (SP1) *1

Press the YES/START key to reset the G laser.

8

B Laser Reset (SP1) *2

Press the YES/START key to reset the B laser.

Display

Status

Synchronous/Asy Polygon Mirror Synchronous nchronous

Synchron When the polygon mirror rotates properly and is ous stable • When entering the output check • When turning ON the polygon mirror Asynchro When the polygon mirror does not rotate nous properly • When turning OFF the polygon mirror

Synchronous/Asy Laser Synchronous Sensor nchronous

Synchron When either of R/G/B laser is emitting ous • When the polygon mirror is synchronous and either of R/G/B laser output is turned ON Asynchro When all the R/G/B lasers are not emitting nous • When entering the output check • When the polygon mirror is asynchronous • When the R/G/B laser output are all OFF

This part checks the output condition of each R/G/B laser. Since the Synchronous Check cannot be carried out in the same condition as the usual printing operation even if all the R/G/B lasers light, a problem may occur in the usual operation with no trouble at the Output Check. OK/No Good

G Laser Light Source Status B Laser Light Source Status

OK

The laser and G/B laser drivers are normal.

No Good The laser unit is deteriorated. The G/B laser driver is not connected properly, or is damaged.

##.#°C

Displays the temperature of the R laser.

##.#°C

Laser Unit Thermosensor

#####

Polygon Mirror Frequency

Displays the temperature of the laser unit. 1380±7

When Laser Synchronous Sensor of Output Check is Synchronous

-

When Laser Synchronous Sensor of Output Check is Synchronous

ON/OFF


OFF

ON/OFF


OFF

ON/OFF


OFF

ON/OFF


The combination of ON/OFF identifies the laser unit type. Refer to the list below for details.

OFF

ON/OFF

G Laser Ready Status (SP1)

*1

ON

ON/OFF

B Laser Ready Status (SP1) *2

ON

When the G/B-SHG laser is normal (ready for printing)


35310

2/3

3. Mode



35310 Laser unit (Type ###)

Maintenance

G laser differentiation signal 1

B laser differentiation signal

2

1

2

Type Ff, Type FfR

ON

OFF

OFF

OFF

Type EeR

ON

OFF

ON

OFF

Type BbR

OFF

OFF

OFF

OFF

Engine Section (35i) Display

Operation

1

R iBeam Output ON

Press the YES/START key to turn ON the R iBeam output. Press the NO/STOP key to turn OFF the R iBeam output.

2

G iBeam Output ON

Press the YES/START key to turn ON the G iBeam output. Press the NO/STOP key to turn OFF the G iBeam output.

3

B iBeam Output ON

Press the YES/START key to turn ON the B iBeam output. Press the NO/STOP key to turn OFF the B iBeam output.

NOTE • You can confirm the each R, G and B emission condition of iBeam with the printer door open.

Paper Advance Section No. 1

Display Paper Advance Motor 3

Operation Press the YES/START key to operate once.

2

Paper advance pressure change motor


3

Lane select motor *1

Press the YES/START key to switch among the selection sensor position -> left selection position -> selection position center -> right selection position.

4

Paper advance arm motor

Press the YES/START key to operate up/down repeatedly.

5

Turn motor

Press the YES/START key to switch between the paper receiving position and the standby position.

*1. Lane select motor is not available for 3501, 3501i.

35310

3/3

3. Mode

No.


35320

Maintenance

Output Check (Processor) [N] Bringing up the display Menu → Extension → Maintenance → Output Check → Processor

Description for each specification For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference

☞ Output Check (Processor) [SM]

☞ Output Check (Processor) [J]

☞ Output Check (Processor) [F]

! Output Check Specification

Processor Section

N specification SM specification J specification F specification

Dryer Section Order Classification Section

Common to all specifications

Colorimeter Unit Tablet Replenishment Section

J specification

Reference

☞ Processor Section (1) (for each

☞ Processor Section (2) (for each

specification)

specification)

3. Mode

Item

☞ Processor Section (1) ☞ Processor Section (2) ☞ Processor Section ☞ Tablet Replenishment Section ☞ Processor Section (1) ☞ Processor Section (2) *7 ☞ Dryer Section (common to all specifications) ☞ Order Classification Section (common to all specifications) ☞ Colorimeter Unit (common to all specifications) ☞ Tablet Replenishment Section

! Explanation Check the operation of the motor, buzzer and LED etc. at the cursor.

Processor Section (1) (for each specification) No.

Display

1

Drive Motor

2

CD Heater

3

BF Heater

4

STB Heater


5

CD Cooling Water Solenoid Valve

6

BF Cooling Water Solenoid Valve

7

STB Cooling Water Solenoid Valve

8

CD Replenisher Pump

9

BF Replenisher Pump

10

STB Replenisher Pump

11

Tank Cooling Fan

12

Cleaning Pump*1

13

Exhaust Fan

14

Processor Condition Lamp (Green)*2

15

Processor Condition Lamp

Operation

(Red)*2

Press the YES/START key to turn on, and the NO/STOP key to turn off.

*1. This does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.) *2. Displayed only when the system is equipped with the print sorter unit.

35320

1/6


35320

Maintenance

Processor Section (2) (for each specification) No.

Display

Operation

*1

1

CD-W Refilling Water Pump

2

BF-W Refilling Water Pump*1

3

STB 1-W Refilling Water Pump*1

4


5


6



*1. This does not appear without checking Auto Cleaning/Refilling Water from Function and Option Registration. (Selecting as option is available only for 35i.)

No.

Display

1

Dryer Fan

2

Dryer Heater 1

3

Dryer Heater 2

Operation Press the YES/START key to start, and the NO/STOP key to stop.

4

Dryer Heater 3

5

Dryer Lane Select Motor

Press the YES/START key to stop at the position to feed paper to the colorimeter -> Repeats stopping at the position to feed paper to the conveyor unit

Order Classification Section (common to all specifications) No.

Display

1

Sorter Motor*1

2

Conveyor Motor

3

Manual Sorter Switch Lamp

Operation Press the YES/START key to operate once. Press the YES/START key to turn on, and the NO/STOP key to turn off.


Colorimeter Unit (common to all specifications) No.

Display

1

Paper Advance Motor

2

Pressure Change Solenoid

3

Colorimeter Cooling Fan

Operation Press the YES/START key to start, and the NO/STOP key to stop.

35320

2/6

3. Mode

Dryer Section (common to all specifications)


35320

Maintenance

Output Check (Processor) [SM] For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference

☞ Output Check (Processor) [N]




1

Drive Motor

2

CD Heater

3

BF Heater

4

STB Heater


5


6


7


8

Tank Cooling Fan

9


10


11


12

Cleaning Pump*1

13

Exhaust Fan

14


15

Operation


(Red)*2

3. Mode

No.




Display

1

CD-A Replenisher Pump

2

CD-B Replenisher Pump

3

CD-C Replenisher Pump

4

CD-W Water Supply Pump

5

BF-A Replenisher Pump

Operation Press the YES/START key to operate once.

6

BF-B Replenisher Pump

7

BF-W Water Supply Pump


8

STB Replenisher Pump


9

STB 4-W Water Supply Pump


10

Circulation Pump Stand-by


35320

3/6


35320

Maintenance

Output Check (Processor) [J] For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference




Processor Section Display

1

Drive Motor

2

CD Heater

3

BF Heater

4

STB Heater


5


6


7


8

Tank Cooling Fan

9

CD Water Supply Pump

10

S -> B Replenishment Pump

11

STB Water Supply Pump

12

Cleaning Pump*1

13

Exhaust Fan

14


15

Operation


(Red)*2

3. Mode

No.



Tablet Replenishment Section No. 1

Display CD Operation Lamp

2

BF Operation Lamp

3

STB Operation Lamp

4

CD Drum Motor (Forward)

5

CD Drum Motor (Reverse)

Operation Press the YES/START key to turn on, and the NO/STOP key to turn off.


6

BF Drum Motor (Forward)

7

BF Drum Motor (Reverse)

8

STB Drum Motor (Forward)

9

STB Drum Motor (Reverse)

10

Elevator Motor (Up)

Press the YES/START key to start, and the NO/STOP key to stop. Temporarily stops if detected by the elevator middle sensor. When two seconds passes, starts again. When detected by the elevator upper sensor, stops.

11

Elevator Motor (Down)

Press the YES/START key to start, and the NO/STOP key to stop. Stops when detected by the elevator lower sensor.

35320

4/6


35320

Maintenance

Output Check (Processor) [F] For the specifications other than [N] specification, this section only gives description that differs from that for [N] specification. See below for the description for each specification. Reference





1

Drive Motor

2

P1 Heater


3

P2 Heater

4

PS Heater

5

P1 Cooling Water Solenoid Valve

6

P2 Cooling Water Solenoid Valve

7

PS Cooling Water Solenoid Valve

8

Tank Cooling Fan

9

Exhaust Fan

10


11

Operation


3. Mode

No.


(Red)*1


Processor Section (2) *7 No.

Display

Operation

1

Replenisher Cartridge Open Motor

Refer to ☞ Replenisher Cartridge Open Motor operation.

2

P1R Replenisher Pump

3

P2RA Replenisher Pump

YES/START moves each replenishment pump one stroke (maximum) . *1

4

P2RB Replenisher Pump

5

PSR Replenisher Pump

6

P1R Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump

7

P2RA Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump

• Follow the steps 1-4 below.

8

P2RB Cartridge Cleaning Valve + Replenisher Cartridge Cleaning Pump

• 2. Wait for water pressure to be adjusted for one second.

IMPORTANT • If each replenishment pump is operated, the initial value is used for the next opening. YES/START operates each cartridge flushing valve and auto cleaning pump. *2*3*6 • 1. Turn ON the auto cleaning pump. • 3. Open each cartridge flushing valve (maximum 10 seconds). • 4. Close each cartridge cleaning valve. → Turn OFF the cleaning pump.

35320

5/6


35320 No. 9

Maintenance

Display

Operation

P1R agitation solenoid valve + Replenisher Cartridge YES/START operates P1R agitation solenoid valve + Cleaning Pump Replenisher Cartridge Cleaning Pump. *2*4 • Follow the steps 1-4 below. • 1. Turn ON the auto cleaning pump. • 2. Wait for water pressure to be adjusted for one second. • 3. Open P1R agitation solenoid valve (maximum three seconds). • 4. Close P1R agitation solenoid valve. → Turn OFF the cleaning pump.

IMPORTANT 3. Mode

• If P1R agitation solenoid valve + Replenisher Cartridge Cleaning Pump is operated, the initial value is used for the next opening. 10

P1 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump

YES/START operates each automated flushing valve and auto cleaning pump. *2*5

11

P2 Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump

• Follow the steps 1-4 below.

12

PS Auto Cleaning Valve + Replenisher Cartridge Cleaning Pump

• 2. Wait for water pressure to be adjusted for one second.

• 1. Turn ON the auto cleaning pump. • 3. Open each automated flushing valve (maximum three seconds). • 4. Close each automated flushing valve. → Turn OFF the cleaning pump.

*1. If one of the waste solution float switches is ON, the replenishment pump does not work. *2. If one of the waste solution float switches is ON, each automated flushing valve does not work. However, auto cleaning pump works regardless of the waste solution float switch. If the operation continues when either of waste solution float switches is ON, the auto cleaning pump may be damaged. *3. Press the YES/START key to display Confirm whether to complete the air pulling out of the Cleaning Pump system piping. Operate the Replenisher Cartridge Open Motor, prepare the cleaning water does not run into the replenishment tank from the nozzle to check. For details, refer to the manual. Would you like to operate the Replenisher Cartridge Cleaning Pump?. *4. Press the YES/START key to display Confirm whether to complete the air pulling out of the Cleaning Pump system piping. Cleaning water will be run into the replenishing tank. Please refrain from draining for a long time. For details, refer to the manual. Would you like to operate the Replenisher Cartridge Cleaning Pump?. *5. Press the YES/START key to display Confirm whether to complete the air pulling out of the Cleaning Pump system piping. Cleaning water will be run into the replenishing tank. Please refrain from draining for a long time. For details, refer to the manual. Would you like to operate the Replenisher Cartridge Cleaning Pump?. *6. If the cleaning water gets into a tank, the amount of replenishment solution changes. Insert a hose into a cleaning nozzle and execute Output Check without allowing any water to get in the tank. When you insert a hose into the cleaning nozzle, we recommend you to operate Replenisher Cartridge Open Motor and move the replenishment cartridge installation section to the lower position. For details, refer to ☞ 27940. *7. SP1: Input the service personnel password (2260) to select this mode.

Replenisher Cartridge Open Motor operation Count

Replenisher Cartridge Open Motor operation

First

Pressing YES/START moves it from the upper position to the lower position. *1

Second

Pressing YES/START moves it from the lower position to the upper position. *2

*1. Replenisher Cartridge Open Motor rotates to right. *2. Replenisher Cartridge Open Motor rotates to left.

35320

6/6


35400

Maintenance

Reading and Writing Data Bringing up the display

3. Mode

Menu: 2260 → Extension → Maintenance → Reading and Writing Data

S3075-00-SM00

! Explanation ! 1. Writing Data (CPU → Floppy Disk), Reading Data (Floppy Disk → CPU) The data can be read or written individually when the service personnel password (2260) has been entered. Data can be saved via the close down checks. (User level) When carrying out Reading Data/Writing Data via Service Data, four floppy disks are required to save the data for each printer, processor, and scanner section. NOTE • The FDs shown below are required. Details Back Up DATA

• When performing Writing Data with the user level, the data is written individually same as performing it with the service level. • When performing Writing Data via Service Data, the data are written separately to INITIAL DATA1 FD, INITIAL DATA2 FD, INITIAL DATA3 FD and INITIAL DATA4 FD. • When the Reading Data is carried out via Service Data, User Setting Data appears. The Operator Selections, IX Data Settings (except serial number) and Print Channel Setting (except image data) are read after reading the User Setting Data. This function is very useful when creating a print channel using the data of other system. It is possible to read User Setting data from the INITIAL DATA1 or Back Up DATA that is saved in the user level. • When the Reading Data is carried out in the user level, the data cannot be read individually. All the data is read from a floppy disk. • Be sure to update the light source when having performed Reading Data from the floppy disk written the data of Back Up DATA of user level or Back Up DATA of service personnel level. ☞ 7. Scanner data (Dctrl.lzh) Details

INITIAL DATA1

Writes the data of Main, Image Processing and Pricing Unit.

INITIAL DATA2

Writes the data of Printer, Colorimeter unit, LASER (for 35), iBeam (for 35i) and Correction data for brightness of the Edge of Image Field.

INITIAL DATA3

Writes the data of Processor.

INITIAL DATA4 *1

Writes the data of Scanner, Auto Film Carrier and Connection Unit.

*1. The default setting of the INITIAL DATA4 does not include the connection unit adjustment data.

35400

1/4


35400

Maintenance

NOTE • For the Stand Alone Printer, there is no INITIAL DATA4 FD. Back Up DATA FD Item

File name

Main (*1)

Main.lzh

Pricing Unit (*1)

Pu.lzh

Remarks

Printer (*2)

Printer.lzh

Colorimeter unit (*2)

Color.lzh

LASER (*2)

Laser.lzh

(35)

iBeam (*2)

Vfp.Izh

(35i)

Unf.Izh

Correction Data for Brightness of the Edge of Image Field (*2)

roi_SHD.lzh

Processor (*3)

Proc.lzh

Auto Film Carrier

*1

(*4)

(35) 3. Mode

iBeam Tuning Data (*2)

Afm.lzh

*1. If the S1-II is equipped with the connection unit, the connection unit includes the adjustment data.

S-4 Back Up DATA FD Item Scanner (*4)

File name Dctrl.lzh

Misreg110_1.lzh

MisregAMC_7.lzh

Misreg135_1.lzh

Misreg110_9.lzh

MisregAMC_8.lzh

Misreg135_2.lzh

Misreg110_11.lzh

MisregCROP_1.Izh

Misreg135_4.lzh (*5)

Misreg2B_1.lzh

MisregMFC_1.Izh

Misreg135_6.lzh

MisregMMC_3.lzh

MisregMFC_2.Izh

Misreg240_1.lzh

MisregMMC_5.lzh (*5)

MisregMFC_4.Izh

Misreg240_4.lzh

MisregMMC_7.lzh

MisregMFC_6.Izh

Misreg135_5.lzh (*5)

MisregMMC_8.lzh

MisregMFC_7.Izh

Misreg240_7.lzh

MisregAMC_3.lzh

MisregMFC_8.Izh

Misreg240_8.lzh

MisregAMC_5.lzh (*5)

MisregMFC_9.Izh

S1-II Back Up DATA FD Item Scanner (*4)

File name Misreg135_1.lzh

Misreg240_1.lzh

• (*1) Data which is to be written to INITIAL DATA1 for Service Data. • (*2) Data which is to be written to INITIAL DATA2 for Service Data. • (*3) Data which is to be written to INITIAL DATA3 for Service Data. • (*4) Data which is to be written to INITIAL DATA4 for Service Data. • (*5) This item is not contained in the backup depending on the version of the system program. NOTE • (*5) of the list is the data which has not been used after the upgrading the system program. If upgrading, the data cannot be deleted automatically. So the data which has not been used after the upgrading may still be contained in the backup.

! 2. Format Floppy Disk Format (Initialize) floppy disks. Data can only be written onto a floppy disk which has been formatted.

IMPORTANT • Available floppy disk: 3.5 inch type 2 HD • Floppy disks must be 1.44 MB format but not 1.2 MB format.

35400

2/4


35400

Maintenance

! 3. Writing All Data (CPU → Media), Reading All Data (Media → CPU) Backup the data to the media except FD. The data to backup is as follows. Description

BkData###.dat

The data saved with the usual backup

idphoto.ini

ID photo data

Template

Frame data set in the print channel setting

Client.mdb

Customer information in the edit data

PackExData.ini

Package frame information set by user

SplitSize.ini

Tiling data

ToneCurve.ini

Data of the tone curve shape in the Edit Mode

PuFormatData.ini

Data including the standard format of the pricing sheet print and the insertion image path

PuFormatExData.ini

Data including the pricing sheet print format that the user created and the insertion image path

PuPrt

All the image data included in the pricing sheet print is saved in this folder.

3. Mode

Data

! 4. Reading Data (Auto Backup Data -> CPU) At the Close Down Checks, the data automatically saved to HDD can be read. NOTE • If the user has failed in Daily Setup and lost backup FD then, read the data with this mode.

! 5. Reading Data (Noritsu-eNET -> Machine) You can download the device backup data, which has been saved on Noristu-eNET server, and load it onto the system.

! 6. Data unable to back up The following data cannot be saved in the Reading and Writing Data. When replacing the HDD or PC main unit, be sure to save the following data beforehand. Data name Image data

Save to C:\Image

Data name Image saved Data in Edit mode

Save to C:\EditData

IMPORTANT • Saving destination of the Image data may be changed. When you back up, check the destination on the Operator Selections display.

! 7. Scanner data (Dctrl.lzh) Among the scanner data written in the floppy disk, the data updated by the Light Source Update is pressed and saved with setting the data other than that of the maximum/minimum magnification to 0.

IMPORTANT • When having read the floppy disk data made a backup, the Light Source Update is necessary after reading the data. For this reason, the software is set as follows. Software contents (after reading FD data) Set to be updated the light source automatically after the daily setup. Set the attention message urging you to update the light source to occur by switching the film carrier. • When the daily setup is not performed after writing the FD data to QSS, be sure to update the light source. Refer to the Scanner Service Manual. NOTE • The reason why the Light Source Update is necessary is that the Light Source Update data saved on the side of QSS at that point will be available and will not be updated to the normal data even though the backup data has been read normally. And also, the second reason is that the FD data made a backup remains as initial value after initializing the data. • The reason why the data updated by the Light Source Update is set to 0 in writing to FD is to reduce the storage capacity and to save in one FD.

35400

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35400

Maintenance

! Functions ! Path Setting When reading and writing data, carry out the path setting to save to the media except FD. Only the media type set as Input/Output in option registration can be carried out the path setting. NOTE • It can be configured by entering the service personnel password (2260).

! Data that will not be replaced by backup data Basically, all data are replaced by backup data if read or written. Some data are not replaced which are listed below.

Data of total counter, daily totals counter, daily sales totals, paper remaining amount, order number, archive number, total counter 2, net order spooler place Laser Operation Record*1 (35) iBeam Record Setting*2 (35i) *1. Laser operation record data are maintained in the laser unit body. The laser operation record data is not written or loaded when Writing or Loading all data or service data. *2. Neither reading all data or reading service data into the QSS replaces the data. Serial Number/iBeam Total Lighting Time/iBeam Lighting Operation Count data of iBeam Record Setting is held in the iBeam unit.

35400

4/4

3. Mode

Data that are not replaced


35500

Maintenance

System Version Check Bringing up the display Menu: 2260 → Extension → Maintenance → System Version Check

3. Mode

Display (35, 35i)

NOTE • For 35i, LASER in the display above changes to iBeam. Display (35, 35i)

! Explanation NOTE • The display returns to the Maintenance display by pressing NO: End, but it returns to the Software Upgrade display if pressed it on the Software Upgrade display.

! Accessories # CPU The name of each control PCB is displayed. # Version The system program version number saved on all control PCBs is displayed.

35500

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35500

Maintenance

# Version (LASER) You can check the type of the laser unit by checking the version name of LASER. No.

Display

Explanation 1

LASER

2

3

4

1.089 X1 EeR1 N Bb R Ee Ff

1

1.089

The soft version of the laser control PCB is displayed.

2

B, E, F

The type of the B or G laser driver is displayed.

OK

3. Mode

• B: B laser driver (J391231), G laser driver (J391231) • E: B laser driver (J391160), G laser driver (J391160) • F: B laser driver (J391160), G laser driver (J391231) 3

b, e, f

Displays the type of the laser unit. • b: Laser unit bR (Z025601) • e: Laser unit eR (Z025532) • f: Laser unit fR (Z025534)/Laser unit f (Z025661)

4

R

It shows that the R-AOM driver functions are installed in the laser unit. • Example: R: laser unit fR (Z025534) None:laser unit f (Z025661)

# Version (scanner) The Auto Film Carrier unit name indicates the type of the scanner used for [S-4/S1-II]. Scanner type display (S-4/S1-II) S-4

#### S4

S1-II

#### S1-2

NOTE • If error occurs such as the system program cannot be executed or read, the boot flash version is displayed.

# Communication The communication status of all control PCBs is displayed. OK: Communicating -: Not communicating, not registered as an option, not connected. • Depending on the ARCNET communication feature, Communication on the System Version Check may not be able to decide if the ARCNET communication is working or not. • In that case, the ARCNET communication status can be checked more correctly by using Self-Diagnosis Program. For details, check the ARCNET Communication Diagnosis Manual.

! Profile Data The profile data version is displayed. NOTE • It is displayed only when the service personnel password (2260) has been entered.

! DLL/Driver The versions of DLL and SYS file (driver) are displayed. NOTE • It is displayed only when the service personnel password (2260) has been entered.

35500

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35600

Maintenance

System update for each control PCB (CPU) Bringing up the display

3. Mode

Menu: 2260 → Extension → Maintenance → Software Upgrade

S3060-00-SM00

IMPORTANT • This section explains the procedure for updating the system of each control PCBs. For details about how to perform Software Upgrade, refer to Updating the QSS software in Installation procedures of the QSS software. Refer to the PC Service Manual. • When the external PC compatible with the CT-1 or QSS printer driver has been connected, do not receive the order or make prints before or during software upgrading. Upgrading may not be performed normally.

! Explanation NOTE • When the software upgrade is completed, the alarm informs the completion of the upgrade. After 1 minute, the display changes to the System Version Check display automatically. Pressing NO: End also changes the display to the System Version Check display.

! Software Upgrade (CD-ROM) Copy the system program from the program CD to the directory for software upgrade and save it. Upgrade each control PCB (CPU) using system program data saved in the directory for software upgrade.

! Software Upgrade (HD) Upgrade each control PCB (CPU) using system program data saved in the directory for software upgrade. The software upgrade is carried out individually for each control PCB (CPU). NOTE • It is displayed only when the service personnel password (2260) has been entered.

! Operation

1. Before upgrading, backup the system data. ☞ 35400

IMPORTANT • This backup data is stored just incase that the version upgrade would be failed, and used for returning to the previous version.

2. When Software Upgrade (CD-ROM) is selected, insert the program CD. Each control PCB (CPU) is upgraded.

35600

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35600

Maintenance

IMPORTANT • Data reading after upgrading is not necessary as upgrading does not initialize the system data. Do not read the backup data of the previous version after upgrading is successfully ended as it may malfunction. However, since the procedure differs depending on the versions, be sure to refer to the REPLACEMENT INSTRUCTION for details.

3. Backup the system data after upgrading. ☞ 35400

IMPORTANT • Be sure to backup the system data of the new version, and be careful not to mix the backup data of the previous version with the new one.

3. Mode

! Data ! Control PCB (CPU), system file name, and software to be upgraded At replacing any of the control PCBs, check the check box of the software to be upgraded, and then carry out upgrading (HD). Control PCB Processor control PCB

Software to be upgraded Processor

System file name proc0.sys

proc1.sys

Remarks

Printer control PCB

Printer

supply0.sys

supply1.sys

AFC/scanner control PCB*1

Auto film carrier

afm0.sys

afm1.sys

(S-4)

afm0_1.sys

afm1_1.sys

(S1-II)

PU control PCB

Pricing Unit

pu0.sys

pu1.sys

Laser control PCB

LASER

laser0.sys

laser1.sys

(35)

iBeam Control PCB

iBeam Control PCB

Vfp0.sys

Vfp1.sys

(35i)

*1. For the Stand Alone Printer, this does not appear.

! The location of the system program Software Upgrade (CD-ROM) CD-ROM\Sys

Software Upgrade (HD) C:\Noritsukoki\QSS-32_33\Data\Sys

35600

2/2


35700

Maintenance

! Functions

Operation Information

! Laser Operation Record (35)


3. Mode

Menu: 2260 → Extension → Maintenance → Operation Information

S3322-03

IMPORTANT S3063-00-SM00

• The laser operation record PCB maintains Serial Number of the laser operation records, the data of the laser lighting cumulative time and operation count, and polygon mirror operation cumulative time and operation count. The data listed above are not changed by reading all data into the QSS using Reading and Writing Data.

NOTE • For 35i, Laser Operation Record in the display above changes to iBeam Record Setting.

! Explanation ! Error Record

• The above-listed data can maintain information up to five.

The error record is displayed in order from the latest one which has occurred. The latest 20 errors can be checked. NOTE • Up to 500 errors can be checked when the service personnel password (2260) has been entered. Any older data than the latest 500 errors will be deleted.

! Laser Unit Serial Number Displays the serial No. of the laser unit.

! Serial Number Displays the serial No. of QSS that installed the laser unit.

! Daily Setup History

NOTE • Serial Number displays the serial No. of QSS detected in Machine Specification. The Serial Number data is maintained in the laser unit.

The daily setup history from the latest setup is displayed. All data for the past 7 setups will be displayed, and any data prior to that will be deleted.

! Laser Generation Accumulated Time

! Laser Operation Record (35)

The lighting cumulative time of R/G/B lasers is displayed. (unit: second)

You can check operation records of laser-related parts.

! iBeam Record Setting (35i) Displays iBeam unit Serial Number/iBeam Total Lighting Time/iBeam Lighting Operation Count.

! Laser Generation Count The R/G/B laser turned ON operation count is displayed. (unit: time)

! Polygon Mirror Total Operation Time Displays the polygon mirror operation time. (unit: second)

! Polygon Mirror Operation Count Displays the polygon mirror operation count. (unit: time)

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35700

Maintenance

3. Mode

! iBeam Record Setting (35i)

S3322-02-SM00

IMPORTANT • Serial Number/iBeam Total Lighting Time/iBeam Lighting Operation Count data of iBeam Record Setting is held in the iBeam unit. In Reading and Writing Data, reading all data into the QSS does not replace the Serial Number/iBeam Total Lighting Time/iBeam Lighting Operation Count data of iBeam Record Setting. • The Serial Number/iBeam Total Lighting Time/iBeam Lighting Operation Count information of iBeam Record Setting can be held as much as 5 pieces.

! iBeam Unit Serial Number Displays the serial No. of iBeam unit.

! Serial Number Displays the serial No. of QSS that installed the iBeam unit. NOTE • Serial Number displays the serial No. of QSS detected in Machine Specification. It also holds Serial Number data in the iBeam unit.

! iBeam Total Lighting Time Displays the lighting cumulative time of iBeam unit. (unit: second)

! iBeam Lighting Operation Count Displays the Turned ON Time Record of iBeam unit. (unit: time)

35700

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35800

Maintenance

! Processing Solution Display

Machine Specification

Set the display of the chemical solution names by process specification.

! Display

Processing solution name


CD

BF

STB

Menu: 2260 → Extension → Maintenance → Machine Specification

P1

P2

PS

P1

P2

P3

CD

BF

TCS

PS1

PS2

PS3

PJ1

PJ2

PJ3

! Language (initial value: ENGLISH)

S3066-00-00


ENGLISH

KOREAN

JAPANESE

PEKINESE

FRENCH

TAIWANESE

GERMAN

DANISH

ITALIAN

GREEK

SPANISH

DUTCH

PORTUGUESE

FINNISH

RUSSIAN

SWEDISH

INDONESIAN

3. Mode

The language loaded by the system program can be set.

-

! HELP Language (Initial value: ENGLISH)

! Explanation

The language used to display the HELP messages of Attention/Error can be set.

! Machine Type Registration

! Installation Date

Register the machine type.

The installation date of the system can be checked and set.

IMPORTANT • If the message After restarted, execute following adjustment is displayed after changing the machine type, carry out following settings.

! Power Supply Specification The power supply specification of the machine can be checked.

• Drive Motor Revolution Count Auto Adjustment: ☞ 33600

Power supply specification table

• Pump Output Amount Measurement: ☞ 33030

1P2W

200 V

3P-3W

220 V

• Thermosensor Calibration: ☞ 33500

1P2W

208 V

3P-3W

230 V

1P2W

220 V

3P-3W

240 V

1P2W

230 V

3P-4W

346 V

1P2W

240 V

3P-4W

380 V

1P-3W

100/200 V

3P-4W

400 V

3P-3W

200 V

3P-4W

415 V

3P-3W

208 V

3P3W/1P2W

100/200 V

! Serial Number (Scanner Section)/Serial Number (Printer/Processor) (Input range: 00000000 to 99999999) The serial number of the machine can be specified and checked for the scanner section, the printer/processor individually. At the installation, enter the production number.

! Terminal Name (Initial value: Computer name)

! Process Specification (Input range: 0 to 80) Use this mode to set the process specification for the machine.

35800

Setting QSS terminal name is available.

1/2


35800

Maintenance

! Attached Scanner Selecting the scanner with which the QSS is equipped is available. Attached Scanner Not in use

S4

S1-II

! Circulation Pump Stand-by Function (only for SM specification) Circulation Pump Stand-by function can be set in this mode.

3. Mode

! SM Replenishment Setting (only for SM specification) Forced replenishment ON/OFF can be set.

! Functions ! Program Timer Setting The mode can be moved to the program timer setting. At the installation, set the date/time and program timer.

! Machine Type Information The machine type information is displayed.

35800

2/2


35920

Maintenance

Self-diagnostic Bringing up the display Menu: 2260 → Extension → Maintenance → Self-diagnostic

Description for Self-diagnostic In Self-diagnostic, there are Image Path Check and Media Drive Self-diagnostic. • For the details of Media Drive Self-diagnostic, refer to ☞ Media Drive Self-diagnostic. Display (Image Path Check: 35, 35i)

3. Mode

Display (Self-diagnostic: 35, 35i)

Failed portion display

NOTE • For 35i, images for Laser Confirmation in the Image Path Check display changes to For iBeam Confirmation.

! Explanation ! Image Path Check Transfer the data in each data path to judge the failure part by the CRC check or data comparison.

! Film Series Image Path Put a check mark to check when any lines and/or blur can be seen on the scanned image. Diagnosis content for Film Series Image Path (35, 35i) Scanner -> Main PC Photometry Section Dirt Check NOTE • The Film Series Image Path is not displayed for the Stand-alone Printer.

! Test Print Put a check mark for Test Print and perform the following checks, if an abnormal print is made from the scanned image though the scanned image saved to the storage media was normal. NOTE • Also perform the checks in the following conditions. • Lines and noises are seen on the print. • The color on the print is not good. (Black and white are not good.) • The color on the print gets worse by performing the setup. • The color on the print does not become better by performing the setup. NOTE • ← indicates it is same as on the left.

35920

1/6


35920

Maintenance

• − stands for unused. Diagnosis of Test Print 35

35i

Main PC -> Laser control PCB

Main PC -> iBeam Control PCB ←

Test Print Check Result AOM Setup Value Confirmation

iBeam Setup Value

! Media Series Image Path/Film Series Image Path/Test Print Model 35, 35i

Explanation Put a checkmark for Film Series Image Path and Test Print to check when it is difficult to point out the problem. 3. Mode

NOTE • The result of the diagnosis contains all the results of Film Series Image Path and Test Print.

! Test Print Image selection Model

Explanation

35

Select the image to transfer from the images for checking the laser or the files.

35i

Select the image to transfer from the For iBeam Confirmation or the files. NOTE • Available files are 24-bit BMP and 32-bit BMP files only.

! Paper Magazine for Test Print Set the magazine to make a test print.

! Test Print Advance Length Set the paper advance length to make a test print.

! Execution Time Displays the expected time for the diagnostics.

! Start Test The dialog for the Image Path Check appears by clicking Start Test. Click YES to start the diagnostics.

! Test Print Check Result Check the test print and put a checkmark to either of Good or No Good of Test Print Check Result. Then the result of the diagnostics appears.

! Save Result The result of Image Path Check can be saved in a file.

IMPORTANT • The test result should be saved in C:\NoritsuKoki\QSS-##\LogData\DiagLogImgPass.Log. • Only one file is available to save the result.

! Clear Result Delete the result of Image Path Check.

! Result The result of the test is displayed after Image Path Check is completed. NOTE • For 35, if AOM Setup Value is displayed as Unknown, the following may cause.

35920

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35920

Maintenance

• When making the test print, Dairy Setup or Initial Setup has not been performed for the selected paper.

! Checking procedure

1. Select a Test Item. NOTE • When a checkmark is given to the Test Print, select a test print image.

2. The dialog for the Image Path Check appears by clicking Start Test. Click YES to start the test. 3. The parts with the problems are shown in the Failed portion display. NOTE • ← indicates it is same as on the left. • − stands for unused. 35

3. Mode

Failed Portion display (problem causes) 35i

Scanner unit

←

Dirt on the Scanner Unit/Light Source Section (CCD Side)

←

Dirt on the Scanner Unit/Light Source Section (Light Source Side)

←

Failed to diagnose. (LED light source temperature is being adjusted.)*1

←

Failed to diagnose. (Focus Adjustment is not executed.)*1

←

Failed to diagnose. (Light Source is not registered.)

←

Failed to diagnose.*1

←

PC interface PCB

←

LVDS cable between the scanner ↔ PC interface PCB

←

*1

USB cable between PC interface PCB ↔ Laser Control PCB

−

−

USB cable between PC Interface PCB ↔ iBeam Control PCB

−

iBeam Control PCB

−

Laser control PCB R Laser Deterioration

−

G Laser Deterioration

− −

B Laser Deterioration −

R iBeam Deterioration

−

G iBeam Deterioration

−

B iBeam Deterioration

R Laser Failure

−

G Laser Failure

− −

B Laser Failure −

R iBeam Failure

−

G iBeam Failure

−

B iBeam Failure

Setup failure

←

R Laser failure or Setup failure

−

G Laser failure or Setup failure

−

B Laser failure or Setup failure

− −

R iBeam failure or Setup failure

−

G iBeam failure or Setup failure

−

B iBeam failure or Setup failure ←

The processing solution is out of control.

*1. When the dirt in the photometry section was not checked properly, the message "Failed to diagnose." appears.

35920

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35920

Maintenance

IMPORTANT

3. Mode

• The message, Failed to diagnose. (LED light source temperature is being adjusted.), Failed to diagnose. (Focus Adjustment is not executed.), Failed to diagnose. (Light Source is not registered.), or Failed to diagnose. may be displayed when the self-diagnosis is not performed normally in checking the scanner unit/light source section.

35920

4/6


35920

Maintenance

Media Drive Self-diagnostic Bringing up the display Menu: 2260 → Extension → Maintenance → Self-diagnostic → Media Drive Self-diagnostic

Description for Self-diagnostic In Self-diagnostic, there are Image Path Check and Media Drive Self-diagnostic. • For the details of Image Path Check, refer to ☞ Self-diagnostic.

3. Mode

Media Drive Self-diagnostic

S3406-00-SM00

! Explanation ! Media Drive Self-diagnostic Perform Media Drive Self-diagnostic when reading and writing from/to the media drive is not performed normally. For the media drive diagnostic, the following process is carried out to get result. The fixed data on the hard disk is written to the specified drive and the data is returned to the hard disk. Then the fixed data on the hard disk and the data returned to the hard disk are compared.

IMPORTANT • Perform Media Drive Self-diagnostic when the following message appears even though the media is set to the media drive. • 1503:The appropriate file was not found. • 1510:Read the data. Set the media. • 1511:Write the data. Set the media. • 1512:Data was not read from the media.

! Drive The media drive with the check mark is performed the writing test.

! Name Displays the name of media drive. NOTE • Displays the media that is registered at option registration. • For CD and DVD, if type is registered at input, the name will not displayed. For conducting self-diagnosis, register the type as output or input/output, and prepare writable disk.

! Failed Counts The denominator shows the number of tests and the numerator shows the number of tests failed.

35920

5/6


35920

Maintenance

! Communication System Displays the communication type of media drive.

! Failed Information Displays the cause of error when performing the writing test of media drive.

! Executed Counts (Initial value: 5) (input range: 1 to 60) Can set how many tests are performed to write the data set to Data Size into the media drive.

! Data Size (MB) (Initial value: 10) (input range: 1 to 500) Can set the data size to perform the writing test to the media drive. 3. Mode

! Execution Time Displays the time required for performing the writing test to the media drive. NOTE • The Execution Time varies depending on the number of drives with the check marks, Executed Counts and Data Size.

! Start Writing Test The Media Drive Self-diagnostic dialog appears, click Yes to start the diagnostic.

! Save Result The result of Media Drive Self-diagnostic can be saved in a file.

IMPORTANT • The test result of writing to the media drive is saved in C:\NoritsuKoki\QSS-##\LogData\DiagLogMedia.log. • Only one file is available to save the writing test result of the media drive.

! Clear Result Delete the result of Media Drive Self-diagnostic.

! Checking procedure

1. Insert the media to perform the writing test into the media drive. IMPORTANT • In the case of CD-R/RW and Multi DVD drive, do not use the important media since the data is overwritten. • In the case of other than CD-R/RW and Multi DVD drive, when the data is added then the Media Drive Selfdiagnostic is finished, the data is deleted.

2. Put a check mark for the drive to perform the writing test. 3. Set the Executed Counts and Data Size. 4. Clicking Start Writing Test displays the dialog. Click YES to start the test. 5. The cause of error is displayed in the Failed Information. Causes of the problem Media is not set.

Data Comparison error.

The media is write protected.

Failed to read and write.

Capacity error.

35920

6/6


36000

Printer Mechanical Adjustment Printer Mechanical Adjustment

! Adjustment

Paper sensor adjustment

! Paper Sensor LED Light Intensity Adjustment

Bringing up the display Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Sensor Adjustment

1. Check that each printer cover of the printer section and printer doors are closed.

2. Carry out Paper Sensor LED Light Intensity Adjustment.

• After Paper Sensor LED Light Intensity Adjustment is completed normally, OK is displayed. OK: When the LED light intensity of each sensor is from 1 to 169

S3370-00-00

• After Paper Sensor LED Light Intensity Adjustment is not completed normally, − is displayed. −: When the LED light intensity of each sensor is 0 or 170 or more

NOTE • The LED light intensity value of each sensor can be checked and set by inputting the service personnel password (2260).

! Explanation ! Paper Sensor Adjustment (standard value: 5) (input range: 0 to 255) It is the standard value to be used for adjusting the LED light intensity of each sensor. NOTE • The normal range of the LED light intensity value of each sensor is from 1 to 169. • When the paper sensor LED light intensity adjustment was finished abnormally, the numeric value input section becomes 0 and the status section becomes -.

! Functions ! Paper Sensor LED Light Intensity Adjustment Adjust the LED light intensity of each sensor. NOTE • With this Paper Sensor LED Light Intensity Adjustment function, the sensors below are adjusted. Sensors for Sensor LED Light Intensity Value Adjustment Paper end sensor A or B Paper loading sensor Zigzag correction sensors (left and right) Exposure start sensor Exposure end sensor • The paper end sensor A is not displayed when the dual paper magazine unit is not attached.

36000

1/1

3. Mode

NOTE • The LED light intensity value of each sensor is not displayed if the service personnel password has not been input.


36010

Printer Mechanical Adjustment

! Paper Stop Position Correction (Initial value: 0.0) (Input range: −4.0 to +4.0)

Paper Advance Unit Correction Bringing up the display

Arm unit 2

Paper transfer position

3. Mode

Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Advance Unit Correction

Corrects the stop position of the paper rear end where the turn unit receive the paper from the exposure advance unit.

S3386-00-SM00


Turn unit

Paper receiving position G083157

! Functions

! Explanation

! Arm Unit 2 Test Operation

Carry out each correction for the paper advance unit.

The correction values for Arm Unit 2 Lower Stop Position Correction and Arm Unit 2 Upper Stop Position Correction are canceled, and arm unit 2 moves back and forth between the paper transfer position and the paper receiving position. The following operation starts by pressing YES.

IMPORTANT • When the paper advance unit correction is carried out by paper magazine A or B, it is complete. • After replacing the paper advance unit, carry out adjustment by following the procedure below.

• First time: Carries out the initial operation and arm unit 2 moves to the paper receiving position.

1. Carry out ☞ Turn Unit Stop Position Correction. 2. Carry out ☞ Arm Unit 2 Upper Stop Position Correction.

• Second time: Arm unit 2 moves to the paper transfer position.

3. Carry out ☞ Arm Unit 2 Lower Stop Position Correction.

NOTE • The operation returns to the first operation by pressing YES, after pressing another key or opening/closing the paper advance door.

4. Carry out ☞ Paper Stop Position Correction.

! Arm Unit 2 Lower Stop Position Correction (Initial value: 0.0) (Input range: −1.0 to +1.0)

! Arm Unit 2 Test Operation Confirmation

The paper receive position of arm unit 2 is corrected.

To test arm unit 2, apply the following two values: Arm Unit 2 Lower Stop Position Correction and Arm Unit 2 Upper Stop Position Correction. If it is functioning properly, test arm unit 2 will repeatedly move back and forth between the paper transfer position and the paper receiving position.

! Arm Unit 2 Upper Stop Position Correction (Initial value: 0.0) (Input range: −4.0 to +4.0) The paper transfer position of arm unit 2 can be corrected.

! Arm Unit 2 Test Operation (left) (3502)

! Turn Unit Stop Position Correction (Initial value: 0.0) (Input range: −2.0 to +2.0)

Arm unit 2 moves to the paper transfer position (left).

The paper receive position of the turn unit can be corrected.

! Arm Unit 2 Test Operation (right) (3502) Arm unit 2 moves to the paper transfer position (right).

36010

1/4


36010


2. Input the correction value so that the height

! Test Operation for the Turn Unit Stop Position Correction

of surface A of the turn unit is 2 mm high from surface B of the exposure advance unit.

The correction value for Turn Unit Stop Position Correction is canceled, and the turn unit stops at the paper receiving position.

IMPORTANT • When checking, keep your eyes horizontal so as not to tilt the adjustment position.

! Turn Unit Stop Position Correction Test Operation Confirmation The correction value for Turn Unit Stop Position Correction becomes valid, and the turn unit stops at the paper receiving position.

3. Mode

! Test Operation for the Paper Stop Position Correction The correction value for Paper Stop Position Correction is canceled, and the paper is loaded and stops at the paper stop position after the turn unit operates the initial operation.

! Paper Stop Position Correction Test Operation Confirmation The correction value for Paper Stop Position Correction becomes valid, and the paper is loaded and stops at the paper stop position after the turn unit operates the initial operation.

Surface A of the turn unit Surface B of the exposure advance unit

! Adjustment

−correction

! Before each adjustment

+correction

IMPORTANT • For each adjustment, turn ON Interlock Switch (Printer Door 1, 2) and keep printer door 2 opened on purpose and confirm that arm unit 2 and turn unit operate correctly. Be sure not to put your hands into the paper advance section.

G074586

! Arm Unit 2 Upper Stop Position Correction

• Be sure not to pull the paper advance unit out with the Interlock Switch (Printer Door 1, 2) turned ON. It may damage the machine. Remove the printer door 2 interlock switch, attach it to the main body, then turn on the switch. NOTE • Attach the printer door 2 interlock switch to the main body with tape or the like.

1. Carry out Arm Unit 2 Test Operation

Confirmation via the F: Functions, and move arm unit 2 to the paper transfer position.

2. Input the correction value so that surface C

of arm unit 2 may come to the position 1 to 2 mm away from surface D of the processor loading unit. IMPORTANT • When checking, keep your eyes horizontal so as not to tilt the adjustment position.

! Turn Unit Stop Position Correction

1. Carry out Turn Unit Stop Position Correction Test Operation Confirmation via the F: Functions, and stop the turn unit at the paper receiving position.

36010

• When + correction value is input too much for Arm Unit 2 Upper Stop Position Correction, it touches surface D of the processor loading unit. Be careful to avoid it.

2/4


36010


Make a clearance of 48.3 ± 0.5 mm between the surfaces E and F.

Surface D of the processor loading unit

Surface E of arm unit 2

+correction −correction

Make a clearance of 1 to 2 mm between the surfaces C and D.

3. Mode

Surface C of arm unit 2

+correction −correction

G074584

! Arm Unit 2 Lower Stop Position Correction

1. Carry out Arm Unit 2 Test Operation

Confirmation via the F: Functions, and move arm unit 2 to the paper receiving position.

2. Input the correction value so that surface E

of arm unit 2 come away 48.3 ± 0.5 mm from surface F of the turn unit. NOTE • Measure surface E of arm unit 2 from the bottom edge of the turn unit guide. Bottom edge of the guide

Surface F of the turn unit

G074579

! Paper Stop Position Correction

1. Carry out Paper Stop Position Correction Test Operation Confirmation via the F: Functions, and stop the paper at the turn unit.

Surface E of arm unit 2 G076391

36010

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36010


2. Input the correction value so that the front

edge of the turn unit guide (lower) come away −1 to 0 mm from the paper rear end. IMPORTANT • Check the paper rear end carefully.

3. Mode

From −1 to 0 mm

Paper Paper rear end Front edge of the turn unit guide (lower)

−correction

+correction G074585

3. The message Confirm the paper stop

position, then remove the paper. appears. Press the YES: OK key. IMPORTANT • If one or more of the doors in the printer section is open, paper is not fed.

4. Open the paper advance door, remove the

test paper from the bottom of the paper advance unit, then press the YES: OK key.

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36020

Printer Mechanical Adjustment • The paper width, [A ###(#)] is printed in the CVP imprinting.

Exposure Magnification Correction [35]

! Confirmation of Test Print (Paper Magazine A/B)

Bringing up the display Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Magnification Correction

Validate each correction value to make test prints. NOTE • The arrow is printed in purple on the print made as a test print. Test Print

Test Print (Confirmation)

3. Mode

G066121

• A piece of paper with the advance length 100 mm is printed. B

A

• The paper width, 〈A ###(#)〉 is printed in the CVP imprinting.

! Adjustment

1. Carry out Test Print of F: Functions. IMPORTANT • Make a test print with the paper of 152 mm or more. S3318-00-SM00


2. Measure length A on the test print.

! Explanation The image to be exposed can be expanded or reduced in the paper width direction.

IMPORTANT • When the exposure magnification correction is carried out for any one of magazine A, B, it is complete.

G074496

• When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then measure the length between most outside lines of it.

! Cyan Line Exposure Size (Initial value: 130.0 mm) (Input range: 125.0 to 135.0 mm) The length of the test print image is measured, and then the actual measurement value can be entered.

3. Select the line from part A and input the measured value in part B. IMPORTANT • Measure the length of 130 line usually. • When you do not have the paper of 152 mm width or more, measure the length between most outside lines of it.

4. Carry out Test Print (Confirmation) of Functions.

! Functions

5. Confirm that Part A on the test print is within ±0.1 mm of the specified length.

! Test Print (Paper Magazine A/B)

6. Perform exposure center correction.

Invalidate each correction value to make test prints.

☞ 36070

NOTE • A piece of paper with the advance length 100 mm is printed.

7. Carry out the Exposure Position Adjustment.

☞ 36030

36020

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36030 Exposure Position Adjustment [35]


! BLOCK-B Yellow Offset Value of Main Scanning


Measure the dimension between the cyan and yellow lines on BLOCK-C 0i and input the measured value if there is no image where the cyan line aligns with the yellow line on the test print BLOCK-B.

Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Position Adjustment

! BLOCK-D1 Check Image Selection 1 for Sub Scan Cyan Line = Magenta Line Input the number of the image where the cyan line aligns with the magenta line on the test print BLOCK-D1.

Input the number of the image where the cyan line aligns with the magenta line on the test print BLOCK-D2.

! Functions ! Test Print (Paper Magazine A/B) Invalidate each correction value to make test prints. NOTE • A piece of paper with the advance length 355.6 mm is printed.

S3313-00-SM00


• The paper width, [A ###(#)] is printed in the CVP imprinting.

! Confirmation of Test Print (Paper Magazine A/B)

! Explanation

Validate each correction value to make test prints.

Carry out correction so that the exposure position in the laser unit is positioned at the center of the test print. Correct the positions of the R, G, B laser main and sub scanning.

NOTE • The arrow is printed in purple on the print made as a test print.

IMPORTANT • When the exposure position adjustment is carried out for any one of magazine A/B, it is complete.

Test Print

• When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then measure the dimension of the most outside line of it.

G066121

• A piece of paper with the advance length 355.6 mm is printed.

! BLOCK-B Check Image Selection 1 for Main Scan Cyan Line = Magenta Line Input the number and letter of the image where the cyan line aligns with the magenta line on the test print BLOCK-B.


• The paper width, 〈A ###(#)〉 is printed in the CVP imprinting.

! Adjustment

! BLOCK-B Check Image Selection 2 for Main Scan Cyan Line = Yellow Line Input the number and letter of the image where the cyan line aligns with the yellow line on the test print BLOCK-B.

1. Check that the Exposure Zoom Rate Correction has been completed.

☞ 36020

2. Carry out Test Print of F: Functions. IMPORTANT

! BLOCK-B Magenta Offset Value of Main Scanning Measure the dimension between the cyan and magenta lines on BLOCK-C 0i and input the measured value if there is no image where the cyan line aligns with the magenta line on the test print BLOCK-B.

36030

• Make a test print with the paper whose width is 152 mm or more.

3. Check the number of the part where the cyan line aligns with the magenta line on the test print BLOCK-B. And check the number of the

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3. Mode

! BLOCK-D2 Check Image Selection 2 for Sub Scan Cyan Line = Magenta Line


36030

Printer Mechanical Adjustment the part where the cyan line aligns with the yellow line on the test print BLOCK-D2.

part where the cyan line aligns with the yellow line. Magenta line

Magenta line Yellow line

Cyan line

3. Mode

Cyan line

G068456

Yellow line G074510

IMPORTANT • Check the line using the loupe. • Loupe is a service personnel tool. Refer to Service personnel tool list. ☞ 80310

4. Check BLOCK-C 0i and input the offset

value of main scanning and make a Test Print again if there is no part where the cyan line aligns with the magenta/yellow line on the test print BLOCK-B.


7. Input each checked number. 8. Carry out Test Print (Confirmation) of Functions.

9. Check that the lines (cyan, magenta and

yellow) of the column 0a to 0h in BLOCK-B make the straightest line comparing with the other columns. Check area

Plus correction

Minus correction G068455

5. Input each checked number. 6. Check the number of the part where the cyan line aligns with the magenta line on the test print BLOCK-D1. And check the number of

G074511


yellow) of the column 0 and -1 in BLOCK-D1

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36030


and D2 make the straightest line comparing with the other columns. IMPORTANT • When the print is made via Test Print (Confirmation), it is exposed on the same position, 0 and -1 in BLOCK-D1 and D2.

3. Mode

Check area

G074512


yellow) make a straight line in BLOCK-E. If it is not the straight line, carry out the Exposure Zoom Rate Fine Adjustment.

☞ 36040

IMPORTANT • Check line 130 usually. • When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then check the dimension of the most outside line of it.

M C

Y

G074497

36030

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36040


Exposure Magnification Fine Adjustment [35]

NOTE • A piece of paper with the advance length 178 mm is printed.


• The paper width, [A ###(#)] is printed in the CVP imprinting.

Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Exposure Magnification Fine Adjustment

! Confirmation of Test Print (Paper Magazine A/B) Validate each correction value to make test prints. NOTE • The arrow is printed in purple on the print made as a test print. Test Print

G066121

• A piece of paper with the advance length 178 mm is printed. • The paper width, 〈A ###(#)〉 is printed in the CVP imprinting.

! Adjustment S3329-00-SM00


1. Check that the Exposure Zoom Rate Correction and Exposure Position Adjustment have been complete.

☞ 36020 ☞ 36030

2. Carry out Test Print of F: Functions.

! Explanation This mode is used to correct dot displacement for each laser of B, G and R on the both sides of a print.

IMPORTANT • When the exposure magnification fine adjustment is carried out for any one of magazine A/B, it is complete.

IMPORTANT • Check line 130 usually. • When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then

• When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then measure the dimension of the most outside line of it.

! Magenta Line (Main Scanning) (Initial value: 0.0 dot) (Input range: −9.9 to +9.9 dot) G laser expansion and contraction can be corrected against the paper width direction.

! Yellow Line (Main Scanning) (Initial value: 0.0 dot) (Input range: −9.9 to +9.9 dot) B laser expansion and contraction can be corrected against the paper width direction.

! Functions ! Test Print (Paper Magazine A/B) Invalidate each correction value to make test prints.

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3. Mode



36040 check the dimension of the most outside line of it.

Printer Mechanical Adjustment Correcting direction of the magenta line Correcting to the right

+correction

Correcting to the left

−correction

4. Input the correction value. 5. Carry out Test Print (Confirmation) of Functions.

6. Check the magenta and yellow lines make a straight line with cyan line in the vertical direction at 0 on the test print again.

1 dot

7. Carry out the Exposure Position Adjustment again.

3. Mode

☞ 36030

M

C Y

+correction

−correction

G074513


3. Carry out the correction so that the magenta and yellow lines make a straight line with cyan line in the vertical direction at 0 on the test print. IMPORTANT • Check line 130 usually. • When you do not have the paper of 152 mm width or more, make a test print with the maximum paper size which you used, then check the dimension of the most outside line of it. • If there is no image where magenta and cyan lines make one line, carry out the fine adjustment by 0.1 dot. • Check the line with the most outside chart of the test print. NOTE • For the correcting direction of the magenta line, refer to the list below.

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36050 Paper Advance Length Correction

NOTE • The paper width, [A ###(#)] is printed in the CVP imprinting.

Bringing up the display Menu: 2260 → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Paper Advance Length Correction


• When magazines are positioned at magazine mounts A and B, paper is firstly loaded to magazine mount A.

! Test Paper Advance checks Validate the correction and advance the test papers of 200.0 mm for the first and 800.0 mm for the second. NOTE • The paper width, 〈A ###(#)〉 is printed in the CVP imprinting.

3. Mode

! Loading The paper is loaded.

! Rewind The paper is rewound.

! Adjustment S3385-00-00

1. Set the magazine to carry out the paper

advance length correction on the magazine mount A/B.


2. Carry out Test Paper Advance of Functions.

! Explanation Correct the paper advance length and the advance roller feed error.

IMPORTANT • The paper advance length correction is to be carried out with the basis of magazine A.

! Test Paper Measurement Value (1st) (Initial value: 150.0 mm) (Input range: 145.0 to 155.0 mm) The first paper is for the correction of the paper which has just been fed out from the paper magazine (distance between the paper loading sensor and the paper cutter) and the advance feed error.

! Test Paper Measurement Value (2nd) (Initial value: 200.0 mm) (Input range: 180.0 to 220.0 mm) The second test paper is for the correction of the advance roller feed error.

3. Open printer door 2 and remove the test

paper from the bottom of the paper advance unit. Then, press the YES: OK key.

4. Measure each test paper length of the first and second paper which are removed.

5. Enter each measurement dimension. 6. After correcting, carry out Test Paper

Advance Confirmation of F: Functions and be sure to make a print and check if the advance length is correct.

7. If the advance length is not correct, adjust it according to the following procedure.

When the print advance length of the first paper after loading is not correct. When the Carry out + correction for Test Paper advance length Measurement Value (1st). is long. When the Carry out − correction for Test Paper advance length Measurement Value (1st). is short.

! Functions

When the print advance length of the second or later paper after loading is not correct.

! Test Paper Advance Invalidate the correction and advance the test papers of 200.0 mm for the first and 800.0 mm for the second.

IMPORTANT

Reset the measurement dimensions for Test Paper Measurement Valued (1st, 2nd) to the initial values and adjust them again.

• Be sure to enter the measurement dimensions of the first and second test papers at the same time.

36050

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36060


Arm Unit 1 Zigzagging Correction Bringing up the display Menu → Extension → Maintenance → Various Adjustment → Printer Mechanical Adjustment → Arm Unit 1 Zigzagging Correction Display (35i)

3. Mode

Display (35)

NOTE • For 35i, Paper width: 82.5 to 203 mm

! Explanation Correct if the image is exposed diagonally toward the paper because of the paper zigzagging.

IMPORTANT • Carry out arm unit 1 zigzagging correction for each paper magazine A, B.

! A − B (Initial value: 0.0 mm) (Input range: −2.0 to +2.0 mm) The correction for each magazine (paper width and surface) is necessary.

! Paper Magazine A or B You can select paper magazine A or B.

! Functions 35, 35i F

Test Print 1 (Paper Magazine A) (magazine B)

Explanation Invalidate the correction and output two test prints. NOTE • The advance length of the test print is 355.6 mm.

F

Test Print Confirmation 1 (Paper Magazine A) (magazine Validate the correction and output two test prints. B) *1 NOTE • The advance length of the test print is 355.6 mm.

F

Test Print 2 (Magazine A) (magazine B)

Invalidate the correction and output two test prints. NOTE • The advance length of the test print is 610.0 mm.

F

Test Print Confirmation 2 (Paper Magazine A) (magazine Validate the correction and output two test prints. B) *1 NOTE • The advance length of the test print is 610.0 mm.

F

Loading (Paper Magazine A) (magazine B)

The paper is loaded.

F

Rewind

The paper which has been loaded is rewound.

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36060


*1. The arrow is printed in purple on the print made as a test print. The paper width, 〈A ###(#)〉 is printed in the CVP imprinting. Test Print


G066121

! Adjustment

1. Clean pressure pins of the arm units using a cotton swab (two places). Pressure pins are in the positions where the arrows indicate. Insert a cotton swab into the gap between the arm units to clean the pins. 3. Mode

Clean the gap.

Arm units

Cotton swab

Clean the gap.

Cotton swab G082875

2. Set the paper magazine to be carry out arm unit 1 zigzagging correction to magazine mount A/B. IMPORTANT • For magazine B, check if the zigzagging adjustment for paper supply unit B is completed. ☞ 25730

3. Check that the right angle adjustment of the cutter unit has been finished. Refer to ☞ 25620.

4. Select magazine A/B. 5. Execute Test Print 1 of Functions. 6. Measure the difference of dimensions of lines A and B on the second test print. And input the value to (A−B).

NOTE • If the measured values of the test print are line A: 121 mm and B: 120 mm, for example, see the below.

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• Line A (121 mm) − Line B (120 mm) = Correction value A − B (1 mm)

A

Line A

G083159

7. After the correction, make test prints by Test Print Confirmation 2 from Functions. Then, confirm that the dimension differences between lines A and B and between lines A and C (on the second test print) are within the values in the following table. NOTE • For example, if the measurement value of line A (on the second test print) is 120 mm Check that the difference of dimension of lines A and C (on the second test print) is within the tolerance level in the following table. Test Print

Tolerance range

355.6 mm

A−B±0.5 mm, both A and B are between 119.5 mm or more and 120.5 mm or less.

610.0 mm

A−C is ±1.0 mm, both A and C are between 119 mm or more and 121 mm or less.

IMPORTANT • If the dimension difference of lines A and C (on the second test print) is out of the tolerance level, input the correction value to (A−B). • Check the test prints again and adjust the unit repeatedly until the value is within the tolerance level. Status

Correction

Status

Correction

A>B

Plus correction

A