Sample Documentation Package - Super-Precision

5

Positioning Accuracy

Error (micrometres)

4 3 2 1 0 -1 -2 -3 -4 -5

0

20

40

ISO 230-2 2006 Analysis Plot - Linear Machine:T42 Mean Dev.M: Serial No.:110 Sys.Dev.E : Date:13:07 Mar 11 2011 Repeat.R+ : Axis:X Repeat.R- :

60

80

100

120

140

Target (millimetres) 1.880 2.480 0.632 0.716

Reversal B : Accuracy A+: Accuracy A-: Accuracy A :

1.100 1.568 2.979 2.979

5

Positioning Accuracy

Error (micrometres)

4 3 2 1 0 -1 -2 -3 -4 -5

0

50

100

ISO 230-2 2006 Analysis Plot - Linear Machine:T42 Mean Dev.M: Serial No.:110 Sys.Dev.E : Date:11:48 Mar 11 2011 Repeat.R+ : Axis:Z Repeat.R- :

150

200

250

Target (millimetres) 0.580 0.840 2.090 1.897

Reversal B : Accuracy A+: Accuracy A-: Accuracy A :

0.360 2.465 2.456 2.713

300

5

ISO 230-1 Analysis

Error (micrometres)

4 3 2 1 0 -1 -2 -3 -4 -5

0

ISO 230-1 Straightness Machine:T42 Serial No:110 Date:14:13 Mar 14 2011 By:JP

20

40

60

80

100

120

Target (millimetres) Axis:X Location: Filename: X5.STX Unidirectional, 3 Runs

Accuracy : Pos-Dir Rep.:

1.1 0.3

140

5

ISO 230-1 Analysis

Error (micrometres)

4 3 2 1 0 -1 -2 -3 -4 -5

0

ISO 230-1 Straightness Machine: T42 Serial No: 110 Date:10:25 Mar 14 2011 By: JP

50

100

150

200

250

Target (millimetres) Axis:Z Location: Spindle 0 Filename: 3A.STZ Unidirectional, 3 Runs

Accuracy : Pos-Dir Rep.:

1.8 0.7

5

ISO 230-1 Analysis

Error (micrometres)

4 3 2 1 0 -1 -2 -3 -4 -5

0

ISO 230-1 Straightness Machine: T42 Serial No: 110 Date:10:31 Mar 14 2011 By: JP

50

100

150

200

250

Target (millimetres) Axis:Z Location: Spindle 180 Filename: 3B.STZ Unidirectional, 3 Runs

Accuracy : Pos-Dir Rep.:

1.7 0.8

ISO 230-4:1996(E) Circular Deviation T42-110 Operator: JPierce Date: 2011-Mar-14 14:51:08

Machine: CQ Instrument: QC10 Ballbar +X

Circular Deviation (CCW) Value

5.7µm

Test Parameters Radius Sample rate Feedrate Run Direction Plane under test

50.0000mm 83.333Hz 1000.0mm/min CCW ZX

Test position Start angle

0°

End angle

360°

Overshoot angle

180°

+Z

Run 1

5.0µm/div

ISO 230-4:1996(E) Circular Deviation T42-110 Operator: JPierce Date: 2011-Mar-14 14:51:08

Machine: CQ Instrument: QC10 Ballbar +X

Circular Deviation (CW) Value

5.8µm

Test Parameters Radius Sample rate Feedrate Run Direction Plane under test

50.0000mm 83.333Hz 1000.0mm/min CW ZX

Test position Start angle

0°

End angle

360°

Overshoot angle

180°

+Z

Run 2

5.0µm/div

SUPER-PRECISION® T-42 Serial Number

LO-2344-CQ

110

Date

03/03/11

Specified

Actual

Collet Seat Runout

0.40µm

0.38µm

Chuck Seat Runout

0.40µm

0.38µm

SUPER-PRECISION® T-42 Serial Number

110

Z Axis Parallel with Spindle in 150mm

LO-2344-CQ

Date

03/03/11

Specified

Actual

5.00µm

2.5µm

SUPER-PRECISION® T-42 Serial Number

110

X axis Perpendicular to Spindle in 115mm

LO-2344-CQ

Date

03/03/11

Specified

Actual

20.00µm

8.9µm

SUPER-PRECISION® T-42 Serial Number

Turret Repeat (3 times)

LO-2344-CQ

110

Date

03/03/11

Specified

Actual

2.00µm

0.5µm

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Rec Cyl W/TC CY = 0.651um No. Center Filter Length (mm) (mm) 2 LSC 0.2500 13.00 3 LSC 0.2500 13.00

Z (mm) 82.00 82.00

R (mm) 39.5357 39.5357

2011/03/16 T42 #110 Cylindricity J. Pierce Semi-automatic

P (um) 0.284 0.159

V (um) -0.367 -0.367

P-P (um) 0.501 0.422

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Rec Cyl W/TC CY = 2.175um No. Center Filter Length (mm) (mm) 4 LSC 0.2500 8.00 5 LSC 0.2500 8.00

Z (mm) 99.50 99.50

R (mm) 36.9292 36.9292

2011/03/16 T42 #110 Small Steps J. Pierce Semi-automatic

P (um) 0.074 0.082

V (um) -2.077 -2.093

P-P (um) 1.123 1.180

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Rec Cyl W/TC CY = 3.590um No. Center Filter Length (mm) (mm) 10 LSC 0.2500 14.00 11 LSC 0.2500 14.00

Z (mm) 124.50 124.50

R (mm) 34.2057 34.2057

2011/03/16 T42 #110 Large Radii J. Pierce Semi-automatic

P (um) 1.465 1.492

V (um) -2.098 -2.083

P-P (um) 3.663 3.676

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Rec Rdl-div RAD = -146.182um Taper ratio TPR = -292.364um/8.50mm No. Center Filter Length Z (mm) (mm) (mm) 8 LSC 0.2500 8.50 111.50 9 LSC 0.2500 8.50 111.50

R T (mm) (um) 34.6597 -146.20 34.6607 -146.15

2011/03/16 T42 #110 Taper J. Pierce Semi-automatic

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Straight Z P-P = 0.268um No. Center Filter Length (mm) (mm) 8 LSC 0.2500 8.50 9 LSC 0.2500 8.50

Z (mm) 111.50 111.50

R (mm) 34.6597 34.6607

2011/03/16 T42 #110 Taper Straightness J. Pierce Semi-automatic

P-P (um) 0.268 0.259

P (um) 0.142 0.126

V (um) -0.126 -0.133

MLA (um) 0.039 0.043

Pc 27 18

INC (DEG) 1.050 1.050

Hardinge Inc., Turning Center T42 SP Measurement date Machine Feature An operator's name Meas method

Roundness P-P = 1.665um No. Center Filter Z (U/R) (mm) 1 LSC 50 82.00

R (mm) 27.4289

P-P (um) 1.665

2011/03/16 T42 #110 Ball Roundness J. Pierce Manual

P (um) 0.910

V (um) -0.755

MLA (um) 0.313

E (um) 6.193

A (DEG) 112.621

Pc 8

DIAM (mm) 54.8458