SERVICE DATA SHEET

Service Data Sheet

Issue 9 - 12.2012 This document is protected by copyright and may not, in whole or part be stored in a retrieval system, or transmitted in any form or by any means, copied, photocopied, translated or reduced to any machine-readable form without prior consent in writing from Triumph Motorcycles Limited. No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. Triumph Motorcycles Limited reserves the right to make changes and alter specifications without prior notice and without incurring an obligation to make such changes to products manufactured previously. See your authorised Triumph dealer for the latest information on product improvements incorporated after this publication. All information contained in this publication is based on the latest product information available at the time of publication. Illustrations in this publication are intended for reference use only and may not depict actual model component parts.

© Triumph Motorcycles Ltd. 2012 i

SERVICE DATA SHEET Daytona 675/Daytona 675 R from VIN 564948 Brakes Brake disc maximum run out. . . . . . . . . . . . . . 0.3 mm (front and rear) Brake disc minimum thickness . . . . . . . . . . . . . Front 4.0 mm - Rear 4.5 mm Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOT 4 Master Cylinders Front - Daytona 675

Front - Daytona 675 R

25 Nm

6 Nm

25 Nm

Rear

25 Nm

25 Nm

25 Nm 25 Nm 7 Nm 25 Nm

25 Nm

16 Nm

Calipers and Brake Pads Front - Daytona 675

Rear

Front - Daytona 675 R

1.5 mm

1.0 mm 6 Nm

4.3 mm

6 Nm

55 Nm 55 Nm 6 Nm

18 Nm

Engine and Lubrication Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Semi or fully synthetic 10W/40 or 10W/50 engine oil which meets specification API SH (or higher) and JASO MA. Triumph recommends Castrol Power 1 Racing 4T 10W/40 or 10W/50 (fully synthetic) engine oil, sold as Castrol Power RS Racing 4T 10W/40 or 10W/50 (fully synthetic) in some countries Fill quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 litres (oil and filter change). Always refer to the dipstick/filler cap markings for correct level Coolant type . . . . . . . . . . . . . . . . . . . . . . . . . . . Triumph HD4X Hybrid OAT coolant (premixed as supplied by Triumph) Coolant capacity . . . . . . . . . . . . . . . . . . . . . . . . 2.10 litres Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease to NLGI 2 specification Camshaft cover bolts . . . . . . . . . . . . . . . . . . . . Lubricate the seals for the camshaft cover bolts with clean engine oil Camshaft cover tightening sequence. . . . . . . . Tighten the camshaft cover bolts in the sequence shown below

3

1

10 Nm

6 Inlet 0.100 - 0.200 mm

10 Nm

5

2

10 Nm

Exhaust 0.325 - 0.375 mm

25 Nm

4

Fuel, Air and Exhaust 2 - 3 mm

8 Nm 1.5 Nm 1.5 Nm

9 Nm

5.1

Issue 9 - Page updated 12.2012

SERVICE DATA SHEET - continued Final Drive and Clutch Chain lubrication. . . . . . . . . . . . . . . . . . . . . . . . Chain spray suitable for O-ring chains 319 mm Maximum Length

20 Nm

20 Links

28 - 38 mm

10 - 20 KG

2 - 3 mm

chre

Battery and Ignition Charge rate . . . . . . . . . . . . . . . . . . . . . . . . . . . Must not exceed 0.8 A (refer to the Service Manual)

12 Nm

12 V - 8 Ah

0.9 mm

NGK CR9EIA - 9

Suspension and Wheels Recommended fork oil grade . . . . . . . . . . . . . Kayaba KHL 15-10 (SAE 5W) (Daytona 675), Öhlins fork oil (Daytona 675 R) Oil volume (dry fill) . . . . . . . . . . . . . . . . . . . . . . 503 cc (Daytona 675), 476 cc (Daytona 675 R) Oil level (fork fully compressed) . . . . . . . . . . . 95 mm (Daytona 675), 150 mm (Daytona 675 R)

110 Nm 110 Nm

90 Nm

65 Nm

chre









22 Nm, 675 2.35 Bar (34 lb/in²) 20 Nm, 675 R

2.48 Bar (36 lb/in²)

Service Parts Information Part Number

Description

Odometer Reading in Miles (km), Time Period 500/ 1 month (800) Annual

6,000 (10,000)

12,000 (20,000)

18,000 (30,000)

24,000 (40,000)

Sump Plug Washer

•

•

•

•

•

T1210444

Oil Filter

•

•

•

•

•

T2200987

Air Cleaner

T3550605

•

•

T1291023

Spark Plug

•

•

T1261309

Camshaft Cover Seal

•

• •

T1260309

Camshaft Cover Screw Seal

•

T2021221

Front Brake Pad Set - Daytona 675

As Necessary

T2021451

Front Brake Pad Set - Daytona 675 R

As Necessary

T2024901

Rear Brake Pad Set

As Necessary 0.95

Issue 9 - Page updated 12.2012

1.65

3.85

1.65

4.60

5.2