SERVICE DEALER GUIDE

NEW SOLUTIONS

vo lu m e 1

•

2014

NEW PRODUCTS

SERVICE DEALER GUIDE

•

Hybrid Drive Batteries

Propshaft CV Joint Kits

Turbocharger

Spare Tire Hoists

www.DormanProducts.com

Formerly “Dealer Only” Parts Now Available in the Aftermarket

NEW OPPORTUNITIES

Oil Stand Pipe

HYBRID DRIVE BATTERIES

HYBRID

D R I V E B AT T E R I E S

broad coverage for the most popular hybrid vehicles on the road today TOYOTA APPLICATIONS

D R I V E B AT T E R I E S

587-000

587-001

Toyota Prius 2003-01


Engineered

Bus bar upgraded to nickel plating to reduce corrosion

HONDA APPLICATIONS

587-003

Honda Civic 2005-03

COMING SOON!

587-004

Honda Civic 2011-06

Additional Coverage for Accord, Camry and Insight

Safety is an important concern when working with the electrical systems of hybrid vehicles, particularly when removing and installing hybrid vehicle batteries. Because of the high voltage that the batteries generate, removing and installing hybrid batteries is an inherently dangerous activity and can lead to serious or even fatal injuries. Suitable training is essential before removing, installing, or servicing this product which should only be attempted by a qualified technician.

2 | 2014 SERVICE DEALER GUIDE VOLUME 1

HYBRID VEHICLE FACTS By 2015, hybrid vehicles are projected to account for over 7% of the North American vehicle population*.

ARE YOU READY FOR THIS GROWING MARKET? *J.D. Power and Associates

REPLACEMENTS

Ready-to-install direct replacements Includes modules (such as ECU) – no need to reuse from old battery No programming required Completely remanufactured and tested

HYBRID DRIVE BATTERIES

Direct FIT

Each unit and individual cell is thoroughly tested to confirm optimal battery pack performance

All Dorman Hybrid Drive Batteries offer a Three Year, Non-Prorated Limited Warranty

HYBRID RESOURCES AVAILABLE SCAN HERE for application specific installation videos, tech tips, core handling instructions, and more! www.DormanHybrid.com

DORMAN HYBRID DRIVE BATTERIES - A BETTER BATTERY OPTION Typical OE Dealer or Niche Battery Provider

Spotty availability and coverage, generally confined to one vehicle make

Broad offering of the most popular hybrid makes and models on the road today

Typically original equipment batteries have very high replacement costs

Priced competitively to the OE Dealer and current specialty replacement alternatives

In some cases, time must be spent removing and reusing parts (such as ECU module) from the old battery and installing them onto the replacement battery

Direct replacement program that arrives ready to install (‘plug and play’)

On certain applications, additional time and expensive programming tools are required to reprogram replacement modules

No programming required, replacement battery arrives ready-to-install right out of the box

Copper bus bars commonly used, leading to frequent corrosion and eventual battery failure

Engineered

For Toyota applications, bus bars upgraded to nickel plating to reduce corrosion

www.DormanProducts.com | 3

BODY

AIR BAG LAMP Light indicates occupancy of passenger seat

Failure sets warning light

924-899

Ford, Lincoln, Mercury 2011-01 FRONT VIEW

GM CENTER CONSOLE HINGE REPAIR KIT Replacement hinge for center consoles

924-278

Reduce Repair Cost -

Replace just the failed hinge, not the entire Console Lid Assembly

Cadillac 2006-02, Chevrolet, GMC 2007-01

CONSOLE LID KITS Console Lid Severely Damaged? Console Lid Repair Kits offer a complete repair solution Available in a variety of colors to match vehicle’s interior

924-811

Cadillac 2006-02, Chevrolet 2007-01, GMC 2007-01, Dark Gray

Part #

Application

924-812

Cadillac 2006-02, Chevrolet 2007-01, GMC 2007-01, Tan

924-813

Cadillac 2006-02, Chevrolet 2007-01, GMC 2007-01, Light Gray

CLOCK SPRINGS Delivers power to airbag and steering wheel controls

Over 35 SKUs Available!


525-220

Ford Taurus 2007-04, Mercury Sable 2005-04

Bed Mount Hardware

Hood Release Cables


Hub Bolts

BODY

HONDA DOME LAMP SWITCHES Provides interior light

924-798

Acura 2013-04, Honda 2012-03 Reduce Repair Cost -

Replace just the failed switch, not the entire Dome Lamp Assembly

DOOR LATCH CABLES Restores interior door handle to proper operation • Cables compatible with both right and left side doors (where applicable) 924-350

Ford 2013-92, Side Door

ALSO NEW:

924-360

Chevrolet Silverado, GMC Sierra 2013-07, Front

Part #

Application

924-351

Ford 2013-92, Rear Right

924-352

Ford 2013-92, Rear Left

924-370

Dodge Ram 2500 2001, Dodge Ram 2500 1998, Dodge Ram 3500 2002-01, Dodge Ram 3500 1998, Rear

DOOR LOCK ACTUATORS Electric motor located inside the door housing used to lock and unlock vehicle


• Integrated with latch • Failure results in inability to lock or unlock vehicle’s door

931-303

Cadillac 2008, Chevrolet, GMC 2008-07

931-304

Cadillac, Chevrolet, GMC 2008-07

Clock Springs

Seat Bracket Repair

931-431

Toyota Camry 2006-02, Corolla 2008-05

Tailgate Glass Hinges www.DormanProducts.com | 5

BODY

DOOR LOCK SWITCHES

Direct FIT

22 SKUs Available!

REPLACEMENTS

Additional Switch Coverage Available: • 4WD • Mirror • Window • and More! 75397

Cadillac, Chevrolet, GMC 2007-99

DUST CAP Prevents water and debris from entering the wheel hub Coverage for over 1.8 Million Vehicles in just one SKU

13997

Chevrolet, GMC 2000-73

IGNITION LOCK CYLINDERS Enables use of transponder key

924-721

Chrysler 2012-06, Dodge, Jeep 2012-07

Includes additional tumblers and springs needed to recode cylinder to vehicle’s original key

924-722

Chrysler 2008-05, Dodge 2007-04, Jeep 2007-05

SCAN HERE for Installation Video

Ignition Actuator

Door Checks


Body Mount Kits

BODY

LICENSE PLATE LENS Covers license plate light bulb • Multiple colors available to match vehicle’s exterior

ALSO NEW: Part #

Application

68171

Ford Trucks 2005-80

68169

Ford F-150 2011-01, Ranger 2011-83, Lincoln Mark LT 2008-06

CADILLAC and SATURN OIL FILTER HOUSING Holds oil filter in position Often cracks due to over tightening and cap seizing inside the housing

917-047

Cadillac 2001-99, Saturn 2005-00

Cup Holder Inserts

Parking Brake Bell Cranks

Wheel Center Caps www.DormanProducts.com | 7

BODY

FORD and MERCURY REAR APPLIQUE PANELS Panel located on the rear of the vehicle that often cracks and breaks

BEFORE • Available as paint-to-match and in a variety of colors to match the exterior of the vehicle

Cracked Panel

924-095

Ford Explorer Mercury Mountaineer 2005-02 Metallic Silver

AFTER

ALSO NEW: Part #

Additional Colors Available

924-091

Paint to Match

924-092

Black

924-093

Metallic Gray

924-094

Oxford White

924-096

True Blue

SLIDING DOOR ROLLERS Bracket and wheel assist in the opening and closing of the vehicle’s sliding door


924-910

Chrysler Town and Country, Dodge Caravan 2008-01, Voyager 2003-01, Upper

924-911

Chrysler Town and Country, Dodge Caravan 2007-01, Voyager 2003-01, Center

Plastic Backed Mirror Glass

Wiper Transmissions


Radiator Bushings

BODY

SPARE TIRE HOISTS Holds the spare tire in place under vehicle

924-509

Buick Rainier 2007-04, Chevrolet Trailblazer 2009-02, GMC Envoy 2009-02, Oldsmobile Bravada 2004-02

924-510


Engineered

Coated finish prevents rust and corrosion

SUBFRAME BUSHING KITS Over 20 SKUs Available! Includes bushings and bolt for a complete repair

ALSO NEW: Part #

Application

924-045

Buick 2008-97, Chevrolet 2005-94, Oldsmobile 1999-94, Pontiac 2006-97, Rear

924-044

Buick 2005-99, Cadillac 2005-00, Oldsmobile 1999, Pontiac 2005-00, Front

Mirror Assemblies

Shift Release Link

PCV Diaphragm www.DormanProducts.com | 9

BODY

THIRD BRAKE LIGHTS Over 35 SKUs Available!

Features integrated LED bulbs to provide up to 10 times more brightness than standard bulbs • Includes wire harness (where applicable)

923-218

Honda Civic 2010-06

923-230

Audi A4, A4 Quattro, S4 2012-10

923-217

Chrysler 300 2007-05

923-256

Volkswagen Jetta, Passat 2008-06

ALSO NEW:

923-232

Dodge Charger 2007-06

923-400 Toyota Prius 2009-07

Water Hose Connector

Part #

Application

923-231

BMW 128i, 135i 2010-08

923-233

Dodge Sprinter 2500, 3500 2006-03

923-234

Dodge Sprinter 2500, 3500 2006-03

923-235

Ford Freestar, Mercury Monterey 2007-04

923-242

Chevrolet Malibu 2008-04

923-245

Chevrolet Malibu 2007-04

923-248

Cadillac CTS 2012-08

923-254

Nissan Armada 2012-05, Nissan Pathfinder 2004

923-255

Volkswagen Beetle 2010-98

923-257

Volkswagen Golf 2012-10

923-259

Ford Expedition, Lincoln Navigator 2010-03

923-261

Ford Mustang 2012-10

923-401

Scion tC 2010-05

Transmission Filler Lock Pins


Sliding Door Rollers

The Broadest Window Regulator Coverage in the Aftermarket! Ready to Install: No Wire Splicing Necessary

BODY

WINDOW REGULATORS

Over 2,000 SKUs Available, Including Over 500 Dorman Exclusives

748-981 (Rear, Right) 748-980 (Rear, Left)

Infiniti QX56 2012-04, Nissan Armada 2009-05, Titan 2012-04

741-156 (Front, Left) 741-157 (Front, Right) Dodge 2003-98

Visit www.DormanProducts.com/GetMore for Product Information, Installation Sheets, Product Videos and More! SCAN HERE to learn more

WINDOW REGULATOR REPAIR Bracket restores window motor retention to plate

924-072

Buick 2007-05, Chevrolet 2008-97, Oldsmobile 2004-97, Pontiac 2008-97, Saturn 2007-05

Shifter Indicator Bracket

Windshield Wiper Arm


Replace just the failed bracket, not the entire Window Lift Assembly

Mini Bulb Tech Tray www.DormanProducts.com | 11

BRAKE

BRAKE DUST SHIELDS

924-225

Dodge Durango 2005-04, Dodge Ram 1500 2007-02

924-228

Ford Explorer 2002-95, Mercury Mountaineer 2001-97


Includes two plates in just one SKU saving time and money

Includes emergency brake cable boot for a complete repair

924-226

Dodge Ram 2500 2010, Dodge Ram 2500, 3500 2008-03

PARKING BRAKE LEVER BOOTS Protects parking brake system from the elements • Included with Dorman’s Brake Dust Sheilds (where applicable)

924-243

Cadillac 2006-00, Chevrolet, GMC 2012-99


Replace just the failed boots instead of purchasing an entire parking brake shoe kit

Brake Master Cylinder Caps

Brake Proportioning Valves


ABS Sensors


Restores steering to proper function

425-168

425-266

Chevrolet Malibu 2010-06, Pontiac G6 2010-06, Saturn Aura 2009-07

Dodge Dakota 2010-06, Mitsubishi Raider 2009-07, Ram Dakota 2011

425-264

425-357

Dodge Ram 1500 2001-94, Dodge Ram 2500, 3500 2002-94

Engineered

CHASSIS

STEERING SHAFTS

Ford 2008-97

Double-D Design improved durability and eliminates clunking

SWAY BAR KITS Over 20 SKUs Available! Includes mounting bolts, brackets and bushings for a complete repair ALSO NEW:

927-107

Buick LeSabre 1999-94, Oldsmobile 88 1999-94, Oldsmobile LSS 1999-96, Oldsmobile Regency 1998-97

Part #

Application

927-600

Toyota Corolla 2011-03, Toyota Matrix 2011-03

927-108

Chevrolet 2005-97, Oldsmobile 2004-97, Pontiac 2005-97

927-109

Chevrolet Cobalt 2010-05, Pontiac G5 2009-07

SWAY BAR BRACKET KITS Includes bearings and bushings for a complete repair


ALSO NEW:

928-302

Buick 2007-04, Chevrolet 2007-04, GMC 2007-04, Oldsmobile 2004

Upper Shock Mount

Part #

Application

928-310

Cadillac 2000-99, Chevrolet 2000-88, GMC 2000-88

928-311

Jeep Cherokee 2001-94

928-312

Buick 2005-97, Chevrolet 2013-97, Oldsmobile 2004-98, Pontiac 2008-07, Pontiac 2005-97

928-313

Chevrolet Malibu 2012-06, Pontiac G6 2010-05, Saturn Aura 2009-07

928-314

Toyota Corolla 2012-02, Matrix 2012-03

Trailing Arm Bushings

Leaf Springs www.DormanProducts.com | 13

DIESEL

EGR COOLER KITS

NEW

Cools recirculating exhaust gases Includes all gaskets and hardware needed for a complete repair

NOT REMAN

Engineered

Redesigned with a straight tube core design to eliminate original failure mode

904-273

Ford 6.4L 2010-08, Straight Tube

904-262

Ford 6.0L 2010-04, Straight Tube

904-218

Ford 6.0L 2010-04, Radiator Fin Style Tube

For FORD 6.0L Vehicles ORIGINAL FIN TUBE 904-218

CHOOSE YOUR SOLUTION:

STRAIGHT TUBE 904-262

Radiator fin cooling using welded fins Straight tube cooling Superior anti-clog design Increased longevity

Valve Cover Gaskets

Fuel Filter Caps


Oil Cooler

DIESEL

INJECTOR RETURN LINES Required replacement when changing injectors

904-122

Chevrolet, GMC 6.6L 2009-04, Left

904-123

Includes retaining clips for a complete repair

Chevrolet, GMC 6.6L 2009-04, Right

OIL STAND PIPE O-rings require replacement when servicing the high pressure rail • Includes internal check valve for a quicker startup

904-195

Ford 6.0L 2010-04

WATER IN FUEL SENSOR Sensor fits on the fuel filter housing and measures water in the fuel levels

904-193

Dodge 5.9L 1996-89

Visit www.DormanDiesel.com or SCAN HERE for complete Diesel Coverage

EGR Cooler Gasket Kit

Fuel Injection Control Module

Fuel Pump Driver Module www.DormanProducts.com | 15

DRIVETRAIN

DRIVESHAFT COUPLERS Over 15 SKUs Available!

Connects propshaft to transmission, transfer case or differential

935-301

Chrysler 300 2010-05, Dodge Challenger 2011-09, Dodge Charger 2010-06, Dodge Magnum 2008-05

PROPSHAFT CV JOINT KITS Over 20 SKUs Available!

932-501

932-306

Volvo 2010-03

Jeep Wrangler 2013-07

Includes joint, boot, clamps and grease for a complete repair

Differential Yokes

4WD Actuator Housing



Replace just the failed CV joint, not the entire Prop Shaft Assembly

Driveshaft Assemblies

Actuates the 4WD hub actuator Tech Tip: To check if inoperable 4WD is a result of Pulse Vacuum Actuator failure, check the heating or AC system. When Pulse Vacuum Actuator fails, the heater or AC vent will often default to defrost mode.

DRIVETRAIN

FORD PULSE VACUUM ACTUATOR

600-402

Ford 2005-99

FORD and LINCOLN SHIFT FORK KIT Shifts the front differential gear in position and restores 4WD operation Kit includes snap-ring, O-ring and roll pin

600-560

Ford 2004-97, Lincoln 2002-98

SLIP YOKE Connects the transmission and/or transfer case to the driveshaft

697-513


Transmission Conductors

Wheel Bearing Retainer Rings

Differential Covers www.DormanProducts.com | 17

ELECTRICAL

GM DAYTIME RUNNING LAMP RESISTOR Includes wire harness for a complete repair

704-206

GM Vehicles 2007-97

FRONT IMPACT SENSORS


Also Known as: Air Bag Sensors Plug and play design for an easy installation


ALSO NEW:

590-225

Chevrolet Silverado, Suburban, Tahoe, GMC Sierra, Yukon 2013-10

Part #

Application

590-220

Chevrolet Express, GMC Savana 2007-05

590-221

Chevrolet Equinox, Pontiac Torrent 2006

590-222

Cadillac, Chevrolet, GMC 2009

590-224

Chevrolet Tahoe, GMC Yukon 2008

HAZARD SWITCH Over 10 SKUs Available!

Direct FIT REPLACEMENTS

924-614

BMW 2008-97

STEERING TORQUE SENSOR Assists in power steering

905-524

Ford Escape 2012-08, Mercury Mariner 2011-08

OE Replacement Radios

Steering Wheel Position Sensor


Power Seat Module

Keyless Remote PROGRAMMING TOOL A growing number of keyless remotes require a special scan tool to program


EXCLUSIVE ITEM

ELECTRICAL

KEYLESS ENTRY REMOTES

REDUCE REPAIR COST

Do-It-Yourself Programming

Simple plug and play programming tool takes only minutes to sync the remote to the vehicle Easy Syncing Instructions Included

13737

free Programming Tool Included Patent Pending

Buick 2007-06, Chevrolet 2011-06, Pontiac 2006, Saturn 2007-06 3 button

13732

13731

Buick 2009-05, Chevrolet 2012-04, Pontiac 2010-05, Saturn 2009, 5 button

Buick 2009-05, Chevrolet 2012-06, Pontiac 2010-05, Saturn 2010-07 4 button

13798

Various Ford Trucks and SUVs 2013-98 3 button

13735

Various GM SUVs 2010-07 3 button

13799

Various Ford Trucks and SUVs 2013-98 4 button

13736

Buick 2007-05, Chevrolet 2011-05, Pontiac 2006-05, Saturn 2007-05 4 button

Keyless Remote Cases Does your Keyless Entry Remote still work but just the case is damaged?


Offering Keyless Remote Cases to easily replace just the damaged case!

SCAN HERE to find additional program details, installation instructions, videos and more! www.DormanKeylessRemotes.com

High Intensity Discharge Module

Electronic Shifter Module

Transfer Case Control Module www.DormanProducts.com | 19

ENGINE

EXHAUST MANIFOLD KITS Over 370 SKUs Available! Includes gaskets and hardware for a complete installation

674-939

Toyota Corolla, Matrix 2008-03

INTAKE MANIFOLDS Over 30 SKUs Available!

Supplies fuel and air mixture to the cylinder 615-280

Buick 2009-95, Chevrolet 2005-98, Oldsmobile 1999-95, Pontiac 2005-96

OIL DIP STICK TUBES Retains Oil Dipstick while preventing contaminations from entering the engine

6 SKUs Available!

917-364

Ford F Series Trucks 2010-08

MAZDA TURBOCHARGER KIT Increases power and/or engine efficiency Includes gaskets and all hardware needed for a complete repair

917-151

Mazda CX-7 2012-07

Camshaft Phasers

Transfer Case Housing


Variable Valve Timing Solenoids

[IMRC]

Optimizes power and torque across various ranges of engine speed to improve overall engine performance and fuel efficiency

911-907

911-906

Ford 2009-03, Mercury 2009-05

Ford Ranger 2011-01

911-910

911-909

Mazda 3 2011-04, Mazda 5 2012, Mazda 6 2011-09, Mazda 6 2007-06, Mazda CX-7 2011-07

Air Filter Boxes

FUEL & EMISSIONS

INTAKE MANIFOLD RUNNER CONTROLS

Throttle Position Sensor

Mazda 3 2011-10, Mazda 5 2012, Mazda 6 2011-10, Mazda CX-7 2011-10

Vapor Canister Vent Valves www.DormanProducts.com | 21

HEATING & COOLING

HEATER CORE TUBES Supplies coolant to heater core

Heater Core

902-099

Nissan Frontier 2004-01, Xterra 2004-00


Replace just the failed Heater Core Tubes, instead of the entire Heater Core Assembly

TRANSMISSION LINES Over 300 SKUs Available!

624-875

Chevrolet 2009-02, Chrysler, Dodge 2004

TRANSMISSION OIL COOLERS Over 40 SKUs Available!

Direct FIT REPLACEMENTS

Save shop time by eliminating the need for customizing a universal cooler to fit the vehicle

918-248

Toyota Sequoia 2013-08, Tundra 2013-07

Coolant Reservoirs

Climate Control Modules


Fan Pulley Brackets

BEFORE

Enhance the look of the Instrument Cluster display with this kit! Includes needle removal tool, new faceplate and needles

AFTER

10-0100F

10-0101F

GM Full Sized Trucks and SUVs 2007-03 Stainless Steel without transmission temperature gauge

GM Full Sized Trucks and SUVs 2007-03 Aqua without transmission temperature gauge

SCAN HERE for Instrument Cluster Upgrade Kit Installation Video!

ALSO NEW: Part #

INSTRUMENT CLUSTERS

INSTRUMENT CLUSTER UPGRADE KITS

Additional Colors Available

10-0103B White without transmission temperature gauge 10-0105B White with transmission temperature gauge 10-0106B Stainless Steel with transmission temperature gauge 10-0107B Aqua with transmission temperature gauge

INSTRUMENT CLUSTERS Over 175 SKUs Available! • Ready to Install: Fully programmed with mileage and VIN • No Vehicle Downtime: Special order ships the same day • Fully Remanufactured and Tested 599-635

Ford Mustang 2009-06

ALSO NEW: Part #

Application

599-359

Chevrolet Express 1500, Express 2500, Express 3500, GMC Savana 1500, Savana 2500, Savana 3500 2007

599-360

Chevrolet Express 1500, Express 2500, Express 3500, GMC Savana 1500, Savana 2500, Savana 3500 2008

599-361

Chevrolet Express 1500, Express 2500, Express 3500, GMC Savana 1500, Savana 2500, Savana 3500 2009-08

599-365

Chevrolet Express 2500, Express 3500, GMC Savana 2500, Savana 3500 2007

599-636

Ford Mustang 2009-06, 4 gauge

599-637

Ford Mustang 2008-06, 6 gauge

599-550


INSTRUMENT CLUSTER LENS 10-0000B

Cadillac 2005-03, Chevrolet, GMC 2007-03, Stainless Steel

ALSO NEW: Part #

Application

10-0001B Cadillac 2005-03, Chevrolet, GMC 2007-03, Satin

www.DormanProducts.com | 23

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