SolidWorks Lab 1: Parts - University of Pennsylvania

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Jul 18, 2008 ... SolidWorks Lab 1. SAAST Robotics. 2008. Paul J White. The University of Pennsylvania page 6 of 37. Create Sketch 2 on top face of bracket:.
SolidWorks Lab 1

SAAST Robotics

2008

name: _______________________________________ Required, graded; weight 1; 130 points; due 7/18/08

SAAST Robotics/ SolidWorks Lab 1: Parts Reading understanding: SolidWorks On-line Tutorial – Lesson 1: Parts Introduction to SolidWorks Part generation Creation of U-joint Parts: Bracket, crank-arm, crank-knob, spider, short pin, long pin, female and male yokes Utilize: sketch elements, geometric relations, and dimensions, extrusions, cuts, fillets, chamfers, and revolves

Lab problems 1.

SolidWorks On-line Tutorial – Lesson 1: Parts

10 points

Complete the SolidWorks tutorial on Parts to get familiar with the techniques used to generate part models. Open SolidWorks Goto Help Menu  On-line Tutorial  Lesson 1

2.

Show your finished part to an RTA/instructor for approval. lab demo

approval:

Create U-joint Parts: Bracket.sldprt

approval:

Paul J White

20 points

The University of Pennsylvania

lab demo

page 1 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 1 on Right Plane:

Create Boss-extrude on sketch 1: Mid plane extrusion, length = 1.50”

Paul J White

The University of Pennsylvania

page 2 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After boss-extrude:

Shell part: Select the 4 faces shown below to shell, distance = 0.250”

2

1

4

3

After Shell:

Paul J White

The University of Pennsylvania

page 3 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create Fillet 1: Fillet the 3 selected edges, radius = 0.125”

After Fillet 1:

Paul J White

The University of Pennsylvania

page 4 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create Fillet 2: Fillet 3 selected edges, radius = 0.375”

After Fillet 2:

Paul J White

The University of Pennsylvania

page 5 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create Sketch 2 on top face of bracket:

Cut-Extrude 1: Cut sketch 2, up to next

Done.

Paul J White

The University of Pennsylvania

page 6 of 37

SolidWorks Lab 1

3.

SAAST Robotics

Create U-joint Parts: Crank-arm.sldprt

10 points

2008

lab demo

approval:

Create sketch 1 on Front Plane:

Extrude sketch 1: Blind, distance = 0.750”

Paul J White

The University of Pennsylvania

page 7 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 2 on top face of part:

Cut-Extrude: Cut sketch 2, through all

After cut:

Paul J White

The University of Pennsylvania

page 8 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 3 on top face of part:

Cut-Extrude 2: Cut sketch 3, through all

Done.

Paul J White

The University of Pennsylvania

page 9 of 37

SolidWorks Lab 1

4.

SAAST Robotics

Create U-joint Parts: Crank-knob.sldprt

10 points

2008

lab demo

approval:

Create sketch 1 on Front Plane: (don’t forget to include centerline)

Paul J White

The University of Pennsylvania

page 10 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Base-Revolve: Revolve sketch 1, 360°

Done. 5.

Create U-joint Parts: Crank-shaft.sldprt

Paul J White

20 points

The University of Pennsylvania

lab demo

approval:

page 11 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 1 on Top Plane:

Base-Extrude 1: Extrude sketch 1, blind, distance = 1.500”

Insert reference geometry, Axis: Insert vertical axis through center of cylinder

Paul J White

The University of Pennsylvania

page 12 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 2 on Top Plane:

Boss-Extrude 1: Extrude sketch 2, distance = 0.625”, Merge result

Paul J White

The University of Pennsylvania

page 13 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After extrude:

Create sketch 3 on Top Plane:

Cut-Extrude 1 Cut sketch 3, blind, distance = 0.500”

Paul J White

The University of Pennsylvania

page 14 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After cut:

Fillet 1: Create fillet 1 on selected edge, radius = 0.1875”

After Fillet 1:

Paul J White

The University of Pennsylvania

page 15 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Fillet 2: Create Fillet 2 on selected edge, radius = 0.1875”

After Fillet 2:

Paul J White

The University of Pennsylvania

page 16 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 4 on inside flat face of bottom cut-out of part:

Cut-Extrude 2: Cut sketch 4, through all

After cut:

Create sketch 5 on top face of part: Paul J White

The University of Pennsylvania

page 17 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Cut-Extrude: Cut sketch 5, blind, distance = 0.250”

Paul J White

The University of Pennsylvania

page 18 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create chamfer on selected edge: Distance = 0.03125”, Angle = 45°

Done.

6.

Create U-joint Parts: Yoke-female.sldprt

Paul J White

20 points

The University of Pennsylvania

lab demo

approval:

page 19 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 1 on Top Plane

Extrude 1: Extrude sketch 1, distance = 1.875”

Paul J White

The University of Pennsylvania

page 20 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After extrude:

Create sketch 2 on Front Plane:

Paul J White

The University of Pennsylvania

page 21 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Cut-Extrude1: Cut sketch 2, Two directions, through all

Paul J White

The University of Pennsylvania

page 22 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After cut:

Create sketch 3 on Right Plane:

1.150”

Cut-Extrude: Cut sketch 3, two directions, thru all

Paul J White

The University of Pennsylvania

page 23 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After cut:

Fillet 1: Create fillet on selected edges, radius = 0.0315”, with Tangent propagation

After fillet:

Create sketch 4 on Front Plane: Paul J White

The University of Pennsylvania

page 24 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Cut-Extrude: Cut sketch 4, two directions, through all

Paul J White

The University of Pennsylvania

page 25 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After cut:

Create sketch 5 on top face of part:

Cut-Extrude: Cut sketch 5, through all

Paul J White

The University of Pennsylvania

page 26 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Insert reference geometry  axis though center of part:

Done.

7.

Create U-joint Parts: Yoke-male.sldprt

20 points

lab demo

approval:

Follow same steps as used to generate Yoke-female.sldprt up to and including Fillet 1:

Paul J White

The University of Pennsylvania

page 27 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create new sketch on top face of part:

Boss-Extrude: Extrude sketch, distance = 0.750”, Merge result

Paul J White

The University of Pennsylvania

page 28 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Chamfer: Create Chamfer on selected face, distance = 0.050”, angle = 60°

Insert reference geometry  axis along vertical axis of part

Paul J White

The University of Pennsylvania

page 29 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch on top face of part:

Cut-Extrude: Cut sketch, blind, distance = 0.500”

Done.

Paul J White

The University of Pennsylvania

page 30 of 37

SolidWorks Lab 1

8.

SAAST Robotics

Create U-joint Parts: Spider.sldprt

10 points

2008

lab demo

approval:

Create sketch 1 on Front Plane:

Base-Extrude: Extrude sketch 1, distance = 0.800”

Paul J White

The University of Pennsylvania

page 31 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create new sketch on side face of part:

Cut-Extrude: Cut sketch, through all

Done.

9.

Create U-joint Parts: pin.sldprt

Paul J White

20 points

The University of Pennsylvania

lab demo

approval:

page 32 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Create sketch 1 on Front Plane:

Base-Extrude: Extrude sketch 1, blind, distance = 1.500”

Paul J White

The University of Pennsylvania

page 33 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Click on ConfigurationManager tab that is on top of FeatureManager Design Tree:

Right-click on Default configuration  Properties Rename configuration name and description as shown

Paul J White

The University of Pennsylvania

page 34 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Add new configuration to file: Right-click at top of ConfigurationManager  Add Configuration

Provide name and description for configuration:

Paul J White

The University of Pennsylvania

page 35 of 37

SolidWorks Lab 1

SAAST Robotics

2008

Go back to FeatureManager Design Tree Right-click on Base-Extrude Feature  Edit Feature

Modify extrude distance, distance = 0.500” In configuration tab in feature definition, select to apply this change to “This configuration” (short).

Paul J White

The University of Pennsylvania

page 36 of 37

SolidWorks Lab 1

SAAST Robotics

2008

After feature modification:

Go back to ConfigurationManager. Right click  Show configuration for Long and Short pins to confirm proper configurations created

Done. Paul J White

The University of Pennsylvania

page 37 of 37