Liptak, Bela G,Instrumentation in Processing Industries,Chilton Publishers, 1973.
• Considine D.M.,Process/Industrial Instruments and Control Handbook ...
Faculty of Engineering and Technology
DEPARTMENT OF ICE Course Code Title Year& Semester
: IC0454 : INSTRUMENTATION AND CONTROL IN IRON AND STEEL INDUSTRIES : IV & VIII Semester
Location
: Tech Park
Faculty Details: Name of the staff
Section ICE A ICE B
B.Hemalatha
S.Balaji
Office
Tech Park Tech Park
Office Hours
Mail ID
12.30-1.30 PM
[email protected]
12.30-1.30 PM
[email protected]
Required Text Books: • •
Liptak, Bela G,Instrumentation in Processing Industries,Chilton Publishers, 1973. Considine D.M.,Process/Industrial Instruments and Control Handbook,McGraw Hill,4th edition 1993.
Web Resource: • http://en.wikipedia.org/wiki • http://en.wikibooks.org • www.automation.com Tentative Test dates Cycle Test I : 05/02/2014 Cycle Test II : 05/03/2014 Model Examination
: 15/04/14
Test Portions Cycle Test-I Model Examination
: Unit I and Unit II : All five units
Assessment details Cycle Test-I&II Surprise Test-I
20 marks 5 marks
Attendance Model Exam Total
5 marks 20 marks 50 marks
Objective: To understand the process steps carried out in processing industries.
Outcomes Students who have successfully completed this course Course outcome • • • • •
Need for Iron and Steel Industries in Civilized world. To know the quality of steel. Identification of various process parameters in Industry. Special applications for controls. Evolution of computer applications in the Industry.
Program outcome ¾ Student will be able to understand the various unit operations in the Industry. ¾ Student will be able to find the appropriate sensors and transducers and to evolve the appropriate controls and schematics for specific applications. ¾ Students will be able to understand the importance of safety to plant and personal.
Detailed Session Plan: Day DAY 1
Name of the experiment
UNIT-I
Liptak Bela G
Introduction
DAY 2
History of steel making
DAY 3
Functional block diagram
DAY 4
Process description
DAY 5
Reference
Raw material preparation
DAY 6
Blast furnace
DAY 7
Basic oxygen furnace
DAY 8
Stoves
DAY 9
Electric furnace
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DAY10
Open hearth furnace
DAY 11
Merits and demerits of steel making process
DAY 12
Question paper discussion
DAY 13
UNIT-II
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Liptak Bela G
Quality of steel DAY 14 DAY 15 DAY 16 DAY 17 DAY 18 DAY 19 DAY 20 DAY 21
Waste recycling Continuous casting Batch casting Primary and secondary rolling Features of cold rolling Steel finishing operations
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Question paper discussion
UNIT-III
Liptak Bela G
Introduction to various parameters DAY 22 DAY 23 DAY 24 DAY 25 DAY 26 DAY 27 DAY 28 DAY 29 DAY 30 DAY 31 DAY 32 DAY 33 DAY 34
Temperature measurement Pressure measurement Level measurement Flow measurement Weighing measurement Types of gauges Thickness measurement Shape measurement Control room layout Graphical display Alarm management
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Question paper discussion
UNIT-IV Blast furnace
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DAY 35 DAY 36 DAY 37 DAY 38 DAY 39
Stove combustion control Gas and water control in basic oxygen furnace Mould level control in strand casting operations
DAY 41 DAY 42 DAY 43 DAY 44 DAY 45
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Question paper discussion
UNIT-V Review of data logging
DAY 40
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SCADA Direct digital control Distributed control system Steel rolling mill control Annealing process Question paper discussion
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