Study of In-cylinder Swirl Flow Structures using ...

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throttle angle [deg] n ear-TD. C elevation. [d eg] tangential port throttling helical port throttling closed. 20. 40. 60. 80 WOT. 0. 90. 180. 270. 360 throttle angle [deg].
Study of In-cylinder Swirl Flow Structures using Principal Component Analysis

6 4 2 0

-90

-45

0

45

crank angle [degrees ATDC]

90

8 6 4 2

x 10

0

45

crank angle [degrees ATDC]

90

0.5

2 0

0

-90

-45

0

45

crank angle [degrees ATDC]

90

12 1.0 10 0.8 8 0.6 6 0.4 4 0.2 2

00

-90 -90

-45

0

45

crank angle [degrees ATDC]

• Full 360 degrees 4 unstructured engine mesh2 including intake and 0exhaust runners and45 -90 -45 0 x 10 of crank angle [degrees ATDC] plenums the Sandia 1.2 1.9L1.0light duty single cylinder engine facility

Grid type Turbulence Chemistry solver

Unstructured, staggered 2-equation GRNG k-epsilon model, Wang et al. [38] SpeedCHEM, Perini et al. [39,40]

Atomization

KH-RT, Beale and Reitz [41]

SGS near-nozzle flow field

Gas-jet, Abani and Reitz [42]

In-cylinder flow modelingLaw of the wall

Launder and Spalding [43]

• Comparison with PIV in-cylinder experiments [2]

360 4 0

IVO IVO EVC EVC

global squish bowl

-360 3 -720

-2160

global squish bowl

 High Rs’s have similar structure w/ different bore-scale vortex strength

-90 x 104

-45

0

45

crank angle [degrees ATDC]

90

00

100 100

200 200

300 300

1.0

full engine geometry

0.8 0.6 0.4

global squish bowl

3

IVO EVC

IVC IVC

global global squish squish bowl bowl

80 3 60

2

2

40

1

1 20

0 -400 -300 -200

-100

0

100

crank angle [deg aTDC]

elevation, 

200

300

0 -400 -300 -200 -100

0

100

crank angle [deg aTDC]

-90

-45

0

45

crank angle [degrees ATDC]

Intake region Composition: arbitrary fresh air + measured EGR comp p, T: from intake transducers

Injection Actual timing, duration, injected mass and fuel composition. Modeled injector body protrusion

90

90

 Momentum from T dominates flow structure  Recirculating regions at Rs=1.5 due to competition with H

75 60 45 30 15 20

40

60

throttle angle [deg]

80 WOT

Affects: Tangential port Helical port

3.5 3 2.5 2 helical port throttling tangential port throttling

1.5 1 closed

20

40

60

80 WOT

throttle angle [deg]

tangential port throttling helical port throttling

270 EXHAUST

180 INTAKE

90

0 closed

20

Principal Components

Global Rs

near-TDC turbulence

 

 

 

40

-45

0

45

crank angle [degrees ATDC]

90

80 WOT

• Both ports do not change bowl vs. squish discrepancies significantly  role of piston bowl geometry and squish flow

References [1] Perini, Miles, Reitz, Computers&Fluids 105, 113-124, 2014. [2] Perini, Zha, Busch, Miles, Reitz, SAE technical paper 2015-01-1969, 2015.

-90

60

throttle angle [deg]

0.2 0

300

360

4 tangential port throttling helical port throttling

90

0.4

200

azimuth, 

eccentricity, e

sector simulation

2 3

100 4

IVC

Port throttling effects

0.2

0 closed

0.6

IVO EVC

1)Compression accumulates flow energy into 'noble' storage  rotational kinetic energy (high Rs) + potential energy (deviation from axial mom. cons. position is a way to store energy by applying some force and enabling an action-reaction effect through gradients, such as what happens in a capacitor, or in a spring). 2)This storage is quicky released back into turbulence as the forcing element (compression) cannot compete anymore against dissipation.

sector simulation

Cylinder Composition: measured, exhaust p, T: from pressure trace

Rs

- Swirl vortex starts forming > -300 aTDC (squish); >-250 aTDC (bowl) - Tilt is negligible near BDC, accumulates close to TDC - Fast dissipation of non-symmetric structure after TDC

4

turbulent dissipation [m /s ]

4

IVC IVC

-1440

phi [-]

Exhaust region Composition: measured, exhaust p, T: measured

0.8

T

0

2

full engine geometry



Swirl structure evolution swirl structure, Rs=2.2

crank angle [deg aTDC]

0

e

(seen from below)

0 -2520 -400 -400 -300 -300 -200 -200 -100 -100

4



H

   elevation angle  0,  2    azimuthal angle   ,      e  center  of  mass eccentrici ty[cm] Rs  swirl ratio [-]

2 -1080

0.5

6

H

ALE (KIVA, Torres et al. [35])

1 -1800

8 6

Solver

Reynolds-Averaged Navier-Stokes

8

90

Full Engine Geometry

Tangential

Equations

1

sector simulation full engine geometry

10

1.5

sector simulation full engine geometry

10

1.2

sectorsimulation simulation sector full engine full enginegeometry geometry

12

turbulent length scale [mm]

-45

T

6

0

turbulent dissipation [m2/s3]

dissipation turbulent [m/s/s] ] energy[m kinetic turbulent

2 23 2

1.2 14

-90 4

Helical

1

4

0.7

Model details

H

 Turbulence development is not properly captured 0

Average cell size near TDC [mm]

1.5

8

12

sector simulation full engine geometry

10

Rs = 4.5

682,091

near-TDC azimuth [deg]

8

Number of cells

sector simulation full engine geometry

12 Rs = 3.5 10

body-fitted hexahedral

near-TDC eccentricity[mm]

10

12

experiment turbulent length scale [mm]

Rs = 2.2

• Adjustable swirl generation plates in the intake runner modeled using cell deactivation

T

o Dimension reduction of the swirl vortex structure to better understand its implications on local mixture preparation o 1st principal component = main alignment direction of the swirl center envelope  The axis the vortex would have if solid-body  Described thru:

near-TDC elevation [deg]

Rs = 1.5

turbulent kinetic energy [m2/s2]

12

sector simulation full engine geometry

turbulent length scale [mm]

simulation turbulent kinetic energy [m2/s2]

• Sector mesh simulation can’t capture this phenomenon well, even though ignition timing and duration are well captured, thanks to accuate spray modelng at the jet centerline  14 The sector geometry intrinsically simplifies 14 the flow structure

Grid details Mesh type

Principal Component Analysis of swirl vortex

elevation [deg] eccentricity [cm]

• CO and UHC emissions in light-load partially premixed combustion strategies for light duty engines mainly arise from overly lean mixture forming at the center of the combustion chamber and in the squish region

• Detailed compositional and

Table 2. Simulation parameters used for the present study. thermophysical initial/time-varying boundary conditions

eccentricity [cm]

Motivation

Funding Sponsor – Sandia National Laboratories

azimuth [deg] eccentricity [cm]

Federico Perini, Rolf D. Reitz, Paul C. Miles

UNIVERSITY OF WISCONSIN - ENGINE RESEARCH CENTER

As of March 25, 2015

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