Supporting your every need. - Termate

Supporting your every need.

Divisions of Encompass Group John Street, New Basford, Nottingham NG7 7HL. U.K.

Telephone: +44 (0)115 978 4652 email: [email protected] URL: www.ka-testing.com

Telephone: +44 (0)115 978 4652 email: [email protected] URL: www.3phasedesign.com

Telephone: +44 (0)115 978 4652 email: [email protected] URL: www.termate.com

Termate have manufactured high performance components since 1956, supplying a global customer base from our U.K. headquarters with the support of our international distribution network. For over 40 years we have independently tested our products to ensure that they meet and exceed the demands of international standards including IEC 61439. We work with leading test houses and certification bodies including kA Testing Facility, ASTA and Dekra. Termate LV products offer superb performance and longevity, incorporating materials manufactured to our specification. We listen to our customers requirements and respond, which has led to the introduction of versatile products, which can be used in more applications, reducing your costs, allowing you to be more competitive. Our customers know us for the detailed application engineering and the first class customer service we offer. All our products are manufactured with the latest equipment at our facility in Nottingham, U.K. We hope that this selection of our LV Products are of interest. If you would like to receive a quote, application help or learn more about any of our products or services, we would be delighted to hear from you. You can find out more information by visiting our website at www.termate.com, alternatively you can email our sales team at [email protected] or call +44 (0)115 978 4652.

Contents Versatile Mounting Supports Rail Mounted supports

5–8 9–11

Thermoplastic Busbar Supports

13–18

Distribution Board Busbar Supports

19–22

Cygnus Standoff Insulators

23–26

Flat Busbar supports

27–30

Through Panel Bushings and Boots

31–34

Busbar Plugs

35–37

Versatile Mounting Supports Termate’s VMS versatile support enables you to increase productivity – Making your support decisions easier. 1 Versatile pole configurations and phase centres 1 Superb Icw rating 65kA/3 sec, 100kA/1sec 1 Strong and lightweight 1 1, 2 or 3 conductors 1 Cost effective

5

VMS Busbar Supports & Spacers VMS3-10, VMS-S110 & VMS-S130 Properties Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

140°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439, VMS supports are capable of carrying conductors operating at an average of 140°C (Max. 145°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216. Fault Levels – Insulator tested at 300 mm spacing

6

Conductors

Phase Centres

Termate lcw Rating

Duration

Spacers

2 x 100 x 10

110

65kA

3 sec

Optional

2 x 100 x 10

110

80kA

1 sec

Optional

3 x 100 x 10

130

65kA

3 sec

Optional

3 x 100 x 10

130

80kA

1 sec

Optional

3 x 100 x 10

130

100kA

1 sec

Yes

32

VMS3-10 Busbar Support 45

7

20 FRONT VIEW VMS3-10

2 x 10.1 ±0.10 SLOTS

2 x 10.1 9.9 ±0.10 SLOTS

3 x 10.1 ±0.10 SLOTS 9.9 9.9

9.9 15

30

15

15

30

30

BASE VIEW VMS3-10

110 35

20

35

20

110

2 x 8.2

92 PLAN VIEW VMS3-10

9

BASE VIEW VMS3-10 20 7

20

7 39

32

32

7 45

45

20 FRONT VIEW VMS3-10 20 FRONT VIEW VMS3-10 3 x 10.1 ±0.10 SLOTS 9.9 9.9 3 x 10.1 ±0.10 SLOTS

9.9

SIDE VIEW VMS3-10

7

9.9

VMS-S110 Spacer

15

30

15

30

9

2 x 8.2

92 PLAN VIEW VMS3-10

25.75

92 PLAN VIEW VMS3-10

14.75

2 x 8.2

10.2 R4 CL R4

39 39

SIDE VIEW VMS3-10

CL

CL 17.75

39

CL

CL

PLAN VIEW

FRONT VIEW

SIDE VIEW

SIDE VIEW VMS3-10

VMS-S130 Spacer 20

45.5

10.2

30

R4

14.75

9

39

CL

FRONT VIEW

CL

CL

R4 CL 37.5

PLAN VIEW

CL

SIDE VIEW

7

Typical Installations 3 Pole assembly at 130 mm phase centres using spacers Stainless Steel Studding M10

Stainless Steel Studding M10 Phase Centres 130 mm

VMS-S130

Stainless Steel Studding M10 Phase Centres 130 mm

VMS Support

Stainless Steel Studding M10 Phase Centres 130 mm

VMS Support

VMS-S130

VMS-S130

VMS Support

VMS-S130

M10 Studding Recommended Tightening Torque 24 Nm

Mounting Rail

4 Pole assembly at 110 mm phase centres using spacers M10 VMS-S130

VMS Support

M10 VMS-S110

VMS Support

Mounting Rail

M10 VMS-S110

VMS Support

M10 VMS-S110

VMS Support

M10 Bolts Recommended Tightening Torque 24 Nm

Versatile mounting M8

VMS Support

M8

Mounting Rail

M8

VMS Support

M8

M8

VMS Support

M8 Bolts Recommended Tightening Torque 10 Nm

Plan view of VMS Support and Spacers VMS Support

VMS Support

8

VMS-S110 Spacer

VMS-S130 Spacer

VMS Support

VMS Support

M8

M10 VMS-S130

Rail Mounted Supports Termate’s RMS supports accept 6 x 5 mm or 3 x10 mm conductors with a superb Icw rating. 1 Versatile pole configurations and phase centres 1 Icw rating 50kA/3 sec, 65kA/1sec 1 Strong and lightweight 1 Easy to install 1 Cost effective

9

RMS Busbar Supports RMS6-5 & RMS3-10 Properties Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

120°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439 RMS supports are capable of carrying conductors operating at an average of 120°C (Max. 125°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216. Fault Levels – Insulator tested at 300 mm spacing Type

Conductors

Support Centres

Termate Icw Rating

Duration

RMS6-5

6 x 50 x 5

110

50kA

1 second

RMS3-10

1 x 50 x 10

110

50kA

3 seconds

RMS3-10

2 x 50 x 10

110

50kA

3 seconds

RMS3-10

3 x 50 x 10

130

65kA

1 second

RMS3-10

3 x 50 x 10

130

50kA

3 seconds

RMS3-10

3 x 75 x 10

130

65kA

1 second

RMS3-10

3 x 75 x 10

130

50kA

3 seconds

Mounting Rail 32.5

SUPPORT CENTRES

15

2.5 10

25 Installation details with finished hole dimensions after painting or plating. Slot dimensions should be exactly 15 x 10 mm

10

RMS6-5

33 8 10

5

5 2

4.7

16

5.3

4.7 5.3

4.7 5.3

15

2

61 4.7 5.3

4.7 5.3

5.3

8

26 20

17

20

75

35 CRS

RMS3-10

33 8 10

2

16

15

5

5 2

61 9.7 10.3

9.7 10.3

10.3

8

26 20

17

75

20

35 CRS

11

Want to know more? Available to view on our website are short videos about Termate, our people, products, service and independent testing.

The people behind the service

Product Demonstration & Installation

The service our customers receive

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Thermoplastic Busbar Supports Termate’s MX Busbar supports are the advanced solution to traditional supports. 1 IEC 61439 compliant 1 Icw ratings up to 65kA /3sec 1 Self extinguishing: UL94-V0 1 Wide range of pole, bar and phase centres 1 S trong and lightweight

13

3 Pole : 10 mm Conductor Busbar Supports

Properties TYPE 1

TYPE 2

†

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

140°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439, the MX range of supports are capable of carrying conductors operating at an average of 140°C (Max. 145°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

Reference

Termate Icw Rating

Type

Part Number

1

65kA 3s

1

MXM8213NS

2

65kA 3s

2

MXM8223NS

110

1

65kA 3s

1

MXM11013NS

110

2

65kA 3s

2

MXM11023NS

Number of Poles

Conductor Size mm

Phase Centres

Bars Per Pole

3

10

82

3

10

82

3

10

3

10

Measurements in mm H1

Part Number

L

W

H

SW

FC

C

Width

Height

Slot Width

Base to Bar Height

SC

Length

Slot Centres

Fix Centres

Clearance

273

20

44.7

10.1

32

82

253

34.5

273

20

44.7

10.1

32

82

253

24.5

MXM8223NS

350

20

44.7

10.1

32

110

330

45

MXM11013NS

350

20

44.7

10.1

32

110

330

35

MXM11023NS

M8

FC

SC

SC *

SW C *

MXM8213NS

M8

M8

H

H1 L

M8 Recommended Tightening Torque 10 Nm Please refer to the spacer selection table for recommended spacers which must be ordered separately. *For the 2 bar version the dimension of the pip between the bars is the same as the conductor size.

14

H W

4 Pole : 6 mm Conductor Busbar Supports

Properties TYPE 1

TYPE 2

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

140°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439, the MX range of supports are capable of carrying conductors operating at an average of 140°C (Max. 145°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

Reference Number of Poles

Bars Per Pole

Termate Icw Rating

Type

Part Number

Conductor Size mm

Phase Centres

4

6

82

2

50kA 1s

2

MX68224NS

4

6.3

60

1

50kA 1s

1

MXB6014NS

4

6.3

65

1

50kA 1s

1

MXB6514NS

4

6.3

65

2

65kA 3s

2

MXB6524NS

Measurements in mm H1

Part Number

L

W

H

SW

FC

C

Width

Height

Slot Width

Base to Bar Height

SC

Length

Slot Centres

Fix Centres

Clearance

350

20

45.5

6.1

32

82

330

28

MX68224NS

273

20

45.5

6.7

32

60

253

28.5

MXB6014NS

273

20

45.5

6.7

32

65

253

20.5

MXB6514NS

273

20

45.5

6.5

32

65

253

14

MXB6524NS

M8

FC

SC

SC *

SW C *

M8

M8

H

H1 L

H W

M8 Recommended Tightening Torque 10 Nm Please refer to the spacer selection table for recommended spacers which must be ordered separately. *For the 2 bar version the dimension of the pip between the bars is the same as the conductor size.

15

4 Pole : Conductor 10 mm Busbar Supports

Properties TYPE 1

TYPE 2

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

140°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V MXM6524 Impulse Voltage Uimp: 8kV †

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439, the MX range of supports are capable of carrying conductors operating at an average of 140°C (Max. 145°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

Reference Number of Poles

Conductor Size mm

Phase Centres

Bars Per Pole

4 4 4 4 4 4

10 10 10 10 10 10

60 65 65 70 82 82

1 1 2 1 1 2

Termate Icw Rating

Type

Part Number

50kA 1s 50kA 1s 65kA 3s 50kA 1s 65kA 3s 65kA 3s

1 1 2 1 1 2

MXM6014NS MXM6514NS MXM6524NS MXHM7014NS MXM8214NS MXM8224NS

Measurements in mm H1

Part Number

L

W

H

SW

FC

C

Width

Height

Slot Width

Base to Bar Height

SC

Length

Slot Centres

Fix Centres

Clearance

273 273 273 350 350 350

20 20 20 20 20 20

44.7 44.7 44.7 44.7 44.7 44.7

10.2 10.2 10.2 10.1 10.1 10.1

32 32 32 32 32 32

60 65 65 70 82 82

253 253 253 330 330 330

26.5 19 8.5 37.5/62.5 32 22

M8

FC

SC

SC *

SW C *

M8

M8

H

H1 L

M8 Recommended Tightening Torque 10 Nm

16

MXM6014NS MXM6514NS MXM6524NS MXHM7014NS MXM8214NS MXM8224NS

Please refer to the spacer selection table for recommended spacers which must be ordered separately. *For the 2 bar version the dimension of the pip between the bars is the same as the conductor size.

H W

4 Pole : Insulated 6 to 10 mm Busbar Supports

Properties TYPE 1

TYPE 2

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

140°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439, the MX range of supports are capable of carrying conductors operating at an average of 140°C (Max. 145°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

Reference

Termate Icw Rating

Insulated

Type

Part Number

2

50kA 1s

yes

2

MX6I8224NS

1

50kA 1s

yes

2

MXI6514NS

50kA 1s

yes

1

MXMI8214NS

Number of Poles

Conductor Size mm

Phase Centres

Bars Per Pole

4

6/6.3*

82

4

6/6.3*

65

4

10

82

1

* Provided that insulation thickness is not greater than 1mm Measurements in mm H1

Part Number

L

W

H

SW

FC

C

Width

Height

Slot Width

Base to Bar Height

SC

Length

Slot Centres

Fix Centres

Clearance

350

20

45.5

7.5

32

82

330

27.5

273

20

45.5

7.5

32

65

253

20

MXI6514NS

350

20

44.7

11

32

82

330

32

MXMI8214NS

M8

FC

SC

SC *

SW C *

MX6I8224NS

M8

M8

H

H1 L

H W

M8 Recommended Tightening Torque 10 Nm

Please refer to the spacer selection table for recommended spacers which must be ordered separately. *For the 2 bar version the dimension of the pip between the bars is the same as the conductor size.

17

Spacer Selection Per Assembly

CP Spacers

Properties Material:

Polyamide 6

Operating Temp:

120°C

Flammability:

UL94-VO

Glow Wire:

960°C

MXS Spacer

Additional Spacers Required Per Busbar Support Part Number

All MX Supports

Conductor 25/25.4 mm

Conductor 30 mm

Conductor 50/50.8 mm

Conductor 60 mm

Conductor 75/76.2 mm

Conductor 80 mm

Conductor 100/101.6 mm

Not Required

1 x MXS5

1 x CP25

1 x CP25 + 2 x MXS5

1 x CP50

1 x CP50 +1 x MXS5

1 x CP50 +1 x CP25

Typical Installations M8

Mounting Bar

3 Pole 1 Bar

M8

MX Support

Spacer

MX Support

Mounting Bar M8

Mounting Bar

M8 Recommended Tightening Torque 10 Nm

4 Pole 2 Bar

M8

MX Support

Spacer

MX Support

Mounting Bar

M8 Recommended Tightening Torque 10 Nm

Termate Icw rating tested with supports at 300 mm centres

18

Distribution Board Busbar Supports Termate’s DBBS accept 5 conductor sizes offering you choice and flexibility in one support. 1 Simple assembly accommodates 20, 25, 30 x10 mm; 20, 25 x 5 mm conductors 1 Easy connection to moulded case circuit breakers 1 Icw ratings of 25kA/3sec and 50kA/1sec 1 Ideal for small distribution boards 1 3 and 4 pole versions 1 Cost effective

19

DBBS Busbar Supports DBBS-3P & DBBS-4P Properties Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

120°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Termate Icw Rating (Spacing):

 5kA 3s (315 mm) 2 50kA 1s (220 mm)

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

6kV

In line with the requirements set out in IEC61439 DBBS supports are capable of carrying conductors operating at an average of 120°C (Max. 125°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

Key: Colour code for illustration only, supplied parts are all black.

20 mm

25 mm

30 mm

M6 x 40 top support fixing screws*

30

25

#

#

#

20

#Conductor

M6 nut

Illustration shows fixing instructions for 3 pole version. For 4 pole version use same fixing instructions with the middle fixing point left empty.

20

M6 fixing screw* *Recommended tightening torque 5Nm

DBBS-3P Busbar Support

#

#

#

20 x 10 mm #conductor #

#

#

25 x 10 mm #conductor #

#

#

14

158

30 x 10 mm #conductor

25

20

54

#

#

#

26 30

20 x 5 mm #conductor 140 45 TERMATE

45

4 off - ø6.2

#

25

25

45

4 off - 8 deep ø12

#

#

25 x 5 mm #conductor

INSTALLATION MEASUREMENTS

DBBS-4P Busbar Support

#

#

#

#

20 x 10 mm #conductor #

#

#

#

25 x 10 mm #conductor #

#

#

#

14

203

30 x 10 mm #conductor

25

20

54

#

#

#

#

26 30

20 x 5 mm #conductor 185 45 #

TERMATE

5 off - ø6.2

TERMATE

45

45

INSTALLATION MEASUREMENTS

#

#

#

25

25

45

5 off - 8 deep ø12

25 x 5 mm #conductor

21

LV switchgear Prov Provee the the safe safety ty of of your your LV switchgear certificate from with with an an ASTA ASTA certificate from kA Testing Facility kA Testing Facility

Cygnus Stand-off Insulators The superb performance of Termate’s Cygnus Stand-off Insulators makes selection easy. 1 IEC 61439 compliant 1 S elf extinguishing: UL94-V0 1 Small space envelope 1 Easy installation 1 S trong and lightweight

23

M

Female to Female

D W H

Stand-off Insulators

D

Type 1-2 Properties TYPE 1

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

130°C Continuous†

Oxygen Index:

27%

Flammability:

UL94-VO

TYPE 2

Female Insert:

Brass

Glow Wire:

960°C

Equipment Voltage Ue:

1000V

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

Tightening Torque

Reference

Type

Part Number

7

1

C2X625F

7

1

C2X630F

17

1

C2X830F

7

7

1

C2X635F

10

17

1

C2X835F

7

7

2

C3X635F

M8

9

17

2

C3X835F

M10

10

33

2

C3X1035F

7

7

2

C3X640F

9

17

2

C3X840F

10

33

2

C3X1040F

7

7

2

C3X645F

M8

9

17

2

C3X845F

M10

10

33

2

C3X1045F

7

7

2

C3X650F

9

17

2

C3X850F

33

2

C3X1050F

Height [H] mm

Width [W] mm

Thread [M]*

Depth [D] mm

Max (Nm)

25

25

M6

7

30

25

M6

7

30

25

M8

9

35

25

M6

35

25

M8

35

35

M6

35

35

35

35

40

35

M6

40

35

M8

40

35

M10

45

35

M6

45

35

45

35

50

35

M6

50

35

M8

50

35

M10

10

In line with the requirements set out in IEC61439, the Cygnus range of insulators are capable of carrying conductors operating at an average of 130°C (Max. 135°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216 * Fixing details: Hole diameter = stand-off thread size [M]+1 mm. e.g. M6 Thread = 7 mm hole diameter †

24

M L

Female to Male

W

Stand-off Insulators

H D

Type 3-4 Properties TYPE 3

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

130°C Continuous†

Oxygen Index:

27%

Flammability:

UL94-VO

Female Insert:

Brass

TYPE 4

Male Insert:

Mild Steel Zinc & Passivated

Glow Wire:

960°C

Equipment Voltage Ue:

1000V

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

Tightening Torque

Reference Height [H] mm

Width [W] mm

25

25

25

25

30

25

30

25

35

25

35

25

35

35

35

35

35

35

40

35

40

Thread [M]*

Female

Male

Max (Nm)

Max (Nm)

Type

Part Number

Depth [D] mm

Length [L] mm

M6

7

20

7

7

3

C2X625H

M8

9

20

14

14

3

C2X825H

M6

7

20

7

7

3

C2X630H

M8

9

20

14

14

3

C2X830H

M6

7

20

7

7

3

C2X635H

M8

9

20

14

14

3

C2X835H

M6

7

20

7

7

4

C3X635H

M8

9

20

14

14

4

C3X835H

M10

10

34

30

30

4

C3X1035H

M6

7

20

7

7

4

C3X640H

35

M8

9

20

14

14

4

C3X840H

40

35

M10

10

34

30

30

4

C3X1040H

45

35

M6

7

20

7

7

4

C3X645H

45

35

M8

9

20

14

14

4

C3X845H

45

35

M10

10

34

30

30

4

C3X1045H

In line with the requirements set out in IEC61439, the Cygnus range of insulators are capable of carrying conductors operating at an average of 130°C (Max. 135°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216 * Fixing details: Hole diameter = stand-off thread size [M]+1 mm. e.g. M6 Thread = 7 mm hole diameter †

25

M L

Male to Male

W H

Stand-off Insulators L M

Type 5-6 Properties TYPE 5

Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

130°C Continuous†

Oxygen Index:

27%

Flammability:

UL94-VO

TYPE 6

Male Insert:

Mild Steel Zinc & Passivated

Glow Wire:

960°C

Equipment Voltage Ue:

1000V

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

Tightening Torque

Reference

Type

Part Number

7

5

C2X625M

20

7

5

C2X630M

20

14

5

C2X830M

20

7

5

C2X635M

20

14

5

C2X835M

20

7

6

C3X635M

20

14

6

C3X835M

M10

34

30

6

C3X1035M

M6

20

7

6

C3X640M

35

M8

20

14

6

C3X840M

40

35

M10

34

30

6

C3X1040M

45

35

M6

20

7

6

C3X645M

45

35

M8

20

14

6

C3X845M

45

35

M10

34

30

6

C3X1045M

50

35

M6

20

7

6

C3X650M

50

35

M8

20

14

6

C3X850M

50

35

M10

34

30

6

C3X1050M

Height [H] mm

Width [W] mm

Thread [M]*

Length [L] mm

Max (Nm)

25

25

M6

20

30

25

M6

30

25

M8

35

25

M6

35

25

M8

35

35

M6

35

35

M8

35

35

40

35

40

In line with the requirements set out in IEC61439, the Cygnus range of insulators are capable of carrying conductors operating at an average of 130°C (Max. 135°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216 * Fixing details: Hole diameter = stand-off thread size [M]+1 mm. e.g. M6 Thread = 7 mm hole diameter †

26

Flat Busbar Support Termate’s FBS support accepts 6 different conductor sizes, single or double bar. 1 Accepts 3, 5, 6, 6.3, 8 and 10 mm conductor sizes 1 Icw rating 50kA/1Sec 1 Strong yet lightweight 1 Easy to install 1 Stackable 1 Cost effective

27

FBS Busbar Supports FBS3-10T & FBS3-10B Properties Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

120°C†

Flammability:

UL94-VO

Glow Wire:

960°C

Equipment Voltage Ue: 1000V

†

Insulation Voltage Ui:

1000V

Impulse Voltage Uimp:

12kV

In line with the requirements set out in IEC61439 FBS supports are capable of carrying conductors operating at an average of 120°C (Max. 125°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

W+38

W+38

W+38

W+38

Ø11

50

INSTALLATION DETAILS

W = Width of conductor

FBS3-10 Fault Levels

28

Conductors

Support Spacing

Termate Icw Rating

Duration

1 x 75 x 10

300

50kA

1 second

1 x 50 x 10

300

50kA

1 second

2 x 50 x 10

300

50kA

1 second

1 x 50 x 10

450

36kA

1 second

1 x 30 x 3

300

76kA

Icc Peak

1 x 25 x 10

300

36kA

1 second

1 x 25 x 10

450

36kA

1 second

Typical Installations

5

15 mm

0

10 mm

#

#

0

3

3

20 mm

17 mm

3 mm #conductor

17 mm

5 mm #conductor

6/6.3 mm #conductor

10 mm

5

10 mm

5

#

#

3

5

17 mm

8 mm #conductor

12 mm

3

#

15 mm

10 mm #conductor

57.7

57.7

5 3

AT TE

RM

RM

3

AT

E

E

5 TE

50

AT

RM

TE

3

E

E

3

AT

RM

TE

50

5

5

FBS3-10T Top Support

FBS3-10B Bottom Support

FBS3-10 Complete Assembly

29

LV switchgear Prov Provee the the safe safety ty of of your your LV switchgear certificate from with with an an ASTA ASTA certificate from kA Testing Facility kA Testing Facility

Through Panel Bushings and Boots Termate’s versatile Bushings and Boots make your connections quick and simple! 1 IEC 61439 compliant 1 S elf extinguishing: UL94-V0 1 Versatile – 2 designs accept up to 8 different conductor sizes 1 Insulated boots available for improved IP protection 1 Easy Installation

31

Through Panel Bushings and Boots B4-30 and B4-50 Properties

†

Bushings Material:

Glass Reinforced Polyamide 6.6

Conductor Temp:

120oC†

Flamability:

UL94-V0

Equipment Voltage Ue:

690V

Insulation Voltage Ui:

690V

Impulse Voltage Uimp:

8kV

Glow Wire:

960°C

Boot Material:

Flame retardant UL94-V0 PVC, Glow Wire 960°C

In line with the requirements set out in IEC61439, B4-30 and B4-50 are capable of carrying conductors operating at an average of 120°C (Max. 125°C), the material for the supports having a satisfactory thermal index value established using methods similar to IEC60216.

B4-30

B4-30

B4-30

B4-30

B4-30

20 x 3

20 x 4

30 x 5

30 x 10

42 5.5 Ø B4-30

42

B4-30

Rotate as required to suit application

32

15

15 10

25 x 5

20 x 10

B4-50

B4-50

B4-50

B4-50

B4-50

40 x 10

50 x 10

63

B4-50

6Ø 63

B4-50

14

Rotate as required to suit application

14 12

85

180

210

B4-30Boot

B4-50Boot

Cable size up to 1 x 300 mm2 or 2 x 240 mm2

Cable size up to 1 x 500 mm2 or 2 x 300 mm2

M5 cheese head set screw, length to suit

31 36.0 Ø

280

47 56.6 Ø

M6 cheese head set screw, length to suit 47

31 66.5 Ø

43.8 Ø B4-30 Punching Details

B4-50 Punching Details

33

Publications available to download from www.termate.com

As good as ever... Easy selection and strong performance have resulted in more than 1 million worldwide installations.     

IEC 61439 compliant Icw ratings up to 100kA/1sec Self extinguishing: UL94-V0 Easy installation Strong and lightweight

An assured performer Termate’s Traditional Stand-offs – a wide selection of heights, threads and forms for the ideal insulator.     

Neutral Testing! Termate’s Neutral Links will save you time by simplifying your testing routines.     

Tested to IEC 61439 6 ampere ratings from 125 to 1000A UL 94-V0 shroud covers in 3 sizes for added protection Easy to use Link disconnect Compatible with leading brands of MCCB

A secure

connection Termate stud-type terminals offer signifacant advantages particularly in resisting vibration with outstanding reliability.    

Masterframe the Modular Busbar System that simplifies planning, increases flexibility reduces time

Busbar system from 400 up to 4,000A Icw up to 80kA/1sec and 65kA/3sec rated Modular design for horizontal and vertical applications Frames supplied flat pack with busbar supports, pre-punched conductors and fixings  Easy selection    

+44 (0)115 978 4652 [email protected]

    

Easy bending, high flexibility Self extinguishing halogen free Insulation High conductivity electrolytic copper Standard length – cut to size as required

New

horizons Termates range of MMX components – an easy way to build withdrawables.     

250 and 400A versions Tested for over 200 operations to comply with IEC 61439 Components for 5, 6 and 10 mm systems Compatible with other components Component placement and assembly drawings available

+44 (0)115 978 4652 [email protected]

High fire retardancy Self extinguishing UL94-V0 Zero halogen Low smoke Wide range of heights and profiles

+44 (0)115 978 4652 [email protected]

A Pillar of

STRENGTH

Termate Pillar Stand-off Insulators – a wide selection of heights and forms with a small footprint.    

+44 (0)115 978 4652 [email protected]

+44 (0)115 978 4652 [email protected]

Simple & easy

Termate’s Low Smoke Stand-off Insulators comply with the safety standards required in worldwide traction systems

+44 (0)115 978 4652 [email protected]

+44 (0)115 978 4652 [email protected]

Your link to

IEC 61439 compliant Self extinguishing UL94-V0 High arc resistance Easy installation Strong and robust

Smoking is not allowed!

Self extinguishing UL94-V0 NF F Class 16-101/102 F2 /I3 Female and male stud options High arc resistance

+44 (0)115 978 4652 [email protected]

Sometimes it just has to

be Flexible

Termate flexible range enables easy bending and high flexibility. The environmentally friendly way to save space in your switchgear. 1 1 1 1

Easy bending, high flexibility Self extinguishing halogen free Insulation High conductivity electrolytic copper Standard length – cut to size as required

+44 (0)115 978 4652 [email protected]

Busbar Plugs Termate’s BPSP low voltage busbar plugs enable quick and reliable connections. 1 T ested for over 1000 operations – five times more than required by IEC 61439 1 One footprint for 5, 6 & 10 mm copper bars 1 Single pole – maximises flexibility of design 1 250 & 400A versions 1 Simple fixing 1 Part of MMX range of withdrawable components

35

BPSP Low Voltage Busbar Plugs BPSP250 & BPSP400 Properties Body Material:

Glass Reinforced Polyamide 6.6

Contact Material:

Silver Plated Copper Contacts

Conductor Temp:

105°C†

Flammability:

UL94-VO

Equipment Voltage Ue:

690V

Insulation Voltage Ui:

690V

Impulse Voltage Uimp:

8kV

Glow Wire:

960°C

†

 his temperature limit is based on the T expectation of a 105°C Cable / Flexible Busbar being fitted.

BPSP Plug – Fault Levels Estimated Protected Short Circuit Rating Icc**

Current Rating*

Fixed Conductor Size (mm)

Tested Ipk (No SCPD)

BPSP 250-6

250A

5/6

30kA

80kA

BPSP250-10

250A

10

30kA

80kA

BPSP400-6

400A

5/6

40kA

80kA

BPSP400-10

400A

10

40kA

80kA

Type

*The above unenclosed ratings were tested with a rise of 29 K over an ambient of 35°C with test conditions as declared in IEC61439. **This figure is based on an assembly of multiple devices peak let through current. The specific peak let through current for the selected SPCD should be confirmed not to exceed the Ipk declared. Test results are available for BPSP400 at 630A. For further details please call +44 (0)115 978 4652

Mounting Plate Cut-Out Detail:

Recommended Maintenance

Termate recommends that any cutting made after the finish has been applied, should be treated to ensure compliance with IEC 61439-1 section 10.2.2 (resistance to corrosion).

1 Moving assemblies are inspected within every 200 operations or immediately after any form of short circuit 1 Unplug or withdraw the moving assembly 1 Visually inspect all components for damage or signs of arcing, damaged or worn components should be further inspected or replaced as required 1 Clean and re-grease any moving electrical contacts with a suitable electrical grade lubricant 1 Clean and re-grease any moving mechanical parts with a suitable lubricant 1 Check tightness of any fixings in line with catalogue data

Care should be taken to ensure that the mounting plate exhibits sufficient mechanical strength consistent with the Busplugs being inserted and withdrawn multiple times. Experience, Judgment and good engineering practice should always be applied.

36

28 ±0.2

28 ±0.2

BPSP250

TERMATE

TERMATE

81.4

Please Note: The plug connector has been designed to be connected and disconnected off load.

32 25

47.5 11

A (A = 1.5 mm to 2.5 mm Mounting Plate Thickness)

28 40

ø8.5 20

BPSP400

32 25

47.5 11

TERMATE

TERMATE

81.4

Please Note: The plug connector has been designed to be connected and disconnected off load.

2 28

A (A = 1.5 mm to 2.5 mm Mounting Plate Thickness)

28 40

ø8.5 20

4 28

37

Notes............................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... ........................................................................................................................................................... Termate reserves the right to alter, without notice, the specification, design or condition of supply of all its products and services. Dimensions in this catalogue are provided for guidance only.

Termate Limited John Street New Basford Nottingham NG7 7HL fax: +44 (0)115 970 2106 www.termate.com

+44 (0)115 978 4652 [email protected] F/BOOKLET/V3