08T44-TK4-2010-91 ... 2013 TL. AUG 2012. PARTS LIST. Engine block heater.
Aluminum washer ... Coolant (Acura Long Life Antifreeze/Coolant Type 2).
INSTALLATION INSTRUCTIONS
Accessory
Application
ENGINE BLOCK HEATER P/N 08T44-SNA-101
2013 TL
Publications No.
BII 13386 Issue Date
AUG 2012
PARTS LIST
TOOLS AND SUPPLIES REQUIRED
Engine block heater
Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm, 19 mm, and 24 mm Sockets Long extension
Aluminum washer
Torque wrench Diagonal cutters
Heater harness
Heavy gloves Drain pan Tape measure White marker Coolant (Acura Long Life Antifreeze/Coolant Type 2) Fender cover Blanket
Protective cap
Plastic Trim Tool (T/N SILTRIMTL10) Illustration of the Engine Block Heater in the Vehicle
12 Black wire ties (6 Not used)
ENGINE BLOCK HEATER
7 Wire ties with clip (6 Not used)
HEATER HARNESS
5 White wire ties (2 Not used)
Q0D2101AK
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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INSTALLATION
3.
Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Place a clean drain pan under the radiator drain plug, then remove the drain plug from the bottom of the radiator to drain the coolant. Remove the radiator cap to increase the flow.
NOTICE: Radiator coolant will damage paint. Quickly rinse any spilled coolant from painted surfaces.
RADIATOR CAP
NOTE: • Always use Acura Long Life Antifreeze/Coolant Type 2. Using a non-Acura coolant can result in corrosion, causing the cooling system to malfunction or fail. • To avoid burning out the element, do not operate the engine block heater until it is installed in the vehicle and you have added coolant. 1.
Allow the engine and all cooling system components to cool down.
2.
Open the hood. Remove the front bulkhead cover (four clips and two hooks). 4 CLIPS
FRONT BULKHEAD COVER DRAIN PLUG FRONT 830702AT
4.
Remove the four clips, and raise the engine compartment right cover. ENGINE COMPARTMENT RIGHT 4 CLIPS
Raise. HOOK
HOOK 831801BH
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853124AT
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
5.
Remove the four bolts from the front bumper.
7.
Remove the right front air spoiler and the right strake.
8.
Remove the two self-tapping screws, six clips, and two bolts from the front bumper. 6 CLIPS
4 BOLTS
FRONT BUMPER
FRONT BUMPER 091301AK
6.
2 SELF-TAPPING SCREWS
Remove the left front air spoiler and the left strake (five bolts).
2 BOLTS 091303AK
FRONT BUMPER
9.
On each side, release the 11 hooks, and gently pull the front bumper away from the body.
FRONT HOOKS
HOOKS
LEFT STRAKE
Pull.
LEFT FRONT AIR SPOILER
2 BOLTS
3 BOLTS 091302AK
FRONT BUMPER 091304AK
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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10. With the help of an assistant, remove the front bumper (unplug the five vehicle connectors). Place the front bumper on a blanket so it does not get damaged.
11. Unplug the vehicle connector, and remove the vehicle connector from the vehicle bracket.
VEHICLE CONNECTOR VEHICLE CONNECTOR
VEHICLE BOLT FRONT BUMPER
VEHICLE BRACKET
830709AT
VEHICLE CONNECTORS
12. Remove the vehicle bolt, and release the vehicle bracket. 13. Using a 19 mm socket and a 3 inch long extension, remove the drain bolt and washer from the engine block. Remaining coolant will drain from the engine block when the bolt is removed. Retain the bolt; it will be used if the engine block heater is removed.
091305BK
NOTE: Use a new washer if the drain bolt is reinstalled.
DRAIN BOLT (Retain.)
WASHER 830703DT
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
14. Install the engine block heater with the aluminum washer into the drain hole using a 24 mm socket. Torque the engine block heater to 60 N·m (44 lbf·ft).
16. Reinstall the vehicle bracket with the vehicle bolt removed in step 12. Reattach the vehicle connector to the vehicle bracket, and plug in the vehicle connector. VEHICLE CONNECTOR
WIRE TIE WITH CLIP (point A)
HEATER HARNESS
VEHICLE BRACKET
ENGINE BLOCK HEATER 60 N·m (44 lbf·ft) (Use a 24 mm socket.)
WHITE WIRE TIE
ALUMINUM WASHER
15. Measure, then install a wire tie with clip to the heater harness at the measurement shown. Using a white marker, measure and mark the heater harness at the locations shown. ENGINE BLOCK HEATER SIDE
ENGINE HEATER BLOCK HARNESS CONNECTOR HEATER
830710BT
VEHICLE HARNESS 701610AS
17. Plug the heater harness connector into the engine block heater. Route the heater harness as shown, and secure the wire tie with clip (point A) to the vehicle bracket. 18. Secure the heater harness to the vehicle harness using one white wire tie.
240 mm (9.4 in.) 100 mm (3.9 in.) WHITE MARKER
WIRE TIE WITH CLIP A B
HEATER HARNESS
C
390 mm (15.3 in.)
PLUG SIDE 830704AT
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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19. Route the heater harness as shown. Align the white mark (point B) on the heater harness with the rib on the fan frame, and secure the heater harness to the rib using one white wire tie at the white mark.
through the front bumper grille as shown, and reinstall the front bumper. HEATER HARNESS FRONT BUMPER GRILLE
HEATER HARNESS
FRONT
BLACK WIRE TIES WHITE WIRE TIES WHITE MARK (point B)
FRONT BUMPER
FAN FRAME 830705BT
Q0N2401AK
24. Secure the heater harness to the front bumper grille using one black wire tie.
20. Secure the heater harness to the ribs on the fan frame using an additional white wire tie and two black wire ties.
FRONT BUMPER
BLACK WIRE TIE
21. Align the white mark (point C) on the heater harness with the vehicle clip, and secure the heater harness to the vehicle harness using one black wire tie. WHITE MARK (point C) BLACK WIRE TIE
FRONT BUMPER GRILLE
VEHICLE CLIP
HEATER HARNESS CONNECTOR
VEHICLE HARNESS
HEATER HARNESS Bundle up the excess
BLACK WIRE TIES
PROTECTIVE CAP Q0N2402AK
25. Attach the protective cap to the front bumper grille, and plug the heater harness connector into the protective cap. 26. Reinstall all removed parts except for the radiator cap and the front bulkhead cover.
830706DT
22. Bundle up the excess heater harness, and secure it to the vehicle harness using two black wire ties as shown. 23. With the help of an assistant, move the front bumper close to the vehicle. Route the heater harness
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
27. Check that the heater harness is routed properly and all connectors are plugged in. 28. Reinstall the radiator drain plug. 29. Fill the system with the recommended coolant. Follow the instructions in the service manual to fill and bleed the cooling system. 30. Check the coolant reservoir for correct level and check the cooling system for signs of leakage. Repair as necessary. 31. Reinstall the radiator cap and the front bulkhead cover. 32. Put the drain bolt (removed in step 13) in the glove box.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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