Toward high precision position control using laser

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main sources of error. 28th of June 2018. DUCOURTIEUX ... Linearity of the response (< few tens of nm) ..... must be reduced and if possible equal to zero. 2.
Toward high precision position control using laser interferometry: main sources of error. DUCOURTIEUX SΓ©bastien Nanometrology, Laboratoire National de MΓ©trologie et d’Essais (LNE) [email protected]

28th of June 2018

INTRODUCTION Position and displacement sensors are one of the key elements when designing a positioning system or a scanning device. In many applications, the performances of the instrument are dependent on the position sensor performances and on the way it is integrated into the machine. Many position sensors are available on the market, with many technologies. This is the reason why the choice is not easy to do and the best compromise not always easy to reach when designing a new setup. But when the development request severe constrains as for example: β€’ Accuracy in the nanometer range ( bright fringe

Movable mirror

Photodetector

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𝑑

PRINCIPLE OF MICHELSON INTERFEROMETER

reference arm

Mirror supposed to be fixed Displacement 50/50 beam splitter

Laser source measurement arm

Destructive interferences => dark fringe

Movable mirror

Photodetector

The electronic counts the number of fringes passing over the detector

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𝑑

PRINCIPLE OF MICHELSON INTERFEROMETER Mirror supposed to be fixed reference arm

Displacement

𝑑

50/50 beam splitter

Laser source measurement arm

Movable mirror

Electromagnetic wave propagating in the reference arm: πΈπ‘Ÿ (𝑑, π‘‚π‘ƒπΏπ‘Ÿ ) = 𝐸0

2πœ‹ 𝑖 πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘Ÿ πœ†π‘£ 𝑒

Electromagnetic wave propagating in the measurement arm: πΈπ‘š (𝑑, π‘‚π‘ƒπΏπ‘š ) = 𝐸0 13

2πœ‹ 𝑖 πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘š πœ†π‘£ 𝑒

28th June 2018

𝐸0 : electric field amplitude πœ”: angular frequency 𝑂𝑃𝐿: optical path length πœ†π‘£ : vacuum wavelength 𝑑: time

PRINCIPLE OF MICHELSON INTERFEROMETER Mirror supposed to be fixed reference arm

Displacement 50/50 beam splitter

Laser source measurement arm

Movable mirror

Intensity on the photodetector : 𝐼 = πΈπ‘Ÿ + πΈπ‘š

𝐼 = 𝐸0

14

2πœ‹ 𝑖 πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘Ÿ πœ†π‘£ 𝑒

2πœ‹ 𝑖 πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘š πœ†π‘£ +𝑒

Γ—

2

2πœ‹ βˆ’π‘– πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘Ÿ πœ†π‘£ 𝑒

28th June 2018

+

2πœ‹ βˆ’π‘– πœ”π‘‘βˆ’ π‘‚π‘ƒπΏπ‘š πœ†π‘£ 𝑒

𝑑

PRINCIPLE OF MICHELSON INTERFEROMETER

reference arm

Mirror supposed to be fixed Displacement 50/50 beam splitter

Laser source measurement arm

Movable mirror

Intensity on the photodetector : 𝐼 = πΈπ‘Ÿ + πΈπ‘š

𝐼 = 2𝐸0 2 + 2𝐸0 2 cos

15

2

2πœ‹ π‘‚π‘ƒπΏπ‘š βˆ’ π‘‚π‘ƒπΏπ‘Ÿ πœ†π‘£

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𝑑

PRINCIPLE OF MICHELSON INTERFEROMETER

reference arm

Mirror supposed to be fixed Displacement

𝑑

50/50 beam splitter

Laser source measurement arm

Movable mirror

Intensity on the photodetector : 𝐼 = 2𝐸0 2 cos

2πœ‹ π‘‚π‘ƒπΏπ‘š βˆ’ π‘‚π‘ƒπΏπ‘Ÿ πœ†π‘£

As the interferometer counts some fringes, only this part as to be taken into account 16

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PRINCIPLE OF MICHELSON INTERFEROMETER Counting : π‘˜ 2 = π‘‚π‘ƒπΏπ‘š βˆ’ π‘‚π‘ƒπΏπ‘Ÿ 𝑖 πœ† 2 𝑣

πœ†π‘£ : vacuum wavelength 𝑑 : displacement 𝑂𝑃𝐿: optical path length k: counting i: interpolation factor

1 - Interferometer are sensitive to the evolution of the optical path length difference between the two arms. 2 - It means that everything that will unbalance the difference between the two optical paths will produce a signal that will be interpreted as a displacement !!!

𝑂𝑃𝐿 =

𝑛 𝑠 𝑑𝑠

𝑠: beam path 𝑛: refractive index of air

𝑠

Assumption 1: if the refractive index of air is constant along the beam path then: 𝑂𝑃𝐿 = 𝑛 Γ— 𝐿𝑠

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𝑠: beam path 𝐿𝑠 : length of the beam path 𝑛: refractive index of air

PRINCIPLE OF MICHELSON INTERFEROMETER

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed Displacement

𝑑

50/50 beam splitter

Laser source measurement arm πΏπ‘š

Movable mirror

Counting: π‘˜ 2 = 2 π‘›π‘š 𝑑 + 2 π‘›π‘š πΏπ‘š βˆ’ 2π‘›π‘Ÿ πΏπ‘Ÿ 2𝑖 πœ†π‘£

πœ†π‘£ : vacuum wavelength π‘›π‘Ÿ π‘œπ‘Ÿ π‘›π‘š : refractive index πΏπ‘Ÿ π‘œπ‘Ÿ πΏπ‘š : physical length 𝑑 : displacement k: counting i: interpolation factor

Assumption 2: the refractive index of air in the two arms is homogeneous (π‘›π‘Ÿ = π‘›π‘š = 𝑛). 18

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PRINCIPLE OF MICHELSON INTERFEROMETER

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed Displacement

𝑑

50/50 beam splitter

Laser source measurement arm πΏπ‘š

Movable mirror

Counting: π‘˜ 4𝑛 = 𝑑 + πΏπ‘š βˆ’ πΏπ‘Ÿ 2𝑖 πœ†π‘£

πœ†π‘£ : vacuum wavelength 𝑛: refractive index πΏπ‘Ÿ π‘œπ‘Ÿ πΏπ‘š : physical length 𝑑 : displacement k: counting i: interpolation factor

Interferometers measure a displacement, not an absolute position !! οƒž the initial positions of the mirrors are never known, only the relative change in position is determined

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PRINCIPLE OF MICHELSON INTERFEROMETER At 𝑑 = 0, interferometer is reseted: π‘˜0 4𝑛0 = πΏπ‘š βˆ’ πΏπ‘Ÿ = 0 𝑖 πœ† 2 𝑣 At t and with 𝑛 = 𝑛0 + βˆ†π‘›:

π‘˜ 4𝑛0 = πœ†π‘£ 2𝑖

π‘˜ 4 𝑛0 + βˆ†π‘› = 𝑑 + πΏπ‘š βˆ’ πΏπ‘Ÿ πœ†π‘£ 2𝑖 4βˆ†π‘› 4 𝑛0 + βˆ†π‘› 𝑑 πΏπ‘š βˆ’ πΏπ‘Ÿ + πΏπ‘š βˆ’ πΏπ‘Ÿ + πœ†π‘£ πœ†π‘£ =0

π‘˜ 4 𝑛0 + βˆ†π‘› 𝑑 4βˆ†π‘› = + πΏπ‘š βˆ’ πΏπ‘Ÿ 𝑖 πœ† πœ† 2 𝑣 𝑣 𝑑=

π‘˜πœ†π‘£ βˆ†π‘› πΏπ‘š βˆ’ πΏπ‘Ÿ βˆ’ 𝑛0 + βˆ†π‘› 4 Γ— 𝑛0 + βˆ†π‘› Γ— 2𝑖 𝑑=

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π‘˜πœ†π‘£ βˆ†π‘› βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖 28th June 2018

PRINCIPLE OF MICHELSON INTERFEROMETER

π‘˜πœ†π‘£ βˆ†π‘› 𝑑= βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖 Displacement term

dead path term

1 – the vacuum wavelength πœ†π‘£ needs to be known (calibrated) to determine 𝑑 2 – in air, 𝑛 and βˆ†π‘› also need to be determined and tracked to properly measure 𝑑

3 – for dead path term, difference of length between the measurement and reference arms (πΏπ‘š βˆ’ πΏπ‘Ÿ ) need to be known 4 – in vacuum, 𝑛 = 1 and simplified:

βˆ†π‘› = 0: the measurement using interferometry is greatly 𝑑=

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π‘˜πœ†π‘£ 4 Γ— 2𝑖 28th June 2018

WAVELENGTH CALIBRATION

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VACUUM WAVELENGTH CALIBRATION AND TRACEABILITY TO SI METER 𝑑=

π‘˜πœ†π‘£ βˆ†π‘› βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖 The laser source vacuum wavelength πœ†π‘£π‘Žπ‘ need to be calibrated if measurement need to be comparable and traceable to meter definition (SI)

Laser wavelength Displacement

Calibration of a laser frequency (wavelength) using a frequency beat comparison setup. The operation is generally directly realized by the supplier but can also be provided by a metrology institute (LNE, PTB, NIST, NMIJ, …) It gives you πœ†π‘£ with an associated uncertainty (most of time the wavelength stability of the laser source). LNE’s beat comparison setup

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VACUUM WAVELENGTH UNCERTAINTY Uncertainty in wavelength produces uncertainty in displacement measurement. Uncertainty mainly originates from the laser stability in wavelength (or frequency). πœ† = 632,8 nm for He-Ne sources with an uncertainty typically comprised between 1-60 femtometers (1 fm = 10-15 m). It represents an equivalent stability in part per billion: 1 to 100 ppb. Displacement

Depending on the laser source and the time frame

Laser source stability

100 Β΅m

1 mm

10 mm

100 mm

400 mm

1000 mm

1 ppb

0,0001 nm

0,001 nm

0,01 nm

0,1 nm

0,4 nm

1 nm

10 ppb

0,001 nm

0,01 nm

0,1 nm

1 nm

4 nm

10 nm

100 ppb

0,01 nm

0,1 nm

1 nm

10 nm

40 nm

100 nm

οƒž Need to check the laser source stability οƒžThe higher the displacements are, the more stable the source must be !

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VARIATION OF REFRACTIVE INDEX OF AIR

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VARIATION OF REFRACTIVE INDEX OF AIR

π‘˜πœ†π‘£ βˆ†π‘› 𝑑= βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖 Changes of the environmental condition during the measurement are the largest source of error in interferometry.

𝑛 is sensitive to variations of: β€’ temperature of air (T) β€’ pressure (P) β€’ relative humidity (%RH) β€’ sometime even exact gas composition (for very precise applications) 26

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VARIATION OF REFRACTIVE INDEX OF AIR Sensitivity of refractive air index to:

β€’

Temperature (T) πœ•π‘› 𝐾𝑇 = = βˆ’9.56 Γ— 10βˆ’7 𝐾 βˆ’1 β‰… 1 π‘π‘π‘š 𝐾 βˆ’1 πœ•π‘‡

β€’

Pressure (P) 𝐾𝑃 =

β€’

πœ•π‘› = 2.68 Γ— 10βˆ’7 β„Žπ‘ƒπ‘Žβˆ’1 β‰… 0.27 π‘π‘π‘š β„Žπ‘ƒπ‘Žβˆ’1 πœ•π‘ƒ

Relative humidity (%RH) 𝐾𝐻𝑅 =

27

πœ•π‘› = βˆ’8.5 Γ— 10βˆ’9 %π‘…π»βˆ’1 β‰… 0,01 π‘π‘π‘š % 𝑅𝐻 βˆ’1 πœ•π‘…π»

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VARIATION OF REFRACTIVE INDEX OF AIR Temperature:

Displacement Temperature variation

100 Β΅m

1 mm

10 mm

100 mm

400 mm

1000 mm

0.001 Β°C

0,0001 nm

0.001 nm

0.01 nm

0.1 nm

0.4 nm

1 nm

0.01 Β°C

0,001 nm

0.01 nm

0.1 nm

1 nm

4 nm

10 nm

0.1 Β°C

0,01 nm

0.1 nm

1 nm

10 nm

40 nm

100 nm

1 Β°C

0,1 nm

1 nm

10 nm

100 nm

400 nm

1000 nm

Pressure:

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Displacement Pressure variation

100 Β΅m

1 mm

10 mm

100 mm

400 mm

1000 mm

0.01 hPa

0,00027 nm

0.0027 nm

0.027 nm

0.27 nm

1 nm

2,7 nm

0.1 hPa

0,0027 nm

0.027 nm

0.27 nm

2.7 nm

10,8 nm

27 nm

1 hPa

0,027 nm

0.27 nm

2.7 nm nm

27 nm

108 nm

270 nm

10 hPa

0,27 nm

2.7 nm nm

27 nm nm

270 nm

1080 nm

2700 nm

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VARIATION OF REFRACTIVE INDEX OF AIR Hygrometry:

Displacement Hygrometry variation

100 Β΅m

1 mm

10 mm

100 mm

400 mm

1000 mm

0,01 %RH

0,00001 nm

0.0001 nm

0.001 nm

0.01 nm

0.04 nm

0,1 nm

0,1 %RH

0,0001 nm

0.001 nm

0.01 nm

0.1 nm

0.4 nm

1 nm

1 %RH

0,001 nm

0.01 nm

0.1 nm

1 nm

4 nm

10 nm

10 %RH

0,01 nm

0.1 nm

1 nm

10 nm

4 0nm

100 nm

οƒž Very sensitive to T,P and HR (depending on the displacement range) οƒž If possible, limit the variation of T, P and RH (enclosure around the instrument, control of the temperature and hygrometry of the room)

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VARIATION OF REFRACTIVE INDEX OF AIR

Clean room: β€’ temperature 20 Β± 0.05 Β°C β€’ hygrometry 50 Β± 5%RH Instruments use large amount of matter to improve thermal inertia and then stability

Thermal stability achieved in the instruments for the interferometer measurement: β€’ hp-CMM: about 50 mK per 20 hours (impact due to βˆ†π‘‡ ∢ 15 π‘›π‘š) β€’ mAFM: about 1 mK per hour (impact due to βˆ†π‘‡ ∢ negligible)

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VARIATION OF REFRACTIVE INDEX OF AIR Hygrometry:

Displacement Hygrometry variation

100 Β΅m

1 mm

10 mm

100 mm

400 mm

1000 mm

0,01 %RH

0,00001 nm

0.0001 nm

0.001 nm

0.01 nm

0.04 nm

0,1 nm

0,1 %RH

0,0001 nm

0.001 nm

0.01 nm

0.1 nm

0.4 nm

1 nm

1 %RH

0,001 nm

0.01 nm

0.1 nm

1 nm

4 nm

10 nm

10 %RH

0,01 nm

0.1 nm

1 nm

10 nm

4 0nm

100 nm

οƒž Very sensitive to T,P and HR (depending on the displacement range) οƒž If possible, limit the variation of T, P and RH (enclosure around the instrument, thermal and hygrometry control of the room)

οƒž Implement some corrections to compensate for refractive air index variations when displacement is larger than 1 mm

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HOW TO APPLY CORRECTIONS Weather station : Measurement of temperature (T), pressure (P) and relative humidity (RH) using a calibrated weather station then correction using modified EdlΓ©n equation (empirical equation).

Edlen formulae uncertainty: 2 Γ— 10βˆ’8 Uncertainty for Edlen correction: 𝑒 𝑛 =

2 Γ— 10βˆ’8

2

+ 𝐾𝑇 𝑒 𝑇

formulae uncertainty

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2

+ 𝐾𝑃 𝑒 𝑃

2

+ 𝐾𝑅𝐻 𝑒 𝑅𝐻

T, P and RH measurement uncertainties

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2

HOW TO APPLY CORRECTIONS 𝑒 𝑛 = 2 Γ— 10βˆ’8 Numerical application:

2

+ 𝐾𝑇 𝑒 𝑇

2

+ 𝐾𝑇 𝑒 𝑃

2

+ 𝐾𝑇 𝑒 𝑅𝐻

2

with 𝑒 𝑇 = 0.1 𝐾, 𝑒 𝑃 = 0.01β„Žπ‘ƒπ‘Ž and 𝑒 𝑅𝐻 = 1 % β‡’ 𝑒 𝑛 = 10βˆ’7 hp-CMM

mAFM

𝑑 = 300 π‘šπ‘š

𝑑 = 60 Β΅π‘š

𝑒 𝑑 33

𝑛

= 30 π‘›π‘š

𝑒 𝑑

𝑛

= 0,006 π‘›π‘š

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HOW TO APPLY CORRECTIONS Weather station : Measurement of temperature (T), pressure (P) and relative humidity (RH) using a calibrated weather station then correction using modified EdlΓ©n equation (empirical equation).

β€’ Easy to implement β€’ Not really real-time (measurement of P, T, %HR are slow due to the low bandwidth of the sensor). β€’ P, T, %HR need to be calibrated β€’ Measurement are not really representative of the interferometer conditions because not realized at the same place. β€’ Does not take in account 𝑛 changes due gas composition. β€’ T, P and RH must be measured with high precaution for high precision measurement 34

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HOW TO APPLY CORRECTIONS Wavelength tracker It tracks changes in the refractive index from the initial value (𝑑 = 0 ) by using an interferometer with fixed physical path length. Principle :

βˆ†π‘‚π‘ƒπΏ = 𝑂𝑃𝐿𝑑 βˆ’ 𝑂𝑃𝐿𝑑0 = 2𝑛𝑑 Γ— πΏπ‘Ÿπ‘‘ βˆ’ πΏπ‘šπ‘‘ βˆ’ 2𝑛𝑑0 Γ— πΏπ‘Ÿπ‘‘0 βˆ’ πΏπ‘šπ‘‘0 If πΏπ‘Ÿ and πΏπ‘š are fixed (constant in time) βˆ†π‘‚π‘ƒπΏ ∝ 2 Γ— βˆ†nΓ— πΏπ‘Ÿ βˆ’ πΏπ‘š 35

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If πΏπ‘Ÿ βˆ’ πΏπ‘š is known, βˆ†n is known

HOW TO APPLY CORRECTIONS Wavelength tracker Example of implementation on the hp-CMM

Fixed mirror

Metrology frame made of Invar

2 superposed interferometers to measurement one displacement, 1 for measurement of displacement, 1 for wavelength tracking.

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HOW TO APPLY CORRECTIONS Wavelength tracker Other solution proposed by Zygo : measurement beam passes through air, reference beam passes through a vacuum cell

βˆ†π‘‚π‘ƒπΏ = 𝑂𝑃𝐿𝑑 βˆ’ 𝑂𝑃𝐿𝑑0 = 4𝐿 Γ— 𝑛𝑑0 βˆ’ 1 βˆ’ 4𝐿 Γ— 𝑛 βˆ’ 1 βˆ†π‘‚π‘ƒπΏ = 4𝐿 Γ— βˆ†n 37

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HOW TO APPLY CORRECTIONS Wavelength tracker It tracks changes in the refractive index from the initial value (𝑑 = 0 ) by using an interferometer with fixed physical path length.

β€’ High bandwidth compare to weather station β€’ Need an additional interferometer with a good stability. β€’ Need to determine the physical length of the optical path. β€’ Based on the assumption that interferometer and wavelength tracker detect the same index changes ! Not true in perturbed environment. β€’ Need to be placed very close from the interferometer to compensate. β€’ Does not measure an absolute index. β€’ Need to be completed with a weather station to fix 𝑛 at 𝑑 = 0. β€’ Uncertainty is limited by the uncertainty in the determination of 𝑛 at 𝑑 = 0 by the weather station.

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DEAD PATH ERROR

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DEAD PATH ERROR 𝑑=

π‘˜πœ†π‘£ βˆ†π‘› βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖 Zero location at 𝑑=0

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed

Beam splitter

Laser source measurement arm πΏπ‘š reference arm πΏπ‘Ÿ

dead path 𝐿𝐷𝑃

The dead path is the difference in optical path length between the reference and measurement beams when the interferometer electronic is zeroed.

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DEAD PATH ERROR 𝑑=

π‘˜πœ†π‘£ βˆ†π‘› βˆ’ 𝐿 βˆ’ πΏπ‘Ÿ 𝑛 π‘š 4𝑛2𝑖

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed

Zero location at 𝑑

Beam splitter

Laser source measurement arm πΏπ‘š reference arm πΏπ‘Ÿ

dead path 𝐿𝐷𝑃 = πΏπ‘š βˆ’ πΏπ‘Ÿ

The unbalance between the two arms (non symmetry) will produce a sensitivity to both changes in wavelength βˆ†πœ† or in air index βˆ†π‘› that will shift in space the zero location. The signal produced is then interpreted as a displacement even though the mirrors are immobile. 41

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DEAD PATH ERROR

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DEAD PATH ERROR

1. 𝐿𝐷𝑃 must be reduced and if possible equal to zero 2. If not possible, the effect must be corrected

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REDUCTION OF DEAD PATH ERROR

πΏπ‘Ÿ

Mirror supposed to be fixed

Laser source πΏπ‘š

Zero location at 𝑑=0

The first solution to reduce the dead path error is to balance the optical path lengths of the two arms (symmetry) at 𝑑 = 0

If πΏπ‘š = πΏπ‘Ÿ then 𝐿𝐷𝑃 = 0 44

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REDUCTION OF DEAD PATH ERROR One solution consists in using a differential interferometer where the two mirrors can be placed by the user in the configuration he wants: οƒž Possibility to balance reference and measurement path length reference arm

right angle prism

Reference mirror Measurement mirror

50/50 beam splitter

Laser source measurement arm

Relative displacement

Photodetector

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𝑑

CORRECTION OF DEAD PATH ERROR Zero location at 𝑑

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed

Laser source measurement arm πΏπ‘š dead path 𝐿𝐷𝑃

𝐿𝐷𝑃 = πΏπ‘š βˆ’ πΏπ‘Ÿ If not possible due to the design of the instrument, then the solution is to compensate by applying a corrective term to the measurement:

𝑑=

46

π‘˜πœ†π‘£ βˆ†π‘› βˆ’ 𝐿 𝑛 𝐷𝑃 4𝑛2𝑖 28th June 2018

CORRECTION OF DEAD PATH ERROR Zero location at 𝑑

reference arm πΏπ‘Ÿ

Mirror supposed to be fixed

Laser source measurement arm πΏπ‘š dead path 𝐿𝐷𝑃

𝐿𝐷𝑃 = πΏπ‘š βˆ’ πΏπ‘Ÿ Uncertainty of the correction: π‘’π‘π‘œπ‘Ÿπ·π‘ƒ =

47

𝑒𝐿𝐷𝑃

Δ𝑛 𝑛

2

+ 𝐿𝐷𝑃

𝑒Δ𝑛 𝑛

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2

CORRECTION OF DEAD PATH ERROR hp-CMM

𝐿𝐷𝑃 = 178 π‘šπ‘š

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Measurement mirror position at 𝑑 = 0

CORRECTION OF DEAD PATH ERROR 𝐿𝐷𝑃 = 178 π‘šπ‘š 𝑒𝐿𝐷𝑃 = 5 π‘šπ‘š

hp-CMM

Δ𝑛 = 10βˆ’7 with 𝑒Δ𝑛 = 5 Γ— 10βˆ’9 (equivalent to Δ𝑇 = 0.1 𝐾 π‘œπ‘Ÿ Δ𝑃 = 0.4 β„Žπ‘ƒπ‘Ž π‘œπ‘Ÿ Δ𝑅𝐻 = 10%) Without correction, dead path error = 17,8 nm

π‘’π‘π‘œπ‘Ÿπ·π‘ƒ =

𝑒𝐿𝐷𝑃

Δ𝑛 𝑛

2

+ 𝐿𝐷𝑃

π‘’π‘π‘œπ‘Ÿπ·π‘ƒ = 1 nm

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𝑒Δ𝑛 𝑛

2

CORRECTION OF DEAD PATH ERROR mAFM Use of differential interferometers. Reference and measurement mirrors are in the same plane => no dead path generated outside the interferometer head.

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28th June 2018

CORRECTION OF DEAD PATH ERROR mAFM Use of differential interferometers. Reference and measurement mirrors are in the same plane => no dead path generated outside the interferometer head. But unfortunately, instrument still suffers from dead path error because of the unbalance between reference and measurement paths inside the interferometer head.

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28th June 2018

CORRECTION OF DEAD PATH ERROR mAFM Use of differential interferometers. Reference and measurement mirrors are in the same plane => no dead path generated outside the interferometer head. But unfortunately, instrument still suffers from dead path error because of the unbalance between reference and measurement paths inside the interferometer head (estimated to 15 Β± 1 mm and corrected). Without correction, dead path error = 1,5 nm With correction π‘’π‘π‘œπ‘Ÿπ·π‘ƒ = 0,125 nm

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NON-SYMMETRY OF INTERFEROMETER

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28th June 2018

NON-SYMMETRY OF INTERFEROMETER 2 massive aluminum enclosures

οƒž special attention should be given to the design of the interferometer because non symmetry of the reference and measurement paths can be a great source or errors.

Differential interferometer Only one plane mirror for both arms frame

Another funny experiment:

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28th June 2018

NON-SYMMETRY OF INTERFEROMETER 2 massive aluminum enclosures

οƒž special attention should be given to the design of the interferometer because non symmetry of the reference and measurement paths can be a great source or errors.

Differential interferometer Only one plane mirror for both arms frame

Another funny experiment:

Variation of room pressure

160 nm

Pressure (hPa)

Position (nm)

Displacement detected interferometer

Time (hour)

Time (hour)

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28th June 2018

NON-SYMMETRY OF INTERFEROMETER 2 massive aluminum enclosures

οƒž special attention should be given to the design of the interferometer because non symmetry of the reference and measurement paths can be a great source or errors.

Differential interferometer Only one plane mirror for both arms frame

Another funny experiment:

variation of room pressure

Position (nm)

Pressure (hPa)

Displacement detected interferometer

Drifts are present…

… and correlated to room pressure variations (due to the unbalance between reference an measurement paths) Time (hour)

Time (hour)

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28th June 2018

NON-SYMMETRY OF INTERFEROMETER 2 massive aluminum enclosures

οƒž special attention should be given to the design of the interferometer because non symmetry of the reference and measurement paths can be a great source or errors.

Differential interferometer Only one plane mirror for both arms frame

Another funny experiment:

Corrected measurements

οƒž differential thermal expansion between reference and measurement paths

Position (nm)

After correction of the dead path inside the interferometer head, the measurement exhibit a thermal drift !!!

οƒž can be assimilated to a drift of the interferometer in nm/hour Time (hour)

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AIR TURBULENCES

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AIR TURBULENCES Air turbulences can have a strong impact on the measurement and the stability of the positioning if no precaution are taken ! Realized with a differential interferometer and only one mirror

In clean room, no protection

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28th June 2018

AIR TURBULENCES Air turbulences can have a strong impact on the measurement and the stability of the positioning if no precaution are taken ! Realized with a differential interferometer and only one mirror (only sensitive to refractive index of air variation between the two arms

In clean room, no protection

In clean room, with a metallic tube and aluminum foils to protect the beams. The system is enclosed in an aluminum box

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28th June 2018

AIR TURBULENCES Air turbulences can have a strong impact on the measurement and the stability of the positioning if no precaution are taken ! Realized with a differential interferometer and only one mirror (only sensitive to refractive index of air variation between the two arms

οƒž Reduction of the turbulences effect from 15 nm to only 0.1 nm

In clean room, no protection

In clean room, with a metallic tube and aluminum foils to protect the beams, The system is enclosed in an aluminum box

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οƒž Protection of the beams can improves measurement quality

28th June 2018

AIR TURBULENCES Origin of the effect : n2(T2,P2)

mirror

Displacement of nonhomogeneous (T, P) air into the beams

n1(T1,P1)

interferometer n3(T3,P3)

T1