Hydraulic press machines for angle cutting, hole and number punching machines
. • Notch cutting machines. • Angle bending machines. • Radial drilling ...
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Profile – Manufacturing Locations Profile – Global Presence Profile – Towers Design & Development Tower – Fabrication Facilities Towers Categories Historical Volume Shipped Clients
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Manufacturing Facility Towers o o
Hyderabad -2 Units Raipur -2 Units
Monopoles
& High
Masts o Hyderabad -1 Unit All
Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure assessment
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Kabul Kathmandu
Riyad
Sharjah Hyderabad
Douala
Colombo Nairobi Dar Es Salaam Mauritius
Legend Towers Shipped up to March 31st 2014 Regional office
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Design
Lattice Cell
Detail
Lattice Transmission
Certification
Lattice Sub-station
Lattice Broadcast
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Prototype
Monopoles
Fabrication
Lattice Windmill
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Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards.
Towers are designed using latest software based programs taking into account various parameters such as Added Loads - Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc., Climatic Loads
- Wind, Seismic, Ice and Temperature etc.,
Technical Considerations - Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc., Ctnd. www.aster.in
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Design software utilized PLS-Tower v12.10 iTOWERS Designer TL iTOWERS Designer MW
MS Pole ver.6 STAAD.Pro 2005 PLS-Pole v12.10
Design standards utilized IS 875:1987 and IS 802:1995/1992 EIA/TIA-222-G SEI/ASCE 10-97 & 48-05 BS8100-1:1986, BS8100-3:1999 AS3995-1994 SABS ILE TR7,2000
Indian American American British Australian South African British
Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI) www.aster.in
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Generation of Bill Of Material (BOM) Shop floor drawing for manufacturing Assembly drawing for field installation Software utilized bocad-3D AutoDesk Inventor 2011 progeCAD 2010
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Dedicated independent prototype assembly units
In House Proto Test Facility Spectro Analyzer for Materials Strength measurement Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production
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– Geographical Spread
- 3 Strategic Locations
– Manufacturing Facilities - 8 Self Driven Units – Human Resources
- Highly Skilled
– Sophisticated Machinery - Meeting the Industrial Standards – Fabrication Capacity
– 142,320 MT/Annum
– Galvanization Capacity - 187,320 MT/Annum – Quality Certification
- Accredited With ISO 9001:2000 & 14001:2004
– Quality Assurance Plan - As Mutually Agreed upon with Customer
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– Fabrication Capacity – 52,200 MT/Annum – Galvanization Capacity – 108,000 MT/Annum – Machines - Lattice Towers • CNC -Plasma cutting machine • CNC -Angle cutting, Hole and Stamping machines • Notch cutting machines • Angle bending machines • Angle cropping with stamping • Radial drilling machines • Induction furnace for heating bend portion – Machines – Monopoles • CNC operated press brake • CNC Plasma profile cutting machine • Pole closing and welding machine • Pole straightening machines
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Materials Dispatch Yard – Telecom Towers, Domestic
Materials Dispatch Yard - Transmission Towers, Domestic
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− Fabrication Capacity – 30,000 MT/Annum − Galvanization Capacity – 30,000 MT/Annum − Machines - Lattice Towers • CNC –Plasma cutting • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with Stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines
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36,000 MT Capacity, Galvanization unit
40 m GBT Materials Bundles at Materials Yard, Domestic
Materials Dispatch Yard, Domestic
BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard
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Materials Dispatch Yard, Telecom Towers, Domestic
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− Fabrication Capacity – 10,800 MT/Annum − Machines - Lattice Towers • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines
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– Fabrication Capacity – 21,000 MT/Annum − Galvanization Capacity – 21,000 MT/Annum − Machines - Lattice Towers • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines
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– Fabrication Capacity – 24,000 MT/Annum − Galvanization Capacity – 24,000 MT/Annum − Machines - Lattice Towers • CNC – Plasma cutting • CNC – Angle punching and stamping • CNC – Plate punching and stamping • Angle cropping with stamping • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle bending machines • Radial drilling machines • MIG welding machines
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– Fabrication Capacity – 4,320 MT/Annum – Galvanization Capacity – 4,320 MT/Annum – Machines - Lattice Towers • Hydraulic press machines for angle cutting, hole and number punching machines • Notch cutting machines • Angle cropping with stamping machines • Angle bending machines • Radial drilling machines • MIG welding machines
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Plasma Cutting Machine
CNC Machine
Poles Straightening Machine
Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length
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Spectro Analysis Test Facility
Tensile and Band Testing Equipment
Soil Testing Laboratory
Impact Testing Equipment
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Material Chemical Property Testing Laboratory
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Transportation to customers is done by both sea and Air ways Materials are Packed in 20 feet and 40 feet containers as per the requirement Containers placed on Trailers transported up to nearest Port All the containers shipped properly under proper and strict supervision of our Transportation Agents Different towers are loaded into the same container with color coding and can be easily identified based on the site.
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International packing standards adhered to Description of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items. Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags. Sufficient care is taken in the process of storing, packing and Handling of Galvanized products. During Transportation adequate ventilation is provided to prevent white rust or wet storage stains. Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects. NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically.
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Raft Tower Foundation
Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India
Cell Site on completion of all Civil Works, AP, India
Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan
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400 kV Transmission Line Tower at Sonipat, Haryana, India
40 m Square Angular GBT installed for Bharti AirTel, AP, India
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50 m Square Angular Ground Based Tower installed for Roshan at Logar, Afghanistan
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40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport
149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown in all templates of this presentation
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50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India
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Description
Total
In Domestic Market Power Transmission Towers Design, Fabrication & Supply Substation Structures Fabrication & Supply Telecom Towers Design, Fabrication & Supply Broadcast Towers Design, Fabrication & Supply Monopoles / High Masts Design, Fabrication & Supply Windmill Towers Fabrication Supply
227,501 MT 7,708 MT 31,156 Nos 49 Nos 13,251 Nos 34 Nos
In Overseas Market Telecom Towers Design, Fabrication & Supply
Broadcast, Radar Towers Design, Fabrication & Supply Power Transmission Towers Design, Fabrication & Supply
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20,580 MT
34 Nos 17,550 MT
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Note: Logos used in this presentation are proprietary of the respective companies
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