Water Heating Systems

44 downloads 463 Views 13MB Size Report
HL90 Vehicle Dedicated Heater Kits. 20. Operating ... Thermo 90 ST Vehicle Universal Heater Kits. 36 ...... Airtop Evo version—please refer to Webasto spare parts list—pricing available upon request ...... Drive Assembly 24v - DW/Thermo 230.
General Notes All deliveries made by us shall be governed exclusively by Webasto Product UK Ltd - Conditions of Sale of Goods and Provision of Services (copy provided at the end of this price list). This price list supercedes and renders invalid any previous editions and is subject to change without prior notice. In the interests of continued development, specifications may change from time to time without prior notice E & OE notice. OE. Prices listed are exclusive of VAT and are ex-works. Important notes pertaining to heaters install in vehicles for the transport of dangerous goods When installing g the heaters in vehicles for the transport p of dangerous g g goods, the requirements q laid down in ADR 2005 (Technical Guidelines relating to the ordinance of transporting hazardous goods on the road) must be fulfilled in addition to those of the StVZO (Regulations authorising the use of vehicles for road traffic). The heaters Air Top 2000 ST, Air Top Evo 3900, Air Top Evo 5500 and Thermo 90 ST which are named in the price list are in compliance with the requirements mentioned above, providing the ADR specific notes contained in the installation instructions are observed during installation. In type EX/II and EX/111 vehicles, the heaters may only be installed for heating the driver’s cab or the engine. Important note pertaining to the installation of compact roof-top air conditioning systems The design of the compact roof-top systems may change the strength properties of vehicle cabs and must thus be checked and discussed with the vehicle manufacturer manufacturer. Respective regulations reporting the technical state of the art have to be complied with.

2

Contents Page No Heaters & Accessories Air Heaters Air Top 2000 ST Vehicle Dedicated Heater Kits Operating Controls Combustion Air & Exhaust Mounting Fuel System Ducting System Air Top 2000S Spare Parts Air Top 2000 ST Spare Parts

6 7 7 7 8 8 9 10

Air Top EVO 3900 Vehicle Dedicated Heater Kits Air Top EVO 5500 Vehicle Dedicated Heater Kits Operating Controls Combustion Air & Exhaust Mounting Fuel System Ducting System Air Top 3500 / 5000 Spare Parts Air Top 3500 / 5000 ST Spare Parts Air Top Evo 3900 / 5500 Spare Parts

11 12 13 13 14 14 15 16 17 18

Modular Air Heating System

19

HL90 Vehicle Dedicated Heater Kits Operating Controls Combustion Air & Exhaust Fuel System Mounting Ducting System Common Replacement p Parts

20 21 21 21 22 22 23

Thermo Top E Vehicle Universal Heater Kits Thermo Top C/Z Vehicle Universal Heater Kits Thermo Top P Vehicle Universal Heater Kits Operating Controls Combustion Air & Exhaust Mounting Fuel System Water System Thermo Top E/C Spare Parts

25 26 27 28 28 28 29 30 31

Thermo 50 Vehicle Universal Heater Kit Operating Controls Combustion Air & Exhaust Fuel System Water System Mounting Thermo 50 Spare Parts

32 33 33 33 34 34 35

Thermo 90 ST S Vehicle Universal Heater Kits Operating Controls Combustion Air & Exhaust Fuel System Water System Mounting Thermo 90S Spare Parts Thermo 90 ST Spare Parts

36 37 37 37 38 38 39 40

Water Heaters

3

Contents Page No Heaters & Accessories (Ctd) DBW 2010/2016 Vehicle Universal Heaters Operating Controls Combustion Air & Exhaust Fuel System Water System DBW2010 Spare Parts

41 42 42 42 43 44-46

Thermo 230/300/350 Vehicle Universal Heaters Operating Controls Combustion Air & Exhaust Fuel System Water System Thermo 230/300/350 Spare Parts

47 48 48 48 49 50-51

U4810 U4846 U4847 U4814 U4854 U4856

52 52 53 53 54 54

Thermo 90ST DBW2010/2016 KM23

55 55 56

Water Pumps

Cargo Heating

Climate Control

57

Air Conditioning g Compact Cooler 4E Roof Mount Electric Drive Accessories Compact Cooler 5 Roof Mount Accessories Compact Cooler 8 Roof Mount Accessories E Unit Compact Cooler 5

59 59 60 60 61 62 63

Autoclima Fresco 3000RT

64

Accessories Blower Boxes A1/30; A1/30D; A1/50 & A1/50D Florida 5 ; Silencio 2 ; Hercules ED4 Madera 4 & Madera 8 Madera 4/8 Accessories Thermoduct Mechanical Roof Ventilator

66 67 68 69 70 71

Vehicle Roof Hatches

72

Extractor Fans

73

Part Numbers (in Part number order)

74-113

Webasto Product UK Limited – Conditions of Sale of Goods and Provision of Services

114-115

4

Air Heaters Hot Air and Increased Comfort!

Air Top 2000 ST

Air Top Evo 3900 / Air Top Evo 5500

‰

Performance from 2 up to 5.5kW 5 5kW

‰

Variable application for interior cabin heating

‰

Low consumption of fuel and power

‰

User friendly operating controls

‰

St l Stepless h ti regulator heating l t and d silent il t operation ti

5

Air Heating Systems Air Top 2000 ST Air Heater

Technical Data (tolerance ±10%)

EG-Type Approval code

Diesel

Petrol

e1*2001/56*0022*_

e1*2001/56*0022*_

Heating Output

Control Range

kW

0.9 – 2.0

1.0 – 2.0

Fuel Consumption

Control Range

l/h

0.12 – 0.24

0.12 – 0.24

V

12 / 24

12

Control Range

W

14 – 29

14 - 29

Maximum

m3/h

93

93

Diesel EN 590 / PME DIN EN 14214 / / heating oil EL

Petrol EN 228

Rated Voltage Rated Power Consumption Heating Air Flow (against 0.5m/bar) Fuel Type

Operating temperature range

ºC

-40 to + 40

-40 to + 40

Dimensions (LxBxH)

Mm

311 x 120 x 121

311 x 120 x 121

Weight

Kg

2.6

2.6

Heater Kits Part No P tN

Description D i ti

List Li t Price Pi

4111385A

Diesel Air Top 2000 ST Vehicle Universal kit 12v including rotary control, exhaust & fuel ”T” piece (does not include ducting – see 4110888A below)

£746.13

4111386A

Diesel Air Top 2000 ST Vehicle Universal kit 24v including rotary control, exhaust & fuel standpipe (does not include ducting – see 4110888A below)

£746.13

4110888A

Universal Vehicle Installation & Ducting kit including hardware to form a one outlet system (to be used in conjunction with 4111385A + 4111386A base heater kits above)

41SK464

Petrol Air Top 2000 ST Universal kit 12v including rotary control, control exhaust & 1m ducting to form one outlet system, fuel standpipe

6

£48.44

£794.57

Air Heating Systems Air Top 2000 ST Air Heater

Operating Controls

Item No 1 2 3

4 Not Shown 4 Not Shown 5 6 Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown

Combustion Air & Exhaust

Mounting 3 4

Item No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Not Shown Not Shown Not Shown

Item No 1 2 3 4 Not Shown S Not Shown

7

Description Rotary Rheostat Control Rheostat Switch Plate Temperature Sensor & ECU 5m 12v Temperature Sensor & ECU 5m 24v Remote Temperature Sensor (AT 2000ST) Combi Rheostat/Digital Timer Only 12v Combi Timer Upgrade Kit 12v Combi Rheostat/Digital Timer Only 24v Combi Timer Upgrade Kit 24v Digital Timer Mounting Kit Digital Timer Housing Harness Time Delay (AT2000S only) Harness Time Delay (AT2000ST only) Time Delay Relay 30mins 12v (AT2000S only) Time Delay Relay 30mins 24v (AT2000S only) Time Delay Relay 60mins 12v (AT2000S only) Time Delay Relay 60mins 24v (AT2000S only) Time Delay Relay 30mins 12v (AT2000ST only) Time Delay Relay 30mins 24v (AT2000ST only) Time Delay Relay 60mins 12v (AT2000ST only) Time Delay Relay 60mins 24v (AT2000ST only) Frost Stat -5 to 15°C Pulse Relay Kit 12v Harness 4 Hour Pulse Relay 12v Description Air Intake Silencer Pipe 22mm Combustion Air Hose 22mm Combustion Air Hose End Cap p 20-27mm Hose Clip P Clip 25mm Exhaust Silencer 22mm Exhaust 22mm (S/Steel per m) Exhaust End Cap Exhaust Clamp 22mm P Clip 25mm Hose Clamp 26-28mm Exhaust Elbow 22mm Exhaust Pipe Adaptor 22-24mm Exhaust Silencer (Leakproof) Silicone Exhaust Grommet 22mm Exhaust Lagging 30mm (per m) S/Steel Cable Ties (for exhaust lagging)

Description Floor Flattening Tool – NETT £ Base Mount Gasket Floor Mounting Plate (angled) Plastic Enclosure inc bracket Mounting Box – Top Access Floor Mount Plate (flat) Floor Mount Plate (round flange) Floor Mount Plate (oblong flange)

Part No. List Price 82819B £77.19 82422B £9.73 9005008A £250.76 9005010A £250.76 9005004B £28.24 £28 24 88206B £130.58 41K031A £163.36 88205A £130.58 41K061A £163.36 474630 £19.41 475866 £36.49 4110881 £48.45 4111649A £57.57 4111518A £46.33 4111641A £76 65 £76.65 4111640A £46.33 4111643A £76.65 4111636A £37.22 4111638A

£37.22

4111637A

£37.22

4111639A

£37.22

4111263A 4111364A 4111224A

£28.03 £37.43 £30.74

Part No. List Price 492345 £38.64 4158308 £16.72 24048A £4.64 1303080A £0.92 405256 £3.07 86450C £23.42 337390 £15.95 318302 £5.50 20965A £10.62 405256 £3.07 91383B £4.17 28472C £5.57 92641A £10.42 9014067A £104.26 4132900 £21.80 41V0001 £7.29 4162441 £1.77

Part No. List Price 82229A £128.41 82227A £15.48 41C0016 £27.46 9005942A £221.41 86032A £ £145.22 4144969 £24.72 41C0193 £31.43 4145000 £29.63

Air Heating Systems Air Top 2000 ST Air Heater

Fuel System

Item No

Description

1 2

Plastic Fuel Tank 24 litres Plastic Fuel Tank 12 litres

3 4

Nylon Fuel Hose 2mm i.d. 5mm od 8m lg Fuel Tank Standpipe 650mm lg Fuel Tank Standpipe 700mm lg Fuel Tank Standpipe 500mm lg Fuel Tank Standpipe low profile 495mm lg 8.5mm hole Nylon Fuel Hose 2mm id 5mm od per m Fuel Filter Fuel Pipe Connector (Straight) Fuel Hose Clip 10mm 5m lg Fuel Pump Harness 8 8.5m Fuel Pipe Connector 90º Fuel Cut Off Kit Fuel T Piece Kit 8mm

4a 5 6 7 8 Not Shown Not Shown Not Shown Not Shown

4a

Part No.

List Price

9001307C 86227C

£243.29 £113.08

4157900 35320A 4154300 353205 41S45017A

£11.25 £36.10 £24.52 £20.70 £24.52

483931 487171 484032 330027 4110815 34859C 411545 411572

£1.29 £19.14 £0.86 £0.47 £14 75 £14.75 £2.24 £91.46 £17.92

(Refer to Thermo Top C Accessories section for more T Piece options)

Ducting System

Item No

Description

1 Ducting PAK (Di.60mm) - per m Not Shown Flexflyte Ducting 60mm (per m) Not Shown 60mm Thermoduct—750mm length 2 3 Not Shown 4 5 6 1

2

3

4

7 8 9

5

6

8

7

10

11 9

10

12

15

11

13

16

14

12 13 14 15 16 Not Shown 17 Not Shown Not Shown Not Shown

17

8

Protective Screen 60mm Air Inlet Grille 60mm Outlet/Inlet Grille 60mm (metal) Flap Valve Y Piece (Di. 60mm) T Piece 90º (Da 60mm/L 110) – Black Assymetric Y Branch (D1a 60 / D2a 60 / L 145mm) – Black Connector Pipe (D1a 60mm) – Black End Cap (D1i 60mm) Outlet 90º (60mm) - Black Outlet 90º (60mm) - White Outlet 90º (60mm) – Grey Outlet 45º (60mm) - Black Outlet 45º (60mm) - White Outlet 45º (60mm) – Grey Outlet Closeable (60mm) - Black Outlet Closeable (60mm) - White Outlet Closeable (60mm) – Grey Backing Nut (D1a 60mm) – Black T Piece with Connector (D1i/D2a 60mm) Wall Pipe (60mm) – Black 90º Elbow (Da 60mm / L 133) Outlet 60mm Ball Type 360º Hose Clamp 50-70mm Ducting Support Bracket Backing Nut 60mm Blanking Cap Black 60mm Ducting T 60mm

Part No. 398497 4151810 41S70014A

List Price £19.40 £24.65 £10.18

84937A 67492A 4144914 9009642A 9009266C 9009264B

£5.84 £5.32 £22.02 £17.84 £5.72 £6.42

9009258C 9009319D 9012297A 9012298A 9012299A 9012294A 9012295A 9012296A 9012300A 9012301A 9012302A 9009239B 9009268B 9009249C 29849A 398551 466352 1310915A RWA8300 RWA8400 RWA8500

£4.78 £3.87 £4.95 £4.95 £4.95 £4.95 £4.95 £4.95 £5.95 £5 95 £5.95 £5.95 £3.63 £6.10 £4.52 £6.19 £10.76 £0.92 £3.85 £8.84 £4.41 £12.06

Air Heating Systems Air Top 2000 S Air Heater

Common Replacement Parts Air Top 2000

Air Top 2000S

Item No 1 2 3 4 5

Description Inlet/Outlet Screen (Air Top 2000) Heating Air Outlet (Air Top 2000) Control Unit Cover (Air Top 2000) Upper/Lower Plastic Casing (Air Top 2000) Control Unit 12v Diesel (Air Top 2000) Control Unit 12v Petrol (Air Top 2000) Control Unit 24v Diesel (Air Top 2000) 6 Internal Temperature Sensor (Air Top 2000) 7 Air Inlet Ring (Air Top 2000) 1a Air Inlet Grille (Air Top 2000S) 2a Air Inlet Hood (Air Top 2000S) 3a Bottom Casing (Air Top 2000S) 4a Upper Casing (Air Top 2000S) 5a Outlet Hood 60mm (Air Top 2000S) 6a Outlet Hood 75mm (Air Top 2000S) 7a Supporting Angle (Air Top 2000S) 8a Supporting Angle Screw (Air Top 2000S) 8 Sound Deadening Matting 9 Drive Assembly 12v D i Assembly Drive A bl 24 24v 10 Air Guiding Plate 11 Socket 12 Flame Detector 13 Glowpin 12v Glowpin 24v 14 Burner Cartridge – Diesel Burner Cartridge—Petrol 15 Burner Tube 16 Gasket Set 17 Heat Exchanger 18 Overheat Protection 19 Fuel Pump 12v Diesel Fuel Pump 12v Petrol Fuel Pump 24v Diesel Not Shown Wiring Harness (Air Top 2000S Diagnostic)

Part No. 29716B 29848F 29718B 82282A 87461B 87462B 87453B 88665A 29717C 67492A 67490D 67488E 9001940A 67491D 98503B 66967B 70921A 34473D 84841B 70678A 34517B 29845C 82306C 84906B 82307B 65786A 84883A 82284A 82302A 67062B 82305C 82553B 9012868C 47901B 86514C 9

List Price £2.12 £4.97 £2.91 £44.38 £231.10 £231.10 £231.10 £7.10 £3.90 £5.32 £5.31 £8.18 £10.02 £5.31 £5.31 £1.08 £0.07 £2.62 £174.72 £172 90 £172.90 £0.71 £7.50 £33.30 £41.61 £36.20 £75.19 £68.23 £28.86 £21.61 £100 73 £100.73 £33.37 £231.94 £232.94 £207.98 £71.39

Air Heating Systems Air Top 2000 ST Air Heater

Common Replacement Parts

Item No 1

Description Inlet Hood (from serial no 976400) Inlet Hood 2 Outlet Hood 60mm diameter Outlet Hood 75mm diameter 3 Control Unit Cover 4 Upper Plastic Casing 5 Lower Plastic Casing 6 Grille 7 Control Unit 12v Petrol Control Unit 12v Diesel Control Unit 24v Diesel Control Unit 12v Diesel (Camper/Boat Version) 8 Combustion Air Fan 9 Drive Assembly 12v (with dosing pump cable from serial no 976400) Drive Assembly 12v (with long dosing pump cable from serial no 976400) Drive Assembly 24v (with dosing pump cable from serial no 976400) Drive Assembly 12v (with dosing pump cable) Drive Assembly 12v (with long dosing pump cable) Drive Assembly 24v (with dosing pump cable) 10 Gasket Set 11 Flame Detector Petrol only 12 Burner Insert Petrol Burner Insert Diesel 13 Glowpin 12v Glowpin 24v 14 Burner Tube 15 Isolator 16 Heat Exchanger Petrol Heat Exchanger Diesel 17 Overheat Sensor Not Shown Fuel Pump 12v Diesel Fuel Pump 12v Petrol Fuel Pump 24v Diesel Not Shown Basic Wiring Harness

Part No. 1310012B 67490D 67491D 98503B 29718B 9003716A 67488E 67492A 9013148A 9013146A 9013147A 9013149A 1302774B 1302786A 1302787A 1302788A 1303846A 1303847A 1303848A 1303517A 9005096A 84883A 1302799A 9005086A 9005087A 82284A 1303326A 9005090A 1302805A 9005084A 82553B 9012868C 47901B 9003696G

List Price £5.31 £5.31 £5.31 £5.31 £2.91 £8.18 £8.18 £5 32 £5.32 £231.10 £231.10 £231.10 £231.10 £6.82 £172.90 £172.90 £172.90 £172.90 £172 90 £172.90 £172.90 £21.61 £36.33 £68.23 £75.19 £55.06 £48.52 £28.86 £6.85 £100.73 £100.73 £33.37 £231.94 £232.94 £207.98 £55.99

Note : AIRTOP 2000ST DAIMLER CHRYSLER VERSION Please note that some Daimler Chrysler vehicles are factory fitted with a special edition Airtop 2000ST unit. Specialised spare parts for these heaters include the burner, drive assembly, air fan and wiring harnesses. Pricing for these particular components are available upon request from the Sales Office. However, please note that Webasto Product UK are unable to supply the Control Unit as this is only available via Daimler Chrysler.

10

Air Heating Systems Air Top Evo 3900 3.9kW Air Heater

Technical Data (tolerance ±10%)

EG-Type Approval code

Diesel

Petrol

e1*2001/56*2006/119*0255*_

e1*2001/56*2006/119*0255*_

Heating Output

Control Range / Plus Plus*

kW

1.5 – 3.5 / 3.9*

1.7 – 3.5 / 3.9

Fuel Consumption

Control Range / Plus*

kg/h

0.16 – 0.37 / 0.41

0.18 – 0.37 / 0.41

V

12 / 24

12

Control Range / Plus*

W

15 – 40 / 55

15 – 40 / 55

Maximum

m3/h

132 / 139

132 / 139

Diesel EN 590 / PME DIN EN 14214 / heating oil EL

Petrol EN 228

Rated Voltage Rated Power Consumption

Heating Air Flow (against 0.5m/bar)

Fuel Type

Operating temperature range

ºC

-40 to + 40

-40 to +40

Dimensions (LxBxH)

mm

423 x 148 x 162

423 x 148 x 162

Weight

Kg

5.9

5.9

*Increased heating performance “plus” possible with control unit MC Multi Comfort (max 60 min with Air Top Evo 3900)

Heater Kits Part No

Description

List Price

4111387A

Diesel Air Top Evo 3900 Vehicle Universal kit 12v iincluding l di rotary t control, t l ffuell pump, wiring ii h harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section)

£1580.56

4111388A

Diesel Air Top Evo 3900 Vehicle Universal kit 24v including rotary control, fuel pump, wiring harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section)

£1580.56

4111653A

Petrol Air Top Evo 3900 Vehicle Universal kit 12v including rotary control control, fuel pump pump, wiring harnesses harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section) 12v version

£1580.56

11

Air Heating Systems Air Top Evo 5500 5.5kW Air Heater

Technical Data (tolerance ±10%)

EG-Type Approval code

Diesel

Petrol

e1*2001/56*2006/119*0256*_

e1*2001/56*2006/119*0256*_

Heating Output

Control Range / Plus Plus*

kW

1.5 – 5.0 / 5.5**

1.7 – 5.0 / 5.5**

Fuel Consumption

Control Range / Plus*

kg/h

0.16 – 0.52 / 0.57

0.18 – 0.52 / 0.57

V

12 / 24

12

Control Range / Plus*

W

15 – 95 / 130

15 – 95 / 130

Maximum

m3/h

200 / 220

200 / 220

Diesel EN 590 / PME DIN EN 14214 / heating oil EL

Petrol EN 228

Rated Voltage Rated Power Consumption

Heating Air Flow (against 0.5m/bar)

Fuel Type

Operating temperature range

ºC

-40 to + 40

-40 to +40

Dimensions (LxBxH)

mm

423 x 148 x 162

423 x 148 x 162

Weight

Kg

5.9

5.9

*Increased heating performance “plus” possible with control unit MC Multi Comfort (max 30 min with Air Top Evo 5500)

Heater Kits Part No

Description

List Price

4111389A

Di Diesel l Air Ai T Top Evo E 5500 Vehicle V hi l U Universal i l kit 12 12v including rotary control, fuel pump, wiring harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section)

£1686 62 £1686.62

4111390A

Diesel Air Top Evo 5500 Vehicle Universal kit 24v including rotary control, fuel pump, wiring harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section)

£1686.62

4111654A

Petrol Air Top Evo 5500 Vehicle Universal kit 12v including rotary control, fuel pump, wiring harnesses, exhaust & fuel ”T” piece (does not include ducting – please refer to ducting section)

£1686 62 £1686.62

12

Air Heating Systems Air Top Evo 3900 / Air Top Evo 5500 Air Heater (also suitable for Air Top 3500 / 5000 where shown)

Operating Controls

Item No 1 2 Not Shown 3

Part No. 82819B 92240A 1313908A 90821A

List Price £77.19 £44.30 £5.63 £52.93

External Temperature Sensor 20m

92649B

£94.56

External Temperature Sensor 2.5m Combi Rheostat/Digital Timer 12v Combi Timer Upgrade Kit 12v

9014694A

£42.34

88206B 41K031A

£130.58 £163.36

Combi Rheostat/Digital Timer 24v Combi Timer Upgrade Kit 24v

88205A 41K061A

£130.58 £163.36

5 6 7 Not Shown

Digital Timer Mounting Kit Digital Timer Housing Vent Switch Air Top Evo MC 05 Standard Controller (other versions available)

474630 475866 84586A 1313212A

£19.41 £36.49 £20.06 £106.20

Not Shown

Air Top Evo MC 04 Special Vehicle Controller Harness Time Delay (AT3500/5000 + ST Only) Harness Time Delay (AT EVO)

1313209A

£198.68

41L0061

£21.72

4110247A

£75.79

4111518A

£46.33

4111641A

£76.65

4111640A

£46.33

4111643A

£76.65

4111636A

£37.22

4111638A

£37.22

4111637A

£37.22

4111639A

£37.22

Not Shown

Time Delay Relay 30mins 12v (AT3500/5000 + ST Only) Time Delay Relay 30mins 24v (AT3500/5000 + ST Only) Time Delay Relay 60mins 12v (AT3500/5000 + ST Only) Time Delay Relay 60mins 24v (AT3500/5000 + ST Only) Time Delay Relay 30mins 12v (AT EVO Only) Time Delay Relay 30mins 24v (AT EVO Only) Time Delay Relay 60mins 12v (AT EVO Only) Time Delay Relay 60mins 24v (AT EVO Only) Frost Stat -5 to 15°C

4111263A

£28.03

Not Shown

Pulse Relay Kit 12v Harness

4111364A

£37.43

Not Shown

4 Hour Pulse Relay

4111224A

£30.74

Item No 1 2 3 4 5 6 7 8 9 10 Not Shown

Description Air Intake Silencer Pipe Combustion Air Elbow Combustion Air Hose 25mm Combustion Air Hose End Cap Exhaust Silencer Exhaust Elbow Exhaust End Cap E h Exhaust t Silencer Sil (l (leakproof) k f) Exhaust Clamp Exhaust 24mm (S/Steel per m) Hose Clip 20-32mm

Part No. 90416D 91563A 91562A 29517A 90378C 91564B 4143034 9014067A 20965A 90394A 4162427

List Price £28.24 £17.26 £17.26 £1.79 £70.31 £68.60 £6.42 £104 26 £104.26 £10.62 £17.86 £1.74

Not Shown Not Shown Not Shown

P Clip 28mm Exhaust Lagging 30mm per m S/Steel Cable Ties (for exhaust lagging)

4162448 41V0001 4162441

£1.24 £7.29 £1.77

Not Shown 4 Not Shown 4 Not Shown

Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown

Combustion Air & Exhaust

Description Rotary Rheostat Control Switch Plate with Vent Switch Adaptor harness for vent switch External Temperature Sensor 5m

13

Air Heating Systems Air Top Evo 3900 / Air Top Evo 5500 Air Heater (also suitable for Air Top 3500 / 5000 where shown)

Mounting

Fuel System

Item No

Description

Part No.

List Price

1

Floor Mount Plate (angled )

41C0016

£27.46

2

Base Mount Gasket

82227A

£15.48

3

Plastic Enclosure inc bracket

9005942A

£221.47

Not Shown

External Enclosure Box

411488

£188.04

Not Shown

Floor Mount Plate (flat) Floor Mount Plate (round flange) Floor Mount Plate (oblong flange)

4144969 41C0193 4145000

£24.72 £31.43 £29.63

Item No

Description

1 2 3

Plastic Fuel Tank 24 litres Plastic Fuel Tank 12 litres Fuel Tank Standpipe 650mm lg Fuel Tank Standpipe 700mm lg Fuel Tank Standpipe 500mm lg Fuel Tank Standpipe low profile 495mm lg 8.5mm hole Metal Fuel Tank 12 litres Support Bracket (for 125016) 2 req Banjo M12 5mm hosetail G k t Gasket Fuel Filter Fuel Hose Clip 10mm Fuel Pipe Connector (Straight) Nylon Fuel Hose 2mm id 5mm od per m Nylon Fuel Hose 2mm i.d. 5mm od 8m lg Fuel Pump Harness 8.5m lg Fuel Pump Harness 7m lg Fuel Pipe Connector 90º Fuel Cut Off Kit Fuel T Piece Kit 8mm (Refer to Thermo Top C Accessories section for more T Piece options)

3a 4 5 6 7 8 9 10 11 12 13 3a

Not Shown Not Shown Not Shown

14

Part No.

List Price

9001307C 86227C 35320A 4154300 353205 41S45017A

£243.29 £113.08 £36.10 £24.52 £20.70 £24.52

125016 135186 289566 151173 487171 330027 484032 483931

£367.70 £35.69 £16.15 £0 51 £0.51 £19.14 £0.47 £0.86 £1.29

4157900

£11.25

4110815 4117701 34859C 411545A 411572

£14.75 £19.64 £2.24 £91.46 £17.92

Air Heating Systems Air Top Evo 3900 / Air Top Evo 5500 Air Heater (also suitable for Air Top 3500 / 5000 where shown)

Ducting System

1

2

3

5

6

Item No

Description

Part No.

List Price

1

Ducting PAK (Di.80mm) - per m Ducting PAK (Di 90mm) - per m

398519 90395A

£24.91 £33.60

Not Shown

Flexflyte Ducting 80mm (per m) Fl fl t Ducting Flexflyte D ti 90 90mm ((per m))

4151801 4151817

£30.25 £32 22 £32.22

Not Shown

80mm Thermoduct—750mm lg 100mm Thermoduct —750mm lg

41S70015A 41S70016A

£12.11 £12.81

2

Air Inlet Grille 90mm

89141A

£6.90

3

Embellisher Grille 80mm Chrome (D1 80mm / D2 112) Black Metal

252441 4121109

£37.02 £36.17

4

7

4

Flap Valve Y Piece (Di. 90mm)

9009641A

£20.58

5

Y Piece Pi (D 90 (Da 90mm)) – Black Bl k

9009261D

£8 44 £8.44

6

Y Piece (D1a 80mm/D2a 60mm) – Black

9009262B

£5.63

7

Elbow (Da 90mm) – Black

9009260C

£17.18

8

T Piece 90º (Da 90mm/L 140) – Black Assymetric Y Branch (D1a 90 / D2a 60 / L 145mm) – Black Connector Pipe (D1a 90mm) – Black Reducer—Black 90-80mm 90-60mm End Cap (D1i 90mm)

9009265C

£8.94

9009263B

£7.97

9009259C

£5.22

9009270B 9011011C 9009271D

£5.05 £6.24 £5.57

Outlet 90º (90mm) Outlet 90º (90mm) Outlet 90º (90mm) Outlet 45º (90mm) Outlet 45º (90mm) Outlet 45º (90mm)

9012288A 9012289A 9012290A 9012285A 9012286A 9012287A

£9.59 £9.59 £9.59 £9.59 £9.59 £9.59

Outlet Closeable (90mm) - Black Outlet Closeable (90mm) – White Outlet Closeable (90mm) - Grey Backing Nut (D1a 90mm) – Black

9012291A 9012292A 9012293A 9009240B

£13.40 £13.40 £13.40 £6.99

17

T Piece with Connector (D1i 60mm / D2a 90mm)

9009267B

£7.80

18

Wall Pipe (90mm) – Black

9009250C

Not Shown

Ducting Silencer 90mm Ducting Silencer 80mm

4152801 392472

19

Ducting Support Bracket

1310915A

£3.85

Not Shown

p 70-90mm Hose Clip

139610

£1.06

8

9 10

9

11

12

10 11 13

14

15

12 13

14 16

17

18

15

16

19

- Black – White – Grey - Black – White – Grey

For 60mm Ducting Accessories, please refer to the Air Top 2000S Section

15

£4.95 £108.58 £84.54

Air Heating Systems Air Top 3500 / Air Top 5000 Air Heater

Common Replacement Parts

Item No 1 2 3 4 5 6

7 8 9 10

11 12** 13 14 15 16** 17 Not Shown Not Shown

Description Control Unit Cover Top Casing – 1 Locating Peg Top Casing – 2 Locating Pegs Bottom Casing – 1 Locating Peg Bottom Casing – 2 Locating Pegs Inlet Hood – 1 Locating Peg Inlet Hood – 2 Locating Pegs Outlet Hood – 1 Locating Peg Outlet Hood – 2 Locating Pegs Control Unit Air Top 3500 24v Diesel (Standard) Control Unit Air Top 3500 12v Diesel (Standard) Control Unit Air Top 5000 24v Diesel (Standard) Control Unit Air Top 5000 12v Diesel (Standard) Control Unit Air Top 3500 12v Diesel (RV*) Control Unit Air Top 5000 12v Diesel (RV*) *(Must be used with remote temperature probe) Temperature Sensor Overheat Protection Sound Deadening Matting Drive Assembly Air Top 3500 24v Diesel (Standard) Drive Assembly Air Top 3500 12v Diesel (Standard) Drive Assembly Air Top 5000 24v Diesel (Standard) Drive Assembly Air Top 5000 12v Diesel (Standard) Glowpin 12v Glowpin 24v Burner with Glowpin 12v Burner with Glowpin 24v Burner Tube Diesel Version Gasket Set Heat Exchanger Burner - Standard Heater Fuel Pump 12v Diesel Fuel Pump 24v Diesel g Harness Universal Wiring Combi Timer Wiring Harness Reflector Foil (Pack of 5 pieces)

Part No. 88005E 88003C 98649B 88002C 98648B 88004C 98650B 88096D 98651B 89838B 89839C 89834B 89836C 67787B 67788B 88510C 88489D 89307D 91381A 91380A 91379A 91378A 91370B 91371B 67984B 67956B 97566A 91364A 9004216A 67955A 82553B 47901B 4110863 4110860 9022102A

List Price £3.20 £35.04 £35.04 £29.00 £29.00 £9.89 £7.53 £9.88 £7.53 £311.56 £311.56 £311.56 £311.56 £311.56 £311.56 £16.72 £33.61 £5.70 £321.70 £321.70 £323.00 £321 70 £321.70 £60.46 £60.46 £169.18 £169.18 £80.07 £23.65 £98.90 £90.47 £231.94 £207.98 £116.39 £159.11 £7.85

** DEPENDENT UPON HEATER YEAR OF MANUFACTURE/SERIAL NUMBER – PLEASE REFER TO WEBASTO TECHNICAL BULLETIN ED088 16

Air Heating Systems Air Top 3500 ST / Air Top 5000 ST Air Heater

Common Replacement Parts

Item No 1 2 3 4 5

Description Top Casing—Air Top 3500ST/5000ST Bottom Casing—Air Top 3500ST/5000ST Air Inlet Hood—Air Top 3500ST/5000ST Air Outlet Hood—Air Top 3500ST/5000ST Electronic Control Unit 12v—Air Top 3500ST Diesel (Standard Version) Electronic Control Unit 24v—Air Top 3500ST Diesel (Standard Version) Electronic Control Unit 12v—Air Top 3500ST Diesel (Boat Version) Electronic Control Unit 24v—Air Top 3500ST Diesel (Boat Version)

Part No. 98649B 98648B 98650B 98651B 9006824A 9006821A 9009682A 9009683A

List Price £35.04 £29.00 £7.53 £7.53 £311.56 £311.56 £311.56 £311.56

Electronic Control Unit 12v—Air Top 5000ST Diesel (Standard Version) Electronic Control Unit 24v—Air Top 5000ST Diesel (Standard Version) Electronic Control Unit 12v—Air Top 5000ST Diesel (Boat Version) Electronic Control Unit 24v—Air Top 5000ST Diesel (Boat Version)

9006822A 9006820A 9009684A 9009686A

£311.56 £311.56 £311.56 £311.56

6 7 8

Overheat Temperature Sensor—Air Top 3500ST/5000ST Sound Deadening Matting Drive Assembly 12v—Air Top 3500ST Drive Assembly 24v—Air Top 3500ST Drive Assembly 12v—Air Top 5000ST Drive Assembly 24v—Air Top 5000ST

9004227A 89307D 9004209A 9004210A 9004211A 9004212A

£33.61 £5.70 £321.70 £321.70 £321.70 £321.70

9

Glowpin 12v—Air Top 3500ST/5000ST Glowpin 24v—Air Top 3500ST/5000ST Burner Cartridge—Air Top 3500ST/5000ST Diesel Only Burner Tube—Air Top 3500ST/5000ST Gasket Set—Air Top 3500ST/5000ST Heat Exchanger—Air Top 3500ST/5000ST Fuel Pump 12v Diesel Fuel Pump 24v Diesel Universal Wiring Harness Combi Timer Wiring Harness Reflector Foil (Pack of 5 pieces)

9004214A 9004215A 9004220A 9006653A 91364A 9004216A 82553B 47901B 4110863 4110860 9022102A

£108.93 £108.93 £90.47 £80.07 £23.65 £98.90 £231.94 £207.98 £116.39 £159.11 £7.85

10 11 12 13 14 Not Shown Not Shown

17

Air Heating Systems Air Top Evo 3900 / Air Top Evo 5500 Air Heater

Common Replacement Parts

Item No 1 2 3 4 5

Description Top Casing—Air Top Evo 3900/5500 Bottom Casing—Air Top Evo 3900/5500 Air Inlet Hood—Air Top Evo 3900/5500 Air Outlet Hood—Air Top Evo 3900/5500 Electronic Control Unit 12v—Air Top Evo 3900 Diesel Standard Version Electronic Control Unit 12v—Air Top Evo 3900 Petrol Standard Version Electronic Control Unit 24v—Air Top Evo 3900 Diesel Standard Version Electronic Control Unit 12v—Air Top Evo 5500 Diesel Standard Version Electronic Control Unit 12v—Air Top Evo 5500 Petrol Standard Version Electronic Control Unit 24v—Air Top Evo 5500 Diesel Standard Version Other specialist version control units are available, dependent upon the model Airtop Evo version—please refer to Webasto spare parts list—pricing available upon request

Part No. 98649B 98648B 98650B 98651B 1313137A 1313141A 1313144A 1313133A 1313135A 1313136A

List Price £35.04 £29.00 £7.53 £7.53 £311.57 £311.57 £311.57 £311.57 £311.57 £311.57

6 7 8

Not Shown

Overheat Temperature Sensor—Air Top Evo 3900/5500 Replacement Isolator Set—Air Top Evo 3900/5500 Drive Assembly 12v/24v Air Top Evo 3900 D i Assembly Drive A bl 12 12v/24v /24 Ai Air T Top Evo E 5500 Glowpin 12v—Air Top Evo 3900/5500 Glowpin 24v—Air Top Evo 3900/5500 Burner Cartridge Petrol—Air Top Evo 3900/5500 Burner Cartridge Diesel—Air Top Evo 3900/5500 Burner Tube—Air Top Evo 3900/5500 Gasket Set—Air Top Evo 3900/5500 Heat Exchanger—Air Top Evo 3900/5500 Screw Set—Air Top Evo 3900/5500 Fuel Pump 12v Diesel Fuel Pump 24v Diesel Fuel Pump 12v Petrol Universal Wiring Harness 4.8m Lg

1313158A 1303326A 9018417A 1313121A 1314150A 1314151A 1313127A 1313132A 9006653A 91364A 1314152A 9004229A 82553B 47901B 82554A 9004312D

£33.61 £6.85 £321.71 £321 71 £321.71 £108.93 £108.93 £97.07 £97.07 £80.07 £23.65 £98.90 £4.05 £231.94 £207.98 £258.87 £ £93.01

Not Shown

Reflector Foil (Pack of 5 pieces)

9022102A

£7.85

9 10 11 12 13 14 15 Not Shown

18

Air Heating Systems Modular Air Heating System 7.8 – 22kW Build up as a system Operating Control Temperature Sensor

Master

Slave

Slave

Slave

Webasto air heaters Air Top Evo 3900 and Air Top Evo 5500 offer the option to operate up to 4 heaters within one system. H t “1” iis d fi d as th t ”h t th th h t d ““slave” l ”h t Th ti control t l and d Heater defined the ““master” heater; the other heaters are named heaters. The operating external temperature sensor are connected to the “master” heater. The “slave” heater(s) is/are connected to the wiring harness of the “master” heater. The communication between the various devices happens via a serial bus system. By combining several heaters, a system can be individually adapted to a specific application. ¾ ¾ ¾ ¾ ¾ ¾

Modular concept – all heating devices are identical Easy to install – the system configures itself automatically One master heating device controls all slave heating devices Only one operating control device Only one temperature sensor Diagnosis enabled

Voltage

kW

12v

8

24v

8

Master Heater (1 required)

Slave Heater

Part No : 9019264B Air Top Evo 3900 Diesel 12v Automatic List Price : £1580.56

Part No : 1314412A Air Top Evo 3900 Diesel 12v Automatic – Slave List Price : £1580.56

Part No : 9019265C Air Top Evo 3900 Diesel 24v Automatic List Price : £1580.56

Part No : 1314413A Air Top Evo 3900 Diesel 24v Automatic – Slave List Price : £1580.56

Part No : 9019267C Air Top Evo 5500 Diesel 12v Automatic List Price : £1686.62

Part No : 1314345A Air Top Evo 5500 Diesel 12v Automatic – Slave List Price : £1686.62

Part No : 9019268B Air Top Evo 5500 Diesel 24v Automatic List Price : £1686.62

Part No : 1314344A Air Top Evo 5500 Diesel 24v Automatic – Slave List Price : £1686.62

11 12v

16.5 22

16.5 22

1

1

1

11 24v

No of Slave Heaters

2 3 1 2 3

Prices are per heater and do not include operating control choice (MC04 1313209A or Standard Rotary 82819B) or external temperature sensor (9014694A) – please refer to Air Top Evo Operating Controls section

19

Air Heating Systems HL90 9kW Air Heater

Technical Data (tolerance ±10%) Diesel e1*72/245*95/54*1086 e*2001/56*0017*

EG-Type Approval code

Heating Output

Full Heat Reduced Heat

kW

9.0 6.5

Fuel Consumption

Full Heat Reduced Heat

l/hr

1.2 0.86

Rated Voltage

V

12

24

Rated Power Consumption

Full Heat Reduced Heat

W

110 80

160 95

Heating Air Flow

Full Heat Reduced Heat

m3/h

280 195

310 215

Dimensions (LxBxH)

mm

650 x 235 x 260

Weight

Kg

13.65

Heater Kits Part No

Description

List Price

83376B

Diesel HL90 12v with control box, fuel pump and connectors (does not input connections & fuel pump plug)

£2439.74

38622C

Diesel HL90 24v with control box, fuel pump and connectors (does not input connections & fuel pump plug)

£2439.74

411582

Universal Vehicle Installation Kit (includes fuel tank standpipe, 1m exhaust but excludes ducting & switch option – please refer to Accessories Section)

20

£226.60

Air Heating Systems HL90 9kW Air Heater

Operating Controls

C b i Air Combustion Ai & E Exhaust h

Fuel System

Item No

Description

Part No.

List Price

1

3 Position Switch 12v/24v

103873

£41.43

2

2 Position Switch 12v 2 Position Switch 24v

109995 109999

£59.80 £59.80

3

Room Thermostat Unswitched

25011C

£69.33

4

Room Thermostat Single Switch

70947A

£82 20 £82.20

5

Room Thermostat Twin Switch

70948A

£112.15

6

Digital Timer/Alarm 12v Digital Timer/Alarm 24v

88204A 88195A

£269.55 £269.55

7

Timer Mounting Plate

474630

£19.41

8

Timer Housing

475866

£36.49

Not Shown

Universal Wiring Harness 8m

4110753

£75.80

Item No

Description

Part No.

List Price

1

Combustion Air Hose 30mm

357901

£40.52

2

Hose Clip 20-32mm

4162427

£1.74

3

P Clip 34mm

21499A

£3.01

4

Combustion Air Hose End Cap 30mm

29519A

£1.66

5

Exhaust 38mm (S/Steel per m)

353221

£25.69

6

Exhaust End Cap

24046A

£5.24

7

Exhaust Silencer

19562E

£98.32

8

Exhaust Clamp 38mm

9

Elbow for Upwards Exhaust 38mm

9002255B

£10.86

370169

£315.38

Not Shown

Exhaust Lagging per m

4152601

£12.78

Not Shown

S/Steel Cable Ties (for exhaust lagging)

4162441

£1.77

Item No 1 2

Description Plastic Fuel Tank 12 litres Fuel Tank Standpipe 700mm lg Fuel Tank Standpipe p p 500mm lg g Fuel Tank Standpipe low profile 495mm lg 8.5mm hole Nylon Fuel Hose 2mm id 5mm od per m Nylon Fuel Hose 2mm i.d. 5mm od 8m lgth Fuel Filter Fuel Pipe Connector (Straight) Fuel Hose Clip 10mm Fuel Tank Extractor Fuel T Piece: 6x5x6 8x5x8 12 x 5 x 12 15 x 5 x 15 (Refer to Thermo Top C Accessories section for more T Piece options) Fuel Pump Harness 6m lg Fuel Pipe Connector 90º Fuel Cut Off Kit

2a 3 Not Shown 4 5 6 7 8

Not Shown Not Shown Not Shown

21

Part No. 86227C 4154300 353205 41S45017A

List Price £113.08 £24.52 £20.70 £24.52

483931 4157900

£1.29 £11.25

487171 484032 330027 107762

£19.14 £0.86 £0.47 £25.75

1310349B 1310350B 1310352A 492876

£20.77 £15.91 £20.69 £40.24

4110422 34859C 411545A

£11.59 £2.24 £91.46

Air Heating Systems HL90 9kW Air Heater

Mounting

Ducting System

Item No

Part No.

List Price

Not Shown Mounting Box

Description

4144913

£364.30

Item No

Description

Part No.

List Price

1

Warm Air Ducting 100mm (per m)

398527

£33.74

41S70016A

£12.81

Not Shown Flexiflyte Ducting 100mm (per m)

4151802

£35.56

2

128643

£59.28

Not Shown Y Piece 100/100/100

4148407

£93.35

3

Y Branch 100/100/80

252824

£110.12

4

T Branch 100/100/100

129232

£125.26

5

Air Outlet 100mm

130621

£88.20

6

Hose Clamp 100-200mm

139653

£1.39

252581

£65.62

1310915A

£3.85

Not Shown Thermoduct 100mm—750mm length

Warm Air Elbow 90º 100mm

Not Shown Reducer 100-80mm Not Shown Ducting Support Bracket

For 80mm Ducting Accessories – Please refer to Air Top 3900/5500 Section For 60/55mm Ducting Accessories – Please refer to Air Top 2000 Section

22

Air Heating Systems HL90 9kW Air Heater

Common Replacement Parts

Item No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Not Shown Not Shown

Description Electronic Control Unit 12v Electronic Control Unit 24v Glowplug Flame Detection Photocell Flame Detector Socket Socket Overheat Protection Male Fitting for Pipe Double Conical Ring Pipe Casing Fan Rotor Inflow Ring Motor 12v Motor 24v Displacer Atomiser Fuel Line Side Channel Fan Sealing Ring Gasket Ring Clutch Half (two required) Air Intake Housing Resistor 12v 0.45 Ohm Resistor 24v 1.8 Ohm Heat Exchanger Backwall Sealing Rope p 12v Fuel Pump Fuel Pump 24v

Part No. 33343A 33331A 169587 35951B 35952A 37535A 97703A 458430 37640A 490350 34489A 33714A 86554A 35504A 63111A 344958 33094A 34084B 84986A 412244 1313722A 82531A 34037B 34530A 34531A 97704A 343374 82451A 82553B 47901B

23

List Price £466.06 £524.84 £95.96 £43.58 £52 59 £52.59 £3.88 £33.13 £3.82 £3.34 £6.03 £103.55 £24.72 £14.96 £284.78 £265.73 £16.72 £120 75 £120.75 £25.78 £197.07 £6.76 £10.56 £0.81 £193.65 £20.36 £20.36 £966.98 £110.59 £13.66 £231.94 £207.98

Water Heaters Comfort, safety and convenience

Thermo Top Range

Thermo 90 ST

‰

Performance from 4 up to 35kW

‰

Versatile use for all market segments

‰

Compact design

‰

Robust combustion technology and dependable operation

‰

B d spectrum Broad t off applications li ti

Parking Heater & Engine Pre Heat Upgrade Kits Kits are available to upgrade pg direct diesel injection j vehicles installed with a Webasto heater as a supplementary boost heater from factory to enjoy the full features and benefits of a parking heater system. For further information and pricing, please contact our Sales Department.

24

Water Heating Systems Thermo Top E Water Heater

Technical Data (tolerance ±10%)

EG-Type Approval code

Diesel

Petrol

e1*2001/56*0104*_

e1*2001/56*0104*_

Heat Output

Partial/Full Load

kW

2.5 / 4.2

2.5 / 4.2

Fuel Consumption

Partial/Full Load

kg/h

0.3 / 0.49

0.34 – 0.56

V

12

12

W

32 – 37

32 - 37

Diesel / PME-mix, with