Welders' World

Welders’ World

Product Catalogue 2012 Welders World 2012.indd 1

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1

Welders’ World Edition 4 - 2012

Angola

Mozambique

Tanzania

DRC

Beira Tel: +258 23 354336

Dar-es-Salaam Changombe/Mboozi Rd PO Box 40101 Dar-es-Salaam Tanzania Tel: +255 22 286 0741/2

Afrox Angola Limitada Rua Talatona CS4 Talatona Luanda Sul Luanda Angola Tel: +244 222 460 313 RDC Gases & Welding Sprl. Coin des Avenues Kigoma et Chemin Publique Numero 117 Commune Kampemba Ville de Lubumbashi Province du Katanga Republique Democratique Du Congo Tel: +243 997 165 977

Kenya

BOC Kenya 14 Kitui Road Industrial Area Nairobi Kenya Tel: +254 20 69 44 000 / 733 687 078 Mombasa Mikanjuni Road Off Liwatoni Industrial Sites Mombasa Kenya Tel: +254 41 222 5137 / 231 2304/5 Kisumu Kibos Road PO Box 1757, 40100 Kisumu Kenya Tel: +254 57 202 9271 / 202 9350 / 202 8267

Malawi

BOC Malawi Limited Johnstone Road Ginnery Corner Blantyre 3 Malawi Tel: +265 1 87 1611 Lilongwe Plot No 29/9 Alimaunde Kanengo Lilongwe Malawi Tel: +265 1 713 238 / 710 374

BOC Gases – Mozambique Limitada Av. Das Industrias 600 Machave Maputo Mozambique Tel: +258 21 750 336 / 752 631/4

Namibia

IGL (Pty) Limited T/A Afrox Namibia 131 Mandume Ndemufayo Ave Southern Industrial Area Windhoek Namibia Tel: +264 61 387 000 Tsumeb PO Box 499 Tsumeb Namibia Tel: +264 67 220 043 Walvis Bay PO Box 1598 Walvis Bay Namibia Tel: +264 64 205 818 Oshakati Main Street Oshakati Namibia Tel: +264 65 221 853 Rundu Eugene Kakarusu Street Rundu Namibia Tel: +264 66 256 050 Rosh Pinah Lood Street Rosh Pinah Namibia Tel: +264 63 274 585

Nigeria

BOC Gases plc Nigeria Apapa Shodi Expressway P.M.B. 1053 Oshodi Lagos Nigeria Tel: +234 1 810 4777

DISCLAIMER Whilst great care has been taken to ensure the accuracy of the information contained in this product catalogue, this does not exempt the user from verifying his/her own responsibility involved in the application of this information.

BOC Tanzania Limited Nyakato, Industrial Area PO Box 1878 Mwanza Tanzania Tel: +255 28 257 2752/3

Uganda

BOC Uganda Limited Plot 73, 7th Street Industrial Area Uganda Tel: +256 414 231 875/6 / 312 261 315

Zambia

BOC Zambia Ltd Chisokone Avenue Plot No 901 Ndola Zambia Tel : +260 212 611 801/5 / 621 608/9 / 621 582 Lusaka ShekI Sheki Street Plot No 4278 Light Industrial Area Lusaka Zambia Tel : +260 211 240 954 / 246 665 / 242 272 / 247 666

Zimbabwe

BOC Zimbabwe (Pty) Limited BOC House Hull & Glasgow Roads Southerton Harare Zimbabwe Tel: +263 4 757 171-5 / 755 750-65 Bulawayo Steelworks Road Westgate Zimbabwe Tel: +263 9 634 91-5 Gweru / Electrode Factory Bristol Road Gweru Zimbabwe Tel: +263 54 216 24/6

WARNING Welding can give rise to electric shock, excessive noise, eye and skin burns dues to the arc rays, and a potential health hazard if you breathe in the emitted fumes and gases. Read all the manufacturer’s instructions to achieve the correct welding conditions. Refer to www.afrox.com.

Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. E&OE. Recommended retail prices. Prices may be subject to change based on commodity price movement and exchange rate fluctuation.

Welders World 2012.indd 1

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The Afrox Offer •

Afrox offers a fit-for-purpose product range of welding, cutting and heating solutions. Our retail stores and selected partners (agents and distributors) stock a core range of welding- related PPE, gas and arc equipment and spares, gas regulators, flashback arrestors, welding hoses, cutting torches and nozzles, welding accessories, and gas and arc welding consumables.

•

Afrox offers customer deliveries as well as a customer collect offer. We are able to deliver to customers through an extensive network of conveniently located branches, stores and agents/distributors nationwide. Customers may also collect directly from any of these outlets.

•

Afrox deliveries are dependent on geographical location and the date and time the order is received. Fast-track emergency deliveries can be arranged on request. Our Central Scheduling Centre is dedicated to planning and scheduling all product deliveries to our customers, according to their requirements.

queries. Our multi-skilled staff are customer service experts and product champions, offering specialised advice on all products and services that Afrox offers. For your convenience, the Afrox Customer Service Centre has an online customer interaction system giving you access to the: • •

Service Office - for orders, problems and requests for information; and Support Office - for all your account queries (please have your 8 digit Afrox account number ready).

Our operating hours are 07h00 - 17h00 Monday to Friday (excluding public holidays).

• We are committed to fulfilling completed core product order requirements on time and in full. • With us, quality is guaranteed. Our national Customer Service Centre uses a computerised event tracking system enabling and empowering our entire service and sales organisation to meet your needs. CONTACT OUR NATIONAL CUSTOMER SERVICE CENTRE CONTACT DETAILS Phone 0860 020202 Fax 0860 020201 E-mail [email protected] Website www.afrox.com PLACING AN ORDER We’ll process your order quickly and accurately. A reference number will be supplied with each order for easy tracking. COPY DOCUMENTATION We can retrieve a delivery note or invoice and fax or e-mail you a copy on request. ACCOUNT QUERIES OR QUESTIONS ABOUT INVOICING We have well trained staff that can review and resolve your account queries. Our event tracking system will ensure fast resolution of


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4

Contents Section

Page

Section 1 - Industrial Gases

5

Section 2 - Hospitality Gases

13

Section 3 - Special Products & Chemicals

15

Section 4 - Arc Accessories

17

Section 5 - Arc Equipment & Processes

22

Section 6 - Technical Services Department

27

Section 7 - Gas Equipment

28

Section 8 - Welding Consumables

44

Section 9 - Do-It-Yourself

55

Section 10 - Personal Protective Equipment

61

The 2012 Product Catalogue prices for Collect customers are available for download from the Afrox website.


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5


Industrial Gases Afrox Industrial & Refrigeration Gas Cylinder Colour Identification Atmospheric Gases Air

Nitrogen

Oxygen

Argon

Technical • 3,9 kg cylinder 12-KB • 8,5 kg technical 12-RC

Technical • 2,2 kg cylinder 42-IE • 4,4 kg cylinder 42-JE • 11,0 kg cylinder 42-SE • 15 x 11,0 kg MCP 42-ME15 • 120,0 kg PCC 41-PA

Technical • 11,5 kg cylinder C1-QD • 15 x 12,3 kg MCP 1-MR15 • PortaPak® 1,43 kg cylinder 3-GD • EconoPak 8,5 kg cylinder 2-OB • 180 kg PCC 554-PA

Technical • 17,4 kg cylinder 10-SE • 220 kg PCC 556-PA

Dry • 3,9 kg cylinder 13-KB • 8,5 kg dry 13-RC

High Purity • 2,2 kg cylinder 98-IE • 11,0 kg cylinder 98-SE • 15 x 11,0 kg MCP 98-ME15

High Purity • 17,4 kg cylinder 11-SE • 15 x 17,4 kg MCP 11-ME15

Laser Gas • 15 x 11,5 kg MCP 317-MR15

Laser Gas • 15 x 11,0 kg MCP 98-ME15-LAS • Dewar PVT kg P42

Shielding Gases Argoshield® Light • 3,6 kg cylinder 24-IE • 17,8 kg cylinder 24-SE-LIG

Argoshield® Universal • 18,5 kg cylinder 28-SE

Argoshield® Heavy • 19,6 kg cylinder 25-SE

Argoshield® 5 • 8,4 kg cylinder 24-KE • 17,8 kg cylinder C24-SE Portashield® • 1,8 kg cylinder 27-GD

Stainshield® Heavy • 10,4 kg cylinder 99-SE

Stainshield® TIG • 16,7 kg cylinder 87-SE

Stainshield® TIG Plus • 12,3 kg cylinder 000187-SE-C

TIGshield® • 3,5 kg cylinder 87-IE

The gas contents of Afrox cylinders are identified by the labels affixed to the cylinders. A cylinder without a label should not be used, and should be returned to the supplier. An important part of the label is the class diamond, which represents the characteristic of the gas, as illustrated. A label with multiple class diamonds indicates multiple associated hazards.



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Industrial Gases

6

Fuel Gases

Other Gases

Acetylene

Hydrogen

Carbon Dioxide

Technical • 8 kg cylinder C15-DE • 12 x 6,5 kg MCP 15-MD12-CC • 12 x 8 kg MCP 15-MD12 • PortaPak® 0,94 kg cylinder 16-DA • EconoPak 6,9 kg cylinder 15-DD

Technical • 0,74 kg cylinder 54-SH • 15 x 0,74 kg MCP 54-MH15

Technical • 31,3 kg cylinder 40-RC • 31,3 kg cylinder

Alushield® • 8,4 kg cylinder 94-SE

Coppashield® • 4,8 kg cylinder 395-SE

Fluxshield® • 20,5 kg cylinder 26-SE

Notes 1. Designated cylinder colours comply with SANS 10019 2. Numbers in grey are Afrox’s item numbers

Wet 40-RC-W • 180 kg PCC 573-PA

Stainshield® • 17,4 kg cylinder 27-SE

Stainshield® Plus • 17,6 kg cylinder 30-SE

Class Diamonds OXIDISING GAS

TOXIC GAS

GAS UNDER PRESSURE

2

2

2

2

Class 2.2 / 5.1 Oxidising Gas Yellow / Black lettering

Class 2.1 Flammable Gas Red / Black lettering

Class 2.3 Toxic Gas White / Black lettering

Class 2.2 Non-Flammable, Non-Toxic Gas Green / Black lettering


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Complete solutions for complex tasks Whether you are preheating, postheating, flame straightening, flame hardening, flame brazing, fusing or hot forming, you want to be sure you are using the appropriate gas and the best equipment. Afrox can help you make the right decision. Our complete LINDOFLAMM® flame solutions ensure that you always deliver the optimum performance with the highest possible cost-efficiency.

The classic combination: oxygen and acetylene Flame temperatures fuel gas/oxygen Oxidising flame

Reducing flame

Acetylene 3 100

3 000

Ethene 2 900 Propylene

2 800 Methane Hydrogen 2 700

2 600

Oxygen: The right selection In order to achieve optimal heating of the workpiece, the flame properties have to be tailored to the specific application. Therefore, the oxygen source (oxygen gas, compressed air, aspirated air) has to be selected carefully: • Oxygen is used for hot forming, flame hardening, flame cleaning and fusing of sprayed coatings. It gives a rapid rise in temperature at the workpiece surface and causes a build-up of heat with a high temperature gradient inside the workpiece • Compressed air is used for preheating, postheating, flame brazing and flame drying. It lowers the temperature and combustion velocity, producing a mild and gentle, yet intense and economical flame, which can be better controlled. The heating of the workpiece and the temperature gradient inside the part are less than when oxygen is employed. The workpiece is thoroughly heated at a lower surface temperature • Aspirated-air burners are sometimes used for brazing. They provide lower surface temperatures, a very slight temperature gradient and thorough heating.

Neutral

3 200

Propane

0

1:1

1:2

1:3

1:4

1:5

1:6 Flame setting

Fuel gas/oxygen ratio (m2/m3)

Effect of oxygen source on workpiece surface temperature

Temperature distribution within an oxy-acetylene flame Workpiece surface temperature (ºC)

Acetylene: The perfect fuel gas When efficiency, precision and accuracy are required, there is no better choice than acetylene: • Acetylene produces the highest flame temperatures, providing rapid and concentrated heating • The unique temperature distribution in an acetylene flame means that most of the energy is contained within the primary flame, allowing for precise heating • Acetylene also has the highest flame propagation rate, increasing thermal efficiency • Acetylene produces the lowest moisture content in exhausted gases, reducing corrosion and quality issues.

Flame temperature (ºC)

Industrial Gases

7

Acetylene / oxygen

1 200

900

Acetylene / compressed air

600

Acetylene / suction air

300

0 Heating-up time (min)

2 500

2 700

2 900

3 100

Temperature (ºC)



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Industrial Gases

9


Shielding Gases Stainshield® TIG

Stainshield® Heavy Description 10,4 kg

Item Number 99-SE

Stainshield® Heavy is an argon rich three component of argon-helium-CO2 mixture developed primarily for the MIG welding of stainless steels above 10 mm thick, but it also has applications in the MIG welding of other metals. It is slightly oxidising, making it ideal for use with metals or processes that can tolerate the presence of oxidising gases. The addition of helium to the shielding gas increases the amount of energy transferred into the weld, producing smooth, even and defect-free welds. Stainshield® Heavy has been developed to greatly improve welding speed, increase deposition rates and, in some cases, reduce preheat requirements. • • • • • •

Description

All stainless steels Tubing and pipework Tanks and vessels Catering equipment Components for the petrochemical industry Ship repair industry.

16,7 kg

Description 17,4 kg

Description

87-SE

Stainshield® TIG was developed primarily for the manual TIG welding of austenitic stainless steel. The welding speeds achieved are greater than that of argon. These increased welding speeds reduce production costs and reduce the amount of distortion created in the components being produced. The addition of hydrogen to the shielding gas increases the cleaning of the material being welded and increases the amount of energy transferred into the weld, allowing for increased welding speeds and the reduction of post weld cleaning. • Food processing equipment • Sinks and benches • Medical equipment • Knife handles • Thin wall process pipework • Purging of high integrity components.

12,3 kg

Item Number 000187-SE-C

Argon-helium shielding gas mixtures are two component mixtures of argon and helium developed primarily for MIG and TIG welding of non-ferrous metals of between 3-10 mm. Argon-helium rich shielding gases input more heat into the weld than pure argon, but the addition of argon improves the arc stability. These gases will help a skilled welder to produce smooth, even and defect-free welds. They are also suitable for TIG welding of copper, copper alloys and nickel alloys where high heat input is required. Mixtures with a high helium content have the ability to transfer heat more effectively to the weld pool. This makes them ideal for welding thick metals that have to be preheated before welding. Preheat can be reduced or, in some cases, dispensed with altogether. • Automatic and orbital welding • Pipework • Electronics • Petrochemical • Power generation • Tubing and seams.

Stainshield® Plus Item Number

Description

27-SE

Stainshield® is a general formulation gas for welders using the GMAW process on all stainless steels. It offers an economical solution, suitable for many applications on a wide range of metal thicknesses. Stainshield® is particularly suitable where minimal oxidation of the weld is required and where there is a risk of carbon contamination of the product. Stainshield® performs well across a range of applications providing good arc stability in dip, pulse and spray transfer modes. • All stainless steels • Tubing and pipework • Tanks and vessels.

Item Number

Stainshield® TIG is a two component mixture of argon and hydrogen developed primarily for TIG welding of stainless steels up to 10 mm thick.

Stainshield®

Stainshield® TIG Plus

17,6 kg

Item Number 30-SE

Stainshield® Plus has been formulated specifically for welders using the GMAW process on all stainless steels, particularly 3CR12. It provides a strong weld and is suitable across a wide range of metal thicknesses, particularly where the final appearance of the weld is important to the product. Its low oxidation potential, stable arc and fluid weld pool produce a decorative finish to the weld. • • • • •

All stainless steels Tubing and pipework Tanks and vessels Catering equipment Components for the petrochemical industry.



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Argoshield® Light Description

Item Number

17,8 kg

24-SE-LIG

3,6 kg

24-IE

Argoshield® Light has been formulated specifically for welders using the GMAW process on carbon steel typically less than 4 mm thick. This gas mixture, which can be used in all positions, produces low heat input and narrow weld beads, so reducing distortion and burn-through. Together with its excellent arc stability and high speed capability for welding thin sheet, Argoshield® Light is easy to use, provides a quality weld and minimises overall cost. • Duct and sheet metal engineering industries • Automotive components manufacture • Vehicle repair • Cabinets/steel furniture manufacture • Domestic appliance manufacture • Light gauge storage tanks.

Argoshield® Heavy Description 19,6 kg

Item Number 25-SE

Argoshield® Heavy has been formulated for welders using the GMAW process on constructional steelworks typically greater than 10 mm thick. Its higher carbon dioxide content gives welds in carbon steel good rounded penetration profiles that are deep and wide. This produces consistently reliable strong welds, which can be used for bridges, buildings, boilers, plant and machinery. Argoshield® Heavy is ideal for multi-pass welds in spray mode on heavy sections, allowing fast welding speeds which reduce costs. It also has the advantage of tolerating contaminants such as dirt, oil, grease and rust and poor joint fit-up. • Heavy engineering • Heavy structural steel • Boiler manufacture • Shipbuilding and repair • Heavy vehicle manufacture • Thick-walled pipes and pressure vessels • Pad-eyes and lifting lugs • Earth-moving equipment.

Argoshield® Universal Description 18,5 kg

Industrial Gases

10

Item Number 28-SE

Argoshield® Universal has been formulated for general fabrication of carbon steel over the typical thickness range 5-12 mm. This gas mixture is easy to use, giving good weld performance across a wide range of applications and welding parameters. It can be used in any position, for single- and multi-pass welds in dip, spray, pulsed or synergic mode. Combined with its excellent arc stability, low spatter and broad weld profile, these advantages make Argoshield® Universal an excellent choice for quality and economy in general engineering applications. • General fabrication • General industrial products • Light to medium-plate fabrication • Structural steelworks • Bridgework • Pipe and tube joining • Vehicle manufacture/heavy trucks.

Argoshield® 5 Description

Item Number

17,8 kg

C24-SE

8,4 kg

24-KE

1,8 kg

27-GD

Argoshield® 5 has been formulated specifically for welders using the GMAW process on carbon steel typically less than 4 mm thick. This gas mixture, which can be used in all positions, produces low heat input and narrow weld beads, thereby reducing distortion and burn-through. Together with its excellent arc stability and high speed capability for welding thin sheet, Argoshield® 5 is easy to use, provides a quality weld and minimises overall cost. • • • • • •

Duct and sheet metal engineering industries Automotive components manufacture Vehicle repair Cabinets/steel furniture manufacture Domestic appliance manufacture Light gauge storage tanks.


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Industrial Gases

11


Coppashield® Description 4,8 kg

Item Number 395-SE

Copper and copper-based alloys are typically characterised by a high thermal conductivity and high heat capacity. The high helium content of Coppashield® provides a very intense arc which allows these materials to be welded more readily than by using other gases. In many cases, preheating can be eliminated by the high arc energy available. Coppashield® is suitable for both GMAW and GTAW welding. Coppashield® can also be used on aluminium and aluminium alloys above 6 mm and is ideal because it is a fast welding gas with hotter arc, with low porosity at high productivity levels. • Copper-lined steel pressure vessels • Bus-bar manufacture • Spirit distillation vessels • Arc furnace electrode holders • Heat exchangers • Petrochemical equipment • Calorifiers.

Alushield® Description 8,4 kg

Fluxshield® Description

Item Number

20,5 kg

94-SE

Alushield® is a gas mixture of argon and helium for GMAW and GTAW welding of aluminium and its alloys. It is a versatile, high specification gas suitable for welding over a range of thicknesses, giving consistently good penetration and bead shape. The mixture is chemically inert providing a stable, steady and controllable arc. Alushield® can also be used on automated welding processes and by allowing faster welding speeds with lower defect rates, can significantly reduce fabrication costs. Helium content provides a higher arc energy to combat the high thermal conductivity of these alloys, increasing penetration and minimising the need for preheating. • Ship and marine superstructures • Pressure vessels • Chemical and petrochemical plant • Pipework.

Item Number 26-SE

Fluxshield® is an argon/carbon dioxidebased shielding gas specifically designed for high quality single- and multi-pass welding of mild, low alloy and stainless steels using the flux cored and metal cored wire processes. It can be used in all positions either manually or semiautomated, depending on the wire type. Fluxshield® exhibits excellent arc stability, generates good penetration profiles, a very smooth weld appearance with low spatter levels and promotes excellent slag detachability. Fluxshield® is also tolerant of poor fit-up and less than ideal joint cleanliness. • General plate fabrications • Structural steel and bridgework • Heavy engineering type fabrications • Pressure vessels, piping and tank manufacture • Offshore drilling rigs and shipbuilding • Fabrications previously limited to SMAW using AWS-E7018 electrodes, with stringent mechanical strength requirements, i.e. for low temperature impact toughness, high yield and UTS requirements • Ideal for HSLA, mild, structural and stainless steels.



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13


Hospitality Gases Partigas Balloons are the answer to making any event special, creating an impact or raising awareness. They are recognised as a costeffective way to create eye-catching and effective displays, and as a giveaway to customers they represent low-cost advertising for you. Whatever your idea, Afrox can offer you the solution. Latex balloons will float for six to eight hours whereas self-sealing metallic foil balloons should last several days. It will take one person approximately two hours to inflate 500 balloons. Latex balloons fitted with plastic valves and foil balloons with self-seal valves are quicker to fill. Using balloon clips also saves time. Talk to your nearest party balloon outlet or consult the local Yellow Pages. Partigas cylinders come in three sizes. To work out the size of the cylinder you require, you need to answer a few simple questions: - What type of balloons do you want to use? - What size balloons do you want to use? - How many balloons do you want to inflate?

Partigas Cylinder Diagram

l

Cylinder size ( ) Partigas (kg)

, ,

Height (mm)

,

Diameter (mm) Pressure (bar) Size

Large

Medium

Small

Item Number

528-SE

528-JE

528-FE

76

29,6

9

Cylinder weight (kg) Approximate number of balloons (300 mm)

Using the above right diagram, you can determine the most appropriate cylinder for your needs. Note that the diagrams show the approximate number of balloons that can be filled. Numbers will vary according to balloon manufacturer and the shape of the balloon.

Useful Tips • It is very important not to over-inflate your balloons. For instance, if you inflate a 300 mm balloon to 375 mm, you will use almost twice as much gas • Filling balloons is quick and simple with an Afrox inflator • Depending on your requirements, an inflator can be purchased or rented

• Rent an inflator by paying a refundable deposit.



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15


Special Products & Chemicals

Refrigerants Refrigerants R427A • Non-toxic, non-flammable zero-ODP (Ozone Depletion Potential) refrigerant with a lower GWP (Global Warming Potential) among other retrofit solutions since its GWP below 2000 • Assigned A1 safety classification by ASHRAE Standard 34

• Can be used to replace R22 in existing equipment for a wide range of temperatures • Can be used to retrofit low temperature refrigeration units as well as air-conditioning installations.

Item Number

Cylinder Size

Contents (kg)

Valve Outlet Connection

578042-LA-N

Cylinder

10,0

5/8” BSPF right hand female

578042-LG-N

Cylinder

50,0

5/8” BSPF right hand female

Refrigerants R22 • Colourless, odourless, non-flammable, non- toxic gas • In higher concentrations, odour is mild and slightly ethereal • Popular for use in all types of household and commercial refrigeration and air conditioning

equipment • The higher refrigeration properties of R22 permits the use of smaller equipment – a considerable advantage where space is at a premium

Item Number

Cylinder Size

Contents (kg)


W341078

Disposable

13,6

1/4” flare

577022-LA-N

Cylinder

10,0

577022-LG-N

Cylinder

59,0

577022-TD-N

Drum

785,0

5/8” BSPF right hand male

R134A • Increasing use as a replacement for CFC-12 • Has a high critical temperature, which ensures a good coefficient of performance especially at high condensing temperatures in air cooled systems • Wide household use in medium temperature

food cabinets, water chillers and fountains, heat pumps and dehumidifiers • Blowing agent for various foams • Propellant for aerosol pharmaceuticals, mousses, insecticides, cleaning and other household products.

Item Number

Cylinder Size

Contents (kg)


W341045

Disposable

13,6

1/4” flare

578013-LA-N

Small Cylinder

10,0

578013-LG-N

Cylinder

60,0

578013-TC-N

Drum

850,0

5/8” BSPF right hand male



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17


Arc Accessories Accessories Cable Lugs - Fixing Hole

Cable Lugs - Crimping

• Soldering type • Type numbers denote amps and fixing hole size

• Crimping type • 35 to 90: cable mm • 12 = fixing hole (mm)

Description

Item Number

Description

Item Number

Cable Connector

Description

Item Number

200 A 14 mm

W053021

35 x12 mm

W053011

CC 20 Plug/Socket

W054154

150 A 13 mm

W053022

50 x 12 mm

W053012

CC 20 Plug

W054155

300 A 17 mm

W053023

70 x 12 mm

W053013

CC 20 Socket

W054156

95 x 12 mm

W053014

Chipping Hammer Cable Connectors Description

Cable Connector Plug Item Number

CC 17 Plug

W054151

CC 18 Socket

W054152

Description 10 - 25 mm

Item Number

Earth Clamp - Screw Type

• Crocodile type 300 A

• Screw type 600 A Item Number

Description

Item Number

W053020

W054489

Earth Clamp - Crocodile Description

• Steel heavy duty long life hammer

Item Number

150 A

W053025

600 A TRC

W054147

300 A

W054146

600 A EC600

W054149

600 A

W054148

Plug, Welding Male (50 - 70) Item Number

W033718

Hot Box 10 kg 220 V Thermostat Controlled • 220 V thermostat controlled • Max temp 250ºC • 10 kg Item Number

W052005



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Arc Accessories

19


Abrasives, Cleaning & Preparation Products

Grinding Disc - AOX

Cutting Disc - AOX

• Grade: Med.A3T

• Grade: Med.A3T

Description

Item Number

Description

Item Number

114 x 3 x 22 A30T MS each

W053285


W053273


W053287


W053279

230 x 7,2 x 22 A30T MS each

W053291

Anti-Spatter - Spatter Release 640 NO/SI Description 400 ml

Item Number W034010

Anti-Spatter - AOX Liquid Description 400 ml

Item Number W034010

Anti-Spatter - AOX Liquid Refill Description 5 l

Item Number W034014

Anti-Spatter TRC Spatter Release Aerosol Description 400 ml

Item Number W034015

Anti-Spatter - Spatter Off (Water Based)

Passivating Paste AOX

Pickling Paste AOX

• Spatter off (water based) • Afrox anti-spatter paste

• Improve your stainless steel quality after weld

• Improve your stainless steel quality after weld

Description 400 ml

Item Number W034009

Description 1 l

Item Number W053574

Description 1 l

Item Number W053575



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Arc Accessories

20

NDT - Ardrox HF-P Penetrant

NDT - Ardrox HF-P Developer

NDT - Ardrox HF-P Remover

• Non-destructive testing for weld quality • Internationally approved • HF-P penetrant • HF-D developer • HF-R remover/cleaner • Size - 300 g



Description 300 ml

Item Number W033570

Wire Brush Description 5 Row - Mild Steel

Description 300 ml

Item Number W033571

Description 300 ml

Item Number W033572

Wire Brush Item Number W053003

Description 6 Row - Stainless Steel

Item Number W053081

Afrox Torch Coolant 5 l Description 5 l


Item Number W053576

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Arc Accessories

21


Electrode Holders & Gouging Torches

Electrode Holder TRC - Suhan Jaw Type

Electrode Holder TRC - Jackson Type

Electrode Holder AOX - Twist Lock

• Suhan jaw type • Light to medium construction • Fully insulated

• Heavy duty construction • Fully insulated

• Twist lock • Fully insulated

Description 500 A

Item Number W053092

Description

Item Number

300 A

W053097

400 A

500 A

W053098

600 A

Electrode Holder AOX - Safegrip Jaw Type

Electrode Holder TRC - Optimus Type

• Heavy duty construction with double ball point cable connections

• Heavy duty construction • Fully insulated

Description

Item Number

Description

Description

W054204

Item Number

300 A

W054200

300 A

W053095

400 A

W054201

400 A

W053096

500 A

W054203

600 A

W054208 Description

Carbon Gouge TRC

Item Number W054202

Item Number

3,2 x 305 mm - 100 pack

W054914

4,0 x 305 mm - 100 pack

W054915

6,4 x 305 mm - 50 pack

W054917

8,0 x 305 mm - 50 pack

W054918

9,5 x 305 mm - 50 pack

W054919

16 x 355 mm joint - 50 pack

W054922


W054926


W054928

9,5 x 355 mm joint - 50 pack

W054933

5,0 x 305 mm - 100 pack

W054934

• Fast metal removal process • Easy to control • Low equipment cost • Economical to operate • Easy to operate Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. E&OE. Recommended retail prices. Prices may be subject to change based on commodity price movement and exchange rate fluctuation.


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22

Arc Equipment & Processes Power Sources

Transarc® MMA

Transarc® TIG

• 140 A @ 60% duty cycle • 160 A @ 60% duty cycle

• 160 A @ 60% duty cycle for TIG welding Includes TIG torch for TIG welding Includes TIG torch • 200 A @ 60% duty cycle for TIG welding Includes TIG torch

Description

Item Number

Description

Item Number

MMA 140

W034140

TIG 160 package

W035161

MMA 160

W034160

TIG 200 package

W035303

Afrox Industrial 200C

Afrox Industrial 275C

• 200 A @ 35% duty cycle • Single-phase 240 V • Light duty

• 275 A @ 35% duty cycle • Three-phase 400 V • Built-in wire feeder

Description 200C

Item Number W034200

Description 275C

Item Number W034275

Transarc® 180P PortaMIG • 180 A @ 60% duty cycle • Single-phase 240 V

Afrox Industrial 350R

Includes: • Machine • Trolley & cylinder • MIG gun • Flowmeter

• 350 A @ 35% duty cycle • Three-phase 400 V • 4 roll feeder Description 350R


Item Number W034350

Description 180P PortaMIG

Item Number W034181

2012/04/13 1:42 PM

Arc Equipment & Processes

23


Miller 220 DX Compact MIG

Miller 250 DX Compact MIG

• Single-phase • 220/240 V • 220 A • 25% duty cycle • MIG (GMAW) • Flux cored (FCAW)

• Three-phase • 380 V • 50 Hz • 250 A @ 28 VDC • 35% duty cycle • MIG (GMAW) • Flux cored (FCAW)

Description 220 DX MIG package

Item Number W034249

Description 250 DX MIG package

Miller Migmatic 380 Package

Miller XPS 450 MIG Package

• 380 V 50 Hz • Three-phase • 350 A @ 50% duty cycle

• 450 A, 50% duty cycle remote machine • 380 V 50 Hz • Three-phase

Includes: • Drive roll kit • MIG gun • Shieldmaster® flowmeter • Earth cable and clamp Description Migmatic 380 MIG package

Item Number W034250

Includes • ST 24 wire feeder

Item Number W034383

Description XPS 450 MIG package

Item Number W034450

Miller TIG - Dynasty Package • 230-380 V, 50 Hz, single- or three-phase • 150 A @ 60% duty cycle Includes: • TIG torch & finger tip remote control Description 200 AC/DC TIG package

Item Number W030201



2012/04/13 1:42 PM

Miller Dimension 562 DC Rectifier

Miller Dimension 812 DC Rectifier

• 450 A @ 100% duty cycle CC/CV • 380 V • 50 Hz three-phase • Max OCV CC 65/CV 45 V • Supplied with primary cable

• 650 A @ 100% duty cycle • 380/520 V • 50 Hz three-phase • Max OCV CC 72/CV 70 V • Supplied with primary cable


24

Description

Item Number

Description

Item Number

562 DC Rectifier

W034995

812 DC Rectifier

W034994

Bobcat 250D Diesel Driven Diesel engine driven welder rated at 100% duty cycle, CC/AC and CC/DC 250 A at 25 V. CV/DC 270 A at 28 V rated at 60% duty cycle. Auxiliary power 220 V 10 kVA Item Number

W052251

Miller Big Blue 400 CX CC Diesel engine driven welder rated at 400 A at 30% duty cycle, 300 A at 60% duty cycle. Auxiliary power 230 V Item Number

W052400

Miller Big Blue 500 DX CC Diesel engine driven welder rated at 500 A at 40% duty cycle. Auxiliary power 230 V 4 kVA Item Number

W052500

Miller Big Blue 600 DX CC Diesel engine driven welder rated at 600 A at 40% duty cycle. Auxiliary power 230 V 4 kVA Item Number


W052601

2012/04/13 1:42 PM



25

Bluthunder 440 DC Rectifier

Miller XMT 350 CC/CV Auto

Rated at 420 A, 45% duty cycle. Supply voltage 380/520 V, 50 Hz three-phase max OCV 78 V. Supplied with running gear and primary cable 5 m

Rated at 350 A, 60% duty cycle. Supply voltage 208-575 V single or three-phase. Max OCV 90 VDC

Item Number

W052420

Item Number

W034305

Bluthunder 340 DC Rectifier

Miller XMT 400 DC CC/CV INV

Rated at 320 A, 35% duty cycle. Supply voltage 380/520 V, 50 Hz three-phase max OCV 68 V. Supplied with running gear and primary cable 5 m

Rated at 300 A, 60% duty cycle. Supply voltage 380 V three-phase. Max OCV 60 V

Item Number

W052320

Item Number

W034400



2012/04/13 1:42 PM

27


Technical Services Department

We offer a complete professional back-up service for the full range of arc equipment supplied by Afrox. Customers can further benefit from:

Torch repair shop services offered:

• Professionally-equipped workshops • Factory-trained and qualified technicians • Relationships with equipment manufacturers • Exclusively original parts used in repairs • Repairs to manufacturers’ performance specifications • National distribution infrastructure • Full service torch repair facility.

• Repair of feeding and trigger problems • Replacement of damaged cables • Repair of gas leaks or restrictions • Attend to welding problems attributed to the gun or torch • Repair problems causing poor cutting performance of plasma torches • Re-sleeving • Cable length changes • Adaptor changes (new torches adapted to older machines) • Supply of specialised torches • Torch plasma torch conversions on older power sources.

Brands and types of equipment for which services are provided include: • Miller welding machines • Transarc® welding machines • Thermal Dynamics plasma cutting machines • PXL, Binzel, CK, and Thermal Dynamics, MIG, TIG and plasma torches. To keep equipment performing safely and at its peak, the Afrox Technical Services Department also offers the following value-added services:

Maintenance contracts

Equipment surveys • Determine whether machines are performing to manufacturers’ electrical specifications • Check insulation and general condition of equipment • Develop and present an equipment maintenance or upgrade proposal. For enquiries, call the Afrox Customer Service Centre on 0860 020202.

Afrox-managed maintenance programmes aim to minimise downtime, ensure optimum and safe machine performance and to reduce the probability of failures relating to PC boards, components and power supplies. The maintenance contracts attend timeously to potential failures caused by: • Worn/damaged cables • Poor/hot connections • Internal wiring faults • Faulty drive systems • Faulty guns and torches • Environmental factors such as dirt • Unserviceable consumables.

Torch repair shop Situated within the Afrox Technical Services Department, the gun repair shop provides a fast turnaround repair service for the following guns/torches: • All Binzel MIG guns • CK range of TIG torches • K4000 gouging guns • All Thermal Dynamics plasma torches.



2012/04/13 1:42 PM

28

Gas Equipment Regulators & Flowmeters

Oxygen Multi-Stage Regulator

Acetylene Multi-Stage Regulator

• Series 8500 • For heavy duty welding, cutting and heating • SANS 2503 • ‘Set-and-forget’ technology for ultimate safety

• Series 8500 • 150 kPa max outlet pressure • For heavy duty welding, cutting and heating • SANS 2503 • ‘Set-and-forget’ technology for ultimate safety

Description

Item Number

400 kPa

W003852

1 000 kPa

W003854

Description 150 kPa

Oxygen Single-Stage Regulator

Acetylene Single-Stage Regulator

• Series 6000 • For medium duty welding and cutting • 600 kPa max outlet pressure

• Series 6000 • For medium duty welding and cutting • 150 kPa max outlet pressure

Description Series 6000


Item Number W003903

Description Series 6000

Item Number W003851

Item Number W003601

2012/04/13 1:42 PM

29

Gas Equipment


LPG/Handigas Single-Stage Regulator Single-Stage S6000 Arc 40 Flow Regulator • Combined regulator/flowmeter, with gauges for MIG/TIG welding using argon or carbon dioxide • Max gas flow of 40 l/min Description S6000

Item Number W003610

• S6000 LGS 400 • Now with outlet pressure gauge • 400 kPa max outlet pressure • Adequate flow rate for the full range of Afrox LPG nozzles and Sievert® equipment Description S6000

Item Number W010611

Oxygen Single-Stage Regulator PortaPak®

Acetylene Single-Stage Regulator PortaPak®

• Suitable for all light duty cutting and welding • 200 kPa max outlet pressure

• Suitable for all light duty cutting and welding • 100 kPa max outlet pressure

Description PortaPak Regulator ®

Item Number W003031

Shieldmaster® Flowmeter Single-Stage CO2/ Argon • Pre-set flowmeter regulator with accurate flow setting for MIG/TIG welding using argon or carbon dioxide • Max gas flow of 30 l/min Description Flowmeter

Item Number W003037

Description PortaPak Regulator ®

Item Number W003034

Flowtube - Replacement Kit • Complete replacement kit for Shieldmaster® flowmeter

Description Kit

Item Number W003073



2012/04/13 1:42 PM

30

Type 2 Cutting Attachment

Type 2 Shank

• The Afrox Type 2 Attachment has a forged brass head and stainless steel tubes. It also features a press-to-cut oxygen lever

• Manufactured from extruded aluminium • Hose connections 3/8” BSP Description Type 2 Shank

Item Number W005800

• The Afrox Universal® is a versatile, robust and well-balanced torch capable of cutting steel up to 300 mm thick • The torch may be used with acetylene or LPG depending on type of nozzle fitted • Pre-heated oxygen and fuel gas are mixed in the nozzle for greater safety and resistance to backfire • 3/8” BSP hose connection • Note: Special nozzles for gouging are also available

Universal Cutting Torch ®


Description Type 2 Cutting Attachment

Item Number W005801

Type 2 Mixer

Universal® Cutting Torch 500 mm - 90 deg

Description

Gas Equipment

Torches & Attachments

• The Afrox Type 2 Mixer is made of precision-machined brass and weighs only 150 g Description Type 2 Mixer

Item Number W005802

Item Number W005803

2012/04/13 1:42 PM

Gas Equipment

31


Flashback Arrestors & Quick Release Couplings

Flashback Arrestor F5 Regulator Mounted Description

Item Number

Flashback Arrestor F7 Torch Mounted Description

Item Number

Quick Release Coupling & Flashback Arrestor CPN-460 Description

Item Number

Fuel gas

W012028

Fuel gas

W012030

Fuel gas

W012089

Oxygen

W012029

Oxygen

W012031

Oxygen

W012088

Flashback Arrestor Regulator Mounted PortaPak®

Flashback Arrestor F8 Torch Mounted PortaPak®

Quick Release Coupling & Flashback Arrestor RF53-NSK

SANS 50730-1 approved Safety features include: • Flashback arrestor • Temperature activated cut-off valve • Non-return valve • Replaceable inlet filter

SANS 50730-1 approved Safety features include: • Flashback arrestor • Non-return valve • Replaceable inlet filter

• 3/8” CPN - 460 (torch mount) • 3/8” RF 53 NSK (regulator mount)

Description

Item Number

Description

Item Number

Description

Item Number

Fuel gas

W012016

Fuel gas

W012032

Fuel gas

W012121

Oxygen

W012017

Oxygen

W012033

Oxygen

W012120

Afrox Tip When fuel gases are mixed with oxygen under pressure, there is a chance of one gas mixing back into the other. Once the gases are mixed, there is the risk that this mixture may ignite and explode. This explosion, called a flashback, can travel all the way back into the system, to the point of mixing. It can cause considerable damage to equipment and poses substantial risk to life and limb. Afrox recommends that each regulator outlet and torch inlet be fitted with a SABS-approved flashback arrestor. Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. E&OE. Recommended retail prices. Prices may be subject to change based on commodity price movement and exchange rate fluctuation.


2012/04/13 1:42 PM

32

Gas Equipment

Nozzles Acetylene Hand Cutting – A-NM6

Acetylene Machine Cutting – A-NM6

LPG Cutting – P-NM

• Hand cutting • Use with Universal® and Type 2 torches

• Machine cutting • Long pattern

• Use with Universal® and Type 2 torches

Description

Item Number

Description

Item Number

Description

Item Number

0,8 short patt.

W005014

0,8 long patt.

W005021

0,8 short patt.

W010236

1,2 short patt.

W005015

1,2 long patt.

W005022

1,2 short patt.

W010237

1,6 short patt.

W005016

1,6 long patt.

W005023

1,6 short patt.

W010238

2,0 short patt.

W005017

2,0 long patt.

W005024

2,0 short patt.

W010239

2,4 short patt.

W005018

2,4 long patt.

W005025

2,4 short patt.

W010240

3,2 short patt.

W005020

3,2 long patt.

W005026

3,2 short patt.

W010242

Type 2 Torch Welding

Welding Nozzle (PortaPak®)

Cutting Nozzle – A-FN (PortaPak®)

• Use with Type 2 torches

• Use with Combi-Lite torches

• Acetylene cutting • Use with Combi-Lite torches

Description

Item Number

Description

Item Number

Description

Item Number

0,9 mm

W005037

0,9 mm

W005701

0,8

W005708

1,2 mm

W005038

1,2 mm

W005702

1,2

W005709

2,0 mm

W005039

2,0 mm

W005703

1,6

W005710

2,6 mm

W005040

2,6 mm

W005704

3,2 mm

W005041

3,2 mm

W005705

4,0 mm

W005042

4,0 mm

W005706

5,0 mm

W005043

Acetylene Spot Heating – A-HT • Spot heating • Use with Type 2 torches Description

Item Number

25

W005051

50

W005052

100

W005053

Afrox Tip The Afrox range of nozzles utilises the nozzle-mix principle, whereby the fuel gas and preheat oxygen are kept separate right up to the nozzle and are only mixed once inside the preheat orifices. Always use an approved nozzle cleaner to clean nozzles to avoid nozzle damage and ensure proper cleaning.


2012/04/13 1:42 PM

Gas Equipment

33


Accessories

Nozzle Cleaners (Standard)

Multi-Purpose Spanner

• Suitable for one piece nozzle Item Number

W012172

Item Number

W012590

Industrial Cylinder Trolley • Oxy/DA cylinder trolley • Industrial strength Item Number

W012035

‘O’ Clip Crimping Tool

Safetest Leak Detection Spray

• Suitable for hose ‘O’ clips

• For use on gas equipment and pipelines • Afrox approved

Item Number

W012580

Double Roller Guide

Triple Flint Spark Lighter

• Fits Universal® and Type 2 torches

• Includes one spare replacement flint

Item Number

W005913

Item Number

W012621

Item Number

W012045

Triple Flint Replacement Flint Description 3 pack

Item Number W012622

Inlet Stem & Nut • Replacement part for all S8500, S8000, S6000 regulators (includes dust cap) Description

Item Number

O2/AR

W003080

DA/LPG/H2

W003081



2012/04/13 1:43 PM

Accessories & PortaPak® PortaPak® The Afrox PortaPak® is the ideal welding and cutting set for those difficult-to-get-to jobs. Light and robust, yet still having man-sized capabilities, it is easily moved by one person, and can be lifted through hatches or into service vehicles. Because of its small size and portability, the set is ideal for emergency vehicles or on maintenance duty in industry where portability is a must. The PortaPak® is ideal for fusion weld, braze weld, silver solder, heating and cutting. Nozzles provided will fusion weld steel up to 4 mm and cut steel up to 6 mm thick. The cutting capability can be extended to 20 mm by using the AFN 1,2 mm nozzle or to ± 35 mm using the AFN 1,6 mm nozzle, available as optional extras. Brazing and welding with No. 5 nozzle - six hours. Cutting with 0,8 mm nozzle - 45 minutes.These times are for non-stop operation.The average job requires a fair amount of preparation, and welding and cutting is normally intermittent, which in practice extends these times considerably.

Gas Equipment

34

PortaPak® Available to Purchase Separately

Item Number

Accessory Outfit

W005772

Oxygen Cylinder 1,43 kg

W005740

Acetylene Cylinder 0,94 kg

W005782


2012/04/13 1:43 PM

Gas Equipment

35


Outfits/Kits Type 2 Economy Outfit • A flexible outfit ideal for oxy-acetylene welding and cutting • Can be customised to suit your needs.

Features • Unique Afrox encapsulated valves providing extremely stable control of gases • Type 2 shank and cutting attachment are constructed from solid brass forgings and have silver-brazed joints for extra strength. Description

Item Number

Set

W005860

J I

N

M

B

L K

H O C

F

A D G E P

Kit consists of: A

Toolbox

I

Type 2 shank

B

Medium duty welding nozzle - No. 7

J

Multi-purpose spanner

C

Cutting nozzle ANM - 0,8 mm

K

Nozzle cleaners

D

Acetylene regulator Series 8500 - 150 kPa

L

Triple flint lighter

E

Oxygen regulator Series 8500 - 400 kPa

M

Type 2 mixer

F

F5 regulator mounted flashback arrestors

N

Fitted hose (oxygen)

G

F7 torch mounted flashback arrestors

O

Fitted hose (acetylene)

H

Type 2 cutting attachment

P

Goggles

Also included but not shown: • Operation and instruction manual Please Note: For ultimate safety, always use genuine Afrox Saffire® flashback arrestors and parts. Replacement parts are available for all outfits.



2012/04/13 1:43 PM

36

Gas Equipment

Type 2 Professional Outfit • A premium outfit for welding, brazing, heating and cutting application • Capable of cutting up to 75 mm and welds up to 5 mm. Features • Unique Afrox encapsulated valves providing extremely stable control of gases • Type 2 shank and cutting attachment are constructed from solid brass forgings and have silver-brazed joints for extra strength. Description

Item Number

Set

W005861

L B

K

O D

N

C

M J

E

P I

A

F

R

Q

G S

H

Kit consists of: A

Toolbox

K

Type 2 shank

B

Heating neck tube

L

Multi-purpose spanner

C

Acetylene heating nozzle

M

Nozzle cleaners

D

Medium duty welding nozzles - No. 2, 3, 5, 7, 13

N

Triple flint lighter

E

Cutting nozzles ANM - 0,8, 1,2, 1,6

O

Type 2 mixer

F

Acetylene regulator Series 8500 - 150 kPa

P

Fitted hose (oxygen)

G

Oxygen regulator Series 8500 - 400 kPa

Q

Fitted hose (acetylene)

H

F5 regulator mounted flashback arrestors

R

Goggles

I

F7 torch mounted flashback arrestors

S

Circle cutting guide

J

Type 2 cutting attachment

Also included but not shown: • Operation and instruction manual Please Note: For ultimate safety, always use genuine Afrox Saffire® flashback arrestors and parts. Replacement parts are available for all outfits.


2012/04/13 1:43 PM

Gas Equipment

37


Hoses & Fittings

Pre-Packed Hose 5 mm PortaPak® • Pre-packed lengths • Flame retardant • SANS 3821 approved Description

Item Number

3 m acetylene

W002600

3 m oxygen

W002601

6 m acetylene

W002602

6 m oxygen

W002603

12 m acetylene

W002604

12 m oxygen

W002605

Picture shown with optional hose connections

Pre-Packed Hose 8 mm Industrial • Pre-packed lengths • Flame retardant • SANS 3821 approved

Picture shown with optional hose connections

Description

Item Number

6 m acetylene

W002560

6 m oxygen

W002561

12 m acetylene

W002562

12 m oxygen

W002563

18 m acetylene

W002564

18 m oxygen

W002565

30 m acetylene

W002568

30 m oxygen

W002569

50 m acetylene

W002572

50 m oxygen

W002573

100 m acetylene

W002576

100 m oxygen

W002577

Cut-to-Length Handigas Hose (Neoprene) • Flame retardant • Sold in metre lengths • SANS 1156-2 approved • SANS 3821 approved Description

Item Number

5 mm (Handigas) per metre

W002439

8 mm (Handigas) per metre

W002440



2012/04/13 1:43 PM

Gas Equipment

38

Hose Connection Kits

‘O’ Clips

• 5 mm 3/8” also available • Comprise two nipples, two nuts, three ‘O’ clips Description

Item Number

Description

Item Number

5 mm 1/4” BSP R/H

W002270

5 mm - 10 pack

W002543

5 mm 1/4” BSP L/H

W002271

8 mm - 10 pack

W002544

8 mm 3/8” BSP R/H

W002274

8 mm 3/8” BSP L/H

W002275

Parallel Clips

Fittings for Hose Joining • Comprise two nipples, four ‘O’ clips

Description

Item Number

Description

Item Number

5 mm - 10 pack

W002530

5 mm

W002171

8 mm - 10 pack

W002531

8 mm

W002172

Hose Connection Nuts Description

Item Number

1/4” BSP L/H

W002516

1/4” BSP R/H

W002517

3/8” BSP L/H

W002166

3/8” BSP R/H

W002167


2012/04/13 1:43 PM

Gas Equipment

39


Light Duty Gas Cutting & Welding PortaPak® Combi-Lite Shank Features • The new Combi-Lite Shank is to be used in conjunction with either the Combi-Lite Mixer or the Combi-Lite Cutting Attachment • When used in conjuction with the Combi-Lite Mixer and the DH nozzles, the Combi-Lite turns into a welding and brazing torch • Capable of welding and brazing materials up to 8 mm in thickness • Ideally suited for use in workshops, garages, laboratories and production lines • Its handy size and weight minimises operator fatigue over many hours of use. PortaPak® Combi-Lite Shank Gas Type

Cutting Capacity (Steel)

Inlet Connection

Item Number

Acetylene

Up to 8 mm

1/4”

W005716

PortaPak® Combi-Lite Mixer •

To be used with the Combi-Lite Shank and DH nozzles

Item Number

W005718

PortaPak® Combi-Lite Cutting Attachment Features •

The Combi-Lite Cutting Attachment is to be used in conjunction with the Combi-Lite Shank and can be used for cutting or welding by simply changing to the appropriate nozzle

• Use the LC nozzles for welding (capable of welding and brazing materials up to 4 mm) • Use the AF-N nozzles for cutting (capable of cutting steel up to 50 mm). PortaPak® Combi-Lite Cutting Attachment Gas Type

Item Number

Acetylene

W005719



2012/04/13 1:43 PM

Back to contents

Gas Equipment

41


Fault Finding Reference Guide Symptom

Cause

Resolution

A. No gas flows when torch valves are open

1. No gas in cylinder

1. Check contents gauges of both cylinders and refill appropriate cylinder

2. Cylinder valve not open

2. Crack cylinder valve slowly, open another 1/2 to 1 full turn

3. Regulator valve not open

3. Set correct pressures on regulator before lighting up

4. Incorrect flashback arrestors

4. Torch mount arrestors must be fitted on the torch side only. Regulator mount arrestors must be fitted to regulator side only

5. Flashback arrestors blocked

5. Check inlet filters and replace if necessary

6. Hoses blocked

6. Blow out hoses with high pressure air or replace hoses if necessary

7. Nozzle blocked

7. Clean nozzle with approved nozzle cleaner or replace nozzle if necessary

B. Gas won’t ignite when torch is opened

1. Oxygen torch valve is open

1. Acetylene is the fuel gas and must be ignited first, with oxygen fully shut

C. Explosion occurs when acetylene is ignited

1. Pressure not correct for nozzle in use

1. Consult nozzle data chart for the correct pressures for the appropriate nozzles

2. Flashback occurs

2. Purge each hose separately before use for approximately 2 seconds per 6 m length of hose

1. Nozzle nut not tightened

1. Tighten nozzle nut until flame is extinguished

2. Torch head seat damaged

2. Trade in torch for an Afrox Servex replacement

3. Nozzle seat damaged

3. Replace nozzles

1. Gases mixing in torch head causing small sustained flashbacks

1. Check the nozzle and torch seats, replace if damaged. If not damaged, tighten the nozzle nut 2. Clean nozzle with approved nozzle cleaner to avoid damage

1. Incorrect nozzle for size and type of material being used

1. Refer to nozzle data chart or Afrox experts for pressure setting and flow rates

D. Flame around nozzle nut when torch is ignited

E. ‘Popping’ noise heard from torch head

F. Nozzle not cutting properly or effectively

Afrox Tip Use the reference guide to find out how to deal with faulty equipment or gas flow irregularities before or after using your gas equipment. If you have any queries about problems concerning gas equipment, don’t take a chance with safety, ask Afrox.



2012/04/13 1:43 PM

Symptom

Cause

Resolution

G. Cutting lever does not produce a cutting stream

1. Incorrect operation procedure (Type 2 torch only)

1. Open oxygen control valve on shank fully. Control preheat flame by oxygen valve on attachment

2. Oxygen pressure not high enough

2. Consult nozzle data chart

3. Torch internally damaged

3. Trade in torch for an Afrox Servex replacement

1. Fuel gas (DA/LPG) leaking

1. Test for leaks using Safetest leak detection fluid NB: Oxygen is odourless, colourless and is dangerous when excessive amounts are vented into the atmosphere. Check for leaks regularly on both lines

H. ‘Garlic’ or ‘fishy’ smell occurs when torch is in use

2. ‘Garlic’ smell – Acetylene leaking from gas set 3. ‘Fishy’ smell – LPG leaking from gas set

I. Loud explosion occurs when cutting, welding or heating

1. Flashback has occurred

1. Flashback arrestors must be used to stop back-feeding of gases and quenching of flames

J. Hoses burst after loud explosion

1. Flashback has occurred

1. Flashback arrestors must be used to stop back-feeding of gases and quenching of flames

1. Cylinder burning inside

1. Close cylinder valve

K. Acetylene cylinder hot

Gas Equipment

42

2. Remove regulator 3. Separate acetylene cylinder from oxygen cylinder 4. Remove acetylene cylinder outdoors 5. Hose down with water from a safe distance 6. Call supplier (Do not use cylinder again) L. Acetylene cylinder hot. Paint peeling off or cylinder jumping around

1. Cylinder burning inside and ready to explode

M. Cylinder/s explode/s

Ensure that your cylinders are always kept in good condition and ensure that flashback arrestors are connected to both the torch and regulator. Ensure that correct nozzles are fitted in accordance with the fuel gas being used as fuel gas/oxygen mixtures vary when using oxy/acetylene and oxy/LPG.

1. All persons to evacuate immediately

Afrox Tip Cylinder pressures vary with the different compressed gases. Therefore, select the correct regulator for the gas you are using as well as your application. • For cutting operations it is essential to select an oxygen regulator which allows a sufficiently high rate of flow • Low pressure oxygen regulators are available for welding applications.


2012/04/13 1:43 PM

Gas Equipment

43


Standards All gas equipment should comply to the following local/international standards: • Regulators: SANS 2503 • Torches: ISO 5172 • Hoses: SANS 3821 for oxygen and acetylene • Hose connections: SANS 3253 • Flashback arrestors: SANS 50730-1 / EN 730-1 • Hose assemblies: SANS 8207 • Health & Safety Code of Practice: SANS 10238

• Under NO CIRCUMSTANCES SHALL PTFE tape be used on oxy/fuel equipment. Manufacturer uses special oil- free type tape on gauges and, for example, if spare parts are required for maintenance, equipment will be provided by manufacturer with correct tape attached • Trolleys to transport oxygen/acetylene cylinders SHALL be in good working condition

The following guidelines, standards and products are available to assist you and your business:

• Correct PPE to be worn at all times

• SABS approved regulators fitted with encapsulated valves, fit for purpose and conforms to SANS 2503 with optional gauge guard, if required

• Wall-mounted posters on light-up and shutdown procedures and other posters and data sheets provided by manufacturer to be visible at all times at every station

• SABS approved regulator mounted flashback arrestors consisting of a temperature activated cut-off valve, flame arrestor, non-return valve and pressure activated cut-off valve on both oxygen and acetylene lines

• Risk assessments to be conducted on a regular basis. Level to be determined by management

• Correct length of hoses, fit for purpose and SABS approved • Approved hose connections in accordance with SANS 8207 which include ‘O’ clips fitted with correct crimping tool

• Suitable hose holders or parallel hose clips fitted in such a way that hoses can be separated easily and do not have any sharp edges • Flashback arrestors should be fitted to both the regulator and torch • Approved torches compliant to ISO 5172 • Nozzles: 100% tested for leaks across the seats and quality of performance

• Flashback arrestors SHALL be tested or replaced annually. Afrox flashback arrestors can be tested with a WITT test panel (Item Number W012212) • NEVER use oil or grease on any gas equipment • Operators should be trained on the safe use and handling of gas and gas equipment before working on gas equipment • Training should include product training, correct fitment of equipment and correct safe operating practices (e.g. correct light-up and shutdown procedures) • NEVER repair gas equipment although maintenance (e.g., replacing a faulty gauge on a regulator) can be done by a qualified operator. Faulty Afrox regulators or torches can be exchanged for Afrox reconditioned equipment under the Servex exchange scheme and carries the same warranty as a new unit.

• Quality nozzle cleaner to ensure good and consistent quality performing nozzle • Before light-up, all gas equipment SHALL be leak tested with the correct leak detection solution such as the Afrox Safetest (Item Number W012045) which is OIL-FREE. NO soapy solutions SHALL be used on gas equipment • ONLY a spark lighter such as the Afrox triple flint lighter (Item Number W012621) SHALL be used to ignite the gas flowing from the nozzle. UNDER NO circumstances must an open flame be used Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. E&OE. Recommended retail prices. Prices may be subject to change based on commodity price movement and exchange rate fluctuation.


2012/04/13 1:43 PM

44

Welding Consumables Electrode Selection Chart Afrox Product

Product Characteristics

Label Colour

Product Application

Ensure that the Open Circuit Voltage (OCV) range of your welding machine is within the specified range for the selected electrode and application

Vitemax®

General Purpose

Carbon/mild steel – fences, trailers, gates

Speedcraft®

General Purpose

Burglar bars, fireplaces, furniture, etc.

Afrolux®

High Deposition

High speed welding and general fabrication

312

Problem Steel

Dissimilar steels – tools, dies, springs, etc.

316L

Stainless Steel

Heat exchanges, chemical storage tanks, etc.

Transcast® 55

Cast Iron

Cast iron components and cast iron to steel

78MR & 7018-I

Hydrogen Control

Structural applications, pressure vessels, etc.

Gouge

Gouge/Metal Removal

Gouge, cutting and grooving steels

CR70

Hardfacing

Depositing a wear resistant overlay

Alumoid

Aluminium Alloys

Pulleys, housing, sump pans, impellers, etc.

Average thickness of plate

Electrode diameter (mm)

Recommended Afrox Vitemax® current range (A)

Up to 1,5 mm

2,0 mm

40 – 80

1,5 mm – 2,0 mm

2,5 mm

60 – 95

2,0 mm – 5,0 mm

3,15 mm

100 – 130

5,0 mm – 8,0 mm

4,0 mm

140 – 165

8,0 mm upwards

5,0 mm

170 – 260


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46

Welding Consumables

Vitemax® Premium Electrodes

Vitemax® is the leading premium rutile electrode in the market, produced in the Afrox Brits factory for over 40 years. During this period, over 55 million kilograms of product has been sold, with no returns or customer complaints. Vitemax® has consistently delivered in terms of quality, and is well known in other continents as well. The consistency in quality is attributed to the Afrox welding consumables factory adopting best manufacturing practices for welding consumables, together with conformance to leading quality assurance programmes such as ISO since the 1970s. Vitemax® electrodes are identified by the red and blue dot on the stub end. This trademark has been registered.

Key features • Premium brand • High performance and quality standard • Consistency and superior weldability characteristics which include a smooth, quiet arc action • Low spatter loss with good striking and restriking characteristics • Excellent slag detachability which is normally self-lifting • The electrode is able to bridge large gaps with poor fit up • Strong brand recognition in the market • Currently seen as a benchmark in the mild steel electrode market • Conforms to international approval standards such as SABS, TUV, ABS and Lloyds Register.

Application It is used on a wide variety of carbon manganese steels having a carbon equivalent below 0,28%. Please refer to the data sheet for specific applications as well as recommended parameters.


2012/04/13 1:44 PM

Welding Consumables

47


Electrodes

Vitemax®

Speedcraft®

• South Africa’s premium rutile electrode for welding mild steel in all positions • Features a smooth arc action, with very little spatter and excellent restriking

• A rutile electrode for welding mild steel in all positions • Competitively priced, very good performance * (multi-kg box)

* (multi-kg box) Description

Item Number

Description

Item Number

2,0 mm 4 kg box*

W075001

2,5 mm 1 kg box

W072122

2,5 mm 5 kg box*

W075002

3,15 mm 1 kg box

W072123

3,15 mm 5 kg box*

W075003

4,0 mm 1 kg box

W072124

4,0 mm 5 kg box*

W075004

2,5 mm 5 kg box*

W075122

5,0 mm 6 kg box*

W075005

3,15 mm 5 kg box*

W075123

6,3 mm 6 kg box*

W075007

4,0 mm 5 kg box*

W075124

2,0 mm 1 kg box

W072001

2,5 mm 1 kg box

W072002

3,15 mm 1 kg box

W072003

4,0 mm 1 kg box

W072004

Afrolux®

7018-1®

• Heavily coated rutile electrode contains iron powder in the coating which increases the amount of weld metal deposited by approximately 160% • Recommended for high speed welding of fillet and butt joints in carbon steels in the downhand position

• All-position basic coated hydrogen-controlled electrode of premium quality • Used for welding a variety of carbon manganese and low alloy steels and in the fabrication of pressure vessels pipe work and general structural fabrication work

* (multi-kg box)

* (multi-kg box)

Description

Item Number

Description

Item Number

2,5 mm 4 kg box*

W075202

2,5 mm 4 kg box*

W075282

3,15 mm 5 kg box*

W075203

3,15 mm 4 kg box*

W075283

4,0 mm 5 kg box*

W075204

4,0 mm 4 kg box*

W075284

5,0 mm 5 kg box*

W075205

5,0 mm 6 kg box*

W075285

W075207

6,3 mm 6 kg box*

W075287

2,5 mm DriPac 2 kg box

W075482


W075483


W075484

6,3 mm 5 kg box*



2012/04/13 1:44 PM

Welding Consumables

48

Afrox 78MR®

Oerlikon Fincord M

• Formulated with a unique moisture resistant coating • Can be used with AC/DC machines and features excellent mechanical properties • Recommended for all structural applications where stringent mechanical properties and X-ray quality joints are required

• Medium coated rutile type electrode for welding mild steel in all positions * (multi-kg box)

* (multi-kg box) Description

Item Number

Description

Item Number

2,5 mm 4 kg box*

W075272

2,5 mm 5 kg box*

W111002

3,15 mm 4 kg box*

W075273

3,15 mm 5 kg box*

W111003

4,0 mm 4 kg box*

W075274

4,0 mm 5 kg box*

W111004

5,0 mm 6 kg box*

W075275

5,0 mm 5 kg box*

W111005

6,3 mm 6 kg box*

W075277

Oerlikon Tenacito 7018-1 • Low hydrogen basic electrode for welding medium tensile structural and fine grained steels * (multi-kg box) Description

Item Number

2,5 mm 5 kg box*

W075372

3,15 mm 5 kg box*

W075373

4,0 mm 5 kg box*

W075374

5,0 mm 5 kg box*

W075375


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Welding Consumables

49

Afrox 312

Afrox 316L

• A low carbon 29% Cr 9% Ni rutile basic coated electrode

• A low carbon 19% Cr 12% Ni and 3% Mo rutile basic coated electrode

* (multi-kg box)

* (multi-kg box)

Description

Item Number

Description

Item Number

2,5 mm sleeve

W072692

2,5 mm sleeve

W072752

3,25 mm sleeve

W072693

3,25 mm sleeve

W072753

2,5 mm 1 kg box

W072682

2,5 mm 1 kg box

W072782

3,25 mm 1 kg box

W072683

3,25 mm 1 kg box

W072783

2,5 mm 4 kg box*

W075692

2,5 mm 4 kg box*

W075752

3,25 mm 4 kg box*

W075693

3,25 mm 4 kg box*

W075753

4,0 mm 4 kg box*

W075754

Transcast® 55

Ferroloid 4

• A nickel iron alloy electrode for welding cast iron and cast iron to steel

• A nickel cored electrode designed to produce machinable welds in cast iron

* (multi-kg box)

* (multi-kg box)

Description

Item Number

Description

Item Number

3,15 mm sleeve

W072933

2,5 mm 1 kg box

W072832

3,15 mm 1 kg box

W072934

3,15 mm 1 kg box

W072833

3,15 mm 5 kg box*

W075933

2,5 mm 5 kg box*

W075832

4,0 mm 5 kg box*

W075934

3,15 mm 5 kg box*

W075833

4,0 mm 5 kg box*

W075834



2012/04/13 1:44 PM

Welding Consumables

50

Superweld 308L • A low carbon 19% Cr 9% Ni electrode for welding grade AISI 304, 304L, 301 and 302 material

Afrox 308L

* (multi-kg box)

• A premium grade stainless steel electrode for welding 304/304L grade stainless steel * (multi-kg box) Description

Item Number

2,5 mm 1 kg box

W072701

3,25 mm 1 kg box

W072703

2,5 mm 5 kg box*

W075702

3,25 mm 5 kg box*

W075703

4,0 mm 5 kg box*

W075704

Description

Item Number

2,5 mm 5 kg box*

W085702

3,2 mm 5 kg box*

W085703

4,0 mm 5 kg box*

W085704

Superweld 309L • A low carbon grade 23% Cr 12% Ni type rutile basic coated low carbon grade electrode for welding corrosion resistant and heat resistant steels * (multi-kg box) Description

Item Number

2,5 mm 5 kg box*

W085772

3,25 mm 5 kg box*

W085773

4,0 mm 5 kg box*

W085774

Superweld 312 Afrox 309L

• Superweld 312 is a standard grade electrode for welding difficult to weld problem steels such as tool steels

• A premium grade stainless steel electrode for dissimilar joints and cladding

* (multi-kg box)

* (multi-kg box)

Description

Item Number

2,5 mm 5 kg box*

W085692

Description

Item Number

3,25 mm 5 kg box*

W085693

2,5 mm 1 kg box

W072772

4,0 mm 5 kg box*

W085694

3,25 mm 1 kg box

W072773

2,5 mm 4 kg box*

W075772

3,25 mm 4 kg box*

W075773

4,0 mm 4 kg box*

W075774

5,0 mm 4 kg box*

W075775

Superweld 316L • A low carbon 19% Cr 12% Ni and 2,5% Mo rutile basic coated electrode for welding low carbon molybdenum bearing steels * (multi-kg box)


Description

Item Number

2,5 mm 5 kg box*

W085752

3,25 mm 5 kg box*

W085753

4,0 mm 5 kg box*

W085754

2012/04/13 1:44 PM

Welding Consumables

51


Wire

MIG 3000 Plus (plastic spool)

Coremax 71 Plus

• Copper coated, carbon steel welding wire. Offers good value for money • For best results, the product should be used with the Argoshield® range of shielding gases

• Carbon steel and stainless steel flux cored wire for general fabrication

Description

Item Number

Description

Item Number

0,9 mm 18 kg spool

W033931

1,2 mm 15 kg spool

W081230

1,0 mm 18 kg spool

W033942

1,6 mm 15 kg spool

W081231

1,2 mm 18 kg spool

W033943

MIG 6000

Oerlikon Fluxofil 19HD

• The premium quality, copper coated, carbon steel welding wire used when nothing but the best weldability will do • It is particularly favoured by high integrity manufacturers where high speed, robot quality welding is undertaken

• Seamless copper coated rutile flux cored wire with an enhanced degree of fill

Description

Item Number

Description

Item Number

0,8 mm 15 kg spool

W033900

1,2 mm 16 kg spool

W125150

0,9 mm 18 kg spool

W033901

1,6 mm 16 kg spool

W125152

1,0 mm 18 kg spool

W033902

1,2 mm 18 kg spool

W033903

1,6 mm 18 kg spool

W033905



2012/04/13 1:44 PM

TIG 308L

MIG 309LSi Description

Item Number

1,0 mm 15 kg spool

W033227

1,2 mm 15 kg spool

W033228

MIG 316LSi Description

Item Number

1,0 mm 15 kg spool

W033234

1,2 mm 15 kg spool

W033232

Description

Item Number

1,6 mm 5 kg tube

W030560

2,0 mm 5 kg tube

W030562

2,4 mm 5 kg tube

W030561

TIG 316L Description

Item Number

1,6 mm 5 kg tube

W030550

2,0 mm 5 kg tube

W030553

2,4 mm 5 kg tube

W030551

TIG 70S-6 Description

Item Number

1,6 mm 5 kg tube

W030501

2,0 mm 5 kg tube

W030502

2,4 mm 5 kg tube

W030503

MIG 6048

Duracor 59

• A premium grade high strength low alloy wire dual classified as an AWS ER 100S-G or ER110S-G

• Premium grade self-shielded flux cored wire. Used for hardfacing of sugar cane hammers and knives, dipper teeth, coal crushers etc. • 25 kg coils

Description

Item Number

Description

Item Number

1,2 mm 15 kg spool

W033188

2,8 mm 25 kg spool

W071728


Welding Consumables

52

2012/04/13 1:44 PM

Welding Consumables

53


Gas Brazing & Welding

Flux Brazing M15

Easy-Flo (Ordinary Grade)

• M15 bronze brazing flux • Stainless steel • Aluminium

• Flux powder • Stainless steel • Aluminium

Description 500 g jar

Item Number W001553

Bronze Brazing M15 (Bare)

Description 250 g jar

Item Number W001852

Silvercoat 30

• Brazing rods • Use with M15 brazing flux

Description

Item Number

1,5 mm 100 g

W001031

* (multi-kg box)

1,5 mm 1 kg

W001032

Description

Item Number

3,2 mm 5 kg*

W000500

2,0 mm 5 kg*

W000504

Silverflo 55 Description

Item Number

1,5 mm 100 g

W001055



2012/04/13 1:44 PM

Ferrous & Non-Ferrous Metals There are many ferrous and non-ferrous metals and alloys of great

Stainless steels are defined as steels containing more than 13%

importance to the manufacturing industry and used in fabrication

Cr. There are four basic categories of stainless steel of which the

today.

most common are the austenitic steels such as 316, and 304 alloys which contain both chrome and nickel. Ferritic stainless

Some of the most commonly used include:

steels are chrome-containing alloys with low levels of carbon,

• Aluminium and its alloys

such as 409 and 430 grades. Martensitic steels are also chrome-

• Carbon steels

containing but have much higher levels of carbon. 410 and 416 are

• Galvanised and coated steels

examples of these materials. Duplex stainless steels have a mixed

• Alloy steels

microstructure of ferrite and austenite and properties to match.

Welding Consumables

54

• Stainless steels • Cast irons

The main types of cast iron are grey cast iron, white cast iron,

• Copper and its alloys

malleable cast iron and alloy cast iron. Grey cast iron contains

• Nickel and its alloys

2 to 4% C and over 2% Si. White cast iron has the same range

• Titanium.

of carbon as grey but has less than 1% Si. Malleable cast iron is basically heat-treated white cast iron. Alloy cast irons may be

Pure aluminium is a relatively soft, ductile material and for most

alloyed with chromium, nickel, molybdenum, and other elements

engineering applications it is alloyed with a range of materials

to give specific strength, corrosion, or high temperature properties.

to improve its properties. Each alloy is given a four number designation dependent on the main alloying element, for example

Copper can be used as an engineering material in its pure form but

4xxx series alloys have silicon as the main alloying element,

is normally alloyed with other materials to improve its mechanical

and 6xxx series are alloyed with magnesium and silicon. Some

properties. The most common alloys of copper are brasses in which

alloying elements, such as copper, can make an alloy difficult if not

zinc is the main alloying element and bronzes, which contain tin.

impossible to weld.

Another widely used alloy group is the cupro-nickels, which are nickel-containing alloys used mainly for their excellent salt water

Carbon steels cover a wide range of commonly used engineering

corrosion properties.

materials including the so-called mild steels. The term carbon steels is also taken to include carbon manganese steels, structural

Nickel alloys are used in a wide variety of applications including

steels, HSLA steels and Q&T steels which include HY and QT types.

marine environments, aerospace and high temperature areas. Inconels® and Nimonics are nickel chrome alloys, while Incoloys®

Galvanised and coated steels are a very specific group of normally

are nickel iron alloys. Hastelloys® are nickel, chrome and iron

low carbon steels, which have undergone a surface treatment

alloys, while Monels are nickel-rich copper-containing alloys.

either to improve some property, such as corrosion resistance or to improve its appearance. In a welding and cutting context, these

Titanium is an attractive engineering material because of its low

coating materials can often create problems with both weld and

density, excellent corrosion resistance and the high strengths that

cut quality and health hazards in terms of fumes created as they

can be obtained through alloying. Its reactive nature, however, can

are vapourised.

give problems when it is welded and keeping oxygen levels very low is of fundamental importance.

Alloy steels are carbon and carbon manganese steels which have other alloying elements such as nickel, chromium and molybdenum added to them to improve their mechanical properties. Low temperature alloy steels have small amounts of nickel added. Creep resisting steels are alloyed with chromium and molybdenum. These steels are often used in high temperature environments such as steam boilers. High manganese steels can contain 14% Mn giving these materials high hardness, making them suitable for application such as railway lines.


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55


Do-It-Yourself DIY Welding Tips Basic DIY: Steps for every project In any type of job that you tackle, there are a number of basic steps that, if followed, will ensure your success.

1. Design and measure The first step is to design what you want to make. Make sketches of it with rough measurements and when you are happy with the design, make scale drawings (squared paper usually helps) of the different elevations (for example, front and side views). A perspective drawing will help you to decide on the construction sequence.

2. Determine quantities Once you have your scale drawings, determine how much tubing will be needed in the various sizes. List all the screws, wheels, plugs, hinges and so on and buy these before you start the job.

3. Plan the sequence of assembly Logical planning of the sequence of the assembly will keep the work to a one-man job. For example, if you are making a chair, you will find it simple to make the two sides first, flat on your work surface and then join the sides together. In other words, start off making the sub-assemblies first and finish by joining those subassemblies together.

the pieces for one sub-assembly, place them in position on the drawing and check that the ends can be joined together closely without any gaps. Use a file to make any adjustments that are necessary.

6. Tack weld the components With the pieces laid out on the drawing, apply magnets or clamps to the joints to make sure that they are held together. Using your weld kit, tack the sub-assembly together. Tack welds should be 4 mm to 5 mm long. Next, check the sub-assembly for square, adjusting it with a hammer if necessary. If there are any mistakes, tack welds are easily broken with a hammer and cold chisel and cleaned off with a file.

7. Complete the welds Lift the tacked sub-assembly from the work surface and complete the welds. When the welds are completed, dress them by chipping off the solidified flux and excess weld droplets (using a special chipping hammer) and clean them to a smooth finish with a file.

8. Join the sub-assemblies 4. Make templates and jigs Draw each sub-assembly full-size on the mild-steel-plate work surface, using chalk, chalk line and straight edge. Pay attention to the joints making them clear and accurate so that you can easily measure the angles they make. Check each drawing for square and accuracy before proceeding. If you are making a number of assemblies to one pattern (for example, six chairs), you will save time by making a simple jig. For this, simply tack weld off-cuts on the outside of the lines of the drawing, in positions that will hold the lengths of tubing in place.

5. Cut the components Now lay the tubing on the drawing and carefully mark where and at what angles the tube needs to be cut. When you have cut all

To do this, lay the sub-assembly back on the work surface and stand the cross pieces on it, with the aid of magnets. Tack weld each cross piece in position and check for square, making any adjustments with light taps of a hammer. You should find that the second assembly rests perfectly on the cross pieces, where it should be held with more magnets. Tack weld each joint and then lift the assembly from the work surface. Complete all the welds and dress and clean them with a chipping hammer, wire brush and files.

9. Finishing At this stage, drill any holes that are needed and then prime the whole construction. Let the primer dry and apply one or two finishing coats in the colour of your choice. Finally, insert any plugs or ferrules and fit any other attachments.



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56

Do-It-Yourself

DIY Project - How to build your own braai If there is one word that is owned by South Africans, it is surely the word ‘braai’. It may be both a noun and a verb, but it is even more than that: it’s a cultural phenomenon. ‘Braai’ is such a wonderful activity and such a perfectly descriptive word, that English speaking people fully adopted it. Surely there are many philosophical statements to make about a group of beer-bellied guys crowding around a fire, but that’s not what this section is about. It’s about giving you ideas for and ways to do welding projects. Imagine standing in a cloud of braai-smoke, saying, “Buy? Ag no! I welded this myself!”

TIP

In this case a MIG welding system would be more appropriate than an arc welding machine, because the latter is likely to burn off the ends of the diamond mesh.

GRAFIESE VOORSTELLING VAN DIE BRAAIER

G

B

Cutting list A: 3/750 mm x 38 mm round pipe (legs) B: 1/500 mm x 38 mm round pipe (pipe for adjusting the height) C: 1/70 mm x 42 mm round pipe (pipe to fit onto height-adjuster) D: 1/5 mm plate 500 mm in diameter (base) E: 2/ diamond mesh 500 mm in diameter (grids) F: 1/1700 mm x 50 mm x 4 mm flat bar (sides of base) G: 2/1700 mm x 20 mm x 4 mm flat bar (sides of grid) H: 4/80 mm x 12 mm round bar (optional) (legs for fire grate) I: 1/200 mm x 6 mm round bar (handle for braai grid) J: 3/50 mm x 6 mm round bar (hooks for braai tongs)

TIP


Cut one end of each leg at a 5° angle. The legs will stand out slightly and provide for greater stability.

Afmetings in mm

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Do-It-Yourself

57


1

2

3

4

1. Clamp the round base plate (D) to the work surface and grind the edge clean to ensure a better weld.

2. Place one end of the 1700 mm x 50 mm flat bar (F) against the edge of the base plate to form a 90° angle and weld together.

3. Bend the flat bar bit by bit around the outer edge of the base plate. Shape a side by tack welding the flat bar to the base approximately every 150 mm until the circle is complete.

4. Cut off any excess flat bar and grind to neaten. Bend the end of the flat bar into position to form a perfect circle and weld the ends together.

5

6

7

8

5. Check all the welds and strengthen where necessary. Turn the base plate over and weld on the underside to make the welds stronger, but leave openings at intervals for rainwater to run off if the braai is to be left in the open. Use an angle grinder to finish the welds neatly.

6. Weld the first leg (A) to the underside of the base plate in such a way that the leg stands out slightly. Evenly space the other two legs – roughly 550 mm apart round the curve of the plate – and weld them to the base plate.

7. Weld the pipe for height adjustment (B) onto the outside of the braai directly opposite the joint of the side of the base plate. Ensure that this pipe is perpendicular otherwise your meat will be cooked unevenly.

8. Next, prepare the fire grate and the braai grid. Begin by clamping the diamond mesh (E) to the workbench.



2012/04/13 1:44 PM

9

10

11

12


9. Bend the 20 mm x 5 mm flat bar around the base plate to form a rounded side. Place the diamond mesh (E) in the flat bar side and weld each point of the mesh to the side to make the grate more sturdy and prevent it from warping after a while.

10. Cut off any excess flat bar. Bend the flat bar and knock into place with a hammer. Weld to close the joint. Repeat the process to make the braai grid.

11. Space the four 80 mm x 12 mm round bar pieces (H) evenly and weld to the underside of the grate to form legs. These will provide ventilation to prevent the fire from smothering. Bend the legs slightly inwards to ensure that the grate fits neatly in the sides of the base plate.

12. Clamp the 200 mm x 6 mm round bar (I) in the vice and bend it inwards 40 mm from each end to form a flat U.

13

14

15

13. Weld the U-shaped handle onto the outside of the braai grid directly opposite the joint.

Do-It-Yourself

58

14. Drill a hole into the 70 mm x 42 mm round bar (C).

15. Weld a nut over the hole onto the round bar. Test to ensure that this pipe still fits over the height-adjusting pipe. Also check that the bolt fits into the nut and can screw on all the way.

TIP Weld a piece of 6 mm round bar to the bolt head – this will make fastening and unfastening easier.

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Do-It-Yourself

59


16

16. Weld the adjustable pipe onto the joint on the outside of the braai grid.

UTENSIL HOOKS (OPTIONAL)

Place the three pieces of 50 mm x 6 mm round bar (J) next to each other in the vice so that approximately one third protrudes above the jaws of the vice. Heat the rods at that point. Beat the rods with a hammer to form hooks. Weld these onto the side of the braai to hang the braai tongs and forks on.

17

17. Spray the braai with Rust-Oleum High Heat heat resistant spray paint.

TIP Use water-based antispatter on the nozzle of the welding machine. Do not allow anti-spatter to enter the gas port – spray carefully from back to front, away from yourself. The anti-spatter prevents unsightly slag inclusions.



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61


Personal Protective Equipment

Eye Protection

Afrox Top Range Specs

Afrox Medium Range Specs

• Sun, dust, impact resistant • Smoke shade • 99,9% UV • Available in clear shade

• Sun, dust, impact resistant • Smoke shade 3 • 99,9% UV • Available in clear shade

Welding Goggles Lift-Front (Shade 4) • Lift-front locks in open or closed position • Suitable for brazing, 4 capped vents • Shade 4

Description

Item Number

Description

Item Number

Standard - pair

W012035

Standard - pair

W053731

Clear - pair

W053734

Exclusive - pair

W053732

Afrox Wraparound Green Vented Specs

Afrox Wraparound Clear Vented Specs

• Sun, dust, impact resistant • Green shade 2.5 • 99,9% UV

• Sun, dust, impact resistant • 99,9% UV

Description Pair

Item Number W012257

Uvex Welders’ Goggle • Gas welding, cutting, anti-fog • Polycarb green shade 5 • 99,9% UV, 94% IR

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053136

Pair

W053135

Pair

W053729

Afrox Wraparound Clear Specs

Uvex Astro Welding Specs

• Impact, dust resistant • 1.2, 99,9% UV

• 99% UV, 84% IR • Available in different shades

Grinding Goggles Heavy Duty Clear • Diamond anti-fog coating provides scratch resistance & anti-fog property • Lightweight, soft PVC

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053730

Pair

W053723

Pair

W012799



2012/04/13 1:45 PM


62

Afrox Wraparound Amber Specs Uvex Ultravision Clear Goggle

UVEX Wraparound Clear Specs

• Low light, dust, impact resistant • Amber shade • 99,9% UV

• Impact, dust, grinding and 99,9% UV protection • Adjustable side arms, fits over and protects prescription spectacles • Non-slip pressure-free fit

• High impact, dust resistant • Clear lens • 99,9% UV

Description

Item Number

Description

Item Number

Pair

W053740

Pair

W053728 Description

Item Number

Pair

W053721

UVEX Astro Clear Specs

UVEX Skylite Specs

UVEX Skyguard Specs

• Impact, dust protection and 99,9% UV protection • Fully adjustable nylon frame • Protection from dust and liquid splashes

• Clear shade - general purpose • Grey shade 2,5 sun protection and 99,9% UV protection • Protection from dust and liquid splashes

• Foam-cushioned frame • Provides complete protection against particles and dust

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053722

Clear - pair

W053724

Pair

W053727

Grey - pair

W053724

UVEX Ultrasonic Goggles (Orange)

V MAXX Clear Fog-Ban/ L Polycarb Specs

• Clear lens, UV 2-1,2. Supravision HC-AF • Adapts to the contours of face, forming a tight seal without any gaps

• 180 degree field of vision • Can be worn over prescription eyewear • Rotating strap attachments for easier use with hard hats

Description

Item Number

Description

Item Number

Pair

W053726

Pair

W050399


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63


Hearing Protection

Afrox Hush Corded Reusable Earplug

Quiet Corded Reusable Earplug

Afrox Hush Disposable Corded Earplug

• SNR 28 dB • Tapered reusable • Corded

• SNR 26 dB • Reusable • Hygienic - washable

• SNR 37 dB • Non-allergenic • Designed for high noise exposure

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W050234

100 pack

W053700

Pair

W050781

Afrox Exclusive Earmuff

Afrox Hush Disposable Uncorded Earplug

Afrox Hush Banded Earplug

• SNR 30 dB • Enhanced noise reduction and comfort • Flexible padded headband • Meets: CE EN 352

• SNR 37 dB • Non-allergenic • Non-irritating • Designed for high noise exposure

• SNR 28 dB • Durable and reusable • Cleans easily with soapy water

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053038

Pair

W050780

Pair

W050235

Laser Lite Disposable Corded Earplug - Pack of 100 HSE Mach 1 Headband Earmuff • Adjusts to fit any head size

• Non-irritating, non-allergenic • Ideal for small ear canals • Tapered and pre-shaped • Follows the contour of the ear canal • Easy insertion and a comfortable natural seal • Winged end promotes optimum insertion depth and easy grasp for removal • SNR: 35

Description

Item Number

Description

Pair

W050430

Pair

Item Number



2012/04/13 1:45 PM

Howard Leight QB2 Banded Hearing Protector

Howard Leight QB3 Banded Hearing Protector

• • • • •

• • • • •

Supra-aural protection Soft pads rest partially in the ear for a balance of protection and comfort Patented band design prevents ear pads from touching dirty or contaminated surfaces Lightweight and portable SNR: 24

Semi-aural protection Super soft pads rest outside the ear for outstanding comfort Patented band design prevents ear pads from touching dirty or contaminated surfaces Lightweight and portable – designed especially for environments with intermittent noise hazards SNR: 23

Description

Item Number

Description

Item Number

Pair

W050184

Pair

W053040



64

2012/04/13 1:46 PM


65


Hand Protection

Uvex Chemical Resistant Gloves 40 cm cuff

Afrox Chrome Leather Gloves 10 cm cuff


• PVC safety gloves • General handling gloves

• General handling gloves • Inside leather reinforced palm and thumb

• General handling gloves • Inside leather reinforced palm and thumb

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W050034

Pair

W053002

Pair

W053004



Fine Leather TIG Glove 10 cm cuff

• General handling gloves gloves • Inside leather reinforced palm and thumb

• General handling gloves handling gloves • Inside leather reinforced palm and thumb reinforced

• Soft grain leather provides a more sensitive touch

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053005

Pair

W053006

Pair

W053018

Afrox Red Chm Leather Gauntlet Red PVC Dipped Gloves Knit 20 cm cuff Wrist 5 cm cuff

Chrome Leather Candy Striped Gloves

• Welders’ gloves • Fully cotton lined

• General purpose gloves • Ideal for mechanical work and abrasions

• Fully dipped, knit wrist • General purpose work glove, suitable for use with oils, grease and fats

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053030

Pair

W053047

Pair

W053050



2012/04/13 1:46 PM

Pigskin Candy Striped Gloves

Pigskin Grey Leather Gloves 10 cm cuff

Keystone Thumb Pigskin Gloves Grey

• General handling gloves • Half palm lining and cotton back, paste cuff

• Reinforced leather between thumb and forefinger, split leather cuff

• Keystone thumb • Soft grain leather, provides a more sensitive touch

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053051

Pair

W053052

Pair

W053059

Cotton Lined Gloves with Knit Wrist

Red Heat Resistant Gloves

Yellow Latex Gloves with Knit Wrist

• Poly-cotton knitted lined glove • Light work, component handling gun

• Welding gloves • 21 cm cuff • Fully cotton lined

• Fully dipped gloves, fleece lined • Ideal for glass handling

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053057

Pair

W053058

Pair

W053055


66

Pigskin Keystone Executive Gloves

Blue Welders’ Glove 20 cm cuff

Rfcd Chrome Leather Gloves 5 cm cuff

• Thin leather gloves provides a more sensitive touch • TIG welding glove

• Welding gloves • Fully cotton lined • Reinforced palm

• Straight thumb • General handling glove • Inside leather reinforced palm and thumb, leather back and cuff

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053060

Pair

W053066

Pair

W053074


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67


Green Lined Black Patch Gloves Red PVC Elbow Length Gloves 20 cm cuff 40 cm cuff • Cotton lining provides comfort and absorption • 5 cm, 20 cm and 40 cm cuff available

• PVC gloves, interlock liner • Suitable for use with oils, grease, fats and an assortment of chemicals

PVC Open Cuff Gloves 27 cm cuff • • •

Red PVC gloves, interlock liner Suitable for use with oils, grease and fats Provides resistance to a variety of chemicals

Description

Item Number

Description

Item Number

Description

Item Number

Pair

W053067

Pair

W053062

Pair

W053075

Green Lined Wrist Gloves 5 cm cuff Description

Item Number

Pair

W053073

Welders’ Green Lined Gloves 40 cm cuff Description

Item Number

Pair

W053077

Chrome Leather Dbl Palm Gloves 10 cm cuff

RFCD Chrome Leather Gloves 20 cm cuff

• • • •

• Protection against mechanical hazards and abrasions • General handling glove

Straight thumb Inside leather reinforced palm and thumb, leather back and cuff Protection against mechanical hazard General purpose work glove

Description

Item Number

Pair

W053054

Chrome Leather Blue Gloves 20 cm cuff • Straight thumb • Inside leather reinforced palm and thumb, leather back and cuff • Protection against mechanical hazards and abrasions • General handling glove

Description

Item Number

Pair

W053064

UVEX Yellow Nitrile Gloves Knit Wrist Household Latex Gloves • Ideal for household washing

Description

Item Number

Description

Item Number

Pair

W053045

Medium

W050980

Large

W050049

• Good resistance to abrasion, cuts, punctures, tears, oils and greases • Improved wet and dry grip • Ideal for metal fabrication, automotive assembly, plastic processing, warehousing, maintenance, sheet metal and small parts handling Description

Item Number

Pair Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. E&OE. Recommended retail prices. Prices may be subject to change based on commodity price movement and exchange rate fluctuation.


2012/04/13 1:46 PM

RNF Green Nitrile Gloves

Chrome Leather Denim Gloves

Polka Dot Gloves with Knit Wrist

• •

• General purpose work glove • Protection against mechanical hazards and abrasions

• • •

Offers good resistance to cutting fluids and hydrocarbons Offers protection and dexterity when handling oils

PVC dots on palm, knit wrist Cotton woven gloves Light work, component handling glove, has extra grip on palm, anti-slip

Description

Item Number

Description

Item Number

Description

Item Number

Large

W050232

Pair

W053063

Pair

W053048

Extra Large

W050233


68

Green Leather Palm, Finger and Thumb Gloves • Safety cuff • General handling glove Description

Item Number

Pair

W050178


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69


Respiratory Protection

Dust Mask FF2

Dust Mask Valve FF2

Afrox Dust Mask FF1

• Dust respirator • Non-valved

• Dust respirator • Valved

• Dust respirator • Non-valved

Description 20 pack

Item Number W053715

Description 10 pack

Item Number W053716

Description 20 pack

Item Number W053714

3M 9925 Welding Fume Respirator

3M 8822 Valved FFP2 Respirator

3M 8810 FFP2 Respirator

• Protects against dust and fumes where ozone is present or when welding

• 10 x OEL • Grinding, sanding, bagging, woodworking, foundries, mining

• 10 x OEL • Grinding, sanding, bagging, woodworking, foundries, mining

Description 10 pack

Item Number W050133

Description 10 pack

Item Number W053712

Description 20 pack

Item Number W053711

3M 2138 Particulate/Org. Vapour Filter

3M 2128 Dust/Org Vapour/ Acid

3M 501 Retainer

• Used for protection against particulates up to 10 x OEL and nuisance level organic vapour and acid gas relief

• P2 filter with nuisance level organic vapour and acid gas protection

• Retainer for combination of 3M 5000 series filters and 3M 6000 series cartridges

Description 2 pack

Item Number W053741

Description 2 pack

Item Number

Item Number

W050061

W053375



2012/04/13 1:47 PM

3M 6055 Organic Vapour Cartridge

3M 6057 OV/IV Acid Gas Cartridge

3M 5935 Particulate Filter

• Used for protection against organic vapours up to 10 x OEL

• Used for protection against organic and inorganic vapours and acid gases up to 10 x OEL

• Used as a pre-filter for gas and vapour cartridge combinations • Protects agianst sanding, grinding and asbestos

Description 8 pack

Item Number W050194

Description 8 pack

Item Number W050185

Description 20 pack

Item Number W050134

3M 6059 Abek1 Cartridge

3M 6054 Ammonia Cartridge

3M 5925 Particulate Filter

• •

• Type: K1 • Use for protection against ammonia and methylamine up to 10 x OEL

• Type: P2 dust/mist pre-filter

Type: ABEK 1 Use for protection against organic, inorganic vapours, acid gases and ammonia up to 10 x OEL

Description 8 pack

Item Number W053743

Description 8 pack

Item Number W053742

3M Respirator Facepiece

3M 6800 Full Face Respirator

• For spray painting, chemical or pesticide protection, welding • Use with 3M 2000 series filters, 3M 6000 series cartridges, or a combination of 3M 5000 series filters and 6000 series cartridges

• Twin filter design • Wide field of vision

Description

10 pack

Item Number W050193

W053367

Item Number

6200 Medium

W053739

6300 Large

W053738


Item Number

Description


70

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71


Foot Protection

Rebel Trakka Safety Boot Sizes 5 - 12

Rebel RE380 Safety Boot Sizes 5 - 12

Rebel RE811 Chukka Boot Sizes 3 - 15

• ISO EN20345-S1:2004 • Nitrile rubber sole • Full grain high quality buffalo leather • Black only

• ISO EN20345-S1:2004 • Dual density poly urethane rebel sole • Full grain high quality buffalo leather upper • Available in black and brown

• ISO EN20345-S1:2004 • Dual density poly urethane rebel sole • Full grain high quality buffalo leather upper • Black only

Description Pair

Item Number W050521 - W050528

Description

Item Number

Sizes 4 - 13

W050210 - W050219

Sizes 3, 14 - 15

W050366 - W050368

Rebel GL0911 Ladies’ Safety Boot

Rebel GL0909 Ladies’ Safety Shoe

• ISO EN20345-S1:2004 • Dual density poly urethane rebel sole • Full grain high quality buffalo leather upper • Black only

• ISO EN 20345-S1:2004 • Dual density poly urethane rebel sole • Breathable micro-fibre • Black only

Description

Item Number

Sizes 2 - 8

W050975 - W050978 & W050983 - W050985

Description Sizes 2 - 8

Description

Pair

Item Number W050199 - W050209 & W050362 - W050346




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72

A

B

Helmet Flip Front 108 x 51 mm

Helmet AOX Elite Industrial Self-Darkening

Helmet AOX Elite XL Self-Darkening

• Polypropylene welding helmet for MIG, TIG & arc welding • Offers full protection and complies with EN 175

• Certified • DIN approved • EN 379, BL 1/1/1

• Certified • DIN approved • EN 379, BL 1/1/1

Description Helmet

Item Number W053151

Transarc® OHE350 AutoDarkening Helmet • High quality electronic welding helmet • Provides complete protection • Comfortable • Shade 4/9-13 electronic autodarkening filter lens Description Helmet Description

Helmet

Item Number W053221

• Adjustable shade 3/9 - 13

Description Lens

Item Number W053211

W053219

Afrox Elite Internal Lens Covers 10 pck

W053150

Item Number

A B

W053153

W053213

OHE350 Anti-Spatter Lens (10)

W053224

OHE350 Front Frame

W053226

OHE350 Headband Assembly Complete

W053228

W053222

• Adjustable shade 9 - 13

Item Number

W053214

Helmet

Item Number

Electronic Lens for Elite XL Helmet

Description

OHE350 Inner Lens (10)

Description

Electronic Lens for Afrox Industrial

Item Number

OHE350 Lens Retainer


Description


Head & Face Protection

Afrox Industrial and Afrox Elite External Lens Covers 10 pck

Afrox Industrial Internal Lens Covers 10 pck

Description Lens

W053212

Lens - 108 x 51 mm Description

W053154

Item Number

Item Number

Protane 10 - Shade 10, 108 x 51 mm

W053161

Protec Clear 108 x 51 mm

W053157

Proclear Clear Glass 108 x 51 mm

W053046

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73


Browguard with Headgear • • • • •

ABS crown for impact and splash protection against high concentration of UV radiation Excellent optical properties Comfortable, readily adjustable ratchet head harness Quick and easy replacement of visor Meets ANSI Z87.1 and EN166

Description

Item Number

Browguard with Headgear

W053155

Visor for FS3063

W053156

Fully ass. Browguard/ Visor and Headgear

W050520

Helmet Replacement Headgear F/front Description

Item Number

Replacement Headgear

W053152

Skull Cap with Back Flap Description Scull Cap

Item Number W053033

Filter Lenses Our shaded and clear lenses are a standard size of 108 x 51 mm replacements for helmets. They offer high quality eye protection for all types of arc welding, including the necessary protection Uom

against ultra-violet rays. Clear cover plates, inserted in front of the shaded lenses protect them from molten metal spatter and typical wear.

Description

Weld Current Range

Process

Process Area

Item Number

Clear glass

All

All

Indoor/outdoor

W053046

1 000 hr clear lens

All

All

Indoor/outdoor

W053157

Inner clear lens (impact)

All

All

Indoor/outdoor

W053158

Each

Protane 8

Up to 100 A

MMA

Indoor/outdoor

W053165

PO 5

Shade 8 108 x 51 mm

100 to 200 A

MMA

Outdoor

W053167

Up to 200 A

MIG/MAG-CO2

Outdoor

Up to 200 A

MIG/MAG-MIX

Outdoor

Up to 15 A

TIG

Indoor/outdoor

15 to 100 A

TIG

Outdoor

Proclear Each Protec Each Polytec Each Protane 8



2012/04/13 1:48 PM

Protane 10 Each

Protane 10

100 to 200 A

MMA

Indoor

W053161

PO 5

Shade 10 108 x 51 mm

Over 300 A

MMA

Outdoor

W053168

Up to 200 A

MIG/MAG-CO2

Indoor

Over 200 A

MIG/MAG-CO2

Outdoor

Up to 200 A

MIG/MAG-MIX

Outdoor

Over 200 A

MIG/MAG-MIX

Outdoor

15 to 100 A

TIG

Indoor

Over 100 A

TIG

Outdoor

Protane 12 Each

Protane 12

Over 300 A

MMA

Indoor

W053160

PO 5

Shade 12 108 x 51 mm

Up to 200 A

MIG/MAG-CO2

Indoor

W053169

Over 200 A

MIG/MAG-MIX

Indoor

Over 100 A

TIG

Indoor

Golden Protane 10

100 to 200 A

MMA

Indoor

Shade 10 (mirror)

Over 300 A

MMA

Outdoor

Up to 200 A

MIG/MAG-CO2

Indoor

Over 200 A

MIG/MAG-CO2

Outdoor


74

Protane 10 (Mirror & Golden Protane) Each

Note: The golden lenses reduce glare and reflect heat for a more comfortable work environment


Up to 200 A

MIG/MAG-MIX

Outdoor

Over 200 A

MIG/MAG-MIX

Outdoor

15 to 100 A

TIG

Indoor

Over 100 A

TIG

Outdoor

W053162

2012/04/13 1:48 PM


75


Protective Clothing

2 PC Overall SABS J54 Blue

2 PC Overall P/Cot

• SABS approved • Two-piece conti suit • Blue

• Two-piece poly-cotton conti suit • Royal blue




Item Number

Chrome Leather Yoke and Arm Guard • Full arm covarage & chest protection Item Number

W053069

W053323 - W053333

2 PC Flame Retardant Conti Suit

Chrome Leather Jacket

Chrome Leather Apron

• • •

• Protection against welding spatter and radiant heat, long sleeved • Available in sizes M to XXL

• Chrome leather welding apron with bib and reinforced straps • 90 cm x 60 cm

Two-piece conti suit, flame retardant, D59 cut and specification Colour: Forest Green Available in sizes 38-54

Item Number

W050020W050028

Item Number

W050066W050069

Description

Item Number

Leather Apron 90 x 60

W053076

Chrome Leather with Bib

W050064



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76

Furniture Leather Spats LS 0016

Short Chrome Leather Spats

Standard Leather Spats

• Full boot/shoe coverage and protection

• Full boot/shoe coverage

• Full boot/shoe coverage and protection

Item Number

W050229

Item Number

W053068

Item Number

W053071

Leather Apron • •

Furniture leather apron with bib, reinforced strap attachments, suitable for welding 60 x 90

Item Number


W050228

2012/04/13 1:48 PM

Back to contents


77


Important Safety Information At Afrox, safety is central to everything we do and we strive to ensure it’s at the forefront of our customers’ minds. Afrox is an industry leader with a wide selection of specialist safety clothing and general work wear. The information contained herein is intended as a guide to basic safety awareness in the workplace. The type of safety product you choose is dependent on the environment you intend to work in and the materials, tools and machinery you use. Professional or qualified advice should always be sought prior to the purchase and use of safety products and clothing.

Protect yourself, your safety, your business Safety in the workplace can never be taken for granted or overlooked. Safety awareness is key to reducing accidents, incidents, personal injury and even death. Afrox is committed to ensuring your safety at work. Afrox offers a comprehensive range of industry standard and high quality safety products and work wear to ensure you’re protected from head to toe.

How safe are you? In recent years, significant advances have been made in the materials used in the manufacture of safety wear. Modern safety products are generally lighter and more comfortable to wear and are designed to meet stringent modern safety standards. If you’re using older safety products or clothing, you may be at greater risk of injury or long-term effects such as eye, skin, and lung damage.

Refer to our simple guide to help choose the right products for the job: Head and face protection Generally, in any industrial working environment, factory, laboratory or food processing unit, appropriate headgear should be worn. In environments where you are at risk from falling objects or overhanging machinery, hard hats are essential. If you are working with certain chemicals, gases and materials that have potential to come in contact with your face, you may require greater protection.

Choosing the right head and face protection • • • • •

Always wear a hard hat that fits your head Make sure it’s comfortable and not too tight Wear the hard hat for the job Always choose compatible safety accessories such as eye/face shields, neck flaps or earmuffs Always check for any damage, wear and weak areas before use.

Eye protection Your sight is one of your most important assets and is particularly vulnerable to short- and long-term damage. When it comes to protecting your eyes, this is one area that should never be compromised or taken for granted.

Eye damage can be caused by the simplest of things such as dust, sparks, bright artificial light, sunlight, chemical splashes, and splinters from wood and metal. Modern safety glasses, goggles and welding helmets and lenses are ergonomically designed for comfort and are made from tough, light and durable materials.

Choosing the right eye protection • • • • •

Always wear glasses or goggles that fit your face and are comfortable to wear; not too tight or loose Wear the right eye protection for the job Make sure you have good and wide vision If at risk of anything coming into contact with your eyes, wear goggles or all-round safety spectacles Always check for any damage to lenses before use.

Dust and fume protection Ensure the air that you breathe is pure and not contaminated by dust, dangerous gases or volatile chemicals. Inhalation of poisonous fumes can lead to headaches, nausea, blackouts or even death. In dusty environments, prolonged exposure can lead to permanent lung damage and future disability. Maintaining air quality can be achieved by the use of respirators. Personal respirators should always be worn in dusty environments or when working with materials that are toxic at high levels. Breathing apparatus should be worn when working in confined areas where exposure to toxic gases or fumes is likely.

Choosing the right respirator • • • • •

Always ensure that the respirator completely covers your nose and mouth Ensure that supplied air respirators are airtight Ensure you can breathe properly Do not use damaged, clogged or dirty respirators Check regularly and replace if required.

Hand protection Most manual workers will have sustained a hand injury at some point in their life. Whether it’s a minor scratch, splinter, cut or more serious injuries such as burns, crushed or severed fingers, all of these can be easily avoided. Gloves can also protect against electrical shock. A variety of gloves in natural and synthetic materials are available to protect your hands from heat, flames and sparks, sharp objects, chemicals and dangerous power tools.

Choosing the right hand protection • • • •

Know your hand size. Gloves come in different sizes; ensure that your gloves fit correctly Choose a glove recommended for the job Always check for general wear and tear, holes and rips before use Do not wash your gloves with solvents, detergents or chemicals that can cause harm or damage.

Ear protection We generally take our hearing for granted. Our ears are delicate instruments. Loud and sustained noise levels damage our hearing and can cause temporary and permanent damage.



2012/04/13 1:48 PM

Annoying afflictions such as tinnitus, headaches and ringing in the ears can be easily avoided by wearing earplugs or earmuffs. If there is a risk of flying objects and particles entering the ear, earplugs should be worn.

Choosing the right ear protection • • • •

Assess the audible noise level whether using power tools, operating machinery or where there are high levels of combined background noises Remember that prolonged exposure to low noise can cause damage or irritation Noises are amplified in small and confined spaces Ensure your chosen protection adequately masks the noise.

Look for the hazards

Walk around your workplace and consider what could reasonably be expected to cause harm. Ask your employees what they think. They may have noticed things that are not obvious.

Industrial clothing is specifically designed to protect the wearer from hazards such as chemical splashes, flames and sparks, electric shock, sunlight, extreme heat and cold and even ionising radiation. High visibility and reflective clothing should also be worn when working underground, in low light, at night, on construction sites and near traffic and roads.

Choosing the right safety clothing Make sure garments fit properly and are comfortable to wear Choose the correct class of high visibility garments if working in low light such as dawn, dusk or poor weather conditions Check garments for wear and tear, rips, and holes prior to use.

Foot protection Industrial footwear should always be worn in the industrial workplace. Wearing the appropriate industrial footwear reduces the risk of your feet being crushed when using heavy lifting equipment such as a pallet and fork-lift trucks or the development of sole punctures from sharp objects. Protection is also provided from chemical spills and the elements such as fire, water and extreme heat or cold. Some work boots also provide protection against static and electrical hazards.

Choosing the right foot protection • • • •

How to assess the risks in your workplace:

Body protection

• • •

do more to prevent potential injuries. The aim is to make sure that nobody gets hurt or becomes ill. Accidents and ill health can ruin lives and affect your business by impacting on your productivity. If machinery gets damaged, insurance costs increase, or you may have to go to court. The important thing that you need to decide is whether a hazard is significant and whether you have it covered by appropriate precautions so that the risk is minimised.

Choose the correct boot/shoe for the job Assess the risk from falling heavy objects, chemicals, heat and cold, etc. Always ensure your boots/shoes fit comfortably; not too tight and not too loose Always check for damage to soles and reinforced areas prior to wearing.

Safety in the workplace The information provided is a general outline and is not intended to be a definitive statement on the subject matter. Professional advice should be sought before any action is taken in relation to safety in the workplace.

Identify who might be harmed or is at higher risk


78

Young workers, trainees, new employees, expectant mothers, contractors, maintenance workers, cleaners, visitors, members of the public, etc. Evaluate the risks and decide whether the existing precautions are adequate or whether more should be done.

Record your findings Write down the significant hazards and conclusions, e.g. electrical installations: insulations and earthing checked and found sound.

Review your assessment and revise it if necessary Sooner or later you will aquire new machines, materials and procedures that could lead to new hazards. If there is any significant change, add it to your original risk assessment.

Training control measures* After assessment, risks may be controlled by:

Elimination - the job can be redesigned to remove the hazard. Identify any acceptable loss in production or less effective process. Substitution - replacing the material or process with a less hazardous one.

Isolation - separating the hazards from the operators by methods such as enclosing or guarding dangerous items of machinery. Engineering controls - installing additional machinery such as local exhaust ventilation to control the risk. Safer work practices - an example of this is to reduce the time the worker is exposed to the hazard. Personal protective equipment (PPE) - should be selected and fitted to the person who uses it. Workers must be trained in the function and limitation of each item of PPE. Provide welfare facilities - i.e. first aid and washing facilities for removal of contamination.

Hazards in the workplace - look for potential electrical and

mechanical hazards.

What is risk assessment? A risk assessment is a careful examination of what could cause harm to people in the workplace. Risk assessments allow you to evaluate whether you have taken enough precautions or need to


* In some circumstances, a combination of control measures may be the most effective method of controlling the risk.

2012/04/13 1:48 PM

NATIONAL CUSTOMER SERVICE CENTRE Tel: E-mail:

0860 020202 [email protected]

GAS & GEAR AND SALES CENTRE CONTACT DETAILS Gauteng Alrode Boksburg Booysens* Carletonville Factoria Germiston Jeppe* Kya Sands Midrand Pretoria Randfontein Roodepoort* Silvertondale Spartan Springs Vanderbijlpark Vereeniging Wadeville Wynberg

Free State 011-908-9418 011-894-1076/4827 011-493-1717/18 018-787-4167/68 011-955-6525/6533 011-255-5095/2/3 011-624-2317 011-462-3685 011-315-0263 012-380-0200 011-692-1901 011-858-9507 012-804-7854 011-392-3660/1 011-362-2353/5 016-986-0174 016-455-1592/3 011-827-5971 011-262-4043

Mpumalanga Ermelo Highveld Steel Middelburg Nelspruit Trichardt Witbank

017-811-4505 013-659-7674 013-246-2921 013-753-2971 017-638-0055 013-655-6301

Limpopo Burgersfort* Hoedspruit Lephalale Louis Trichardt Mokapane Phalaborwa Polokwane Tzaneen

013-230-3810 015-793-0214 014-763-6771 015-516-4106 015-491-6876 015-781-2221 015-297-3739 015-307-3188

North West Brits Klerksdorp Mafikeng Potchefstroom Rustenburg

012-252-4615 018-462-5755 018-381-0175 018-297-1702 014-596-5071

Bethlehem Bloemfontein Welkom

058-303-6908 051-406-0500 057-391-4732

KwaZulu-Natal Empangeni Jacobs Mkhondeni Newcastle North Coast Road Pietermaritzburg Pinetown Pongola Port Shepstone Richards Bay Stanger Umbilo Road Durban

035-787-1351 031-468-6327 033-346-0607 034-375-7861 031-564-0622 033-342-9186 031-702-6798 034-413-2301 039-682-0330 035-789-1309 032-551-4356 031-202-3140

Eastern Cape East London King Williams Town* Port Elizabeth

043-731-1511 043-642-1306 041-486-1200

Western Cape Cape Town Epping George Kuils River Montague Gardens Mossel Bay Ottery Paarden Eiland Paarl Stikland Strand Vredenburg Vredendal Worcester

021-530-1000 044-802-8812/00 021-905-3170 021-551-8100 044-695-4141 021-704-4690 021-511-2196 021-862-6197 021-948-4710 021-854-7540 022-713-2277 027-213-1717 023-342-2474

Northern Cape Kimberley Postmasburg Springbok Upington

053-833-2582 053-313-1136 027-712-1181 054-332-1803

TRADING HOURS Mon - Fri: 08h00 - 16h30 * Sat: 09h00 - 13h00

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