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disk holder must be removed from the quick-change body. Tool Kit. Three tools are needed to change the disk material: the pusher, the mounting block, and the.
Working With ChangeDisk RDE Tips Document LMEC002
Our popular ChangeDisk style RDE tips allow the disk material to be changed easily. These tips can be taken apart into three principle pieces (see below).
Contact Stud
To install disk material into an empty disk holder, use the mounting block. Care should be taken when handling the disk material so that the front (polished) side of the disk is not scratched or damaged.
Disk Holder
Quick Change Body
A
The Teflon disk holder has two silicone o-rings which seal it into the KEL-F quick-change body. A contact stud which passes through the quick-change body provides the electrical connection between the back side of the disk material and the rotator shaft. Before the disk material can be removed or mounted, the disk holder must be removed from the quick-change body.
Tool Kit Three tools are needed to change the disk material: the pusher, the mounting block, and the extraction block. Be sure to safely store these tools in the same place that you keep your electrode tip.
Mounting a Disk in a ChangeDisk RDE Tip
pusher
B
C
D
[A]
Carefully drop the disk material into the mounting block. The polished surface should be face down. The chamfer surface should be on top. Make sure the disk material is centered and seated in the shallow well located in the bottom of the mounting block.
[B]
Place the disk holder down into the mounting block. Gently apply pressure so that the disk material becomes partially inserted into the mounting block. Do not attempt to push the disk material all the way into the disk holder at this time.
[C]
Remove the disk holder from the mounting block and then turn the mounting block over. After checking for any debris on the mounting block that might scratch the surface of the disk material, place the disk holder on top of the inverted mounting block.
[D]
Gently apply pressure to the disk holder until the disk material is fully inserted. The surface of the disk material should be flush with the surface of the disk holder.
Replacement Parts The following table is useful for reordering standard parts for quick change RDE tips.
extraction mounting block block
Extracting a Disk from a ChangeDisk RDE Tip To remove the disk material from the disk holder, place the disk holder into the extraction block with the disk material on the bottom. Insert the pusher through the disk holder and gently apply pressure to push the disk material down and out of the disk holder.
contact stud quick change body disk holder disk holder o-ring pusher extraction block mounting block shaft (AFASR rotator) shaft (AFMSRX rotator)
Newer E4 Series Tips (for 5 mm OD disks that are 4 mm thick) ACE4TVQ ACE4TB ACE4THQ050* KAA010 ACE4KP ACE4KE050 ACE4KM050 AFE3A AFE3M
Older E4 Series Tips (for 5 mm OD disks less than 3 mm thick) ACE4TVQ ACE4TB ACE4TH050* KAA010 ACE4KP ACE4KE050 ACE4KM050 AFE3A AFE3M
