metal films. Thin metal films are widely applied as Ig reflectors, ... Also, metal films are not very resistant to abrasion .... the structure of evaporated films of eight ...
NASA-CR-194632
/_//5
Transparent conductive coatings in the far ultraviolet Jongmin
/,4/
Kim, Muamer Zukic, Jung Ho Park, Michele Charles E. Keffer, and Douglas G. Ton"
Department
of Physics,
Optics
The University
Building,
of Alabama
Suite 300, Huntsville,
- 7_/-
c,'_
/¢1 7o
M. Wilson,
in Huntsville
AL. 35899
ABSTRACT In certain conductive
coating
bombardment conductive material. results
cases
a space-borne
deposited
of ionized
instrument
on the window
particles.
window for the
with a dielectric
to remove
Semiconductor
coatings for the front The theoretical search
for ITO
optical
window
the electrostatic
and
metal
films are
of far ultraviolet camera. semiconductor and metal
requires
charge studied
a transparent
collected for
use
due
to the
as transparent
Cr is found to be the best coating coating materials and experimental
and Cr films are reported. 1. INTRODUCTION
Some
optical
bombardment undesirable
instruments
by ionized effects.
This
for use as a surface
flown
satellites
have
particles,
electrostatic
charge
prompted
investigation
into the properties
layer to remove
Transparent
on orbiting
conductive
the undesirable coatings
accumulates
electrostatic
combine
exterior
high
on
camera
vidicons,
Combining
the
Pokell
properties
of transparency
transmission
transparent properties
semiconductors. than
mechanical
!
thin metal
films.
In general, Also,
cause coating
in the
oxides
with
good
electrical
coatings.
and with very as Ig reflectors,
films are not very
in which
transparency
is much
is usually employed because its absorption edge other classes of devices, in which transparency
etched
may
exhibit
resistant
same
coating
material
is not
thin and very low electrically but are not extensively used as better
electrical
to abrasion
and
and other
optical forms
of
damage.
For applications
oxide
and antistatic
semiconducting
metal
which transparent
to
crystal and gas discharge displays, Ig reflectors, phofoconduCtors in
and conductivity
trivial and is only possible with certain semiconductors resistant metal films. Thin metal films are widely applied
window
Due
charges.
optical
cells for laser Q-switches,
the
windows.
of a conductive
conductivity and have a number of interesting applications : liquid front electrodes for solar cells, heating stages for optical microscopes, television
dielectric
(ITO)
(lnzO3;Sn)
is ordinarily
used
because
more
important
than electrical
conductivity,
SnO 2
occurs further into the UV than other oxide materials. must be sacrificed for maximum conductivity, indium it yields
the highest
conductivity
and because
In tin
it can be
easily. (NASA-CR-19t,632)
CONDUCTIVE ULTRAVIOLET
TRANSPARENT
COATINGS IN THE FAR (Alabama Univ.) 8
N94-16024
p uncl as
G3/T4
0191210
qll
So far
studies
about
transparent
regions. In the far ultraviolet been widely used. Therefore, addressed.
conductive
coatings
(FUV) region, all optical a transparent conductive
Published
materials
reviewed
by Holland
2 in 1958
research
to find FUV
transparent
for transparent and
conductive
image
FUV
imager 3 for the International
four features
(LBH)
bands
system
contains
mirror.
The
of the aurora
between
of the
coatings
These
in the
papers
Terrestrial
short)
devices
entrance
is designed develop
of electrostatic
to work
door
a) substrate
charge
as a broad
a conductive
and
to meet
: 3" diameter,
b) transmittance
:
is to close
the
aperture
IR region
mission
0.125"
10 kD./l'l chemically
for the entire
following
thickness
nm (LBH
door,
instrument
IR
were
point
in our
is designed
long).
during
it should
FUV
The
a filter wheel,
to
conditions
is used at altitudes by ionized particles
fail in the closed
region.
optical
and a folding
non-operating
this instrument to bombardment
Also, in the event
window the
> 50 % for entire
c) resistance : < d) should be stable
and
as a starting
(ISTP)
160 nm -180
: an entrance
is allowed.
passband
coating
visible
served
Physics
(integration, launch, thruster bums), and to protect it. Because between two and nine earth radii (RE), the entrance door is exposed and no buildup
and
REQUIREMENTS
Solar
nm (LBH
electro-mechanical
purpose
on the visible
: O I lines at 130.4 nm and 135.6 run and the N 2 Lyman-Birge-Hopfield
140 nm -160
three
only
coatings.
2. INSTRUMENTAL The
focused
materials are absorbing and reflection optics have coating in the FUV region is a new problem to be
Vossen t in 1977.
conductive
have
Our
research
position,
it
goal was
to
specifications.
MgF 2 window
FUV
region
and mechanically
3. SEMICONDUCTOR
MATERIALS
3.1. Conductivity Oxide films, deposited by whatever films from the outset of deposition and do However, achieve
due the
to a smaller same
semiconductor conductivity In203
transparent is required.
incorporation depend
Haas
deposition processes
rate, often
and result
films in the
temperature
annealing
control
purposeful
parameters; temperature
in quite different
to metal
nm
to
visible
400 and
films,
run
IR region. 4
films
or inadvertent.
properties.
films
as continuous in metal films. are
is usually For
required required
an antistatic
film and
film,
6 kD,/l'l with
to for less
31 nm
application.
fabrication and
thicker
thickness
700 D./I'I with 36 nm In203
of semiconductor
either
fabrication
compared 200
et. al. 5 achieved
properties
of impurities, on the
of carriers Therefore,
conductive
+SnO 2 film for a space The electrical
and
number
conductivity.
means, appear to grow on oxide substrates not have the island structure typically found
time.
are
very
dependent
on stoichiometry
Also they are relatively
process,
starting
For nominally
material, equivalent
unstable, substrate materials,
and
the
chemically, temperature, even
similar
3.2. Transmittance Previously reported studies about the optical properties of oxide semiconductor coatings have on the visible and Ig regions where oxides have low absorption. The lowest wavelength
focused reported
was
200
nm.
Hass
et. al. 5 measured
their
InzO 3 and
In203
+SnO 2 coatings
prepared
by
evaporation and sputtering down to this wavelength. They got 25% transmittance for a 36 nm InzO 3 film and 23 % with a 31 nm In203 +SnO 2 film at 200 nm. Their spectral measurement results showed that there
was less transmittance Dobrowlski
at the shorter
et. al. 4 reported
wavelength.
optical
constants
of their
ITO
films (thickness
formed by ion-assisted deposition down to a wavelength of 400 nm. coefficients were 0.04 - 0.05, but increasing with a very steep gradient. These Therefore,
prereponed
we need
3.3. Experimental
results
showed
that oxide
a very thin film to achieve results
antistatic
R.F-sputtering was films in the FUV
lowest
resistance
and
semiconductors
the transmittance
At
are very
184 nm -
400
rim,
absorbing
Before used for testing. found
the
deposition
afterwards
keeping
was used
to measure
we obtained
required
onto
conductivity
valve
could
be
the masked
the same
square
measurements.
Flight
a 6 ° angle
Center
resistance
Our
is explained
of incidence
400
rim.
achieved
with
minimum
coating
and the substrate
masked to measure
This deposition except
and
unmasked
rate was
of reference
1/2" substrates
with a Talystep
used
time.
to control
The unmasked 6.
The
Sciences. The of 5 X 10 .2 ton"
not heated.
Pyi'ex
the thickness
for deposition
by the method
was
thickness.
In a 4 minute
were
profiler
the Pyrex
and
thicknesses substrate
sputtering
time,
which is very similar to Hass et. al.'s 5 result.
32 nm and 64 nm coatings Space
Pyrex
rate to be 8 nm/minl
5.7 kD./rl resistance
for optical
was kept closed
the MgF 2 substrate,
the parameters the
below
used to fabricate ITO coatings to test the possibility of using semiconductor region. ITO was selected as a trial material because it is reported to have the
The oxygen
We used
nm)
on the ITO coating
the
deposition
412
absorption
requirement.
sputtering target material was 99.99% {(In203)91% (SNO2)9%} supplied by Angstrom initial vacuum was 4 - 5 X 10 "5 tOrT and the Ar gas flow inlet was set to reach a vacuum during the sputtering.
the
are deposited optical
measurement
elsewhere,
are shown
on 1/2" diameter system
v The transmittance
in Figure
1.
The reflectance
and 0.125"
which
thickness
is located
MgF 2 substrates
at the NASA
at normal
incidence
remained
around
Marshall
and the reflectance 15% through
at
the entire
FUV region and the transmittance decreased monotonically to the short wavelength side. The absorption loss increases at shorter wavelengths. This result seems consistent with Hass et. al.'s s and Doborowalsky et. al.'s 4 results. FUV
region.
were
abandoned.
It is evident With these
that ITO
disappointing
is not a good results
further
material
for transparent
experiments
to change
conductive
coatings
the deposition
in the
parameters
2O Era
IS
Z .¢
16 _a
14
ae
12
e,a
._ IO
REFLECTANCES
8 6 4 2 .......
[-
.°-"
0 130
120
140
150
160
170
180
WAVELENGTH
Figure
1.
Measured
(dotted
lines)
transmittances
and reflectances
ITO coatings
200
210
220
of 32 run (solid
lines)
and
64 nm
on MgF 2 substrates.
4. METAL
4.1.
190
[nml
COATINGS
Conductivity Metal
films
that have been
studied
Pt, Pd, Ag, Cu, Fe, and Ni. I However, stable and has a very low electrical
nearly
for transparent
Au is predominantly
resistance.
factor
for the conductivity
every
atoms
arrive
metal
coating
applications
include
used. 8 Au is a noble metal that is chemically
with
of a thin metal
energies
greater
film is island formation.
than
kT
(where
T
Since,
is the
temperature), it is found that some of the atoms reevaporate, some are directly reflected surface, and some lose their energy by moving about the substrate surface until a small cluster, is formed
at a site occupied
and a continuous
rather
films than
sufficient
merge
of an island high. it.
and
if the
all other
is better
but
approximately
They
found 18 rim.
to transparent islands
things this
that
become
being
equal,
results
for this purpose
Scott _° observed
microscope. was
As the film gets
structure
Second,
Third,
conductivity,
film material
Sennett electron
is very
transmit electrical
continuous
by a nucleus.
thicker,
there is a coalescence
in
substrate from the or island,
of the islands
film is obtained.
The implication of such
• Au,
9
The most important case,
conductive
in more than those
the structure
conductors quite
large,
a thicker light
of evaporated
obtainable
they
which films
the resistivity incident
be deposited loss.
have
a thin
bulk resistance
different
the aggregation
electron
light,
to obtain
Therefore,
lower
of eight
for which
in their
First,
act to scatter
film must
absorption
materials
for Au and Ag, the thickness
With the resolution
is threefoid.l
microscope,
metals
in an
began
to
a Cr film
asthin as2 nm appearedto be a required conductivity
continuous•
Therefore,
with a minimum
thickness.
to theoretically
estimate
we selected
Cr as the best coating
material
to get
4.2. Transmittance We coating
attempted
materials
calculated thickness
found
in references
11 and
the
12.
transmittance
The transmittance,
by the standard matrix method with known of the film. _3 The calculated transmittances
using
the
optical
reflectance,
constants
of metal
and absorptance
can be
optical constants of the film and substrate and the for 2 run thickness of Pt, Au, Pd, Ag and Cr films
on MgF 2 substrates are shown in Figure 2. We used the optical constants for a MgF z substrate from reference 14. As we can see there is little difference in transmittance for candidate materials in the FUV region.
The optical
region• Therefore, and the absorption coefficients
( ie.
constants
of our
candidate
materials
do not differ very much
the reflectances from the top surface of the film, assuming loss plays the critical role in determining the transmittance. the imaginary
part of optical constant
over
the
entire
FUV
very thick films, are similar Apparently, the extinction
) are all of the same order of magnitude.
90
85 /
8O ° -
°
o
65
120
130
140
150
160
170
WAVELENGTH
Figure
2. Calculated
and dotted
line), Au (solid
Cr (dashed
and double
dotted
line).
effect
between
the interference
light intensity
I to the light intensity
I= Io
line),
metal
Pd (dotted
multiple Io is given
exp(_4.___kd)
190
200
(nm)
for the 2 nm thickness
Pt (dashed
If we neglect the transmitted
transmittances
180
reflected
films on MgF z substrates line),
Ag (dashed
waves
by the relation
line),
" and
in the thin film, the ratio of •
(l)
Because
the values
a wavelength
of k are close to 1, the thickness,
of 120 rim.
4.3. Experimental For chemically. glass,
Au and Ag are not suitable
results
reason
requirement. calibrated
a Pyrex
substrate
The thickness
resistance.
found
for our purposes.
Cr was
resistance, cathodes
selected it has been
in Geiger
layers for the external
that
We monitored
measurement
This
trial
vacuum
counters
material.
Cr
is fairly
evaporated
to form
with chemically
active
mountings
was used
of electron
and deposition thickness
to find the film thickness
inert
mirrors
tubes. 9
rate were
only a 1 nm thickness the change
monitored
also
do not make
means
Cr coating
of the resistance
that
any serious
which
by a Quartz
satisfied crystal
the
conductivity
monitor
which
had
the
coatings
good
conductivity,
of the Cr coating
with
( thicknesses
2.15
used
transmittance.
from the reference
is different
of 1 run and 2 am)
We measured the square resistance once a There has been no change in the resistance
adhere
so well
by four
from that of our coating Cr. are
of
that
the
probes
for
the
resistance
scratches.
The reason can be explained
has different properties than pure bottom surface of the substrate
was
kD./0
Figure 3 shows the transmittance measurements of the 1 nm and 2 nm Cr coatings. transmittance of the 1 nm film satisfies the requirement but has a very low transmittance compared calculated
on
gas fillings,
profiler.
which had been kept on a lab shelf without any special care. week for the first three months and once a month afterward. in 6 months.
as our
Cr by the evaporation method with an e-beam gun in a 2 X 10 .5 ton" vacuum. The 99.9 % granulate type supplied by Balzers. In order to get good adhesion, the to 200 °C and the deposition rate was slow.( 4 nm/min ) Before deposition on the
using the Talystep It was
4.1,
or evaporated
anti-corrosion
We deposited source material was substrate was heated MgF 2 substrate,
in section
of its high corrosion
used for electroplated
and as electrodeposited
than 6 nm to get Ill o > 0.5 for
on the Cr coating
explained
Because
d, should be smaller
Third, the absorption not included in the
possibilities.
material.
First,
Second,
the optical
the coatingis
The to the
constant
we
oxidized
and
of the substrate and the reflection from the calculation. Fourth, scattering loss is not
calculated. 5. SUMMARY ITO ITO
case,
and Cr thin film materials at least
a 32 nm thickness
were
tried as antistatic
was required
to achieve
coatings
for a FUV
the desired
camera
resistance
and
window.In it had
absorption loss so that it could not be used as a transparent conductive window material. films were found to be good for this purpose. Only 1 am film thickness was required conductivity nm.
Our
mechanical
and
the transmittance
Cr coating adherence.
did not
was higher show
signs
than
of aging
50 % between or deterioration
the
wavelengths
for six months
of and
a severe
Instead, Cr to provide
123 nm and also
the
had
220 good
60 55
.c:.5O _a
45 4O 35 3O 25 2O 120
130
140
150
160 WAVE
Figure
3. Measured
transmittances
of
170
LENGTH
1 nm
180
190
200
210
(ran)
(solid
line)
and 2 nm(dotted
line)Cr
coatings
on
MgF z substrates.
6. ACKNOWLEDGMENTS This work
was
Li and G. S. Martin
supported
by NASA
in the Center
contract
for Applied
NAS8-38145.
Optics
The authors
at the University
of Alabama
appreciate
the help of Y.
in Huntsville
(UAH)
using the sputtering system. The first author would like tO thank the Agency for Defense Development Korea and the Physics Department of UAH for the graduate student assistantship received during
!n of this
study. 7. 1. J. L. Vossen,
"Transparent
R. W. Hoffman 2. L Holland, 3. D. G. Tort, ISTP',
Vacuum
Conducting
Films",
in Phys.
Thin
Press,
New
eds. Voi. 9, pp. l, Academic Deposition
M. R. Ton',
of Thin
M. Zukic,
in Instrumentation
Chakrabarti
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