New radio opening dimensions changed from. 2008. - 190.25 mm wide .... wiring
harness provisions. - Included .... Same unique Harley-Davidson™ trim content.
2009 Ford Truck “What’s New” Guide The purpose of this guide is to provide some advance insight into 2009 model year Ford Truck product features that may assist final stage manufacturers and vehicle alteration companies in preparing their production process. This guide is for reference only, reflecting information available as of March 2008, and is subject to change without notice. It should be used in conjunction with other related Ford publications listed below. Methods to obtain these and other useful publications are described further in this manual.
FOR ADDITIONAL INFORMATION VISIT:
Truck Body Builder Advisory Service Website (www.fleet.ford.com/truckbbas)
Bulletins:
Lists links to the latest Bulletins for Ford Truck Quality Programs
Hot Off The Press:
Lists links to latest up-to-date publications available to body builders
Publications: - Body Builder Layout Book:
Provides access to Body Builders Layout Book
- Quality Program Guidelines: Lists links to Ford Truck Quality Program Guidelines for final stage manufacturers and vehicle alterers - Incomplete Vehicle Manuals: Lists links to model years 1997–2009 IVM’s Support Contacts:
Lists frequently requested phone and fax numbers
Other:
Links and Frequently Asked Questions (FAQ)
© 2008 Ford Motor Company. This manual is the property of Ford Motor Company. Reproduction or use for any other purpose, without the permission of Ford Motor Company, is prohibited.
TABLE OF CONTENTS 2009 MY What’s New Brochure Page No.
IFC 1 2 2 3-13
Subject
2009 MY Ford Truck “What’s New” Guide Table of Contents Body Builder Quality Programs Assembly Plant Job #1 Timing E-150/250/350/450 Series, Wagon/Van/Cutaway/ Stripped Chassis 2009 Major Product Features
14-21
F-150 2009 MY Major Product Features
22-27
F-250/350/450/550 Super Duty 2009 MY Major Product Features
28-30
F53 2009 MY Major Product Features
31-36
F-650/750 Super Duty 2009 MY Major Product Features
37-38
Ford LCF 2009 MY Major Product Features
39 40
Obtaining Publications Important Phone Numbers and Web Sites 1
Body Builder Quality Programs The following organizations are established to provide technical assistance to vehicle modifiers of Ford Truck chassis. They are part of the Special Vehicle Engineering Department within Commercial Vehicle Engineering. • TRUCK BODY BUILDER ADVISORY SERVICE (BBAS) Provides technical assistance for truck body builders Phone: 877-840-4338 Web Site: www.fleet.ford.com/truckbbas E-Mail:
[email protected] • SPECIAL VEHICLE ENGINEERING & QUALITY PROGRAMS Responsible for qualifying the engineering process control capability of final stage manufacturers under these Ford Truck Quality Programs: – Ambulance Quality Program – Motorhome & Transit Bus Quality Program – Conversion Van Quality Program – F-Series Quality Program – Adaptive Mobility Quality Program – Ship-Thru Quality Program
Assembly Plant Job #1 Timing 2009 Model Job #1
Vehicles
Assembly Plant
• E-Series
Ohio Assembly Plant
7/21/08
• F-150
Dearborn Truck Plant Kansas City Assembly Plant
7/21/08
• F-250/350/450/550 Super Duty
Kentucky Truck Plant
7/21/08
• F53 Class A Motorhome Chassis
Detroit Chassis Plant
9/15/08
• F-650/750 Super Duty
Escobedo, Mexico
6/2/08
• Ford LCF
Escobedo, Mexico
6/9/08
2
E-150/250/350/450 SERIES WAGON/VAN/CUTAWAY/STRIPPED CHASSIS 2009 MAJOR PRODUCT FEATURES
OVERVIEW The new 2009 Ford E-Series builds on its popularity in the full size van/bus segment, where it has enjoyed segment leadership for 29 consecutive years. Ford Cutaway models continue to be the sales leader in their market. Ford E-Series combines the breadth and depth of product choices and new customer features to drive the changes for 2009. New E-350 SRW Cutaway shown above.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ New instrument panel
■ Updated design and layout includes a new glove box, storage tray (for additional storage atop dash), convenient upfitter switch panel and trailer brake controller locations, plus several new standard and optional features.
■ New console design and door trim panels
■ More storage area and more compartments than the previous design. Holds a wider array of cup and mug sizes. Removable ash cup (Standard). Clipboard storage slot.
■ New electrical architecture
■ All new electrical architecture/electrical distribution featuring Smart Power Distribution Junction Box (SPDJB)
■ Functional upgrades for 2009 include body interior, electrical, chassis and powertrain features. Additional Prep Packages and optional equipment offered.
■ Staying “ahead of the curve” in driver control, confidence, safety and technology. E-Series provides the practicality and convenience appreciated by both customers and commercial body builders.
3
E-Series – Other Features and Benefits MODEL/SERIES/TRIM New Model E-350 SRW Cutaway • 138" wheelbase. • 9,600 lbs. GAWR. • Mid-ship fuel tank system. • More useable rear GAWR. 2009 E-350 SRW Cutaway
Interior Trim Changes Instrument Panel • All New Instrument Panel, Center Console and Door Trim Panels. • New A Pillar Trim (RH/LH) for new IP.
All New Instrument Panel and Center Console
• Added Storage - Glove box with added powerpoint.
Powerpoint Inside Glove Box
• New Passenger Side Airbag and Cover.
Passenger Side Airbag and Cover
4
E-Series – Other Features and Benefits MODEL/SERIES/TRIM (continued) Instrument Panel (continued) • Optional Passenger Side Airbag Cutoff Switch (2 Passenger Vans and Cutaways).
Passenger Side Airbag Cutoff Switch
• Storage Compartment — top tray above Passenger Air Bag.
Storage Tray Atop Passenger Airbag
• Storage Bin (in lieu of Trailer Brake Controller and Upfitter Switches).
Storage Bin (in lieu of Trailer Brake Controller and Upfitter Switches)
• New Base Instrument Cluster and Optional Cluster with Message Center. - Engine hour meter with 6.0L diesel engine.
Instrument Cluster With Message Center (Option)
5
E-Series – Other Features and Benefits MODEL/SERIES/TRIM (continued) Instrument Panel (continued) • New Base Instrument Cluster with ePRNDL standard on all applications.
ePRNDL on Instrument Cluster
• Navigation Radio (option): AM/FM Stereo with 6 CD, Audio jack, Satellite Capable Display.
Navigation Radio (Option)
• Audio - Plug and play input jack for MP3 player and iPod (Std. with CD Radios Only).
Plug and Play Input Jack
• New radio opening dimensions changed from 2008. - 190.25 mm wide x 133.16 mm high.
133.16 mm
190.25 mm New Radio Opening Dimensions
6
E-Series – Other Features and Benefits MODEL/SERIES/TRIM (continued) Instrument Panel (continued) • New styled air conditioning vents.
Air Conditioning Vent
Door Trim Panels • New Base and High series door trim panels. - Both series come standard with integrated second storage bin. - Retention strap included (Driver’s door only on top bin).
Door Trim Panel With Integrated Second Storage Bin
Center Console • New Center Console with more usable storage compartments and functional cup holders (holds wider variety of cup and mug sizes). A clipboard storage slot provides more convenience. • Plus removable ash cup - standard. • Deluxe Console Option (Sales Code 41E) no longer available.
Center Console With More Storage Compartments
7
E-Series – Other Features and Benefits MODEL/SERIES/TRIM (continued) Interior New Front Seat • Upgraded styling + FMVSS 202A Head Rest Heights (Carryover seat material).
POWERTRAIN/CHASSIS Powertrain • All 4.6L and 5.4L gas engine applications are E85 Flex Fuel compatible. Driver Seat With Upgraded Styling
• 100% gas powertrain applications meet 2010 MY 50-State emission levels. • Carryover 6.0L diesel engine with modified PCM computer controlled shut down. • Redesigned fuel lines (5/16" to 3/8") for gas engines and fuel pump senders (common fuel lines on all gas engines). • Gas engine fuel cut-off switches (inertia switch) deleted, with function replaced by restraint control module strategy.
4.6L and 5.4L Engines are E85 Flex Fuel Compatible
• Optional 4.10 rear axle ratio available on E-350 Wagons (3.73 Std.). • Optional Integrated Trailer Brake Controller (TBC ) – similar to F-Series Super Duty. Available on all gas engines with TorqShift® automatic overdrive transmission. Roll Stability Control • Roll Stability Control (RSC) is standard on all Wagons/RV Vans with 4.6L, 5.4L & 6.8L engines. Optional RSC available on E-150/ 250/350 Commercial Cargo Vans with gas engine only.
Roll Stability Control is standard on all Wagons/RV Vans with 4.6L, 5.4L & 6.8L engines.
• Limited slip rear axles not available for E-150 - E-350 Vans/RV Van/Wagon applications with RSC. • Restraint Control & Roll Stability Control modules combined into a single module (packaged under Driver's Seat). • Modified rear park brake cable retention spring bracket on E-150/250 models to facilitate RSC brake tubes.
8
E-Series – Other Features and Benefits POWERTRAIN/CHASSIS (continued)
Vapor Canister • Redesigned fuel vapor canisters and package locations inside driver’s side frame rail – Cutaways and Stripped Chassis. • Vans and Wagons will have a redesigned canister package in the carryover location (spare tire crossmember).
Vapor Canister Location for Cutaways and Stripped Chassis
Fuel Vapor Canister
FUNCTIONAL CHANGES Fuel Tank • New 40 gallon aft-of-axle fuel tank (replaces 37 gal.) • New 55 gallon aft-of-axle fuel tank.
New 40 Gallon Tank Replaces 37 Gallon Tank
Cargo Doors • 172° door checks on rear cargo doors.
New Door Checks on Rear Cargo Doors
9
E-Series – Other Features and Benefits FUNCTIONAL CHANGES (continued) Alternators - Increased Output on Gasoline Engines • 2008MY Content: - output regulated by alternator (gas and diesel engines). - I-line Alternator control and fault indication strategy on all powertrains.
195A (Gas Engine) Alternator
• 2009MY Content: - 2009MY output regulated by PCM (gas and diesel engines). - Smart Charging and PCM controlled fault indication strategy on all gas powertrains (Diesel will be Carryover I-line). - All new 120-amp. base Alternator on all gas powertrains (was 115-amp.). - All new optional 155-amp. Alternator on 5.4L and 6.8L (was 135-amp.). - All new optional 195-amp. Heavy Duty Alternator on 6.8L only. - Added fuse link protection between Power Distribution Box and Auxiliary Battery. • Diesel Alternators are carryover from 2008 model year.
Electrical
Smart Power Distribution Junction Box
Smart Power Distribution Junction Box • 2009 model E-Series has an all new electrical architecture/electrical distribution based on the 2008 model F-Series Super Duty - Known as Smart Power Distribution Junction Box (SPDJB). - Smart Power Distribution Junction Box (SPDJB) with built-in Daytime Running Lamps, MSCAN and integrated Tire Pressure Monitoring System (TPMS). - Replaces stand-alone Body Security Module (BSM), Daytime Running Lamps Module (DRL) and TPMS Module.
- New Base Cluster with ePRNDL functionality and Instrument Cluster with optional Message Center (Standard with 6.0L Diesel and Reverse Sensing System [RSS] optional on all other models except Stripped Chassis).
ePRNDL and Tire Pressure Monitoring System Display
10
E-Series – Other Features and Benefits FUNCTIONAL CHANGES (continued) Electrical (continued) • New One Touch Down Power Window, Power Door Lock and Mirror Switches. • Dual Brake On-Off (BOO) Switch.
One-Touch Down Power Window and Power Door Lock Switches
TPMS • Tire Pressure Monitoring System (TPMS) Standard on E-350 SRW Stripped Chassis models (138" and 158" Wheelbases).
Modified Vehicle Wiring Kit (Commercial Vans) • 2008MY Content: - Modified vehicle wiring kit standard on all Commercial Vans.
TPMS Standard on E-350 SRW Stripped Chassis
(TPMS Sensor Tool Pictured)
• 2009MY Content: - Must be ordered as a $0 cost option under the Modified Vehicle Kit Code 53K. - Underhood powertrain circuit tap-ins, including: • Power Take off functions. • Vehicle speed output. • Battery charge protect (6.0L Diesel Only). - Modified vehicle connections for customized wiring harness provisions. - Included standard on RV Vans and E-350 Vans with 47A Ambulance Prep Package.
Ignition System • One touch start functionality on all gas engine applications.
One Touch Ignition System
11
E-Series – Other Features and Benefits FUNCTIONAL CHANGES (continued) Prep Packages and Models
School Bus Prep Package
Aerial Bucket Prep Package
School Bus Prep Package • E-350 School Bus GVWR Increase: - 6.0L SRW GVWR at 9,900 lbs. with 6,084 RGAWR (was 9,600 lbs. GVWR). • E-450 School Bus DRW: GVWR increase and gas engine availability: - 5.4L gas engine availability at 14,050 lbs. GVWR. - 6.8L gas engine availability at 14,500 lbs. GVWR· - 6.0L diesel engine availability at 14,500 lbs. GVWR (was 14,050 lbs. GVWR). • All School Bus models available with 40 gallon tank fuel tank only. Aerial Bucket Prep Package • New Aerial Bucket Prep Package for E-350 Vans (available as VSO-only for 2008 model). Package includes: - 4,600 lbs. Front GAWR. - 5,400 lbs. Rear GAWR, includes 7,810 lbs., 9-leaf rear springs package available with gas engines. • Rear tire pressure is 70 psi.
ADDITIONAL NEW OPTIONS
Trailer Brake Controller
Trailer Brake Controller • Optional integrated Trailer Brake Controller similar to F-Series Super Duty. - Available on all gas engines with TorqShift® automatic overdrive transmission.
Wheels • Optional Aluminum Wheels available on E-350 Vans and SRW Cutaways with 6.0L diesel engine.
Aluminum Wheels
12
E-Series – Other Features and Benefits ADDITIONAL NEW OPTIONS (continued) • New optional Definable Upfitter Switches (Similar to F-Series Super Duty).
Definable Upfitter Switches (Optional)
• Back Up Camera of the optional Reverse Sensing System. - The camera lens is located inside the rear license plate frame.
Back Up Camera Lens in Rear License Plate Frame
• Back Up Camera viewing system includes: - Electrochromic mirror - Video screen on interior rear review mirror.
Back Up Camera Image on Interior Rearview Mirror
• Optional Navigation Radio includes: - AM/FM Stereo with 6 CD, Audio jack, Satellite Capable Display - When equipped with the optional Back Up Camera, the image is displayed on the Navigation Radio screen (in lieu of a video screen on the interior rear review mirror).
Back Up Camera Image on Navigation Radio
Ford Work Solutions • A professional platform of software applications and hard product features, designed to help make business owners more productive and successful. (Late Availability)
13
F-150 2009 MAJOR PRODUCT FEATURES
OVERVIEW The 2009 Ford F-150, is built to offer the right truck for each customer, whatever their needs. Work trucks, affordable Sport pickups (SXT), the heart of the lineup XLT, Off-road FX4, Lariat and King Ranch luxury and top or top-of-the-line Platinum sophisticated luxury. New towing options, more space and more power provide what buyers are looking for in a pickup.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ Built for Choice,
■ A wide array of F-150 models ranging from XL through Platinum.
■ Built for Towing
■ New Max Trailer Towing Package, trailer sway mitigation, and integrated Trailer Brake Controller
■ Built for Power and Strength
■ All new V8 lineup: 4.6L 2-valve V8, 4.6L 3-valve V8, 5.4L 3-valve V8 with E85 FFV.
■ Built for Flexibility
■ Six-inch longer cab and 15mm taller roof (all cabs). Larger Crew Cab with flat load floor.
14
F-150 – Other Features and Benefits MODEL/SERIES/TRIM Built for Choice Model Lineup F-150s from XL thru Platinum. • XL (Work Truck): available in Regular Cab, SuperCab and Crew Cab - Regular Cab - 6.5' & 8' boxes (Heavy Duty Payload) - SuperCab - 5.5', 6.5' & 8' boxes (Heavy Duty Payload) - Crew Cab - 5.5' & 6.5' boxes
2009 XL
• STX (Affordable Sport): available in Regular Cab & SuperCab - Regular Cab - 6.5' box
2009 STX
• XLT (Heart of the Lineup): available in Regular Cab, SuperCab & Crew Cab - Regular Cab - 6.5' & 8' boxes (Heavy Duty Payload) - SuperCab - 5.5', 6.5' & 8' boxes (Heavy Duty Payload) - Crew Cab - 5.5' & 6.5' boxes 2009 XLT
• FX4 (Off Road Capability): available in SuperCab & Crew Cab - SuperCab - 5.5' & 6.5' boxes - Crew Cab - 5.5' & 6.5' boxes
2009 FX4
• King Ranch (Lariat with KR Luxury): available in Crew Cab - Crew Cab - 5.5' & 6.5' boxes • Platinum (Sophisticated Luxury): available in Crew Cab - Crew Cab - 5.5' & 6.5' boxes 2009 Platinum
15
F-150 – Other Features and Benefits Built for Towing
Trailer Sway Mitigation
Max Trailer Towing Package • New Max Trailer Towing Package now offered on Crew Cab ·and more Series: - XL, XLT, FX4 and Lariat • Trailer Sway Mitigation • Integrated Trailer Brake Controller • 6-Speed Automatic Overdrive Transmission with Tow/Haul Mode
Integrated Trailer Brake Controller
• Telescoping trailer tow mirrors
Telescoping Trailer Tow Mirrors
• Review Back up Camera (integrated in Navigation Display or rearview mirror)
Navigation Display with Back Up Camera View
16
F-150 – Other Features and Benefits POWERTRAIN/CHASSIS Built for Power and Strength Engine and Transmission • All V8 lineup: - 4.6L 2-valve - New 4.6L 3-valve V8 - 5.4L 3-valve V8 with E85 FFV
2009 5.4L 3-valve V8 with E85 FFV
• 6-Speed Electronically Controlled Transmission - Smooth-shifting 6-speed, close-ratio automatic transmission helps optimize power delivery and fuel economy. Standard on both 4.6L 3valve and 5.4L 3-valve engines.
6-Speed Electronically Controlled Transmission
Frame • The new frame is lighter and stronger than the one it replaces. Computer-aided engineering, frame gauge optimization, and high-strength steel provide increased static strength and greater bending stiffness for improved capability.
New Frame
• Collapsible front horns.
Collapsible Front Horns
17
F-150 – Other Features and Benefits Chassis • Coil-over shock front suspension. • Upgraded brakes.
Front Suspension and Brakes
• Through-rail welds.
Through-Rail Welds
• Enhanced rear suspension. - Leaf springs are 6" longer to help maintain road surface contact for confidence and control under challenging acceleration and braking conditions. • Outboard-mounted rear shocks.
Rear Suspension 6" Longer Crew Cab 15mm Taller Roof (All Cabs)
Built for Flexibility Larger Crew Cab • Crew Cab is 6" longer. • All cabs have a 15mm taller roof.
Larger Crew Cab
18
F-150 – Other Features and Benefits Built for Flexibility (continued) Interior • Flat loadfloor on SuperCrew Cab.
Flat Rear Load Floor
• 6" more rear leg room inside Super Crew Cab.
More Rear Leg Room
Built for Access Exterior • Box Side Step
Box Side Step
• Stowable Bed Extender
Stowable Bed Extender
19
F-150 – Other Features and Benefits Exterior (continued) • Tailgate step.
Tailgate step
• Cargo Management. - Available on 6'5" and 8' box.
Cargo Management
• Base Rail Package with Sliding Cleats.
Base Rail Package
• Locking Large Tool Box.
Locking Large Tool Box
20
F-150 – Other Features and Benefits Front Header Rail
Locking Side Boxes
Exterior (continued) • Locking Side Boxes.
Bed Divider
Load Bar
Locking Side Boxes
Locking Side Boxes and Load Bar
Ford Work Solutions • A professional platform of software applications and hard product features designed to help make business owners more productive and successful.
21
F-250/350/450/550 SUPER DUTY 2009 MAJOR PRODUCT FEATURES
OVERVIEW The 2009 Ford F-Series Super Duty reinforces the “Built Ford Tough” image of the F-Series and expands its availability to meet the needs of a multitude of commercial vocations, as well as personal use. Ford F-Series Super Duty combines the attributes of power, capability and breadth of product choices which are enhanced by new customer features.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ Increased GVWRs, Payload, and rear GAWR ■ F-450 Chassis Cab standard GVWR increases to 16,500 lbs. ■ F-550 Gas and Diesel GVWR offerings with the Payload Package (68M) increases to 19,500 lbs., and rear GAWR increases to 14,706 lbs. ■ Sync
■ Fully-integrated, voice activated in-truck communication and entertainment system for mobile phone and digital music players.
■ Ford Work Solutions
■
■ Tough Bed
■ Tough bed protection for pickup trucks.
A professional platform of software applications and hard product features designed to improve efficiency and productivity.
22
F-Series Super Duty – Other Features and Benefits MODEL/SERIES/TRIM Interior • Sync - Plug-and-Play. - Never obsolete. - Hands-Free Calling. - Easy Display. - Voice Activated Commands. - Charges your device when connected to the USB port. • Post Crash Alert - In an event that triggers an airbag deployment: • Flashes headlights. • Honks horn. • Turns on interior lamps. • Unlocks the doors. Sync
• F-450 Harley-Davidson™ Package: - The first Ford dual rear wheel offering of the Harley-Davidson™ Package. - Same unique Harley-Davidson™ trim content as the SRW offering with the exception of new center caps and 19-1/2" aluminum DRW wheels. - New paint themes including a new high line flame and new colors. - The seats, console, inside door pull handles and cluster appliqué are all modified with new color inserts. - The fender vent medallions and tailgate badge are new. F-450 Harley-Davidson™ Package
• Additional F-Series Super Duty enhancements: - Darker gray interior. - Next Generation Navigation. - Oil change monitor/display. - Lariat interior - black. - EPATS optional on Chassis Cabs. - Satellite Radio standard on FX4 and Lariat trim levels. • Additional IP Powerpoint / Smoker’s Package.
Additional Powerpoint
23
F-Series Super Duty – Other Features and Benefits MODEL/SERIES/TRIM (continued) • Trailer Brake Controller - Gain and output display moved to cluster Message Center
Trailer Brake Controller Display
Exterior • Rain Lamps. • Perimeter Alarm (included in Power Equipment Group). • Backlight changes: add Fixed/Privacy, delete Manual Slider/Solar. • Delete XLT Sport Package. Rain Lamps
Mirrors • Exterior mirror lineup changes - deletes Power Aero Mirror. • Heated spotter mirrors.
Heated Spotter Mirrors
POWERTRAIN/CHASSIS Optional Engine Idle Shutdown • Engine Idle Shutdown is optional on all diesel offerings in 2009 MY. - Approximately one-half gallon/hour savings. - At $4.00/gallon = $2.00/hour savings.
Message Center Displays for Engine Idle Shutdown
• Remote Start.
24
F-Series Super Duty – Other Features and Benefits
16,500 lbs. GVWR Std.
POWERTRAIN/CHASSIS (continued) F-450 GVWR Increase • F-450 standard GVWR increased to 16,500 lbs.: - Provides 450/4500 payload leadership. • Retains 15,000 lbs. and 16,000 lbs. GVWR offerings for markets and applications where these ratings are required (order codes 68D and 68L, respectively).
GVWR Increase
F-550 Payload Package • Increased to 19,500 lbs. GVWR, both gas and diesel.
19,500 lbs. GVWR
14,706 lbs. Rear GAWR F-550 Payload Package Increase
• The F-550 Payload package includes the following features: - Upgraded frames. - New rear axle (Dana S130, 15,000 lbs.). - New higher capacity rear suspension (15,000 lbs.). - Increases Rear GAWR to 14,706 lbs. - an increase of 1,046 lbs. for improved load flexibility. - 500 lbs. more payload on gasoline vehicles - Maintains diesel 19,500 lbs. GVWR payloads - New optional low deflection (high rate) rear springs (68H). • F-550 Payload Package order code will be 68M.
Electrical • Revised Battery and Alternator lineup: - New SC2 alternator for gas engines. - Upfitter switches force SC5 alternator. - Limited Production Option (LPO) for 78 AH Battery on gas engines.
25
F-Series Super Duty – Other Features and Benefits POWERTRAIN/CHASSIS (continued) Brakes • Diesel F-250 Vacuum Brakes: - Vacuum brakes will be standard on all diesel F-250s. - Same system as used on gasoline SRW vehicles. - Requires addition of vacuum pump on FEAD. - Dual alternator F-250s will retain HydroBoost. - Hydro-Boost LPO will be made available on all diesel F-250s. - All DRW and diesel F-350 SRW vehicles retain Hydro-Boost. F-250 Brake System with Vacuum Pump
Snow Plow Package • Fan clutch no longer unique with Snowplow Package.
Resonator • Redesign of 5.4L resonator.
Snow Plow Package Fan Clutch No Longer Unique
FUNCTIONAL CHANGES Pickup Bed Liner • Tough Bed: - First Over 8,500 lbs. GVWR OEM sprayed bedliner. - Protects bed from dings & scratches. - Uniform textured surface. - UV/fade resistant. - Ford Warranty.
Tough Bed
26
F-Series Super Duty – Other Features and Benefits FUNCTIONAL CHANGES (continued) Towing • Ball hitch removed from rear bumper with standard receiver hitch on all pickup models. • DRW trailer hitch reducer sleeve has been eliminated.
Revised Rear Bumper Hitch Area
Ford Work Solutions • A professional platform of software applications and hard product features, designed to help make business owners more productive and successful.
27
F53 CLASS A MOTORHOME CHASSIS 2009 MAJOR PRODUCT FEATURES
OVERVIEW Ford F53 Chassis is the Class A Motorhome sales leader. Its Triton® V10 gasoline engine, 5-speed TorqShift® transmission, a tough ladder-type frame and an expanded range of wheelbase offerings make this a popular choice among RV’ers at all levels of the market. These exceptional features are further enhanced by a new instrument panel providing expanded information to the driver, and a 5 year/60,000 mile Powertrain Warranty on all GVWR chassis.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ Instrument panel with expanded features
■ More information provided, including outside temperature, average fuel economy, and distance-to-empty.
■ 252" wheelbase chassis available
■ A 252" wheelbase version of the 24,000 and 26,000 lb. GVWR chassis is the longest Original Equipment wheelbase among gas puller motorhome chassis.
■ Ride and handling improvements on 16,000 through 22,000 lb. GVWR chassis.
■ Improved ride and handling from revised front and rear shock absorber tuning, spring rates, stabilizer bar links and bushings.
28
MODEL/SERIES/TRIM Instrument Panel • New instrument cluster with expanded driver information and features: - Outside temperature. - Average fuel economy. - Distance-to-empty. - Part numbers: • 9U9T-10849-AA (US) • 9U9T-10849-BA (Canada)
Message Center New Instrument Cluster
• Message Center Switch and Temperature Sensor - Body builders are to install the Message Center Switch on the dash and the Temperature Sensor under the hood. – Installation instructions will be included in the 2009 Body Builders Layout Book.
Dash Mounted Message Center Switch
CHASSIS Ride and Handling • 16,000 through 22,000 lb. GVWR chassis incorporates ride and handling improvements for 2009: - Revised front and rear shock absorber tuning. - Revised spring rates, stabilizer bar and bushings. - Improved straight line stability. - Improved improvement in roll control. - Increased steering linearity.
Better Ride and Handling on 16,000 through 22,000 lb. GVWR Chassis
29
F53 Chassis – Other Features and Benefits CHASSIS (continued) 252" Wheelbase • 24,000 and 26,000 lb. GVWR chassis will be available with a 252" wheelbase. - Longest Original Equipment (OE) wheelbase available (gas pullers).
252" Wheelbase Chassis
Rear GAWR Increased • The Rear GAWR on the 18,000 lb. GVWR Chassis increases by 1,000 lbs. from 11,000 lbs. to 12,000 lbs. • The Rear GAWR on the 22,000 lb. GVWR Chassis increases by 500 lbs. from 14,500 lbs. to 15,000 lbs.
Rear GAWR Increase
Alternator: 2008 Vs. 2009 175 150
ELECTRICAL
Amperes
125 100 75 50
2008
2009
Alternator • 175-amp alternator replaces the 130-amp. • Best-in-Class starting/charging system.
25 0 175-amp Alternator
30
F-650/750 SUPER DUTY 2009 MAJOR PRODUCT FEATURES
OVERVIEW F-650 and F-750 Super Duty are proven products with outstanding quality. Ford uses continuous improvement to refine their design and assembly practices. These trucks continue to supply the ruggedness, reliability and comfort demanded in the Class 6 and 7 diesel market. Three factory-built cab configurations provide customers the opportunity to match the truck to the desired commercial application. Added flexibility is provided by a choice of F-650 straight frame or F-650 "Pro Loader" kick-up frame for low frame height while maintaining a flat top of frame design.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ New standard seat on XLT
■ Fold and dump levers, bolster improvements.
■ Eaton UltraShift transmission
■ Up to 30% lower life cycle cost
■ Front frame extension
■ Extended front bumper option returns to the F-650/750 lineup.
31
F-650/750 Super Duty – Other Features and Benefits MODEL/SERIES/TRIM Interior • New Standard XLT Seat Offering. Improvements include: - Integral Passenger Headrest with new 2-Man Seat - 2-Man Forward Dump feature - 2-Man Seat Actuation by driver or passenger · Bolster improvements • Std. Cloth Seats (Vinyl Optional).
Integral Passenger Headrest with 2-Man Seat
Recline or Dump Lever
Actuation Handles (Driver and Passenger)
32
F-650/750 Super Duty – Other Features and Benefits POWERTRAIN/CHASSIS Diesel Engine • 6.7L Cummins ISB Diesel - 8 optional HP/Torque ratings
6.7L Cummins ISB Diesel
• 7.2L Caterpillar C7 Diesel - 9 optional HP/Torque ratings
7.2L Caterpillar C7 Diesel
Transmission • Eaton UltraShift transmission - Available models: FO-5406B & FO-6406B - Up to 30% lower life cycle cost than a conventional automatic transmission (reduced maintenance, serviceable at any dealership) - Increased uptime (synthetic lube drives longer change intervals) Driveshaft • The Spicer SPL 100 driveshaft is now standard, replacing the SPL 90.
Eaton UltraShift transmission
33
F-650/750 Super Duty – Other Features and Benefits POWERTRAIN/CHASSIS (continued) Class 8 Offering • Re-rate of current frames and chassis up to 37,000 lbs. GVWR.
Up to 37,000 lbs. GVWR
Wide Range of Chassis Configurations • 3 Chassis Heights: 34", 39", 40". • 13 cab-to-axle (CA) dimensions from 60" to 186".
13 CA Dimensions Available
• Front frame extensions are now available.
Front Frame Extension
34
F-650/750 Super Duty – Other Features and Benefits Brakes • Quadraulic brakes replace 2-piston design with a 4-piston system.Replacing 2-piston design with a 4-piston system. • Full power brakes feature: - Improved stopping distance and pedal feel. - Provides ability to offer additional features such as lower-priced power parking brake, traction control and 4-wheel parking brake. - Offers Electronic Brake Distribution (load sensing proportioning). - Includes built-in on-board data acquisition/ driver supervision system.
Full Power Brakes
Exhaust • Cummins Vertical Exhaust is available on 2009 models.
Cummins Vertical Exhaust
Battery • Temporary Mount Battery Box is available on 2009 models.
Battery Box Temporary Mount Battery Box
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F-650/750 Super Duty – Other Features and Benefits POWERTRAIN/CHASSIS (continued) CARB Ford - 2008 CARB Strategy • CARB Diesel Idling >14,000 lbs. GVWR: California Air Resources Board has introduced a diesel engine idle shutdown requirement, effective for engines manufactured on or after January 1, 2008.
Clean Idle Certification Label
• Impacts vehicles 14,000 lbs. GVWR or greater, intended for registration in California and selected states: CA, CT, DE, GA, ME, NJ, NY, NC, PA. • The requirement can be met in one of two ways: 1. Produce 30 grams or less NOx at idle 2. Shut down the engine after 5 or 15 minutes of inactivity at idle with the parking brake either engaged or disengaged.
Clean Idle Certified F-650
F-650/750 Idle Shutdown - Caterpillar 7.2L C7 • Caterpillar 7.2L C7 will utilize an engine idle shutdown strategy: - Will be an orderable option. - Intended operation: 1. Thirty seconds prior to shutdown, the Check Engine Light will begin to flash. 2. Overrides, such as tapping the brake or gas pedal, become active at this time. 3. Key-on electrical components/systems will remain active.
F-650/750 Idle Shutdown - Cummins 6.7L ISB • Cummins 6.7L ISB: · Meets emissions requirements - will not require engine idle shutdown • Will be orderable option F-650/F-750 & LCF Emission Matrix
• Trucks ordered as a California State vehicle will be labeled as such with a serialized badge as mandated by regulatory requirements.
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FORD LCF 2009 MAJOR PRODUCT FEATURES
OVERVIEW The 2009 Ford LCF trucks are specifically engineered and designed for the North American market. The forward tilting cab allows for wide-open serviceability of the engine and transmission without sacrificing interior room and comfort. Buyers looking for exceptional maneuverability, visibility and low operating costs will find what they are looking for in the Ford LCF. The attractiveness of the Ford LCF product is enhanced by a generous measure of traditional Ford toughness.
FEATURES AND BENEFITS SUMMARY Feature
Benefit
■ TRUETRAC limited slip axle (optional).
■ Extra, controlled traction when needed.
■ Optional Panasonic radio (optional).
■ Versatility and great sound in an electronically tuned, AM/FM stereo with clock, satellite, CD and MP3.
■ Revised maintenance schedule.
■ Reduced downtime for maintenance and lower cost of ownership.
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Ford LCF – Other Features and Benefits MODEL/SERIES/TRIM Radio • Optional electronically-tuned Panasonic AM/FM stereo with clock, satellite, CD and MP3. Optional AM/FM Stereo Radio
POWERTRAIN/CHASSIS Limited Slip Axle • Optional TRUETRAC limited slip axle - Option code 47C.
TRUETRAC Limited Slip
Oil and filter change
2007 6 months or 7,500 miles
Fuel filter Change Power steering fluid change Rear axle fluid change Automatic Trans. fluid change
1 year or 15,000 miles 1 year or 97,500 miles 1 year or 60,000 miles 4 years or 30,000 miles
2008 6 months or 10,000 miles or 400 hours 1 year or 20,000 miles 5 years or 100,000 miles 100,000 miles 4 years or 60,000 miles
Maintenance Intervals
2008 CY CARB Strategy - LCF Ford Code 631 632 633 Description
LCF - 4.5L
CARB CompliantVehicle receives Clean Idle Label on Hood - 50 State
634
CARB CARB CARB Compliant- Exempt Non-CARB Tamper-Proof Vehicle Compliant Engine Idle - 49 State Shutdown System 50 State
X
2008 CARB Strategy for LCF
X
X
Maintenance Schedule • A revised maintenance schedule extends the recommended oil, oil filter, fuel filter, power steering fluid, rear axle fluid and automatic transmission fluid change periods. - Reduced downtime for maintenance. - Lower cost of ownership.
CARB Ford - 2008 CARB Strategy • CARB Diesel Idling >14,000 lbs. GVWR: California Air Resources Board has introduced a diesel engine idle shutdown requirement, effective for engines manufactured on or after January 1, 2008. • Impacts vehicles 14,000 lbs. GVWR or greater, intended for registration in California and selected states: CA, CT, DE, GA, ME, NJ, NY, NC, PA. • The requirement can be met in one of two ways: 1. Produce 30 grams or less NOx at idle 2. Shut down the engine after 5 or 15 minutes of inactivity at idle with the parking brake either engaged or disengaged.
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OBTAINING PUBLICATIONS Ford Truck Body Builders Layout Book Order CDs or access via www.fleet.ford.com/truckbbas. The latest information appears on the web site.
Incomplete Vehicle Manuals Access at www.fleet.ford.com/truckbbas under “Publications”.
Ford Recreation Vehicle and Trailer Towing Guide The guide covers cars and light trucks, and includes trailer and camper weight ratings and the list of vehicles suitable for flat-towing. A copy can be obtained by contacting the Ford RV Information Service at (800) 245-7343, leave name and shipping address, or Fax to (248) 936-3300. This guide can also be accessed via the web at www.fleet.ford.com/truckbbas under “Publications”.
Service Publications The “Ford Technical Publications Catalog” lists the service publications available, and includes pricing, an order form, and a mailer. Contact Helm, Inc. at 800-782-4356. Some Service Publications are also available online at www.motorcraft.com. See Bulletin Q-118 on the BBAS website for additional information. Useful publications include “Truck Wiring Diagrams” and the “Service Specifications” book.
Body Builder Quality Bulletins Body Builder Quality Bulletins provide key information to assist body builders in interfacing with a Ford chassis. Access the bulletins via the web at www.fleet.ford.com/truckbbas under “Bulletins”.
Ford Truck Quality Program Guidelines This manual provides guidelines for final stage manufacturer modifying Ford products. It also includes an introduction to process controls, quality controls, customer support and management practices. Access the guidelines via the web at www.fleet.ford.com/truckbbas under “Publications”.
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IMPORTANT PHONE NUMBERS AND WEB SITES INTENDED FOR GENERAL USERS & CUSTOMERS OF COMPLETED VEHICLES Ford Customer Assistance Customer Assistance Center: 800-392-3673 Roadside Assistance Center: 800-241-3673 Web Site: www.ford.com
Ford RV (Customer Assistance Center) To locate the nearest RV service center: 800-444-3311
INTENDED FOR FINAL STAGE MANUFACTURERS & VEHICLE MODIFIERS Ford Truck Body Builders Advisory Services (BBAS) – including F53 Class “A” Motorhome Chassis Truck: 877-840-4338 Web Site: www.fleet.ford.com/truckbbas - Information requests should be submitted through the web site. E-Mail Address:
[email protected]
List of Ford Pool Accounts and Qualified Vehicle Modifiers www.fleet.ford.com/truckbbas > Other > QVM Participants or www.fleet.ford.com > Showroom Then: Select the desired vehicle type (Ambulance, Motorhome, etc.) > Choose a chassis type (if required) > Modifier Links-Qualified Vehicle Modifiers
Ford Alternative Fuels Information Vehicle models available, list of authorized Ford dealers, and Leaf & Road Newsletter. 1-800-34-FLEET Select #5
Ford Component Sales 313-390-0759 Fax: 313-390-1581
Vehicle Special Order, VSO Fleet Sales 1-800-34-FLEET Select #4
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Information herein was correct when approved for printing. Ford Motor Company reserves the right to discontinue or change at any time, specifications, designs or programs without incurring obligation.
Commercial Vehicle Special Vehicle Engineering SVED-03-08
March 2008
AOC 23136
Litho in USA
