56658 Ajax Arboga brochure 32pp plus cover - Ajax Machine Tools

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AJAX ARBOGA. Unit 360, Ampress Lane, Ampress Park, Lymington, Hants SO41 8JX. Tel: +44 (0)1590 676000 Fax: +44 (0)1590 676001 Email: ...
AJAX ARBOGA

Unit 360, Ampress Lane, Ampress Park, Lymington, Hants SO41 8JX Tel: +44 (0)1590 676000 Fax: +44 (0)1590 676001 Email: [email protected] www.ajax-mach.co.uk

AJAX ARBOGA TABLE OF CONTENTS ARBOGA BG 6 – 8 – 10.......................................................................Page ........Page 3 3 A

ARBOGA INDUSTRIAL DOUBLE ENDED GRINDING AND POLISHING MACHINES ....................................................................... ......... PageP6

A

ARBOGA DRILL SHARPENER .........................................................Page ......Page 12 12

A

ARBOGA DEBURRING MACHINES .................................................Page ......Page 15 15

A

ARBOGA BELT GRINDER 75 – 100 – 150 .......................................Page ......Page 16 16

A

ARBOGA COMBINED PIPE AND BELT GRINDER..........................Page ......Page 19 19

A

ARBOGA CENTRELESS GRINDING ................................................Page ......Page 21 21

A

ARBOGA CENTRELESS GRINDER WITH WET COOLING SYSTEM...................................................................Page ......Page 23 23

A

ARBOGA PIPE NOTCHING MACHINES...........................................Page ......Page 25 25

Page 2

AJAX ARBOGA ARBOGA BG 6 – 8 – 10

Page 3

AJAX ARBOGA The ARBOGA BG double ended grinders and polishers are high quality machines ideal for the workshop. They are available as bench and height adjustable pedestal models both fitted with heavy duty bearings and balanced grinding wheels. This allows for calm and steady grinding and polishing.

Page 4

Standard features are:

Available accessories:

Emergency stop Working light Heavy adjustable tool rest Grinding wheel dresser Coolant tray Spigots for extraction Dressing tool

Pedestal ( ART: 1065275 ) EX-16 exhaust system ( ART: 1022353 ) Belt arm 50x800mm ( ART: 1538600 ) Tapered spindles ( ART: 1100726/1100734) Polishing guards ( ART: 0921443 ) Wire brush

AJAX ARBOGA

Model

BGE 6

Motor power – Watt

500

Voltage – V

230

Phase ART: 360101001 – BGE 6

1

Speed – 50Hz/60HZ

2800/3300

Grinding wheels – mm

150x25x32

Polishing wheels – mm

150x25x32

Belt arm – mm Weight – kg

50x800 12

ART: 360101002 – BGE 6

ART: 360101021 – BGE 6

A

Page 5

AJAX ARBOGA Model

BGE/T 8

Motor power – Watt

650 /750

Voltage – V

230 / 400

Phase ART: 380101001 – BGE 8 ART: 380103001 – BGT 8

1/3

Speed – 50Hz/60HZ

2800/3300

Grinding wheels – mm

200x32x32

Polishing wheels – mm

200x32x32

Belt arm – mm Weight – kg

50x800 20

ART: 380101002 – BGE 8 ART: 380103002 – BGT 8

ART: 380101020 – BGE 8 ART: 380103020 – BGT 8

ART: 380101020 – BGE 8 ART: 380103020 – BGT 8

Page 6

AJAX ARBOGA Model

BGE/T 10

Motor power – Watt

950 / 1100

Voltage – V

230 / 400

Phase

ART: 390101001 – BGE 10 ART: 390103001 – BGT 10

1/3

Speed – 50Hz/60HZ

2800/3300

Grinding wheels – mm

250x32x32

Polishing wheels – mm

200x32x32

Belt arm – mm Weight – kg

50x800 31

ART: 390101001 – BGE 10 ART: 390103001 – BGT 10

ART: 390101020 – BGE 10 ART: 390103020 – BGT 10

ART: 390101001 – BGE 10 ART: 390103001 – BGT 10

Page 7

AJAX ARBOGA ARBOGA INDUSTRIAL DOUBLE ENDED GRINDING AND POLISHING MACHINES

Page 8

AJAX ARBOGA ART: 304653001 - E-308

ART: 301653200 EPU-312 w/KU12 exhaust

The ARBOGA grinding and polishing machines are manufactured for heavy duty use in industry. A totally enclosed quality motor with wide distance between grinding wheels gives ample space for grinding on either wheel, and the accurately balanced shaft assembly with dustproof sealed quality bearings ensures a quiet and vibration free operation for many years. Durable wheel guards, flanges and tool rests comply with general factory safety regulations. ART: 305653002 - PO-308

ART: 318303001 - PO-310

Page 9

AJAX ARBOGA First class grinding wheels, adjustable spark arrestors, eye shields and tool rests are standard equipment. A wide range of accessories is available ensuring maximum flexibility and utilisation for workshop use. The ARBOGA 308 and 312 can be fitted with a belt arm either on one side or on both sides. The belt arm is built for heavy duty and made of steel plates. The belt arm is quick and easy to adjust. The belt is changed by a simple and swift operation.

Page 10

ART: 307653001 - EB-308

AJAX ARBOGA The ARBOGA industrial grinders and polishers can be fitted with powerful exhaust systems. There are two options: the KU extraction and the EX-16 extraction. Both are very powerful extraction units and can meet the demand of the modern day industry. The EX-16 extraction unit is built into the pedestal of the machine. Consequently this extraction unit will not take up extra space in the workshop.

The KU extraction unit is fitted on the back of the machine.

All ARBOGA double ended grinders are fitted with an emergency switch as standard. The emergency switch is mounted either in the pedestal for foot operation or for the bench models fitted with a cord so it can be placed in the best position for the user. The main switch on the ARBOGA machines is a DISA switch. This ensures a steady power supply and quality.

Page 11

AJAX ARBOGA Standard equipment: x x x x

First class grinding wheels Adjustable spark arrestors Heavy eye shields Sturdy tool rests

Available accessories: x x x x x x x x x

Extraction fan KU EX-16 Extraction unit w/pedestal Taper threaded spindles Belt arm Adjustable tool rest Deburring attachment Mist cooling device ( ART: 0240501 ) AXOIM eye shield ( ART: 0700101 ) Pedestal ( ART: 1065015 – 1065016 )

A

Page 12

AXIOM eye shield

AJAX ARBOGA ARBOGA 308

ART: 304653001 – E 308

ART: 307653001 – EP 308

ART: 304653012 – POE 308

A

Page 13

AJAX ARBOGA ARBOGA 310

ART: 315653000– E 310

ART: 315653002 – EB 310

ART:318303001 – PO 310

ART: 315653004 – POE 310

Page 14

ART: 318303030 – POD 310

AJAX ARBOGA ARBOGA 312

ART: 303653002 – PO 312

ART: 310653001 – EB 312

ART: 3301653001 – E 312

ART: 301653012 – POE 312

ART: 310653007 – POB 312

Page 15

AJAX ARBOGA TECHNICAL SPECIFICATIONS FOR ARBO G A 3 0 8 – 3 1 0 - 3 1 2 Model

308

310

312

Motor power – Hp

1,36

2,03 / 2,31

2,72 / 3,0

Voltage – V

400

400

400

Phase

3

3

3

Speed – 50Hz/60HZ

-

1400/1700

1400/1700

Speed – 50Hz/60HZ

2800/3300

2800/3300

2800/3300

Grinding wheels – mm

200x38x20

250x38x20

300x50x32

Polishing wheels – mm

200x20x6

200x20x20

300x30x32

Belt arm – mm

50x2000

50x2000

75x2000

Weight – kg

17/52

45/60

58 / 120

OPTIONALS

308

310

312

Pedestal

1065015

1065015/16

1065016

KU extraction unit

1040108

1040108

1040109

EX-16 extraction pedestal

1022342

1022342

1022344

Adjustable tool rest

L0744410 / R1065091

L0744410 / R1065091

L0773671 / R0773663

Taper threaded spindles

L1532367 / R1532383

L1532367 / R1532383

L1532383 / R1532391

Belt arm

L1533772 / R1533771

L1533772 / R1533771

L1533778 / R1533777

Cyclone 100S dust coll. Filter

700681300

700681300

700681300

Page 16

AJAX ARBOGA ARBO G A DE BU RRI N G MACH I N E S

ART: 388701000 – 250AGM ART: 390701000 – 250AGS x x x x x x

ARBOGA Deburring Machines are built for heavy duty applications. Built for quality and reliability. All machines comply with current safety requirements. An adjustable tool rest, swivel arrestors and eye shields are supplied as standard. Can be supplied with complete dust extraction. Powerful motors 1,5HP/3,0HP

Wire brush

Main motor

Deburrin g attach. for pipes

Emergency stop

Voltage

Exhaust motor

Weight

HP

RPM 50/60 Hz

HP

KG

ARBOGA 250AGM

250x32x24 mm

Yes

Yes

3x400v

3,0

2800/3 300

-

50 kg

ARBOGA 250AGS

250x32x24 mm

Yes

Yes

3x400v

3,0

2800/3 300

0,5

60 kg

Page 17

AJAX ARBOGA ARBO G A DRI L L S H ARP E N E R

Page 18

AJAX ARBOGA

Drill grinding attachment

BEP 308 with AXIOM eyeshield

The simple drill grinding solution The ARBOGA BEPAB 308 with drill grinding attachments A & B mounted on a pedestal with working table and water cup. This machine grinds twist drills from 4 - 60 mm with a point angle of 116-118º. The BEP machines are also available with just attachment A (BEPA 308) with drill grinding capacity 4-30mm or just attachment B (BEPB 308) with drill grinding capacity 30-60mm. If only one drill grinding attachment is fitted to the machine, it leaves several options available on the other side of the machine, e.g. grinding wheel, polishing wheel, belt arm, deburring attachment, etc. - all depending on each customer’s individual needs. The ARBOGA BEPAB 308 consists of a motor with cup wheels, mounting base, and two drill holders for drills 4-30 mm (A) and 30-60 mm (B), respectively. The standard equipment includes a diamond dresser and holder, eye shields, pedestal, working table and water cup. Tool rests are not standard on the BEPAB machine. The twist drill is placed in the drill grinding attachment. Firmly put your thumb on the drill to hold it in the attachment and with a firm movement swing the attachment/arm from left to right and back until no sparks occur during grinding. When one of the two flutes is finished, turn the drill 180º and repeat the operation. The drill is now ready for use.

Page 19

AJAX ARBOGA To obtain the best possible results, the cup wheel on the grinding machine must be in perfect condition – therefore the cup wheel must be dressed regularly. A dressing diamond and a holder are supplied with the machine.

Drill grinding attachment A ART: 1532498

Dressing diamond ART: 1532590

Table for pedestal models ART: 1065106

Drill grinding attachment B ART: 1532503

Water cup ART: 0771333

Page 20

Pedestal ART: 1065015

AJAX ARBOGA

ART: 306653002 – BEPA 308

ART: 306653051 – BEPA 308 Grinding wheels

ARBOGA BEPAB 308

200x38x20 mm

ART: 306653150 – BEPAX 308 Drill Capacity

Motor

A-arm

B-arm

HP

RPM 50/60Hz

4-30 mm

30-60 mm

1,36

2800/3300

Weight

70 Kg

Page 21

AJAX ARBOGA ARBOGA BE LT GRI NDE RS 75 – 100 – 150

Page 22

AJAX ARBOGA ARBOGA industrial belt grinders are designed for continuous heavy duty grinding, and the quality underlined is by more than a decade of manufacturing experience. The machines are characterised by a compact and strong design. The machines are fitted with an adjustable tool rest, eye shield and motor protection switch with built in no-volt release and an emergency stop button. Even though the machines are made for heavy duty the noise level is always below 80 dBA. The ARBOGA belt grinders are fitted with easy to use belt travel regulation. This is a very important detail for the life span of the contact wheel. The belt travel is adjusted near to the axle of the contact wheel. Easy to adjust before starting to grind. Obtaining the perfect grinding result is with either hard or soft rubber coating on the contact wheel. All contact wheels from ARBOGA are delivered as standard in hardness 70 duro. Harder or softer rubber coatings are available on request.

On the top of all ARBOGA belt grinders there is a large grinding surface, making it unnecessary to dismount the grinder. The large protection cover ensures the safety of the user while operating the machine.

Incorporated in the TRIPUS switch there is an emergency stop function standard on all ARBOGA belt grinders. The belt grinders can also be fitted with a motor brake. This often required when the belt grinders are used in schools.

Page 23

AJAX ARBOGA All standard models are prepared for a central exhaust system. All models are available with/without a powerful built-in double exhaust system – with dust bags as standard on exhaust models. As an accessory ARBOGA can supply a Cyclone with dust collection, micro filter and cyclone rack to all ARBOGA belt grinders with built in exhaust. The cyclone’s operating principle obtains the best possible utilisation of the unique ARBOGA powerfully built in exhaust systems - as there is no resistance to stop the airflow. Inside the cyclone the air and the grinding dust is kept separated. The air flows out of the top of the cyclone, while the grinding dust is led to the bottom of the cyclone dust collector. The cyclone with dust collection is the perfect solution for simple and efficient collection of dust without reduction in the exhaust quality. Standard equipment: x Adjustable eye shield x Angle-adjustable tool rest x Switch with emergency stop x No-volt release x Prepared for central exhaust x Large grinding surface Available accessories: x Brake motor x 2-speed motor x Motor with extra HP x Spark arrester for exhaust x Switch with delay on exhaust x Cyclone for dust collection x Cyclone complete with exhaust system x Contact wheel with extra hard or extra soft rubber coating.

Page 24

AJAX ARBOGA

ART: 470232130 – ARBOGA 75 470232230 – ARBOGA 75X

ART: 470233140 – ARBOGA 100 470233240 – ARBOGA 100X

ART:

470234140 – ARBOGA 150 470234240 – ARBOGA 150X

Belt length

Standard voltage

Standard motor

RPM 50/60 Hz

Speed of belt

Contact wheel

Exhaust (S)

Weight

ARBOGA 75 (X)

75x2000 mm

3x400

4,1 HP

2800/ 3000

30 m/sec

200x75 mm

630 m3/h

118/139 Kg

ARBOGA 100 (X)

100x2000 mm

3x400

4,8 HP

2800/ 3000

30 m/sec

200x100 mm

630 m3/h

124/149 Kg

ARBOGA 150 (X)

150x2000 mm

3x400

4,8 HP

2800/ 3000

30 m/sec

200x150 mm

630 m3/h

139/168 Kg

Page 25

AJAX ARBOGA ARBO G A CO MBI N E D P I P E AN D BE L T GRI NDE R

Page 26

AJAX ARBOGA The ARBOGA combined pipe and belt grinder is a high quality and very versatile machine. The machine can be used both as a normal standard belt grinder and a pipe notching machine. The machine is fitted with a sturdy cross table at the front of the machine which easily can be removed if the belt grinder has to be used as a standard belt grinder. All need is just to fit a normal contact wheel on the machine and it is operational. (conversation kit) The cross table can be adjusted in every way – can tilt, height adjust and side adjust. This makes the machine perfect for precision grinding.

As an accessory a conversation kit can be supplied. This makes it possible to convert from pipe notcher to belt grinder in a few minutes. The conversation kit consists of a normal standard contact wheel, a standard tool rest and a spark box.

ART

Model

Belt length

Standard motor

RPM 50/60Hz

Capacity

Grinding angles

Standard voltage

Exha ust (S)

470232139

ARBOGA 75 BR

75x2000 mm

3 / 4,1 HP

1400/280 0

17-70mm

0-60 degrees

3x400v

-

470232239

ARBOGA 75 BRX

75x2000 mm

3 / 4,1 HP

1400/280 0

17-70mm

0-60 degrees

3x400v

0,37

470234149

ARBOGA 150 BR

150x2000 mm

3 / 4,1 HP

1400/280 0

17100mm

0-60 degrees

3x400v

-

470234249

ARBOGA 150 BRX

150x2000 mm

3 / 4,1 HP

1400/280 0

17100mm

0-60 degrees

3x400v

0,37

Page 27

AJAX ARBOGA ARBO GA CE N T RE LE S S GRI N DI NG

Page 28

AJAX ARBOGA The ARBOGA 75CG Centreless grinding and polishing machines are supplied with a newly developed centreless attachment. This attachment can be mounted on all belt grinders with a belt of 75x2000 mm and with a large grinding surface on top. The Centreless grinding attachment is easy to operate and grinds/polishes all pipes and tubes from ø20-100 mm. ARBOGA CG Centreless grinding and polishing machines are unique compared to other centreless grinders on the market, because the machine remains fully functional as a belt grinder, even when the centreless grinding attachment is fitted. It is not necessary to dismount the centreless attachment, when using the belt grinder for normal grinding operations. Both the contact wheel and the flat grinding surface on top are available for normal grinding and polishing, even when the attachment is on the machine.

The accessory consists of the following parts: 1. Attachment with separate drive motor and gearbox. 2. Extraction hose with all necessary fittings for belt grinders with exhaust system. 3. Cover for the top grinding surface – with and without an exhaust spigot. 4. Support table over the motor with nylon surface. 5. Drive wheel for belt grinder with hard rubber surface. 6. Support feeding table.

ART

Model

Capacity

Contact wheel

Grinding belt

Weight

Main motor

Centreless motor

HP

RPM 50/60Hz

KW

Vol

470232137

ARBOGA 75CG

20-100 mm

200x75 mm

75x2000 mm

95

4,1

2800/3300

0,25

3x400

470232237

ARBOGA 75CGX

20-100 mm

200x75 mm

75x2000 mm

95

4,1

2800/3300

0,25

3x400

Page 29

AJAX ARBOGA ARBOGA CE NT RE LE S S GRI NDE R WITH WET COOLING SYS TEM

Page 30

AJAX ARBOGA The ARBOGA 75CGW is suitable to sand, grind, clean, or polish tubes with a diameter ranging from 5 to 150 mm. and a maximum weight of approximately 20 Kg. The centreless units can operate at variable speeds to adjust the rolling speed to the diameter of the piece, and are equipped with three different supports as standard. The counter wheels are adjusted electronically and in continuous progression from 15 to 75 rpm. The contact wheels can be replaced with other wheels with different hardness to obtain the best results. The prismatic guide that supports the piece is easy to adjust and covered with plastic anti-friction material, which can be replaced with fibre brushes. The electrical system is in compliance with normal standards and installed in a sealed metallic box.

ART

430232107

Model

ARBOGA 75CGW

Capacity

5-150 mm

Contact wheel

200x75 mm

Grinding belt

75x2000 mm

Main motor

Centreless motor w/var. speed

KW

RPM 50/60Hz

KW

RPM 50Hz

2,6/3,3

1400/2800

0,1

6003000

Page 31

AJAX ARBOGA ARBOGA PIPE NOTCHING MACHINES

Page 32

AJAX ARBOGA ARBOGA pipe grinder type RS/RSX has the following features: x The only pipe grinder on the market that offers adjustment of the grinding section instead of the work piece. x Due to the adjustment of the grinding section instead of the work piece, the required work space is kept to an absolute minimum, i.e. when grinding long pipes. x Quick and easy adjusting of all angles between 0-60º. x Precision grinding of pipes and profiles in all angles between 0-60º. x Quick and easy changing of rollers for all sizes. x High quality and heavy construction. x The perfect and accurate result makes welding very easy afterwards. ARBOGA 100/150 RS and RSX pipe grinders are perfect for grinding all kinds of pipes and profiles before welding, and suitable for batch production where precision and perfect finish and fitting is demanded: Production of frames – handrails – go-carts – wheel chairs – ship rails – gates – furniture frames – stainless from 21 to 70 mm diameter in all materials. ARBOGA 100/150 RSX is supplied with a powerful built-in exhaust system which efficiently removes grinding dust from the grinding belt. When mounting the Scantool Cyclone 100 directly to the built-in exhaust system – you obtain the best possible solution of collecting the grinding dust.

Page 33

AJAX ARBOGA

ART: 740683120 – 100RS 740681220 – 100RSX

Capacity

ART: 740682120 – 150RS 740682220 – 150RSX

Grinding belt

Belt speed

Grinding angels

Drive wheel

Main motor

Exhaus t motor

HP

RPM 50/60Hz

HP

ARBOGA 100RS

21-70 mm

100x1600

18 m./sec

0 - 45

200x100x28 mm

4,1

1400/1700

0,5

ARBOGA 150RS

21-100 mm

150x1600

18 m/sec.

0 - 65

200x150x28 mm

4,1

1400/1700

0,5

Page 34

AJAX ARBOGA OWN NOTES: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________

A j a x M a c h i n e To o l s L t d Unit 360, Ampress Lane, Ampress Park, Lymington, Hants SO41 8JX Tel: +44 (0)1590 676000 Fax: +44 (0)1590 676001 Email: [email protected] www.ajax-mach.co.uk