AII40104-40721 - Civic 2-Door (EX-L), Fog Lights.fm

Accessory

INSTALLATION INSTRUCTIONS PARTS LIST

Application

Publications No.

AII 40101-40721 2009 CIVIC 2-DOOR EX-L

FOG LIGHTS

Issue Date

OCT 2008

Clip

P/N 08V31-SVA-110G Right fog light

4

Spring nuts

4

Self-tapping screws

Left fog light

Switch harness 20 A Fuse (Some may not used.)

Fog light harness

Sub harness

Relay

Ground bolt

TOOLS AND SUPPLIES REQUIRED Combination light switch

Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm and 12 mm Sockets Gloves Blanket

7

Wire ties

Diagonal cutters 5 mm Hex wrench Shop towel Masking tape

© 2008 American Honda Motor Co., Inc. – All Rights Reserved.

AII 40101-40721 (0810)

08V31-SVA-1E00-91

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Illustration of Fog Lights Installed on the Vehicle

INSTALLATION

EX-L model

SWITCH HARNESS SUB HARNESS

RELAY

RIGHT FOG LIGHT FOG LIGHT HARNESS

COMBINATION LIGHT SWITCH

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1.

Make sure you have the anti-theft codes for the audio system and navigation system (if equipped), then write down the radio presets.

2.

Disconnect the negative cable from the battery.

3.

Remove the radiator cover (two expansion clips and two clips). 2 CLIPS (Remove out the clip vertically against the panel surface.)

20 A FUSE

EXPANSION CLIPS

851302AK

LEFT FOG LIGHT

PANEL

RADIATOR COVER

5311021T

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4.

With the help of an assistant, remove the front bumper (six clips, two self-tapping screws, two socket bolts and two bumper bolts). To prevent damage, set the front bumper on a blanket.

6.

Install the two spring nuts onto the front bumper. FRONT BUMPER

2 SOCKET BOLTS 2 SPRING NUTS

2 SELFTAPPING SCREWS FRONT BUMPER 6 CLIPS 851308AK

2 BUMPER BOLTS

5.

Remove the left fog light cover (five pawls).

FRONT BUMPER LEFT FOG LIGHT 851303AK

2 SELF-TAPPING SCREWS

7.

Install the left fog light to the fog light cover opening, and secure it with two self-tapping screws.

8.

Repeat steps 5 through 7 on other side.

9.

Route the fog light harness 2-pin connector between the lower grille and the front bumper from the right side through the left side. FRONT BUMPER

FRONT BUMPER

5 PAWLS

FOG LIGHT HARNESS 2-PIN CONNECTOR FOG LIGHT HARNESS 2-PIN/4-PIN CONNECTORS

LEFT FOG LIGHT COVER

FOG LIGHT HARNESS

FRONT BUMPER

840801AK

LOWER GRILLE 851304AK


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10. Plug the fog light harness 2-pin connector into the left fog light connector.

13. Install the fog light harness clip onto the lower grille rib. 14. Secure the fog light harness to each rib of the lower grille with one wire tie.

LEFT FOG LIGHT CONNECTOR FOG LIGHT HARNESS CLIP

FOG LIGHT HARNESS

FOG LIGHT HARNESS

LOWER GRILLE

LOWER GRILLE RIB

FOG LIGHT HARNESS 2-PIN CONNECTOR

851305AK

11. Install the fog light harness clip onto the lower grille rib. 12. Plug the fog light harness 2-pin connector into the right fog light connector. RIGHT FOG LIGHT CONNECTOR

2 WIRE TIES

FOG LIGHT HARNESS CLIP

FOG LIGHT HARNESS

851307AK

15. Remove three bolts from the washer tank.


LOWER GRILLE RIB

851306AK

3 BOLTS WASHER TANK

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AII 40101-40721 (0810)

852101AK


16. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the 1-pin connector. Plug the vehicle 1-pin connector you just freed into the sub harness 1-pin connector.

17. Route the sub harness between the washer tank and vehicle panel as shown.

PIPE

SUB HARNESS 1-PIN CONNECTOR

SUB HARNESS

VEHICLE HARNESS

BLUE TAPE (Remove.) VEHICLE PANEL

VEHICLE 1-PIN CONNECTOR

SUB HARNESS 860601AK

WASHER TANK

SUB HARNESS GROUND TERMINAL GROUND BOLT

VEHICLE FRAME 852910BK

18. Secure the sub harness ground terminal to the vehicle frame using the ground bolt supplied. 19. Reinstall the washer tank. Check that the pipe of the washer tank is installed securely.


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20. Secure the sub harness clip to the vehicle frame, and secure the sub harness to the vehicle harness using two wire ties. WIRE TIES

SUB HARNESS

24. Remove the cover from the trunk lid/fuel fill door opener (six retaining tabs), and remove one selftapping screw.

VEHICLE FRAME

SELFTAPPING SCREW

COVER

6 RETAINING TABS

KEY OPENER LOCK CYLINDER

CLIP SUB HARNESS 4-PIN CONNECTOR

TRUNK LID/ FUEL FILL DOOR OPENER

SUB HARNESS CLIP 860602BK

5202191T

21. Slide the clip onto the sub harness 4-pin connector, and secure it to the vehicle frame. 22. Plug the fog light harness 4-pin connector to the sub harness 4-pin connector.

25. Using the key, unlock the opener. 26. Raise the front side of the left front door sill trim (six clips, retaining tab and hook). FRONT

SUB HARNESS 4-PIN CONNECTOR

RETAINING TAB

6 CLIPS


FRONT BUMPER

851402AK

23. Reinstall the front bumper.

HOOK

LEFT FRONT DOOR SILL TRIM 5311351T

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27. Remove the footrest. •

Using a hex wrench, remove the lower clip from the stud bolt.

•

Using a flat-tip screwdriver, remove the upper clip from the stud bolt.

29. Remove the driver’s dashboard under cover (turn the lock knob 90° counterclockwise, and release the two clips and pin).

2 STUD BOLTS

UPPER CLIP

DRIVER’S DASHBOARD UNDER COVER

2 CLIPS

KNOB LOWER CLIP

FOOTREST

5202112T

30. Remove the driver’s dashboard lower cover (eight clips). HEX WRENCH

5311370T

28. Pull away the weatherstrip from left kick panel and remove the left kick panel (two clips).

WEATHERSTRIP 2 CLIPS

DRIVER’S DASHBOARD LOWER COVER 8 CLIPS 5202121T

LEFT KICK PANEL

5202220T


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31. Lower the tilt lever, and pull the steering wheel toward you. Insert a flat-tip screwdriver along the guide of the column lower cover, and pry the retaining tab of the column upper cover. COLUMN UPPER COVER

STEERING WHEEL (Pull toward you.)

33. Remove the column lower cover (two self-tapping screws and one screw).

2 RETAINING TABS

Push.

COLUMN LOWER COVER

HOOKS COLUMN LOWER COVER

RETAINING TAB

RETAINING TAB

SELF-TAPPING SCREWS

SCREW

5308530T

34. Remove the vehicle white 34-pin connector from the fuse box by pushing the retaining tab and raising the lock lever of the connector. Return the lock lever on the vehicle white 34-pin connector and remove the cover by sliding it.

TILT LEVER FLAT-TIP SCREWDRIVER GUIDE 5308521T

32. Push on the column lower cover in the area shown to separate the column upper cover from the column lower cover (three retaining tabs). Pull up to remove the column upper cover (two hooks).

WHITE 34-PIN CONNECTOR

Push. Slide.

FUSE BOX

COVER Push. RETAINING TAB

Push. VEHICLE WHITE 34-PIN CONNECTOR

LOCK LEVER

851202AK

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35. Insert the white/red and blue terminals from the switch harness into the vehicle white 34-pin connector. WHITE/RED TERMINAL

38. Plug the relay into the switch harness relay block, then slide the relay block onto the vehicle bracket stay.

LOCK LEVER RELAY

BLUE TERMINAL

VEHICLE BRACKET STAY

Harness Side View

SWITCH HARNESS RELAY BLOCK

VEHICLE WHITE 34-PIN CONNECTOR SWITCH HARNESS

SWITCH HARNESS

SWITCH HARNESS TERMINALS

5307192T

5307170T

36. Reinstall the vehicle white 34-pin connector.

39. Locate the 1-pin connector blue-taped to the vehicle harness. Plug the switch harness 1-pin connector into the vehicle 1-pin connector.

37. Route the switch harness above the vehicle knee bolster.

VEHICLE KNEE BOLSTER

SWITCH HARNESS SWITCH HARNESS 1-PIN CONNECTOR

SWITCH HARNESS

VEHICLE 1-PIN CONNECTOR

5307202T

5307180T


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40. Secure the switch harness to the vehicle harness and vehicle knee bolster with three wire ties in the areas shown.

VEHICLE KNEE BOLSTER

WIRE TIES

44. Install the new combination light switch on the steering column using the two screws. Hold the case by hand, then install the new combination light switch to the steering column. Do not push on the lever when installing the case. Push in on the case and securely set the retaining tab into the tab hole.

VEHICLE HARNESS

COMBINATION LIGHT SWITCH STEERING COLUMN VEHICLE 12-PIN CONNECTOR

TAB HOLE SWITCH HARNESS

WIRE TIE

5307212T

SCREWS (Reuse.)

41. Lower the tilt lever and pull the steering wheel toward you.

CASE RETAINING TAB

COMBINATION LIGHT SWITCH COMBINATION LIGHT SWITCH STEERING COLUMN

LEVER 851204AK

45. Plug the vehicle 12-pin connector to the new switch. Replace the vehicle harness.

VEHICLE 12-PIN CONNECTOR TAB HOLE

2 SCREWS CASE RETAINING TAB COMBINATION LIGHT SWITCH

LEVER

STEERING WHEEL

851203AK

42. Turn the steering wheel 90° counterclockwise. 43. Unplug the vehicle 12-pin connector from the combination light switch. Remove the two screws from the combination light switch. While pushing the retaining tab, slide the combination light switch out, and remove it from the steering column. Do not pull on the lever when removing the case. Do not damage the tab hole of the steering column. 10 of 13

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46. Install the 20 A fuse into the fuse box in the location shown. If the fuse is already installed, it is not necessary to install the 20 A fuse.

USE AND CARE How to Operate Fog Lights • Turn the light switch to the “ low beam).

” position (headlights on

• Press the fog light switch (indicator is on).

FUSE BOX HEADLIGHT SWITCH

FUSE BOX

FOG LIGHT SWITCH

OFF

20 A FUSE

Low

High

OFF

-

-

-

-

ON

-

-

ON

-

FUSE LOCATION “6” 5307240T 871715AK

47. Check that all wire harnesses are routed properly and all connectors are plugged in. 48. Reinstall all removed parts. 49. Connect the negative cable to the battery and check operation of all lights and other electrical accessories.

NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.

50. Enter the anti-theft codes for the audio system and the navigation system (if equipped), and reset the radio station presets. 51. Reset the clock on vehicles without navigation.


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Adjusting the Aim

BULB REPLACEMENT

1.

1.

Adjust the vertical aiming according to local laws and regulations. To adjust, turn the adjusting screw in or out until the correct angle is obtained.

Remove the two self-tapping screws, and pull the left fog light out toward you.

ADJUSTING SCREW

To lower.

2 SELFTAPPING SCREWS

To raise.

851403AK

2.

2.

Repeat on the right side.

LEFT FOG LIGHT 851404AK

Unplug the connector from the left fog light while pushing the retaining tab in on the connector.

RETAINING TAB (Push.)

CONNECTOR LEFT FOG LIGHT

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851405AK


3.

Remove the bulb from the left fog light by turning it counter clockwise.

4.

Install a new bulb on the left fog light by turning it clockwise until it stops. •

Take extreme care when replacing the fog light bulb to avoid damaging the lenses or finished surfaces of the body.

•

Use only a Honda Genuine halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N33165-S5A-003

•

Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.

•

When installing the new bulb, align the cutout on the fog light with the tab on the new bulb and turn the new bulb in completely. If not properly aligned, the fog light may blind oncoming driver’s.

LEFT FOG LIGHT

BULB 851406AK

Turn the bulb until it stops.

CONNECTOR

LEFT FOG LIGHT NEW BULB 851407AK


5.

Plug the connector to the bulb.

6.

Install the left fog light in the inverse order of removal.

7.

After the replacement, check that the bulb comes on properly. Adjust the fog light aiming adjustment as necessary.

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