Bosch Production Air Tools and Motors 2008

Production Air Tools and motors

2 | Overview | Production Air Tools

Bosch Air Tool Technology The perfect combination of form and function The Many Benefits of Bosch Ergonomic Design Bosch Air Tools fit perfectly into most hands. They are lightweight, quiet and run smoothly. Our polyamide (fiberglass-reinforced plastic) housing effectively insulates against temperature extremes produced by the air motor, provides maximum grip comfort and is light, rigid & virtually indestructible. Polyamide saves as much as 40% of total tool housing weight, giving our tools an excellent power to weight ratio. You’ll be amazed at how light and comfortable our tools feel in your hand.

Polyamide housings insulate

Bosch Design Reduces Your

Bosch Air Tools Provide Many

Spare Part Inventory

Distinct Advantages:

against temperature extremes,

Controlling maintenance costs is

Bosch production tools stand out

provide maximum grip comfort

important in today’s competitive

for their progressive technology,

and are light, rigid & virtually

production environment. It’s

excellent ergonomic design and

important to Bosch to produce

quality workmanship. Bosch air

tools that help you do just that.

tools are versatile, efficient and

the same air motors, housings

Our tools are designed to provide

reliable.

and clutches and are easy to

왘

indestructible. 왘

years of trouble-free service, but eventually, air motors can wear

Bosch tools share many of

maintain and repair. 왘

C·L·E·A·N tools protect the

or tool damage may occur during

workpiece, the user and the

use. We design our tools by family;

environment while reducing

they share many of the same air

noise and air consumption.

왘

Bosch impulse and impact tools provide minimal torque reaction to the user.

왘

Precise shut-off clutches

Production air motors run cool:

guarantee accurate, repeatable

across a wide range of tools.

The expanding compressed air

torque control for hard and soft

Our shut-off, cushion and S–plus

eliminates motor overheating

clutches share many of the same

and burn out.

motors, housings and clutches

왘

joints alike. 왘

Ratcheting cushion clutches and

Air motors don’t produce sparks

our S-plus clutches handle a

used across several applications.

and are ideal for use in damp

wide range of prevailing torque

A T-grip drill may share the

areas.

fasteners with ease.

parts, and even our housings are

왘

same housing with a T-grip shut-off driver; a 1/4 horsepower C·L·E·A·N air motor is used in many applications of straight drivers, angle nutrunners and drills. The more common parts we use in design, the more your total operating costs are reduced over the life of the tools.

Consumption optimized L ubrication free Ergonomic Air tool Noise reduction C·L·E·A·N motor technology reduces noise & air consumption and eliminates the need for oil

Conformity All air tools (without motors) listed in this catalogue conform with the following standards or standardised documents. EN 792, EN 50144, in accordance with the regulations of Directives 89/392/EEC.

Certified to ISO 9001 Certificate no.: FM 30078

All of the performance data / specifications in this catalog refer to 6.3 bar (91 PSI) flow pressure with 4 m hose length.

Production Air Tools | Overview | 3

Contents

5

Drills and rotary hammer

6

Selection guide for drills

8


13

Drill accessories

14

Drill dimensional drawings

15

Grinders

16

Selection guide for grinders

18

Straight grinders

22

Vertical grinders

25

Grinder accessories

26

Grinder dimensional drawings

29

Screwdrivers, nutrunners, tappers, impulse & impact tools

30

Tool technology benefits

31

Bosch clutch features & benefits

34

Choosing the proper tool

35

Torque guide for screw sizes

36

Selection guide for screwdrivers

38

Straight vacuum screwdrivers

40

Straight screwdrivers

46

Angle nutrunners

50

Center grip screwdrivers

54

Tappers

56

Impulse drivers

58

Impact wrenches

60

Process and maintenance controller PMC-10

61

20 Watt vacuum screwdriver accessories

62

Screwdriver and nutrunner accessories

65

Screwdriver, nutrunner and impulse dimensional drawings

71

Balancers and air couplings

72

Cable and hose spring balancers

74

Quick-connect couplings

78

Balancer dimensional drawings

79

Air motors

80

Air motors

88

Air motor accessories

89

Air motor technical data (flow charts)

97

Air motor dimensional drawings

99

Air technology user guide

100

Air technology theory and installation

4 | Overview | Production Air Tools

An overview with one click: Everything you need is online Operating instructions, pictures and dimensional drawings can be downloaded from the Internet.

Everything you need

Selecting tools is simplified

News about trade shows,

is on the Internet:

with the ability to make tool

innovations and new models

www.boschproductiontools.com

comparisons online. Users can

from Bosch Production Tools are

is the place to find new products,

display a set range of tools and

posted on our web site regularly.

upcoming events, and product

compare their respective data,

features & benefits. Customers can

such as torque or speed range.

locate an authorized distributor near them or find links to other Bosch web sites.

Service and Parts information: Exploded views help you find the part you need.


6 | Drills and rotary hammer | Production Air Tools

Selection guide for drills Part number

No-load speed (rpm)

Choosing a drill should be done using two key criteria: 왘

Drill bit or hole diameter

왘

Recommended cutting speed of the

Cutting speed (m/min): speed regulated

drill bit in a specific material 0 607 154 101

3200

This table shows the optimum cutting

0 607 153 103

1000

speeds and drill bit diameters for

0 607 153 106*

1000

various common materials as sorted by unregulated

Bosch air drill models. 0 607 161 100

2560

These recommended values are based

0 607 161 102*

2560

on generally accepted speeds for HSS

0 607 161 101

1200

twist drill bits. If no value is specified

0 607 161 103*

1200

in the table, it means that the drill bit unregulated

diameter is beyond the capacity of the 0 607 153 520

4000

0 607 153 523*

4000

The table shows which drill bit sizes fit

0 607 153 521

3000

each model, and what speeds work best.

0 607 153 524*

3000

Remember, this table is only a guide and

0 607 153 522

1300

does not mean that the drills are limited

0 607 153 525*

1300

drill chuck.

to only the specified ranges of bit size unregulated

for any given material. 0 607 161 500

2560

To ensure that the ideal cutting speed of

0 607 161 504*

2560

a bit is reached, some materials should

0 607 161 501

1200

be pre-drilled with a pilot hole beyond

0 607 161 505*

1200

the following bit diameters:

0 607 161 502

800

0 607 161 506*

800

0 607 161 503

640

0 607 161 507*

640

왘

Steel up to 600 N/mm2 8 mm or larger

* with keyless chuck

왘

Steel over 600 N/mm

왘

Cast iron up to 180 N/mm2

2

6 mm or larger 10 mm or larger 왘

Cast iron up to 300 N/mm2 8 mm or larger

Production Air Tools | Drills and rotary hammer | 7

Steel up to 600 N/mm2

Steel over 600 N/mm2

Cast iron up to 180 N/mm2

20 to 25

15 to 20

20 to 35

Cast iron up to 300 N/mm2 Plastics

Brass, copper, bronze

Silumin (Aluminum-Silicon alloy)

Aluminum

10 to 20

50 to 60

30 to 40

80 to 120

Drilling diameter (mm) 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13


Drills with 120, 180 and 400 watt motors Part number

Chuck capacity in mm (inches)

0 607 154 101

10 mm (3/8˝) Keyed

0 607 153 103

10 mm (3/8˝) Keyed

0 607 153 106

10 mm (3/8˝) Keyless

0 607 161 100

10 mm (3/8˝) Keyed

0 607 161 102


0 607 161 101

10 mm (3/8˝) Keyed

0 607 161 103


0 607 153 520

10 mm (3/8˝) Keyed

0 607 153 523


0 607 153 521

10 mm (3/8˝) Keyed

0 607 153 524


0 607 153 522

10 mm (3/8˝) Keyed

0 607 153 525


Drills

120/180 watts 0.16/0.25 Hp motors

Drills

400 watt 0.54 Hp motor

Drills 왘

Drills

Production air drills rotate in forward direction only

왘

Polyamide housing reduces weight and provides operator comfort (400 watt model only)

왘

Excellent performance/weight ratio

왘

Air motor provides for long life and long run times without overheating



Max. drilling dia. in steel mm (inch)

No-load speed (rpm)

Motor power in watts (Hp)

Air consumption under load l/s (cfm)

Weight in kg (lbs)

Drill spindle thread

Air inlet thread

Hose inner diameter (mm)

120

14.5

0.45

3/8"-24 UNF-2A

G 1/8"

6

(0.16)

(30.07)

(0.99)

180

16.0

0.73

3/8"-24 UNF-2A

G 1/8"

6

(0.24)

(33.9)

(1.6)

180

16.0

0.83

3/8"-24 UNF-2A

G 1/8"

6

(0.24)

(33.9)

(1.8)

400

11.0

1.1

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(23.3)

(2.4)

400

11.0

1.3

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(23.3)

(1.8)

400

11.0

1.2

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(23.3)

(2.6) 1/2"-20 UNF-2A

G 1/4"

10

regulated 4

3200

(5/32") 8

1000

(5/16") 8

1000

(5/16")

unregulated 8

2560

(5/16") 8

2560

(5/16") 10

1200

(3/8") 10

1200

(3/8")

400

11.0

1.45

(0.54)

(23.3)

(3.2)

unregulated 4

4000

(5/32") 4

4000

(5/32") 5

3000

(13/64") 5

3000

(13/64") 8

1300

(5/16") 8 (5/16")

1300

180

16.0

0.8

(0.24)

(33.9)

(1.8)

180

16.0

0.9

(0.24)

(33.9)

(2.0)

180

16.0

0.8

(0.24)

(33.9)

(1.1)

180

16.0

0.9

(0.24)

(33.9)

(2.0)

180

16.0

0.8

(0.24)

(33.9)

(1.8)

180

16.0

0.9

(0.24)

(33.9)

(2.0)

3/8"-24 UNF-2A

G 1/4"

6

3/8"-24 UNF-2A

G 1/4"

6

3/8"-24 UNF-2A

G 1/4"

6

3/8"-24 UNF-2A

G 1/4"

6

3/8"-24 UNF-2A

G 1/4"

6

3/8"-24 UNF-2A

G 1/4"

6

Included accessories

Chuck (as specified) Suspension hook Barbed hose nipple

Chuck (as specified) Suspension hook Barbed hose nipple Auxiliary handle

Chuck (as specified) Barbed hose nipple Suspension hook

All motor power & torque data in this catalog assumes an air pressure of 6.3 bar/91psi exists at the tool inlet. Correct air pressure and volume should be verified at inlet with the tool running at no-load speed.


Drills and rotary hammer with 400 and 740 watt motors Part number

Chuck capacity in mm (inches)

0 607 161 500

10 mm (3/8˝) Keyed

0 607 161 504


0 607 161 501

10 mm (3/8˝) Keyed

0 607 161 505


0 607 161 502

13 mm (1/2˝) Keyed

0 607 161 506


0 607 161 503

13 mm (1/2˝) Keyed

0 607 161 507


Drills 왘

Production air drills rotate in forward direction only

왘

Drills

Polyamide housing reduces weight and provides operator comfort

왘



Rotary hammer 왘

Part number

Maximum drilling diameter mm (inch)

Full-load speed (rpm)

0 607 557 501

20 mm – concrete (3/4˝ – concrete)

850

Hammer mechanism is identical to electric "bulldog" model

왘

Hammer can be used in damp or

Rotary hammer

wet locations where electric tools may be unsafe 왘

13 mm – steel (1/2˝ – steel)

Air motor provides for long life and long run times without overheating

30 mm – wood (1-1/8˝ – wood)

740 watt 1 Hp motor


Max. drilling dia. in steel mm (inch)

No-load speed (rpm)

Power output in watts (Hp)

Air consumption under load in l/s (cfm)

Weight in kg (lbs)

Drill spindle thread

Air inlet thread


400

10.5

1.1

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(22.2)

(2.4)

400

10.5

1.3

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(22.2)

(2.9)

400

10.5

1.3

1/2"-20 UNF-2A

G 1/4"

10

(0.54)

(22.2)

(2.9) 1/2"-20 UNF-2A

G 1/4"

10

1/2"-20 UNF-2A

G 1/4"

10

1/2"-20 UNF-2A

G 1/4"

10

1/2"-20 UNF-2A

G 1/4"

10

1/2"-20 UNF-2A

G 1/4"

10

Unregulated 8

2560

(5/16") 8

2560

(5/16") 10

1200

(3/8") 10

1200

(3/8") 13

800

(1/2") 13

800

(1/2") 13

640

(1/2") 13

640

(1/2")

Impact rate (bpm)

3900


400

10.5

1.5

(0.54)

(22.2)

(3.3)

400

10.5

1.45

(0.54)

(22.2)

(3.2)

400

10.5

1.5

(0.54)

(22.2)

(3.3)

400

10.5

1.45

(0.54)

(22.2)

(3.2)

400

10.5

1.6

(0.54)

(22.2)

(3.5)


Weight in kg (lbs)

Bit holder/ drive end

Air inlet thread


SDS-plus with auto-locking system

G 1/4"

13

740

16

2.7

(1.0)

(33.9)

(5.9)


Chuck (as specified) Barbed hose nipple Sintered metal silencer Auxiliary handle

Comments

Ideal for drilling in damp conditions


Auxiliary handle Depth stop Barbed hose nipple Plastic carrying case



Recommended speeds for HSS twist drill bits The range of Bosch Drills features

The table is intended to help you

straight and pistol models from

select the right drill bit for a given

120 – 400 watts.

material

up to drilling dia. (mm)

Steel up to 600 N/mm2 (rpm)

Steel over 600 N/mm2 (rpm)

Cast iron up to 180 N/mm2 (rpm)

Cast iron up to 300 N/mm2 (rpm)

Brass, copper, bronze (rpm)

Aluminum (rpm)

50 to 60

Silumin (AluminumSilicon alloy) (rpm) 30 to 40

Cutting speed (m/min):

20 to 25

15 to 20

20 to 35

10 to 20

4

2380

1600

2200

1200

4400

2800

8000

5

1900

1270

6

1600

1060

1800

950

3500

2200

6400

1500

800

2900

1850

7

1360

5300

910

1300

680

2500

1600

4550

8 9

1200

800

1100

600

2200

1400

4000

1060

700

1000

530

1900

1200

3540

10

950

640

890

480

1700

1100

3200

11

860

580

810

430

1600

1000

2900

12

800

530

740

400

1500

930

2660

13

730

490

680

370

1350

860

2450

14

680

450

640

340

1250

800

2270

15

630

420

600

320

1150

740

2120

16

600

400

560

300

1100

700

2000

17

560

380

520

280

1050

660

1870

18

530

350

500

260

1000

620

1770

19

500

330

470

250

950

590

1680

20

480

320

450

240

900

560

1600

23

410

280

390

210

760

480

1380

30

310

210

300

160

580

370

1060

80 to 120


Accessories for drills Part number Collet chuck, 3/8" thread

Use for drills Part number

3/8" thread

3 608 570 003

0 607 154 101

Collet dia. 6 mm

2 608 570 079

0 607 153 103

Locking nut

3 603 342 001

0 607 153 106 0 607 153 520 up to 525

Suspension hook

3 601 923 019

0 607 153 520 up to 525

2 604 720 004

0 607 154 101 0 607 153 103 0 607 153 106

Offset exhaust air set

3 604 720 006

0 607 161 500 up to 507

3 607 030 024

0 607 161 101 0 607 161 102

Central exhaust air hose

3 607 000 027

0 607 161 101

3 607 000 011

0 607 161 500 up to 507

0 607 161 102


Dimensional drawings Drills, rotary hammer Dimensions in mm

Part number

*Asterisk indicates alternate dimensions for corresponding tool part numbers

0 607 154 101 0 607 153 103*

*

0 607 153 106*

Noise = 71 Db Noise 71 67 Db* 0 607 161 100 *

0 607 161 101* 0 607 161 102

Ø 48

Ø 46

0 607 161 103*

Noise = 75 Db

*

0 607 153 520 0 607 153 521 0 607 153 522* 0 607 153 523 0 607 153 524 0 607 153 525*

Noise = 71 Db

*

0 607 161 500 0 607 161 501 0 607 161 502* 0 607 161 503* 0 607 161 504 0 607 161 505 0 607 161 506* 0 607 161 507* Noise = 76 Db 0 607 557 501

Noise = 84 Db

Air Grinders

16 | Grinders | Production Air Tools

Selection guide for grinders Part number

No-load speed (rpm)

(for straight and vertical grinders)

0 607 250 201/…206

55000

grinding work and stones have been

0 607 250 202/…207

85000

optimally matched to a tool.

0 607 250 203/…208

85000

This guide is only a recommendation.

0 607 254 100/…108

50000

When selecting a grinder to match the

0 607 254 105/…107

50000

0 607 254 101/…108

33000

manufacturer's specifications for use

0 607 253 100/…104

21000

and safety instructions. Be sure to match

0 607 253 101/…103

33000

0 607 261 101/…104

26000

0 607 261 102/…105

15000

0 607 251 102/…103

21000

Part number

No-load speed (rpm)

0 607 361 100

5400

0 607 352 100

13000

0 607 355 100/…102

8500

0 607 355 101/…103

6500

0 607 356 100

8500

6 607 356 101/…103

6500

The selection of a grinder is based on the grinding application. In both tables

work, the power output and other tool characteristics must be considered. Please follow the abrasive

the recommended maximum speed of any abrasive to the grinder being used.

쏋

ideal for this application

쏋

good for this application

쏋

acceptable for this application

Production Air Tools | Grinders | 17

with grinding stones

with flexible discs

with grinding stones

Shape grinding and deburring

with grinding discs

with cutting discs

Coarse grinding

Grinding inside of a housing

with fibre discs

with lambs wool bonnets

with wire cup brushes

Sanding

Polishing

Brushing


Straight grinders with 50 or 100 watt motors For grinding bits with 6 – 20 mm diameter

Straight grinders

Part number

0 607 250 203

Maximum grinding stone diameter in mm (inch)

No-load speed (rpm)

6

85000

(1/4")

0 607 250 208

85000

(1/4")


Straight g g grinders

6

0 607 250 202

6

85000

(1/4")

0 607 250 207



6

85000

(1/4")

0 607 250 201

10

55000

(3/8")

Straight Grinders 0 607 250 206 왘

High speed for precise grinding and delicate polishing applications

왘


왘

Some models are available with both


Straight grinders

10

55000

(3/8")

0 607 254 100

metric and SAE collets; SAE collet is

13

50000

(1/2")

included as an accessory item 왘

Ideal for working in damp or wet environments

왘

Comprehensive range of accessories

0 607 254 106

100 00 watt 0.13 Hp motor


13

50000

(1/2")

0 607 254 105

13

50000

(1/2")

0 607 254 107

100 00 watt tt 0.13 Hp motor

Straight grinders

13

50000

(1/2")

0 607 254 101

20

33000

(3/4")

0 607 254 108


20 (3/4")

33000



Weight in kg (lbs)

Collet diameter in mm or inches

Air inlet thread


Comments


3

M6

4.5

safety lever switch

3 mm collet 2 open-ended spanners (wrenches) KW 6/8 Exhaust air hose

M6

4.5

safety lever switch

Model …208 includes 3 mm and 1/8" collet

rotary switch


1.8

0.24

(3.8)

(0.53)

1.8

0.24

3

(3.8)

(0.53)

1/8"

1.8

0.24

3

M6

4.5

(3.8)

(0.53)

M6

4.5


1.8

0.24

3

(3.8)

(0.53)

1/8"

1.8

0.12

3

M6

4.5

rotary switch

(3.8)

(0.26)


M6

4.5

rotary switch


G 1/8"

6

lever switch

Model …100 includes 3 and 6 mm collet Locking nut Open-ended spanner (wrench) KW 14 Barbed hose nipple

1.8

0.12

3

(3.8)

(0.26)

1/8"

2.7

0.43

3

(5.7)

(0.95)

6

2.7

0.43

1/8"

(5.7)

(0.95)

1/4"

2.7

0.43

3

G 1/8"

(5.7)

(0.95)

G 1/8"

lever switch

G 1/8"

Model …106 includes 1/8" and 1/4" collet

2.7

0.43

3

(5.7)

(0.95)

1/8"

2.7

0.8

6

G 1/8"

(5.7)

(1.8)

2.7

0.8

6

G 1/8"

(5.7)

(1.8)

1/4"

6

lever switch

3 mm collet Locking nut 2 open-ended spanners (wrenches) KW 9 Barbed hose nipple

lever switch Model …107 includes 3 mm and 1/8" collet

6

lever switch

6 mm collet Locking nut 2 open-ended spanners (wrenches) KW 14 Barbed hose nipple

lever switch Model …108 includes 6 mm and 1/4" collet



Straight grinders with 220, 400 or 450 watt motors Straight Grinders 왘

For grinding bits with 20 – 50 mm diameter

Part number

High speed for precise grinding and delicate polishing applications

왘


왘

Some models are available with both

Straight grinders

0 607 253 101

0 607 253 103

included as an accessory item Ideal for working in damp or wet environments 왘

No-load speed (rpm)

20

33000

(3/4")

metric and SAE collets; SAE collet is 왘


20

33000

(3/4")

220/240 watts 0.3/0.32 Hp motor

0 607 253 100

Comprehensive range of accessories

40

21000

(1/5")

0 607 253 104

40

21000

(1/5")

Straight grinders

0 607 261 101

30

26000

(1/2")

0 607 261 104

30

26000

(1/2")

400 watts 0.54 Hp motor

0 607 261 102

50

15000

(2")

0 607 261 105

50

15000

(2")

Straight grinders

0 607 251 102

40

21000

(1/5")

0 607 251 103


40 (1/5")

21000




Weight in kg (lbs)

Collet diameter in mm or inches

Air inlet thread


Comments

6

G 1/8"

6

safety lever switch

G 1/8"

6

safety lever switch

220

6.0

0.65

(0.3)

(12.7)

(1.43)

220

6.0

0.65

6

(0.3)

(12.7)

(1.43)

1/4"

240

6.0

0.65

6

G 1/8"

6

(0.32)

(12.7)

(1.43)

safety lever switch, speed regulated

G 1/8"

6


240

6.0

0.65

6

(0.32)

(12.7)

(1.43)

1/4"

400

11.0

0.65

6

G 1/4"

10

safety lever switch

(0.54)

(23.3)

(1.43)

400

11.0

0.65

6

G 1/4"

10

safety lever switch

(0.54)

(23.3)

(1.43)

1/4"

400

11.0

0.7

6

G 1/4"

10

(0.54)

(23.3)

(1.43)


G 1/4"

10


400

11.0

0.7

6

(0.54)

(23.3)

(1.43)

1/4"

450

11.0

1.05

6

G 1/4"

10

(0.6)

(23.3)

(2.3)

lever switch, speed regulated

G 1/4"

10

lever switch, speed regulated

450

11.0

1.05

6

(0.6)

(23.3)

(2.3)

1/4"


6 mm collet Locking nut 2 open-ended spanners (wrenches) KW 14 Barbed hose nipple Model …103 includes 6 mm and 1/4" collet

6 mm collet Locking nut Open-ended spanner (wrench) KW 14 Open-ended spanner (wrench) KW 17 Barbed hose nipple Model …104 includes 6 mm and 1/4" collet

6 mm collet Locking nut Open-ended spanner (wrench) KW 14 Open-ended spanner (wrench) KW 17 Barbed hose nipple Suspension hook Model …104 and …105 include 6 mm and 1/4" collet

6 mm collet Locking nut 2 open-ended spanners (wrenches) KW 17 Barbed hose nipple Suspension hook Model …103 includes 6 mm and 1/4" collet



Vertical grinders with 400 to 3500 watt motors For grinding wheels with 115 – 230 mm diameter

Vertical grinder

Part number

0 607 361 100


No-load speed (rpm)

170

5400

(Fibre)


Vertical grinder

0 607 352 100

115

13000

180

8500

Vertical Grinders 왘

Polyamide housing for maximum comfort & durability

왘

Good performance/weight ratio

왘

Ideal for working in damp or wet environments

왘


Consistently high power output Vertical grinders

0 607 355 100

(7") 0 607 355 102

180

8500

(7") 0 607 356 100

180

8500

(7") 0 607 356 102

180

8500

(7")

2500/3500 watts 3.35/4.7 Hp motor

0 607 355 101

230

6500

(9") 0 607 355 103

230

6500

(9") 0 607 356 101

230

6500

(9") 0 607 356 103

230 (9")

6500




Weight in kg (lbs)

Spindle thread in mm or inches

Air inlet thread


Comments

400

11.0

0.95

M 14

G 1/4"

10

(0.54)

(23.3)

(2)

Use with flexible sanding discs Grinder is available in metric spindle only

550

12.5

1.6

(0.74)

(26.5)

(3.5)

2500

46

4.9

(3.35)

(97.5)

(10.8)

2500

46

4.9

(3.35)

(97.5)

(10.8)

3500

58

5.5 (12.1)

(4.7)

(123)

3500

58

5.5

(4.7)

(123)

(12.1)

2500

42

5.2

(3.35)

(89)

(10.8)

2500

42

5.2

(3.35)

(89)

(10.8)

3500

53

5.5

(4.7)

(112)

(12.1)

3500

53

5.5

(4.7)

(112)

(12.1)

M 14

G 1/4"

10

speed regulated Grinder is available in metric spindle only

M 14

G 3/4˝

19

5/8˝-11

G 3/4˝

19

M 14

G 3/4˝

19

5/8˝-11

G 3/4˝

19

M 14

G 3/4˝

19

5/8˝-11

G 3/4˝

19

M 14

G 3/4˝

19

5/8˝-11

G 3/4˝

19

speed regulated

speed regulated


Safety shield Flexible sanding pad Flange nut pin spanner Open-ended spanner (wrench) KW 19 Barbed hose nipple Auxiliary handle and clamp Plastic silencer Sintered metal silencer

Safety shield Flange nut Flange nut pin spanner Barbed hose nipple Plastic silencer Sintered metal silencer

Safety shield Serrated nut Flange nut Flange nut pin spanner Open-ended spanner (wrench) KW 19 Barbed hose nipple

speed regulated

speed regulated



Speed table for grinding abrasives Allowable working speeds Please note that allowable speed (rpm) depends on grinding stone diameter and length, as well as shank diameter and clamp length as per DIN 69170 (German industry standard).

Speed rpm

60000 50000 40000

30000

20000

10 80

15000

60

12000

45

0

m

m

/s

/s

m

/s

m

/s

10000

25 8000

20 15 10

5000

m

/s

m

/s

m

/s

m

/s

4000

5

m

/s

3000

2000

1500

1000 Disc diameter in mm 10

15

20

30

40

50

60

80

100 120

150 178

The table shows the relationship between the allowable diameter of the grinding discs and the speed.

230

300


Collet chart and accessories for straight grinders Grinder part numbers 0 607 250 ... ...201/ ...202/ ...203/ ...206/ ...207/ ...208

0 0 0 0

607 607 607 607

254 254 254 254

100 101 106 108

0 607 253 100 0 607 253 104

0 607 253 101 0 607 253 103

0 607 261 101 0 607 261 102 0 607 261 104 0 607 261 105

0 607 251 102 0 607 251 103

0 607 254 105 0 607 254 107

–

–

–

Collet diameter and part numbers 1.0 mm

3 609 201 185*

–

–

–

1.5 mm

3 609 201 186*

–

–

–

–

–

–

2.0 mm

3 609 201 187*

–

–

–

–

–

–

2.5 mm

3 609 201 188*

–

–

–

–

–

–

3/32"

3 609 201 189*

–

–

–

–

–

–

3.0 mm

2 609 200 158

1 608 570 059*

2 608 570 077

1 608 570 059*

2 608 570 077

2 608 570 077

1 608 570 010

1/8"

3 609 201 190

2 608 570 060

2 608 570 083

2 608 570 060

2 608 570 083

2 608 570 083

3 608 570 007

1/4"

–

2 608 570 072

2 608 570 085

2 608 570 072

2 608 570 085

2 608 570 085

–

6.0 mm

–

3 608 570 006

2 608 570 079

3 608 570 006

2 608 570 079

2 608 570 079

–

8.0 mm

–

–

2 608 570 081

2 608 570 081

2 608 570 081

–

–

3 607 000 064

–

–

3 607 000 027

–

–

Exhaust hoses

Exhaust air hose nipple, offset G 3/8" for hose dia. 12

3 607 010 011

–

–

–

–

–

Exhaust air set

–

–

–

3 607 030 024

–

–

*asterisk indicates locking nut included



Dimensional drawings Straight grinders Dimensions in mm *Asterisk indicates alternate dimensions for corresponding tool part numbers

Part number 0 607 250 201 0 607 250 206

Noise = 77 Db

0 607 250 202 0 607 250 207

Noise = 74 Db

0 607 250 203 0 607 250 208

Noise = 77 Db

0 607 254 100 0 607 254 105* 0 607 254 106 0 607 254 107*

Noise = 73 Db *Noise = 67 Db



Part number 0 607 254 101 0 607 254 108

Noise = 70 Db

0 607 253 100 0 607 253 101 0 607 253 063 0 607 253 104

Noise = 68 Db Noise = 71 Db (101) 0 607 261 101 0 607 261 102 0 607 261 104 0 607 261 105

Noise = 72 Db

0 607 251 102 0 607 251 103

Noise = 71 Db



Part number 0 607 361 100

Noise = 78 Db

0 607 352 100

Noise = 78 Db

0 607 355 100 0 607 355 101* 0 607 356 100 0 607 356 101* 0 607 355 102 0 607 356 102 0 607 355 103* 0 607 356 103*

Noise = 90 Db

Screwdrivers, nutrunners, tappers, impulse & impact tools

30 | Screwdrivers, nutrunners, tappers, impulse & impact tools | Production Air Tools

Tool technology that benefits the user and workplace Bosch C·L·E·A·N Technology: Sturdy construction, highest quality materials and intense quality

What is it, and what are the

control of every Bosch production tool insures product reliability.

advantages?

C·L·E·A·N tools make oilers and oiler maintenance obsolete. C·L·E·A·N is actually an acronym Reduced air consumption and easy servicing are always a design

that denotes several technical

factor; this helps reduce energy and maintenance costs for the

features of part of our range

end user. Excellent ergonomics coupled with the high speed of

of air tools and air motors.

Bosch tools reduce assembly cycle time and optimize work flow.

C·L·E·A·N technology protects the workpiece, the tool user and the environment by eliminating the need for automatic oilers, reducing air consumption and reducing tool noise. C·L·E·A·N motors NEVER need oil, but are not affected by existing oilers in a facility! C·L·E·A·N technology reduces tool air consumption by up to 30%, (reducing facility energy costs) and reduces tool noise by several decibels depending on application. Look for the C·L·E·A·N symbol in this catalog; it will save you money, energy and repair time while reducing worker complaints based on noise and air pollution in the workplace.

Consumption optimised L ubrication free Ergonomic Air tool Noise reduction C·L·E·A·N motor technology reduces noise & air consumption and eliminates the need for oil

Production Air Tools | Screwdrivers, nutrunners, tappers, impulse & impact tools | 31

Bosch automatic shut-off clutch features and benefits A proven performer

Torque

MEAN OFFSET Mean offset

Our Shut-off clutch ensures high torque repeatability and accuracy. Whether in a hard joint application of 30 degrees or a soft joint of 720 degrees, the clutch guarantees an extremely low mean

Hard joint (up to 30°)

Expected torque

value offset and consistent torque. Clutch quality conforms to ISO 5393 requirements.

Soft joint (over 720°)

Degrees of rotation

Precise and stable under load Bosch quality testing for our

test under load without failure

greater torque in reverse for

shut-off clutch is extremely

or excessive adjustment during

removing fasteners. Precise

rigorous. Each version of air tool

development. All ball & detent-

adjustment is done with a special

with a shut-off clutch must survive

type Bosch clutches (shut-off,

wrench. Modular design means

a one million (1,000,000) cycle

cushion & S–plus) provide 15%

fewer parts can cover several ranges & types of clutch.


Bosch clutches have the right accuracy for any application Automatic shut-off clutch

Ratcheting cushion clutch

Our shut-off clutch is designed

The Bosch ratcheting cushion

sheet metal and self-tapping

to minimize user influence on

clutch shares many parts with

screws and provides good torque

the fastening process. Bosch

the shut-off clutch; in principle,

accuracy. The user can have a

shut-off clutches are among the

it works exactly the same as our

slight influence on final torque by

worlds’ best in providing excellent

shut-off clutch, but does not

allowing the clutch to ratchet for

repeatability & accuracy; they are

turn off the air motor of the tool

a longer period of time.

ideal for fastening applications

when desired torque is reached.

where torque accuracy is critical.

As a result, the tool ratchets on a

Our repeatability rivals that of

cushion of clutch balls until the

some DC-feedback tools costing

operator releases the trigger. It’s

thousands more than comparable

great for soft joints or prevailing

Bosch air-driven tools.

torque fasteners such as wood,

S-Plus combination clutch The Bosch S-Plus combo clutch is unique in the fastening industry. It is ideal for prevailing torque fasteners where start torque exceeds seat torque, such as a self-tapping screw. It combines the function of a shut-off and ratcheting cushion clutch into one clutch; this is done by installing a bypass valve on a standard shutoff clutch to allow the air motor to run when desired. An example would be a self-tapping screw in thick plastic: the initial torque needed to get the screw started is higher than desired final seat torque. The user can bypass the shut-off clutch and allow it to perform as a ratcheting cushion type until the threads are cut. Once the screw begins to spin freely, the bypass lever is released by the operator and the clutch becomes a shut-off type!


Impulse wrenches Bosch impulse wrenches are especially compact thanks to a patented impulse method of piston compression in a bath of hydraulic oil. The impulse mechanism from Bosch has only three major moving parts which increase longevity and resist higher loads than sleeve valve or vane type impulse mechanisms. Bosch impulse wrenches require no special tools, vacuums or syringes for service, and a typical oil change can be done in less than 10 minutes!

The unique single-piston construction of our impulse unit provides for fast oil changes and long life at the lowest maintenance cost of any pulse tool in the industry.

Impact wrenches Bosch production impact wrenches are ideal for large fasteners with low torque accuracy and high rpm demands. They tighten the fastener using rotary impact pulses in a pin-type impact unit. High-alloy materials insure long life and minimal service demand.

High-quality hammer mechanisms ensure durability.


Choosing the proper tool for a specific fastener & joint secured. Hard joints are typically

Always verify tool application to

very repeatable; soft joints will

a joint with an actual test using

produce a lower acceptable

torque measuring equipment

torque value for the same fastener

and the actual joint. This chart

since the joint crushes more as

gives an overview of the potential

it is tightened. Torque deviation

benefits & torque accuracy of each

The perfect torque for a fastener

rises in soft joints. It’s impossible

type of driver/clutch with various

and joint is dependent on the

to account for all fastening

fastening applications.

type of application. Joints are

scenarios in a catalog; there are

referred to as “hard" or “soft”,

too many possible variables in the

depending on the material being

fastening process.

Torque accuracy is dependent on finding the right driver for the desired fastener and type of joint (hard or soft)

Screwdriver clutch types

Shut-off clutch

Features

For critical joints with high, consistent torque accuracy

Torque

Joint types (from hard to soft)

Ratcheting clutch

For normal joints with moderate torque accuracy

Fastener rotation

Impulse mechanism

Impact mechanism

Direct drive (Stall screwdriver)

Feature low reaction torque, but have moderate torque accuracy

For high torques with very low torque accuracy

For joints with low torque accuracy. Maximum torque is reached when the motor stalls

Clutch torque accuracy and repeatability

Hard joint up to 30°

very good clutch performance

satisfactory clutch performance

satisfactory clutch performance

low to satisfactory clutch performance depending on requested accuracy

low

Hard joint up to 60°

good to very good

low

satisfactory

low

low

Medium joint over 60°

good – if shut-off function is still working correctly

low

satisfactory

low

low

Soft joint over 120°


low

satisfactory

low

low

Soft joint over 120° on selftapping screw


low

satisfactory

low

low

Soft joint over 120° on prevailing torque (wood) screw


satisfactory – if function is still working correctly

low

low – if screw is still being turned

low

Torque

Revolutions

Torque

Revolutions

Torque

Revolutions

Torque

Revolutions

Torque

Revolutions

Revolutions


Torque guide for various grades & sizes of metric fasteners This chart is a guide for

This chart is only a

determining maximum fastening

recommendation based on

torque (in Nm) for various grades

industry standards; actual use

and sizes of metric fasteners. The

and application of a torque value

assumed screw head friction is

to a fastener may vary based on

μtot = 0.12, as calculated from the

application.

tensile cross-section of the listed fastener.

Strength categories as per DIN 267

5.8

6.8

6.9

8.8

10.9

12.9

14.9

M1

0.0239

0.0287

0.0322

0.0382

0.0539

0.0646

0.0755

M 1.2

0.0456

0.0547

0.0618

0.0732

0.103

0.123

0.144

M 1.4

0.074

0.088

0.099

0.118

0.166

0.199

0.232

M 1.6

0.106

0.128

0.144

0.17

0.238

0.288

0.336

M 1.8

0.166

0.2

0.225

0.265

0.373

0.45

0.52

M2

0.22

0.264

0.297

0.35

0.5

0.595

0.695

M 2.5

0.444

0.54

0.608

0.72

1.02

1.21

1.42

M3

0.78

0.935

1.05

1.24

1.75

2.1

2.45

M4

1.78

2.14

2.4

2.9

4

4.8

5.6

M5

3.5

4.21

4.73

5.5

8

9.4

11

M6

6.02

7.22

8.13

9.7

13.6

16.2

18.9

M8

14.6

17.5

19.7

23

33

39

46

M 10

29

35

39

47

65

78

92

M 12

50

60

67

80

113

135

15

M 14

79

95

107

130

180

215

251

M 16

122

147

165

196

275

330

386

M 18

168

202

227

270

380

450

530

M 20

238

286

320

385

540

635

750

M 22

320

385

430

510

715

855

1010

M 24

410

490

455

650

910

1100

1290

M 27

605

725

815

960

1345

1615

1900

M 30

820

990

1110

1300

1830

2200

2600

M 33

1110

1340

1500

1770

2480

2980

3500

M 36

1430

1720

1930

2260

3170

3810

4500

M 39

1850

2220

2500

2970

4170

5000

5800

M 42

2290

2750

3100

3670

5170

6200

7230


Selection guide for screwdrivers based on screw size and torque limit Tool type

Tool part number

This chart provides an overview of the recommended torques for popular metric fasteners. The recommended torque for fastener

Straight or pistol screwdrivers with shut-off or S-Plus clutches 왘 For joints demanding high torque accuracy and repeatability 왘 Upper torque range is limited by reaction torque on the user 왘 Other advantages: low-noise, low wear, long lifetime, very little operator influence on final torque

classes 8.8 & 6.6 refers to untreated, oil

Torque values correspond to

a torque range that will insure you do not

The chart assumes that you are using a specific fastener as selected from the chart on page 35. This chart does NOT reflect the torque ranges for any tool, but attempts to match tool capacity to a fastener to prevent screw damage or joint failure. For complete torque range information, refer to the tool specifications on pages 38-59.

0 607 453 6.. 0 607 451 6.. 0 607 461 6..

0 607 457 6..

Straight or pistol screwdrivers with ratcheting cushion clutch 왘 For joints demanding good torque accuracy and repeatability 왘 Upper torque range is limited by reaction torque on the user 왘 Other advantages: low-noise, low wear, long lifetime, little operator influence on final torque

damage or break a specific fastener or screw during the tightening process.

0 607 453 4..

0 607 452 6..

point. Torque values are for hard joints

The chart can help you select a tool with

0 607 453 2..

0 607 461 4..

Angle nutrunners 왘 For joints demanding high torque accuracy and repeatability 왘 Other advantages: low-noise, low wear, long lifetime, very little operator influence on final torque

approximately 62% of the fastener yield only; soft joint values will be lower.

0 607 454 2..

0 607 461 2..

coated screws with a friction coefficient of 0.125.

0 607 459 2..

0 607 454 0../2.. 0 607 453 0../2.. 0 607 453 4.. 0 607 461 0../2.. 0 607 461 4..

Impulse wrenches 왘 For hard joints demanding good torque accuracy and repeatability with high speed 왘 Virtually free of reaction torque to the user, low-noise and low-wear 왘 Other advantages: fast, low-noise, low wear, long lifetime, shut-off models have little operator influence on final torque

0 607 661 1..

Impact wrenches 왘 For joints demanding low torque accuracy and high speed 왘 Virtually free of reaction torque to the user, but no torque limit or control (no shutoff function) 왘 Other advantages: fast

0 607 450 614

0 607 661 5..

0 607 450 615 0 607 450 618 0 607 450 616 0 607 450 619


0.1

0.5

Recommended torque in Nm as per VDI 2230 (German industry standard) 1 5 10 50 100

500

1000


Straight vacuum screwdrivers with C L E A N 20 watt motors .

.

.

.

For screws from M 3 to M 6

Straight screwdrivers with shut-off clutch

Part number

Recommended screw diameter @ grade 8.8

0 607 459 203

M3

Tightening torque hard joint at 30° in Nm (inch-lbs)

0.06–1 (0.53–8.9)

0 607 459 205

M3

0.06–0.8 (0.53–7)

Fraunhofer

IPA

TESTED DEVICE System Flexi Pro 392 A LX Report No. FM 9805-3475

20 Watt 0.03 Hp Motor Straight screwdriver with S-Plus clutch

20 watt straight screwdrivers

Fraunhofer

IPA

왘

C·L·E·A·N motor technology reduces noise & air consumption and eliminates the need for oil (See page 30)

왘

Ideal for micro-electronics, eyewear, and other small assemblies

왘

Clean room certified air motor

왘

Integrated screw vacuum system when used with optional guide sleeve (see accessory page 61)

왘

When screw vacuum is desired, a guide sleeve and guide sleeve spring are used to cover the bit.

왘

The guide sleeve directs vacuum to the tip of the bit; the spring allows the sleeve to retract as the screw is fastened. Vacuum strength can be adjusted on the back of the tool.

왘

Optional exhaust air hose

왘

Lightweight, break-resistant polyamide housing

왘

Locking reverse button

TESTED DEVICE System Flexi Pro 392 A LX Report No. FM 9805-3475

20 Watt 0.03 Hp Motor

0 607 459 204

M3

0.06–1 (0.53–8.9)


Tightening torque soft joint at 720° in Nm (inch-lbs)

No-load speed (rpm)

Rotation

0.06–0.9

800

R/L

(0.53–8) 0.06–0.6

1200

R/L

(0.53–5.3)

0.06–0.9 (0.53–8)

800

R/L


Weight in kg (lbs)


Air inlet thread


3 mm hex

M5

4

3 mm hex

M5

4

3 mm hex

M5

4

2.2

0.2

(4.7)

(0.4)

2.2

0.2

(4.7)

(0.4)

2.2

0.2

(4.7)

(0.4)

Comments

Push start Integrated screw vacuum for use with optional guide sleeve

Push and lever start for shut-off bypass Integrated screw vacuum for use with optional guide sleeve


Guide sleeve spring Suspension hook Sintered metal silencer Clutch springs: 0.06-0.3 Nm (green) 0.2-0.6 Nm (brown) 0.5-1 Nm (orange)

Guide sleeve spring Suspension hook Sintered metal silencer Clutch springs: 0.2-0.6 Nm (brown) 0.06-0.3 Nm (green) 0.5-1 Nm (orange)



Straight screwdrivers with C L E A N 120 watt motors .

.

.

.

120 watt straight screwdrivers 왘


Part number


0 607 454 006

M4

Tightening torque hard joint at 30° in Nm (inch-lbs)


왘

Clutch torque adjustment does not

Straight screwdrivers with ratcheting cushion clutch

require bit removal 왘

Precision shut-off clutch allows

왘

Broad torque range – 0.8 to 7 Nm


(7 to 62 in-lbs). 왘

S-Plus clutch combines features of a shut-off and cushion clutch

왘


Locking reverse button Available custom clutch housing mates screwdriver to automatic

0 607 454 238

M4

0 607 454 239

M5

0.8–3.4

0.8–3 (7–26.6)

0 607 454 228

0.8–3.4

M4

0.8–2.5 (7–22)

0 607 454 229

fastener removal 왘

M5

(7–30)

Higher torque in reverse aids in

왘

0 607 454 007

(7–30)

very fine torque adjustment and minimal torque deviation

0.8–2 (7–26.6)

M4

0.8–3 (7–26.6)


screw-feed systems (non-Bosch

0 607 454 230

M5

0 607 454 231

M5

0 607 454 232

M4

0 607 454 234

M4

0.8–3.4 (7–30) 0.8–5 (7–44.2)

item). Refer to accessory page 62 for information.

0.8–7 (7–62)

Straight screwdrivers with S-Plus combination clutch (can bypass shut-off)

0.8–3 (7–26.6)

0 607 454 235

M5

0.8–3.4 (7–30)

0 607 454 236


M5

0.8–5 (7–44.2)

0 607 454 237

M6

0.8–7 (7–62)


Tightening torque soft joint at 720° in Nm (inch-lbs)

No-load speed (rpm)

0.8–2

1700

Rotation

R/L

(7–18) 0.8–3

1050

R/L

1700

R/L

1050

R/L

(7–26.6) 0.8–2 (7–18) 0.8–3 (7–26.6) 0.8–1.5

2300

R/L

(7–13.2) 0.8–2

1700

R/L

(7–18) 0.8–3

1050

R/L

640

R/L

400

R/L

1700

R/L

(7–26.6) 0.8–4.5 (7–40) 0.8–7 (7–62) 0.8–2 (7–18) 0.8–3

1050

R/L

(7–26.6) 0.8–4.5

640

R/L

400

R/L

(7–40) 0.8–7 (7–62)


Weight in kg (lbs)


Air inlet thread


Comments


1/4" QRC

G 1/4"

6

Lever start

G 1/4"

6

Lever start

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow)

1/4" QRC

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push and lever start

1/4" QRC

G 1/4"

6


1/4" QRC

G 1/4"

6


1/4" QRC

G 1/4"

6


QRC = quickrelease chuck

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

3.4

0.8

(7.3)

(1.8)

Options not included: Clutch spring 0.5-2 Nm (white)

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow) Options not included: Clutch spring 0.5-2 Nm (white)

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow) Options not included: Clutch spring 0.5-2 Nm (white)



Straight screwdrivers with C L E A N 180 watt motors .

.

.

.



Part number


0 607 453 009

M6

Tightening torque hard joint at 30° in Nm (ft-lbs)

1.2–5.5 (0.89–4)

0 607 453 010*

M6

0 607 453 233

M5

0 607 453 234

M5

1.2–7 (0.89–5.1)


1.2–3 (0.89–2.2) 1.2–4.5 (0.89–3.3)


0 607 453 229

M5

0 607 453 230

M6

1.2–4.5 (0.89–3.3) 1.2–5.5 (0.89–4)

0 607 453 231*



M6

1.2–7 (0.89–5.1)

0 607 453 232*

M6

1.2–10 (0.89–7.4)

왘

C·L·E·A·N motor technology

0 607 453 235

M5

0 607 453 236

M5

0 607 453 237

M6

reduces noise & air consumption

(0.89–2.2)

and eliminates the need for oil (See page 30) 왘

1.2–5.5 (0.89–4)

Precision shut-off clutch allows

0 607 453 238*

M6

very fine torque adjustment and

1.2–7 (0.89–5.1)

minimal torque deviation 왘

1.2–4.5 (0.89–3.3)

Clutch torque adjustment does not require bit removal

왘

1.2–3

0 607 453 239*

M6

Broad torque range of 1.2 to 10

1.2–10 (0.89–7.4)

Nm (.88 to 7.4 ft-lbs.) 왘

S-Plus clutch combines features of a shut-off and cushion clutch

왘

Higher torque in reverse aids in


0 607 453 240

M6

0 607 453 241*

M6

fastener removal 왘


왘

Lever start models have screw counting port

왘

Available custom clutch housing mates screwdriver to automatic screw-feed systems (non-Bosch item). Refer to accessory page 62 for information

1.2–5.5 (0.89–4) 1.2–7 (0.89–5.1)

0 607 453 242*


M6

1.2–10 (0.89–7.4)


Tightening torque soft joint at 720° in Nm (ft-lbs)

No-load speed (rpm)

Rotation

1.2–5

950

R/L

(0.89–3.7) 1.2–7

600

R/L

2200

R/L

1500

R/L

(0.89–5.1) 1.2–2.5 (0.89–1.8) 1.2–3 (0.89–2.2)

1.2–3

1500

R/L

950

R/L

(0.89–2.2) 1.2–5.5 (0.89–4) 1.2–7

600

R/L

(0.89–5.1) 1.2–10

380

R/L

(0.89–7.4) 1.2–2.5

2200

R/L

1500

R/L

950

R/L

(0.89–1.8) 1.2–3 (0.89–2.2) 1.2–5 (0.89–3.7) 1.2–7

600

R/L

(0.89–5.1) 1.2–10

380

R/L

(0.89–7.4)

1.2–5

950

R/L

(0.89–3.7) 1.2–7

600

R/L

(0.89–5.1) 1.2–10 (0.89–7.4)

380

R/L


Weight in kg (lbs)

Bit holder/ drive end QRC = quickrelease chuck

Air inlet thread


1/4" QRC

G 1/4"

1/4" QRC

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

5.5

0.8

(11.6)

(1.8)

5.5

0.8

(11.6)

(1.8)

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

5.5

0.8

(11.6)

(1.8)

5.5

0.8

(11.6)

(1.8)

5.5

0.8

(11.6)

(1.8)

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

5.5

0.8

(11.6)

(1.8)

5.5

0.9

(11.6)

(2.0)

5.5

0.9

(11.6)

(2.0)

Comments


6

Lever start

G 1/4"

6

Lever start

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow)

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Lever start

1/4" QRC

G 1/4"

6

Lever start

1/4" QRC

G 1/4"

6

Lever start

1/4" QRC

G 1/4"

6

Lever start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

1/4" QRC

G 1/4"

6

Push start

*asterisk in part number = blue clutch spring

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow) *asterisk in part number = blue clutch spring Models …232 and …239 incl. auxiliary handle

Suspension hook Clutch adjusting tool Barbed hose nipple Clutch spring (yellow) *asterisk in part number = blue clutch spring Model …242 incl. auxiliary handle



Straight screwdrivers with 400 watt motors For screws from M 6 to M 8

Part number



0 607 461 001

M8

5.5–15

0 607 461 201

M6

5.5–10


0 607 461 202

M8


0 607 461 205

M6

0 607 461 203

M8


(4–11)

(4–7.4) 5.5–15 (4–11)

5.5–10 (4–7.4) 5.5–13 (4–9.6)


0 607 461 206

5.5–15 (4–11)

0 607 461 204


M6

M6

8–19 (5.9–1.4)

왘

Auxiliary side handle included

왘

Virtually unbreakable, cold insulating polyamide housing protects motor and provides maximum operator comfort

왘

Exhaust air hose optional

왘


왘

Available guide sleeve and cover on accessory page 63

0 607 461 207

M6

0 607 461 208

M6

0 607 461 209

M8

8–19 (5.9–1.4)


5.5–10 (4–7.4) 5.5–15 (4–11)




No-load speed (rpm)

Rotation

5.5–14

700

R/L

(4–10) 5.5–10

1050

R/L

700

R/L

(4–7.4) 5.5–14 (4–10)

5.5–10

1050

R/L

1200

R

(4–7.4) 5.5–13 (4–9.6) 5.5–14

700

R/L

(4–10) 8–17

800

R

(5.9–12.5) 8–17

800

R

1050

R/L

700

R/L

(5.9–12.5) 5.5–10 (4–7.4) 5.5–14 (4–10)


Weight in kg (lbs)


Air inlet thread


1/4" QRC

G 1/4"

1/4" QRC

11.0

1.3

(23.3)

(2.9)

11.0

1.3

(23.3)

(2.9)

11.0

1.3

(23.3)

(2.9)

11.0

1.3

(23.3)

(2.9)

10.2

1.3

(21.6)

(2.9)

11.0

1.3

(23.3)

(2.9)

10.2

1.3

(21.6)

(2.9)

10.2

1.3

(21.6)

(2.9)

11.0

1.3

(23.3)

(2.9)

11.0

1.3

(23.3)

(2.9)

Comments


10

Lever start

G 1/4"

10

Push start

Clutch locking tab Barbed hose nipple Suspension hook Auxiliary handle

1/4" QRC

G 1/4"

10

Push start

1/4" QRC

G 1/4"

10

Push start

1/4" QRC

G 1/4"

10

Push start

1/4" QRC

G 1/4"

10

Push start

1/4" QRC

G 1/4"

10

Push start

1/4" QRC

G 1/4"

10

Lever start

1/4" QRC

G 1/4"

10


1/4" QRC

G 1/4"

10






Angle nutrunners with C L E A N 180 watt or 370 watt motors .

.

.

.


Angle nutrunner with shut-off clutch

Part number


0 607 453 621

M5


1.5–8 (1.1–5.9)

0 607 453 622

M5

0 607 453 623*

M6

0 607 453 624*

M6

1.5–8 (1.1–5.9)


2–10 (1.5–7.4) 2–10 (1.5–7.4)

0 607 453 625*

M8

2–15 (1.5–11)

0 607 453 626*

M8

2–15 (1.5–11)

180 and 370 watt angle nutrunners 왘


(180W models only, see page 30)

7–27

M 10

7–27 (5.1–20)

noise & air consumption and

왘

M 10

(5.1–20) 0 607 451 601

C·L·E·A·N motor technology reduces eliminates the need for oil

0 607 451 600

0 607 451 604

M 10


7–30 (5.1–22.1)

All 180 W & 370 W nutrunners use the same 5 angle heads as our cordless Angle EXACT models

왘

External clutch torque adjustment

왘

Precision shut-off clutch allows very fine torque adjustment and minimal


torque deviation 왘

Broad torque range – 1.5 to 30 Nm Precision angle head adjusts to 8 positions in 45° increments without shims or modification

왘


M 10

0 607 451 607

M 10

0 607 451 605

M 10

7–27 (5.1–20) 7–27 (5.1–20)

(1.1 to 22 ft-lbs). 왘

0 607 451 606


7–30 (5.1–22.1)

0 607 451 602

M 10

7–28 (5.1–20.6)

0 607 451 603

M 10

7–28 (5.1–20.6)



No-load speed (rpm)

Rotation

1.5–7

670

R/L

(1.1–5.1) 1.5–7

670

R/L

420

R/L

420

R/L

(1.1–5.1) 2–9 (1.5–6.6) 2–9 (1.5–6.6) 2–14

260

R/L

(1.5–10.3) 2–14

260

R/L

(1.5–10.3)

7–24

360

R/L

(5.1–17.7) 7–24

360

R/L

(5.1–17.7) 7–30

280

R/L

(5.1–22.1)

7–24

360

R/L

360

R/L

280

R/L

(5.1–17.7) 7–24 (5.1–17.7) 7–30 (5.1–22.1) 7–26

360

R

(5.1–19.1) 7–26 (5.1–19.1)

360

R


Weight in kg (lbs)


Air inlet thread


1/4" square

G 1/4"

6

1/4" hex

G 1/4"

6

1/4" square

G 1/4"

6

1/4" hex

G 1/4"

6

1/4" square

G 1/4"

6

3/8" square

G 1/4"

6

3/8" square

G 1/4"

10

1/4" hex

G 1/4"

10

3/8" square

G 1/4"

10

3/8" square

G 1/4"

10

1/4" hex

G 1/4"

10

3/8" square

G 1/4"

10

3/8" square

G 1/4"

10

1/4" hex

G 1/4"

10

4.7

1.1

(10.0)

(2.4)

4.7

1.1

(10.0)

(2.4)

4.7

1.1

(10.0)

(2.4)

4.7

1.1

(10.0)

(2.4)

4.7

1.1

(10.0)

(2.4)

4.7

1.1

(10.0)

(2.4)

11.9

1.6

(25.2)

(3.5)

11.9

1.6

(25.2)

(3.5)

11.9

1.6

(25.2)

(3.5)

11.9

1.5

(25.2)

(3.3)

11.9

1.5

(25.2)

(3.3)

11.9

1.5

(25.2)

(3.3)

11.1

1.5

(23.5)

(3.3)

11.1

1.5

(23.5)

(3.3)

Comments

All models feature screw counting port


Clutch adjusting tool Barbed hose nipple Clutch spring (yellow) *asterisk in part number = blue clutch spring

Offset exhaust

Clutch locking tab Barbed hose nipple Plastic silencer Sintered metal silencer

Clutch locking tab Barbed hose nipple



Angle nutrunners with 400,550 or 740 watt motors 400 and 740 watt angle nutrunners 왘

External clutch torque adjustment

왘

Precision shut-off clutch allows very


Part number


0 607 461 604

M 10


fine torque adjustment and minimal torque deviation 왘

Broad torque range – 8 to 120 Nm

Angle nutrunner

(6 to 89 ft-lbs.) 왘

Precision angle head adjusts to 24 400 Watt 0.54 Hp Motor

550 watt angle nutrunners 왘

head must be ordered separately

Angle nutrunner

M 10

0 607 461 602

M 12

8–40 (5.9–29.5) 8–45

Precision shut-off clutch allows very

0 607 452 606

M4

2–16 (1.5–11.8)

External clutch torque adjustment same as 180 watt tools


0 607 452 603

M6

0 607 452 604

M8

0 607 452 605

M8

16–38 (11.8–28) 16–56 (11.8–41)

fine torque adjustment and minimal torque deviation 왘

0 607 461 600

8–30

(5.9–33.1)

(see page 63)

왘

M 10

Angle 16 model (...606) uses same angle heads as Angle EXACT models;

왘

0 607 461 605

(5.9–22.1)

positions in 15° increments without shims or modifications

8–30 (5.9–22.1)

20–68 (14.7–50)

Angle head infinitely adjustable (360 degrees)

왘

Forward/reverse ring rotates motor to

550 Watt w/extension

maintain full power in both directions 왘

0 607 452 607

M8

20–68 (14.7–50)

Broad torque range – 2 to 68 Nm (1.5 to 50 ft-lbs.)

왘

Screw counting port kit available

Extension kit

(See page 64) 왘

Extension kit available to increase tool length by 200mm/7.9 inches (shown on this page)

Angle nutrunner

0 607 452 609

Extension kit

fits ...604 tool

0 607 452 608

Extension kit

fits ...605 tool

0 607 457 601

M 14

31–80 (22.9–59)

0 607 457 600

M 14

39–100 (28.8–73.8)

0 607 457 602

740 Watt 1 Hp Motor

M 16

50–120 (36.9–88.5)



No-load speed (rpm)

Rotation

8–21

400

R/L

(5.9–15.5) 8–21

400

R/L

260

R/L

300

R

(5.9–15.5) 8–34 (5.9–25) 8–39 (5.9–28.8)

2–16

1200

R/L

(1.5–11.8) 16–38

570

R/L

(11.8–28) 16–56

400

R/L

320

R/L

(11.8–41) 20–68 (14.7–50)

20–68

320

R/L

(14.7–50)


Weight in kg (lbs)


Air inlet thread


Comments

3/8" square

G 1/4"

10

1/4" hex

G 1/4"

10

All models feature feathertouch reverse button

Clutch locking tab Barbed hose nipple Suspension hook

3/8" square

G 1/4"

10

3/8" square

G 1/4"

10

not included

G 1/4"

10

Quick change hose nipple

3/8" square

G 1/4"

10

Angle head for ...606 must be ordered separately

3/8" square

G 1/4"

10

3/8" square

G 1/4"

10

3/8" square

G 1/4"

10

11.1

2.0

(23.5)

(4.4)

11.1

2.0

(23.5)

(4.4)

11.1

2.2

(23.5)

(4.9)

10.2

2.2

(21.6)

(4.9)

15

1.0

(31.8)

(2.2)

15

1.5

(31.8)

(3.3)

15

1.5

(31.8)

(3.3)

15

1.5

(31.8)

(3.3)

15

1.7

(31.8)

(3.7)

0.2

0.2 (0.44) 270

R/L

(22.9–51.6) 39–90

200

R/L

(28.8–66.3) 50–110 (36.9–81.1)

100

R/L

16.2

3.4

(34.3)

(7.5)

16.2

3.4

(34.3)

(7.5)

20.0

3.6

(42.3)

(7.9)

Clutch adjusting tool

...607 includes extension

Extension kit includes 200 mm housing and shaft

(0.44)

31–70


1/2" square

G 3/8"

10

1/2" square

G 3/8"

10

1/2" square

G 3/8"

10

Offset exhaust

Clutch locking tab Barbed hose nipple Suspension hook Plastic silencer Sintered metal silencer



Center grip screwdrivers with C L E A N 180 watt motors .

.

.

.

180 watt center grip screwdrivers 왘


Part number


0 607 453 434*

M6



왘

Center grip drivers with ratcheting cushion clutch

Clutch torque adjustment does

0 607 453 438*

M6

0 607 453 435

M6

1.2–5.5

0 607 453 436

M5

1.2–4.5

not require bit removal 왘

minimal torque deviation 왘


(0.9–3.3)

Nm (.88 to 7.4 ft-lbs.) Higher torque in reverse aids in

왘

Top-mounted forward/reverse

fastener removal

0 607 453 437

M5

Center grip drivers with shut-off clutch

0 607 453 439*

M6

0 607 453 441*

M6

0 607 453 440

M6

1.2–5.5


0 607 453 443

M5

1.2–4.5

(0.9–4)

for information 왘

1.2–7 (0.9–5.1)

mates screwdriver to automatic item). Refer to accessory page 62

1.2–10 (0.9–7.4)

Available custom clutch housing screw-feed systems (non-Bosch

1.2–3 (0.9–2.2)

switch 왘

(0.9–4)

Broad torque range of 1.2 to 10

왘

1.2–7 (0.9–5.1)

Precision shut-off clutch allows very fine torque adjustment and

1.2–10 (0.9–7.4)

(0.9–3.3)

All shut-off clutch models have a

0 607 453 442**

M6

screw counting port. Use adapter

0.5–2 (0.36–1.5)

3 609 202 745 (See page 64) Center grip drivers with shut-off clutch

0 607 453 429*

M6

0 607 453 433*

M6

0 607 453 430

M6

1.2–10 (0.9–7.4) 1.2–7 (0.9–5.1)


1.2–5.5 (0.9–4)

0 607 453 431

M5

1.2–4.5 (0.9–3.3)

0 607 453 432

M5

1.2–3 (0.9–2.2)



No-load speed (rpm)

Rotation

1.2–10

380

R/L

(0.9–7.4) 1.2–7

600

R/L

950

R/L

(0.9–5.1) 1.2–5 (0.9–3.7) 1.2–3

1500

R/L

(0.9–2.2) 1.2–2.5

2200

R/L

(0.9–1.8) 1.2–10

380

R/L

(0.9–7.4) 1.2–7

600

R/L

950

R/L

(0.9–5.1) 1.2–5 (0.9–3.7) 1.2–3

1500

R/L

(0.9–2.2) 0.5–2

600

R/L

(0.36–1.5)

1.2–10

380

R/L

600

R/L

950

R/L

(0.9–7.4) 1.2–7 (0.9–5.1) 1.2–5 (0.9–3.7) 1.2–3

1500

R/L

(0.9–2.2) 1.2–2.5 (0.9–1.8)

2200

R/L


Weight in kg (lbs)


Air inlet thread


Comments


1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

Barbed hose nipple Silencer Clutch adjusting tool Suspension hook Clutch spring (yellow)

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Trigger start

1/4" QRC

G 1/4"

6

Push and Trigger start

1/4" QRC

G 1/4"

6


1/4" QRC

G 1/4"

6


1/4" QRC

G 1/4"

6


1/4" QRC

G 1/4"

6


5.5

0.9 kg

(11.7)

(2.0)

5.5

0.9 kg

(11.7)

(2.0)

5.5

0.9 kg

(11.7)

(2.0)

5.5

0.9 kg

(11.7)

(2.0)

5.5

0.9 kg

(11.7)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

5.5

0.9 kg

(11.6)

(2.0)

*asterisk in part number = blue clutch spring

Barbed hose nipple Silencer Clutch adjusting tool Suspension hook Clutch spring (yellow) *asterisk in part number = blue clutch spring **asterisk in part number = white clutch spring

Barbed hose nipple Silencer Clutch adjusting tool Suspension hook Clutch spring (yellow) *asterisk in part number = blue clutch spring



Center grip screwdrivers with 400 watt motors 400 watt center grip screwdrivers 왘


왘

Virtually unbreakable, cold insulating polyamide housing protects motor and provides maximum operator


Part number



0 607 461 401

M8

5.5–15

0 607 461 402

M 10

8.5–26


0 607 461 407

M 10

Center grip drivers with shut-off clutch

0 607 461 403

Center grip drivers with ratcheting cushion clutch

comfort 왘

(4–11)

Ergonomic T-Grip for optimal handling

왘

Exhaust air hose optional

왘

Low vibration

왘

All 400w drivers can use suspension

(6.2–19) 8.5–26 (6.2–19)

hook 3 604 720 006 (See page 62) 왘

All shut-off models have a screw counting port. Use adapter 3 609 202 791 or ...746 (See page 64)

M8

8.5–19 (6.2–14)

0 607 461 404

M8

8.5–24 (6.2–17.7)


0 607 461 405

M 10

5.5–15

0 607 461 406

M 10

8.5–26

0 607 461 408

M 10

0 607 461 409

M 10

(4–11)

(6.2–19) 8.5–26 (6.2–19) 8.5–26 (6.2–19)



No-load speed (rpm)

Rotation

5.5–13

700

R/L

(4–11) 8.5–21

400

R/L

400

R/L

(6.2–15.4) 8.5–21 (6.2–15.4)

8.5–16

800

R

(6.2–11.8) 8.5–20

640

R

(6.2–14.7) 5.5–10.8

700

R/L

(4–11) 8.5–21

400

R/L

400

R/L

450

R

(6.2–15.4) 8.5–21 (6.2–15.4) 8.5–27 (6.2–20)


Weight in kg (lbs)


Air inlet thread


1/4" QRC

G 1/4"

10

Trigger start

1/4" QRC

G 1/4"

10

Trigger start

7/16" QRC

G 1/4"

10

Trigger start

1/4" QRC

G 1/4"

10


1/4" QRC

G 1/4"

10


1/4" QRC

G 1/4"

10


1/4" QRC

G 1/4"

10


7/16" QRC

G 1/4"

10


7/16" QRC

G 1/4"

10


10.2

1.4

(21.6)

(3.1)

10.2

1.4

(21.6)

(3.1)

10.2

1.4

(21.6)

(3.1)

9.4

1.4

(19.9)

(3.1)

9.4

1.4

(19.9)

(3.1)

10.2

1.4

(21.6)

(3.1)

10.2

1.4

(21.6)

(3.1)

10.2

1.4

(21.6)

(3.1)

9.4

1.4

(19.9)

(3.1)

Comments


Clutch locking tab Barbed hose nipple Silencer Auxiliary handle

Clutch locking tab Barbed hose nipple Silencer Auxiliary handle

Note: All models feature screw counting port. Use adapter 3 609 202 791 or ...746 (See pg. 64)



Tappers with C L E A N 180 watt or 400 watt motors .

.

.

.

180 watt tapper 왘


Part number

Thread and stud bolt diameter (mm)

0 607 453 421

up to 5

C·L·E·A·N motor technology reduces

Tightening torque in Nm (ft/lbs)

noise & air consumption and eliminates the need for oil (See page 30) 왘

Pistol grip tapper with ratcheting cushion clutch

Higher torque in reverse aids in tap

0 607 453 422

up to 5

removal 왘

1.2–5.5 (0.88–4.05) 1.2–4.5 (0.88–3.32)

Rocker-style trigger is forward/ reverse switch

400 watt tappers 왘

One hand forward/reverse operation

왘

Long life

왘

Excellent performance for many


Center grip tapper with ratcheting cushion clutch

0 607 461 407

up to 12

8.5–26 (5.9–19)

applications 왘

Cushion clutch model features adjustable torque range

왘

All 400w drivers can use suspension hook 3 604 720 006 (See page 62)


Center grip tapper Direct drive

0 607 461 410

up to 8

up to 18 (up to 13.3)

0 607 461 411

up to 10

up to 26 (up to 19)


0 607 461 412

up to 8

up to 18 (up to 13.3)

0 607 461 413

up to 10

up to 26 (up to 19)


No-load speed (rpm)

Rotation

Motor power in watts (hp)


950

R/L

180

1500

400

560

400

560

400

R/L

R/L

R/L

R/L

R/L

R/L

Weight in kg (lbs)


Air inlet thread


Comments

4.7

1.2

1/4" hex

G 1/4"

6

(.25)

(10)

(2.6)

180

4.7

1

1/4" hex

G 1/4"

6

Can be used for tapping blind holes and as a stud driver

Barbed hose nipple Clutch locking tab Silencer Guide sleeve

(.25)

(10)

(2.2)

400

10.2

1.4

7/16" QRC

G 1/4"

10

(.54)

(21.6)

(3.1)

Can be used for tapping blind holes and as a stud driver

Barbed hose nipple Clutch locking tab Silencer Auxiliary handle

400

12

1.4

7/16" QRC

G 1/4"

10

(.54)

(25.4)

(3.1)

400

12

1.4

7/16" QRC

G 1/4"

10

Barbed hose nipple Silencer Auxiliary handle

(.54)

(25.4)

(3.1)

Direct drive; can be used for tapping through holes and as a direct screwdriver

7/16" QRC

G 1/4"

10

7/16" QRC

G 1/4"

10

400

12

1.4

(.54)

(25.4)

(3.1)

400

12

1.4

(.54)

(25.4)

(3.1)


Models 412 & 413 include 2-jaw flex chuck See page 63



Impulse drivers with C L E A N 300 watt or 400 watt motors .

.

.

.

Straight impulse wrench


Part number


0 607 661 101

M8

without shut-off 왘


왘

Vane-type pulse unit does not have shut-off function, but

Impulse drivers without shut-off

provides for fast oil changes (less

0 607 661 102

M8

0 607 661 103

M 10

0 607 661 104

M 10

than 10 minutes) without any special tools or vacuum devices 왘



300 watt T-grip impulse wrenches with shut-off 왘

Impulse drivers with shut-off

C·L·E·A·N motor technology

0 607 661 509

0 607 661 510

M6

M6

reduces noise & air consumption and eliminates the need for oil

0 607 661 505

M8

0 607 661 506

M8

(See page 30) 왘

Extremely lightweight impulse wrench

왘

Ergonomic, reinforced T-Grip




20–35

16–28

(14.7–25.8)

(11.8–20.6)

20–35

16–28

(14.7–25.8)

(11.8–20.6)

30–50

23–40

(22.1–36.9)

(17–29.5)

30–50

23–40

(22.1–36.9)

(17–29.5)

8–18

5–15

(5.9–13.3)

(3.7–11)

8–18

5–15

(5.9–13.3)

(3.7–11)

13–35

12–29

(9.5–25.8)

(8.8–21.3)

13–35

12–29

(9.5–25.8)

(8.8–21.3)

28–60

16–47

(20.6–44.2)

(12–34.7)

polyamide housing for balanced center of gravity and optimal comfort 왘

Shut-off function reacts to

Impulse drivers with shut-off

mechanical centrifugal force 왘

Impulse unit features patented innovative piston compression design consisting of only three major parts. This design allows for quick oil changes (less than 10 minutes) without any special tools or vacuum devices, and prevents pulse unit heat buildup

왘

Higher torque in reverse aids in fastener removal

왘

Dual-position suspension hook can be mounted on top or at rear of tool

왘

All models feature screw counting port. Use adapter 3 609 202 745 (See page 64)


0 607 661 507

M 10

0 607 661 508

M 10

28–60

16–47

(20.6–44.2)

(12–34.7)


No-load speed (rpm)

Rotation

3800

R/L

3800

R/L

3800

R/L

3800

R/L

4000

4000

R/L

R/L

4500

R/L

4500

R/L

4700

R/L

4700

R/L

Motor power in watts (hp)


Weight in kg (lbs)


Air inlet thread


3/8" square

G 1/4"

10

7/16" QRC

G 1/4"

10

3/8" square

G 1/4"

10

7/16" QRC

G 1/4"

10

3/8" square

G 1/4"

6

1/4" QRC

G 1/4"

6

3/8" square

G 1/4"

10

1/4" QRC

G 1/4"

10

1/2" square

G 1/4"

10

7/16" QRC

G 1/4"

10

400

8

1.5

(0.54)

(17)

(3.3)

400

8

1.5

(0.54)

(17)

(3.3)

400

8

1.5

(0.54)

(17)

(3.3)

400

8

1.5

(0.54)

(17)

(3.3)

300

8

1

(0.4)

(17)

(2.2)

300

8

1

(0.4)

(17)

(2.2)

300

9

1

(0.4)

(19)

(2.2)

300

9

1

(0.4)

(19)

(2.2)

300

11

1.3

(0.4)

(23.2)

(2.9)

300

11

1.3

(0.4)

(23.2)

(2.9)

Comments


External torque adjustment

Barbed hose nipple Auxiliary handle Suspension hook Adjusting screwdriver


Barbed hose nipple Allen wrench Suspension hook Note: All models feature screw counting port. Use adapter 3 609 202 745 (See page 64)


Barbed hose nipple Allen wrench Suspension hook Note: All models feature screw counting port. Use adapter 3 609 202 745 (See page 64)



Magnesium impact wrenches 50–1200 Nm Torque Range Industrial Grade Impact Wrenches 왘


Part number


0 607 450 614

M 14

High speed for use in less critical fastening applications where precise torque values are not required

왘


왘

High quality impact mechanisms

3/8˝ Impact wrench

Tightening torque hard joint at 30° in Nm (ft-lbs) 50–150 (37–110)

ensure long service life 왘

Simple design; powerful double impact mechanism is made from high alloy materials

왘

Impact force can be reduced via builtin air limiting valve

왘

1/2˝ Impact wrench

0 607 450 615

M 18

Magnesium housing reduces tool

150–350 (110–258)

weight 왘

Magnesium housing models feature friction ring drive

1/2˝ Impact wrench extended anvil

0 607 450 618

3/4˝ Impact wrench

0 607 450 616

M 18

150–300 (110–221)

M 27

300–900 (221–664)

3/4˝ Impact wrench extended anvil

0 607 450 619

M 27

300–850 (221–627)

Recommended tightening torque based on fatigue limit of screw diameter, grade 8.8 Maximum tightening torque is peak torque regardless of screw size.


Max. tightening torque in Nm (ft/lbs)

No-load speed (rpm)

Rotation

200

10000

R/L

(148)

550

7000

R/L

(406)

500

7000

R/L

(370)

1200

4600

R/L

(885)

1150 (848)

4500

R/L

Air consumption under load (l/s) (cfm)

Weight in kg (lbs)


Air inlet thread


Comments


6

1.3

3/8" square

1/4" NPT

10

(12.7)

(2.9)

3-position torque control

Suspension hook Quick-change hose nipple

1/2" square

1/4" NPT

10



1/4" NPT

10



9

2.3

(19)

(5.1)

9

2.6

1/2" square

(19)

(5.7)

extended anvil

3/4" square

3/8" NPT

13



3/8" NPT

13



12

5

(25.4)

(11)

12

5.9

3/4" square

(25.4)

(13)

extended anvil



Process and maintenance controller PMC-10 The PMC-10 controls and monitors: - the screwdriving process - cross-threaded screws - batch count and screw run time - system pressure - maintenance intervals

The PMC-10 process and maintenance controller controls

Process and maintenance controller PMC-10 Specifications

a single air tool to error-proof the

Part number

assembly process and improve

Rated input voltage

overall quality.

Frequency Hose inner diameter

mm

10

10

in

3/8

3/8

bar

6.3

6.3

The PMC-10 counts screws and screw run time, monitors batch

Rated pressure

jobs and provides a means of tracing screwdriving results. It

Weight (EPTA 2001)

can detect cross-threaded screws, missing parts or omitted screws.

0 607 958 990

0 607 958 991

V

230

115

Hz

50

60

psi

91

91

kg

8.0

8.0

lbs Electrical protection category

17.6

17.6

IP 54

IP 54

Improperly driven screws are no longer a problem with the PMC-10. The PMC-10 monitors minimum

Keys are included to lock the

It has a learning function to

system after programming.

define screw run times using real assembly processes.

system air pressure and can lock a tool if system pressure drops

The PMC-10 speaks 5 languages

below a threshold value.

and has 24 V inputs & outputs to

The PMC-10 comes with almost

connect to a PLC or stack light.

everything needed to setup and monitor the assembly process;

The PMC-10 features a real-time clock to monitor date and time.

On-screen instructions guide the

even the pressure sensor, cables

user through configuration.

and connecting hoses are included. You only need to supply

The system can set a maintenance interval for a tool to define service

The PMC-10 can be used with

fittings for connecting a given tool

intervals to insure the tool keeps

all Bosch Shut-off air tools (with

to the sensor hose.

running without unexpected down

lever or trigger start), impact

time or failure.

wrenches and impulse wrenches.

Improve your process with the PMC-10 controller.


Accessories for 20 watt vacuum screwdrivers These tools feature a 3 mm hex shank arbour manufactured to DIN 3126 (German industry standard) All bits can be used with or without screw vacuum system Part number

Size

Comments

3 608 520 001

0.5 x 3 mm

3 608 520 002

0.6 x 4 mm

3 608 520 003

0.8 x 5 mm

3 608 520 004

0 (2.8 mm)

Phillips

3 608 520 005

1 (4.5 mm)

Phillips

3 608 520 006

0 (2.8 mm)

Pozidrive

3 608 520 007

1 (4.5 mm)

Pozidrive

Slotted screw 3 mm bits for 20-watt screwdrivers

Cross-head screw 3 mm bits for 20-watt screwdrivers

TORX 3 mm bits for 20-watt screwdrivers

3 609 202 738

T5

3 609 202 739

T6

3 609 202 740

T7

3 609 202 741

T8

3 609 202 742

T9

3 609 202 743

T 10

Adapter 3 mm to 1/4" with QRC

3 609 202 751

Not for use with screw vacuum system accepts all standard 1/4˝ bits

Blank guide sleeve

3 608 723 001

Required for integrated screw vacuum system. Guide sleeves are unfinished; the tip must be machined to fit each different screw application

Holding fixture e with supply shutoff valve

1 609 202 845

Prevents dirt from clogging tool vacuum system. Valve is installed in series into supply air line. When the tool is placed in the cup, the valve shuts off the air supply

Screw sorting sheets

3 609 202 826

M 1.6/M 2

3 609 202 827

M 2.5

3 609 202 828

M 3/M 4

Screws are loaded by placing them on a sheet and gently shaking it until the shanks of the screws drop into the slots of the sheet. With the guide sleeve installed on the tip of the pencil screwdriver, individual screws can be retained without the use of hands. (Plastic bin is not a Bosch item)


Accessories for screwdrivers, nutrunners, drills Screwdriver and nutrunner accessories Grip sleeve for 120 watt straight screwdrivers

Side handle – standard version

Description

Part number

Motor power (watts)

Comments

Improves ergonomics, prevents tool from spinning in hand

3 600 499 001

120

–

Clamping diameter is 46 mm

3 602 025 009

400

46 mm

Converts straight driver to pistol

3 607 031 352

120

–

Converts straight driver to pistol

3 607 031 351

180

–

3 601 310 016

180

33 mm

3 601 310 000

370

38 mm

3 604 720 006

400

48-51 mm

Central exhaust hose

3 600 712 008

20

–

Central exhaust hose for straight tools

3 607 000 064

120/180

–

Offset exhaust hose kit for straight tools

3 607 000 083

120/180

–

Central exhaust hose for straight tools

3 607 000 027

370/400

–

Central exhaust hose for pistol-grip tools

3 607 000 011

400

–

Offset exhaust hose kit for straight tools

3 607 030 024

400

–

Mates Bosch driver to automatic screw feed systems (non-Bosch item) Standard clutch housing is removed & replaced by this item.

3 605 125 058

120

3 605 125 057

180

white paint mark

3 604 618 003

120/180

0.5–2.5 Nm

yellow paint mark

3 604 619 003

120/180

1.2–8 Nm

blue paint mark

3 604 619 020

120/180

1.2–15 Nm

Included with some models

Pistol grip handle for straight screwdrivers

Suspension hook for angle drivers

Suspension hook with support option for pistol-grip and angle drivers

Exhaust air hose kits

Clutch housing for screw feeders

Fits all straight and pistol (120–180 watt) tools Clutch spring


Accessories for screwdrivers, nutrunners, tappers Screwdriver and nutrunner accessories

Description

Part number

Motor power (watts)

Guide sleeve

3 600 329 000

400

Screw cover

3 600 508 014

400

Spring

3 604 615 000

400

Union nut

3 603 313 002

400

with 1/4" quick-release chuck

0 607 453 631

180

Fits all 180/370 watt nutrunners and 0 607 452 606

1/4" square

0 607 453 617

180/370 550

1/4" internal hexagon

0 607 453 618

180/370 550


3/8" square

0 607 453 620

180/370 550

1/4" quick-release chuck

0 607 453 630

180/370 550

for angle head 180 W

3 605 500 171

for angle head 370 W

3 605 500 175

for all 1/4" quick-release chucks

3 605 500 172

Straight head

Angle heads

Angle head protective cap

Quick change chuck protective cap

Tapper accessories Twin-jaw flex chuck

Description Two-jaw tapper flex chuck

Comments


Fits all quick-release chucks

Part number

Motor power (watts)

Comments

3 608 573 000

400

For thread-cutting

3 608 502 000

400

Appropriate for tappers: M 5, M 6, M 8, 1/4" shank

with 7/16" hex shank arbour Chuck capacity is M 5 – M 12 Thread chuck

required countersink at tapper

b

a

Rigid chuck with 7/16" hex shank

a

(mm)

b

(mm)

4.95

6.3

5.55

7.3


Screw counting port kits for select shut-off clutch models Screw counting port kits

Fits tool type Center grip screwdrivers

Port kit part number

Tool motor power (watts)

Fits tool part number

3 609 202 745

180

0 607 453 429 0 607 453 430 0 607 453 431 0 607 453 432 0 607 453 433 0 607 453 439 0 607 453 440 0 607 453 441 0 607 453 442 0 607 453 443


3 609 202 791

400

0 607 461 403 0 607 461 404 0 607 461 409


3 609 202 746

400

0 607 461 405 0 607 461 406 0 607 461 408

Center grip impulse drivers

3 609 202 745

300

0 607 661 509 0 607 661 510 0 607 661 505 0 607 661 506 0 607 661 507 0 607 661 508

550 watt angle nutrunners

3 609 202 A08

550

0 607 452 603 0 607 452 604 0 607 452 605 0 607 452 606 0 607 452 607

740 watt angle nutrunners

3 609 202 A51

740

0 607 457 600 0 607 457 601 0 607 457 602

Screw counting port kits make it possible for many of our tools to be used with the PMC-10 process and maintenance controller. The PMC-10 works with an air tool to count screws and error-proof the assembly process. See page 60 for PMC-10 details.


Dimensional drawings Straight screwdrivers Dimensions in mm

Part number Noise = 70 Db


0 607 459 204 0 607 459 205

Noise = 70 Db

35

0 607 454 006 0 607 454 007

60,5

0 607 454 228*

6,5 R1/4 "

0 607 454 229 0 607 454 230

ØØ34 34

85

*

ØØ29 29

1/4" SWF

256

Ø15,5 Ø 15,5

0 607 459 203

0 607 454 231 0 607 454 232

241

0 607 454 234

20

0 607 454 235 0 607 454 236

ØØ29 29

85

0 607 454 237 0 607 454 238 0 607 454 239* Noise = 70 Db

0 607 453 009 0 607 453 010 0 607 453 229*

~ 262

SW 27 1/4"SWF

0 607 453 230

60,5

0 607 453 231

R 1/4" Ø30 30 Ø

Ø 30 Ø

84

0 607 453 232 0 607 453 233* 0 607 453 234* 0 607 453 235*

~248**

0 607 453 236* 0 607 453 237 0 607 453 238 0 607 453 239 0 607 453 240 0 607 453 241 0 607 453 242 Noise = 76 Db

0 607 461 001 0 607 461 201 0 607 461 202 0 607 461 203 0 607 461 204 0 607 461 205 0 607 461 206 0 607 461 207 0 607 461 208 0 607 461 209


Dimensional drawings Center grip screwdrivers and tappers Dimensions in mm

Part number


0 607 453 421 0 607 453 422

Noise = 70 Db

0 607 453 429* 0 607 453 430* 0 607 453 431 0 607 453 432 220,8

0 607 453 433

103,8 84,8

0 607 453 434*

ØØ27 27

0 607 453 436 0 607 453 437 169,2 172,7

205,4 * 84,8 ØØ30 30

0 607 453 435*

30 Ø 30

ØØ27 27

ØØ30 30

19,3

0 607 453 438 0 607 453 439* 0 607 453 440* 0 607 453 441* 0 607 453 442* 0 607 453 443* Noise = 70 Db

0 607 461 401 0 607 461 402 0 607 461 403 0 607 461 404 0 607 461 405 0 607 461 406 0 607 461 407* 0 607 461 408* 0 607 461 409* Noise = 77 Db

0 607 461 410 0 607 461 411 0 607 461 412 0 607 461 413

Noise = 76 Db


Dimensional drawings Angle nutrunners Dimensions in mm

Part number


0 607 453 621 0 607 453 622

152

~327

0 607 453 623 60,5

0 607 453 624

30

34 ØØ34

R 1/4"

0 607 453 625 0 607 453 626

25,5

Noise = 76 Db

0 607 451 600 0 607 451 601* 0 607 451 604

Noise = 77 Db

0 607 451 602 0 607 451 603* 0 607 451 605

Noise = 77 Db

0 607 451 606 0 607 451 607*

Noise = 77 Db


Dimensional drawings Angle nutrunners Dimensions in mm

Part number


0 607 461 600 0 607 461 602 0 607 461 604* 0 607 461 605*

Noise = 76 Db

0 607 452 603 0 607 452 604 0 607 452 605 0 607 452 607*

Noise = 77 Db

0 607 457 600 0 607 457 601

Noise = 77 Db

0 607 457 602

66 35

66

14

533

1/2" Ø20 Ø41

Noise = 77 Db


Dimensional drawings Impulse drivers Dimensions in mm

Part number


0 607 661 101 0 607 661 102* 0 607 661 103 0 607 661 104*

314*

Noise = 77 Db

0 607 661 505 0 607 661 506 0 607 661 509

176

0 607 661 510

22

103

194

3/8"

59

Noise = 76 Db

0 607 661 507 0 607 661 508 196 3/8"

79 22

103

Noise = 76 Db


Dimensional drawings Impact wrenches Dimensions in mm *Asterisk indicates alternate dimensions for corresponding tool part numbers

Part number 0 607 450 614

Noise = 93 Db

0 607 450 615

0 607 450 618

Noise = 97 Db

0 607 450 616

0 607 450 619

Noise = 97 Db

Balancers and air couplings for all air tools

72 | Balancers and Air Couplings | Production Air Tools

Cable and hose spring balancers For loads of 0.3 kg to 17 kg 왘

includes snap hook 왘

Part number

Sturdy metal safety holder Balancer

0 607 950 920

Balancer

0 607 950 921

Balancers feature a high quality distribution valve and safety clutch for even, smooth cable action

왘

Balancers with a load capacity greater than 3 kg / 6.6 lbs. have spring breakage protection

왘

Cable changes do not require spring removal

0 607 950 922

0 607 950 923

0 607 950 931

0 607 950 937

Balancer

0 607 950 924

0 607 950 925

0 607 950 926

Balancer

0 607 950 927

0 607 950 928

Hose pull balancer

0 607 950 938

0 607 950 939

0 607 950 940

Production Air Tools | Balancers and Air Couplings | 73

Min. load - kg (lbs)

Max. load - kg (lbs)

Max. drop in mm / inches

Weight - kg (lbs)

0.3

1.2

1200

0.5

(0.7)

(2.6)

(47)

(1.1)

0.6

1

2000

0.7

(1.3)

(2.2)

(79)

(1.5)

1

2

2000

0.7

(2.2)

(4.4)

(79)

(1.5)

2

3

2000

0.8

(4.4)

(6.6)

(79)

(1.8)

0.5

2

2000

0.7

(1.1)

(4.4)

(79)

(1.5)

1.5

3

2000

0.8

(3.3)

(6.6)

(79)

(1.8)

3

5

2000

3

(6.6)

(11)

(79)

(6.6)

6

8

2000

3.2

(13.2)

(17.6)

(79)

(7.1)

8

10

2000

3.4

(17.6)

(22)

(79)

(7.5)

9

14

2000

3.4

(19.8)

(30.9)

(79)

(7.5)

13

17

2000

3.6

(28.7)

(37.5)

(79)

(7.9)

0.4

1.2

800

1.2

(0.9)

(2.6)

(31)

(2.6)

1.2

2.2

800

1.2

(2.6)

(4.6)

(31)

(2.6)

2.2

3

800

1.2

(4.6)

(6.6)

(31)

(2.6)

Comments Coil return with adjustable load range

Coil return with adjustable load range All models are equipped with a 960mm adjustable hanging chain

Coil return with adjustable load range and lock All models are equipped with a 960mm adjustable hanging chain

Coil return with adjustable load range All models are equipped with a 960mm adjustable hanging chain

Balancer with adjustable load range All models are equipped with a 960mm adjustable hanging chain

Balancer is equipped with quick lock clutch P/N 1 609 233 009. The usual pulley is omitted on these models and replaced with a 5 mm I.D. air supply hose. Air inlet is G 1/4˝ thread


Quick-connect couplings Accessory part number 왘

Couplings may not be available in all countries. Contact your

1 609 233 008

distributor for details 왘

Always use thread sealant when

1 609 233 009 Air tool

connecting threaded fittings

1 609 233 010

1 609 233 011 Coupling body with barbed end Hose

1 609 233 012

1 609 233 013

1 609 233 014

1 609 233 015

1 609 233 016

1 609 233 034

1 609 233 035 Air tool

1 609 233 036

Nipple with threaded end

1 609 233 037

1 609 233 038 Hose

1 609 233 039

1 609 233 040

1 609 233 017

1 609 233 018 Hose

1 609 233 019

1 609 233 020 Coupling body with threaded end

1 609 233 021 Pipe connection

1 609 233 022

*Couplings with different air flow rates should not be connected together


Air flow – l/s (cfm) at 6 bar with 0.5 bar pressure loss*

Hose connection diameter (mm)

(inches)

Threaded connection

33

6

1/4"

–

8

5/16"

–

10

3/8"

–

13

1/2"

6

5/16"

–

10

3/8"

–

13

1/2"

–

16

5/8"

–

19

3/4"

–

–

–

G 1/8"

–

–

G 1/4"

–

–

G 3/8"

–

–

G 1/2"

–

–

G 1/4"

–

–

G 3/8"

–

–

G 1/2"

–

–

G 1/4"

–

–

G 3/8"

–

–

G 1/2"

–

–

G 3/8"

–

–

G 1/2"

–

–

G 3/4"

(69.9) 33 (69.9) 33 (69.9) 33 (69.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 33 (69.9) 33 (69.9) 33 (69.9) 33 (69.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 33 (69.9) 33 (69.9) 33 (69.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9)


Quick-connect couplings Accessory part number 왘

Couplings may not be available in all countries. Contact your

1 609 233 024

distributor for details 왘

Always use thread sealant when

1 609 233 025

connecting threaded fittings

Hose

1 609 233 026 Nipple with hose clip

1 609 233 027

Hose

1 609 233 028

1 609 233 029

1 609 233 030

1 609 233 031

1 609 233 032

1 609 233 033

*Couplings with different air flow rates should not be connected together


Air flow – l/s (cfm) at 6 bar with 0.5 bar pressure loss*

Hose connection diameter (mm)

(inches)

Threaded connection

33

6

1/4"

–

8

5/16"

–

10

3/8"

–

13

1/2"

–

6

1/4"

–

8

5/16"

–

10

3/8"

13

1/2"

16

5/8"

19

3/4"

(69.9) 33 (69.9) 33 (69.9) 33 (69.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9) 66.5 (140.9)

–


Dimensional drawings Cable balancers Dimensions in mm

Max length d

+ cable pull

a

c

e

b

f

Total width

Housing width

Dia.

Height

Cable drop

Part number

a

b

c

d

e

f

70

67

33

100

215

1200

0 607 950 920

960

58.5

37

120

310

2000

0 607 950 921

960

58.5

37

120

310

2000

0 607 950 922

960

58.5

37

120

310

2000

0 607 950 923

168

77

48

175

440

2000

0 607 950 924

168

77

48

175

440

2000

0 607 950 925

168

77

48

175

440

2000

0 607 950 926

188

130

130

180

400

2000

0 607 950 927

188

130

130

180

400

2000

0 607 950 928

960

63.5

42

120

310

2000

0 607 950 931

960

63.5

42

120

310

2000

0 607 950 937

Max length

Total width

Housing width

Dia.

Height

Hose drop

Part number

a

b

c

d

e

f

140

81

141

440

800

800

0 607 950 938

140

81

141

440

800

800

0 607 950 939

140

81

141

440

800

800

0 607 950 940

Dimensional drawings Hose balancers Dimensions in mm

SW 13

Aa

SW 13 G1/4"

D d Ee

48 C c B b

115

Ff

Air Motors

80 | Air Motors | Production Air Tools

Air Motors From 100 to 180 watts 왘

Safe, versatile, extremely durable

왘

Reliable in continuous use

Part number

Stall torque in Nm (ft/lbs)

Noload speed (rpm)

2.0

1850

applications 왘

No sparks are formed in the motor

왘

No motor burn-out

왘

C·L·E·A·N motor technology reduces

Motor 100/120 watts

0 607 954 306

(1.5)

noise & air consumption and

0 607 954 307

eliminates the need for oil

0.9

4100

(0.7)

(See page 30)

0 607 954 304

2.1

2200

(1.5) 0 607 954 305

1.0

4900

(0.7)

Motor 180 watts

0 607 953 335

6.5

620

(4.8) 0 607 953 336

4.5

1000

(3.3) 0 607 953 337

3.0

1600

(2.0) 0 607 953 338

1.5

2800

(1.1) 0 607 953 340

1.0

3800

(0.7) 0 607 953 346

4.5

1000

(3.3) 0 607 953 348

1.5

2800

(1.1) 0 607 953 331

7.7

740

(5.7) 0 607 953 332

4.7

1190

(3.5) 0 607 953 333

3.2

1875

(2.4) 0 607 953 334

1.6

3300

(1.2) 0 607 953 339

1.1 (0.8)

4500

Production Air Tools | Air Motors | 81

Rotation

R/L

R/L

R

R

R/L

R/L

R/L

R/L

R/L

R/L

R/L

R

R

R

R

R

Power output in watts (hp)


Weight in kg (lbs)

Spindle dimensions

Air inlet thread


Operating curve

Comments

3/8"-24 UNF-2A

G 1/8"

6

69258

3/8"-24 UNF-2A

G 1/8"

6

73928

Operated by external control valve not supplied by Bosch.

100

5.0

0.37

(0.134)

(10.6)

(0.82)

100

5.0

0.32

(0.134)

(10.6)

(0.71)

120

4.5

0.37

(0.16)

(9.5)

(0.82)

120

4.5

0.32

(0.16)

(9.5)

(0.71)

180

5.5

0.68

(0.24)

(11.6)

(1.50)

180

5.5

0.68

(0.24)

(11.6)

(1.50)

180

5.5

0.60

(0.24)

(11.6)

(1.32)

180

5.5

0.68

(0.24)

(11.6)

(1.50)

180

5.5

0.60

(0.24)

(11.6)

(1.32)

180

5.5

0.68

(0.24)

(11.6)

(1.50)

180

5.5

0.60

(0.24)

(11.6)

(1.32)

180

5.0

0.68

(0.24)

(10.6)

(1.50)

180

5.0

0.68

(0.24)

(10.6)

(1.50)

180

5.0

0.60

(0.24)

(10.6)

(1.32)

180

5.0

0.60

(0.24)

(10.6

(1.32)

180

5.0

0.60

(0.24)

(10.6)

(1.32)

3/8"-24 UNF-2A

G 1/8"

6

66879

3/8"-24 UNF-2A

G 1/8"

6

71580

3/8"-24 UNF-2A

G 1/8"

6

41437

3/8"-24 UNF-2A

G 1/8"

6

43748

3/8"-24 UNF-2A

G 1/8"

6

48382

3/8"-24 UNF-2A

G 1/8"

6

41655

3/8"-24 UNF-2A

G 1/8"

6

55869

Cyl. shaft dia. 10 h 6

G 1/8"

6

46075


G 1/8"

6

41746

3/8"-24 UNF-2A

G 1/8"

6

87354

3/8"-24 UNF-2A

G 1/8"

6

89544

3/8"-24 UNF-2A

G 1/8"

6

41407

3/8"-24 UNF-2A

G 1/8"

6

43841

3/8"-24 UNF-2A

G 1/8"

6

53529


Barbed hose nipple G 1/8" Silencer G 1/4"

Max. axial load of motor shaft FAX = 250 N Max. radial load of motor shaft FRA = 10 N




Motors ...346 and ...348 have extended shaft




Safe, versatile, extremely durable

왘

Reliable in continuous use

Part number


Noload speed (rpm)

25.0

490

applications 왘

No sparks are formed in the motor

왘

No motor burn-out

Motor 300/340/370 watts

0 607 951 304

(18.4) 0 607 951 305

15.0

780

(11.1) 0 607 951 306

9.0

1400

(6.6) 0 607 951 307

4.5

2700

(3.3) 0 607 951 300

25 0

600

(18.4) 0 607 951 301

15.0

930

(11.1) 0 607 951 302

9.0

1620

(6.6) 0 607 951 303

4.5

3330

(3.3) 0 607 951 322

22.0

540

(16.2)

Motor 340/370 watts

0 607 951 314

25.0

490

(18.4) 0 607 951 315

15.0

780

(11.1) 0 607 951 316

9.0

1400

(6.6) 0 607 951 311

25.0

600

(18.4) 0 607 951 312

15.0

930

(11.1) 0 607 951 313

9.0 (6.6)

1620


Rotation

R/L

R/L

R/L

R/L

R

R

R

R

R

R/L

R/L

R/L

R

R

R



Weight in kg (lbs)

Spindle dimensions

Air inlet thread


Operating curve

Comments

3/8"-24 UNF-2A

G 1/8"

8

130695

3/8"-24 UNF-2A

G 1/8"

8

146107


340

10.5

0.90

(0.46)

(22.2)

(1.98)

340

10.5

0.90

(0.46)

(22.2)

(1.98)

340

10.5

0.90

(0.46)

(22.2)

(1.98)

340

10.5

0.80

(0.46)

(22.2)

(1.76)

370

9.0

0.90

(0.5)

(19.1)

(1.98)

370

9.0

0.90

(0.5)

(19.1)

(1.98)

370

9.0

0.90

(0.5)

(19.1)

(1.98)

370

9.0

0.80

(0.5)

(19.1)

(1.76)

370

9.0

0.90

(0.5)

(19.1)

(1.98)

340

10.5

0.87

(0.46)

(22.2)

(1.92)

340

10.5

0.87

(0.46)

(22.2)

(1.92)

340

10.5

0.87

(0.46)

(22.2)

(1.92)

370

9.0

0.87

(0.5)

(19.1)

(1.92)

370

9.0

0.87

(0.5)

(19.1)

(1.92)

370

9.0

0.87

(0.5)

(19.1)

(1.92)

3/8"-24 UNF-2A

G 1/8"

8

60628

3/8"-24 UNF-2A

G 1/8"

8

102389

3/8"-24 UNF-2A

G 1/8"

8

114435

3/8"-24 UNF-2A

G 1/8"

8

120664

3/8"-24 UNF-2A

G 1/8"

8

108461

3/8"-24 UNF-2A

G 1/8"

8

123762

3/8"-24 UNF-2A

G 1/8"

8

105449

3/8" 쏔

G 1/8"

8

130695

3/8" 쏔

G 1/8"

8

146107

3/8" 쏔

G 1/8"

8

60628

3/8" 쏔

G 1/8"

8

102389

3/8" 쏔

G 1/8"

8

114435

3/8" 쏔

G 1/8"

8

120664




Motor 0 607 951 322 features a pressurized rotor & vanes (inlet air pressure forces the vanes outward) for improved starts under load Operated by external control valve not supplied by Bosch.






Part number


Noload speed (rpm)

0 607 951 325

25.0

490

0 607 951 326

9.0

1400

0 607 951 318

25.0

490

Motor 340 watts

0 607 951 323

25.0

490

Motor 500/550 watts

0 607 952 303

28.0

650

0 607 952 304

15.5

1150

0 607 952 305

6.5

2700

0 607 952 300

28.0

760

0 607 952 301

15.5

1350

0 607 952 302

6.5

3000

0 607 957 301

36.0

610

0 607 957 300

36.0

720

Ideal for stirring or pumping liquids

왘

Good in hose retraction systems

왘

Adjusting, lifting and lowering

왘

Tensioning applications

왘

Servo motor functions

왘

No motor burn-out

Motor 340 watts

Motor 620/740 watts


Rotation

R/L

R/L

R/L

R/L



Weight in kg (lbs)

Spindle dimensions

Connecting thread


Operating curve

Comments

Cyl. shaft dia. 12 j 6

G 1/8"

8

140024

Barbed hose nipple G 1/8"


G 1/8"

8

63039

G 1/8"

8

133837

Operated by external control valve not supplied by Bosch. Max. axial load of motor shaft FAX = 850 N Max. radial load of motor shaft FRA = 34 N

G 1/8"

8

136982

Operated by external control valve not supplied by Bosch. Max. axial load of motor shaft FAX = 850 N Max. radial load of motor shaft FRA = 34 N




340

10.5

0.90

(0.46)

(22.2)

(1.98)

340

10.5

0.90

(0.46)

(22.2)

(1.98)

340

10.5

0.90

(0.46)

(22.2)

(1.98)


340

10.5

0.98

3/8" 쏔 with

(0.46)

(22.2)

(2.16)

Axial balancing 10 mm stroke

R/L

R/L

R/L

R

R

R

R/L

R

500

13.5

1.40

(0.54)

(28.6)

(3.09)

500

13.5

1.40

(0.54)

(28.6)

(3.09)

500

13.5

1.20

(0.54)

(28.6)

(2.65)

550

12.0

1.40

(0.74)

(25.4)

(3.09)

550

12.0

1.40

(0.74)

(25.4)

(3.09)

550

12.0

1.20

(0.74)

(25.4)

(2.65)

620

17.5

1.32

(0.83)

(37.0)

(2.91)

740

16.0

1.32

(1)

(33.9)

(2.91)

1/2"-20 UNF-2A

G 1/4"

10

98637

1/2"-20 UNF-2A

G 1/4"

10

101085

1/2"-20 UNF-2A

G 1/4"

10

103255

1/2"-20 UNF-2A

G 1/4"

10

91348

1/2"-20 UNF-2A

G 1/4"

10

93841

1/2"-20 UNF-2A

G 1/4"

10

96270

1/2"-20 UNF-2A

G 1/4"

10

71359

1/2"-20 UNF-2A

G 1/4"

10

66678


Silencer G 3/8"

Silencer G 3/8"

Silencer G 1/2" Motor exhausts through the unused air inlet. (If motor rotates right, exhaust comes out of left port) Max. axial load of motor shaft FAX = 1250 N Max. radial load of motor shaft FRA = 50 N Operated by external control valve not supplied by Bosch. Max. axial load of motor shaft FAX = 1550 N Max. radial load of motor shaft FRA = 62 N





Part number


Noload speed (rpm)

0 607 957 308

90.0

250

0 607 957 309

65.0

340

0 607 957 310

36.0

610

0 607 957 315

36.0

610

0 607 957 314

170.0

140

0 607 957 305

90.0

290

0 607 957 306

65.0

400

0 607 957 307

36.0

720

0 607 957 317

160.0

120

Ideal for stirring or pumping liquids

왘

Good in hose retraction systems

왘

Adjusting, lifting and lowering

왘

Tensioning applications

왘

Servo motor functions

왘

No motor burn-out

Motor 620/740 watts


Rotation

R/L

R/L

R/L

R/L

R

R

R



Weight in kg (lbs)

Spindle dimensions

Connecting thread


Operating curve

Comments

1/2"쏔

G 1/4"

10

49375

1/2"쏔

G 1/4"

10

51707


1/2"쏔

G 1/4"

10

73715

G 1/4"

10

76035

620

17.5

2.10

(0.83)

(37.0)

(4.63)

620

17.5

1.70

(0.83)

(37.0)

(3.75)

620

17.5

1.70

(0.83)

(37.0)

(3.75)

620

17.5

1.70

(0.83)

(37.0)

(3.75)


740

16.0

2.10

1/2"쏔

G 1/4"

10

54209

(1)

(33.9)

(4.63) 1/2"쏔

G 1/4"

10

78289

1/2"쏔

G 1/4"

10

80557

1/2"쏔

G 1/4"

10

68988

1/2"쏔

G 1/4"

10

740

16.0

2.10

(1)

(33.9)

(4.63)

740

16.0

1.70

(1)

(33.9)

(3.75)

R

740

16.0

1.70

(1)

(33.9)

(3.75)

R/L

620

17.5

2.10

(0.83)

(37.0)

(4.63)


Hose nipple G 1/4" Silencer G 1/2"




Accessories for motors Part number Mounting flange d -dia. mm

4 mm thick

a

Fitting the mounting flange Installation is easy!

All mounting flanges are 4 mm thick. Bosch 2-hole mounting flanges replace the existing motor drive end housing to ease motor installation in various applications. The flange “ears” have two 4mm holes for mounting.

For motors in model series

Thread

Dimensions in mm a

b

120 W

M 26 x 1 Left

51

7

3 605 700 044

180 W

M 30 x 1 Left

51

7

3 605 700 045

370 W/300 W

M 35 x 1 Left

57

7

3 605 700 046

550 W/740 W

M 45 x 1 Left

70

9

3 605 700 047

740 W

M 50 x 1 Left

70

9

3 605 700 043

Unscrew the existing motor drive end cover with a commercially available pin spanner and screw in the mounting flange. Note that all motors have left-hand threads. The motor can be secured to the desired product as needed with two screws (not included).

3 607 030 018

Sliding spindle with 20 mm stroke 1/4" hex

1/4" QRC

3 608 577 000

Quick-release chuck 3/8"-24 UNF-2A

Collet chuck

3/8"-24 UNF-2A

3/8"-24 UNF-2A

1/4" QRC

3/8" thread Must be used with separately ordered collet 2 608 570 079 (6 mm dia.) and locking nut 3 603 342 001.

3 608 570 003

Can also be used for drills

0 607 154 101 0 607 153 103 ... 106 0 607 153 520 ... 525

Drill chuck, capacity 1 – 13 mm Keyed chuck for drill spindle thread 1/2"-20 UNF-2A

1 608 571 030

Keyless chuck for drill spindle thread 1/2"-20 UNF-2A

1 608 572 024

Keyed chuck for drill spindle thread 3/8"-24 UNF-2A

1 608 571 020

Keyless chuck for drill spindle thread 3/8"-24 UNF-2A

1 608 572 067


Motor technical data 120 W Air motors 6 mm I.D. air inlet

0 607 954 304 120 W series R

Stall torque in "soft" screwdriving application (720° tightening angle) at

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

2.1 1.9 1.5 1.1

Nm Nm Nm Nm

M

q

0 607 954 306 120 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

2.0 1.8 1.4 1.0

Nm Nm Nm Nm

q

M q

q

Operating curves: P

M

M Torque

P

M

P

P Power

P

q Air consumption

at 6.3 5.3 4.3 3.3

bar bar bar bar

0 607 954 305 120 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

1.0 0.9 0.7 0.5

Nm Nm Nm Nm

q

M

0 607 954 307 120 W series R/L


bar bar bar bar

= = = =

0.9 0.8 0.6 0.5

M

Nm Nm Nm Nm

q q

q

P M

6.3 5.3 4.3 3.3

P

M P P



0 607 953 331 180 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

7.7 6.4 5.2 4.1

Nm Nm Nm Nm

q

M

0 607 953 332 180 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

4.7 4.0 3.5 2.9

Nm Nm Nm Nm

q

M

q

q

Operating curves: M Torque

P

M P

q Air consumption

at 6.3 5.3 4.3 3.3

P

M

P Power

P

bar bar bar bar

0 607 953 333 180 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

3.2 2.6 2.0 1.6

Nm Nm Nm Nm


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

1.6 1.3 1.1 0.9

Nm Nm Nm Nm

q

q

M

0 607 953 334 180 W series R

M q

q

P M

P

M

P P



0 607 953 335 180 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

6.5 5.5 4.4 3.6

Nm Nm Nm Nm

q

M


0 607 953 336 0 607 953 346 180 W series R/L

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

4.5 3.9 3.2 2.6

Nm Nm Nm Nm

q

M

q

q


P

P M

P Power M

q Air consumption

at 6.3 5.3 4.3 3.3

P

P

bar bar bar bar

0 607 953 337 180 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

2.9 2.3 1.8 1.4

Nm Nm Nm Nm

q

M


0 607 953 338 0 607 953 348 180 W series R/L

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

1.4 1.2 1.0 0.8

Nm Nm Nm Nm

q

M q

q

P M

P M P

P



0 607 953 339 180 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

1.1 0.9 0.7 0.5

Nm Nm Nm Nm

q

M

0 607 953 340 180 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

1.0 0.9 0.7 0.5

Nm Nm Nm Nm

q

M q

q


P

P Power

P

M

M P

q Air consumption

P

at 6.3 5.3 4.3 3.3

bar bar bar bar

370 W Air motors 8 mm I.D. air inlet

0 607 951 306 0 607 951 316 0 607 951 326 370 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

9.0 7.5 6.0 4.5

Nm Nm Nm Nm

q

M

0 607 951 307 370 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

4.5 3.5 3.0 2.0

M

q q

q


P Power q Air consumption

at 6.3 5.3 4.3 3.3

bar bar bar bar

P

P

M

M P

Nm Nm Nm Nm

P



0 607 951 300 0 607 951 311 0 607 951 322 370 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

25.6 20.5 16.5 12.5

Nm Nm Nm Nm

q

M


0 607 951 301 0 607 951 312 370 W series R

6.3 5.3 4.3 3.3

bar bar bar bar

= 15.0 Nm = 12.5 Nm = 10.0 Nm = 7.5 Nm

q

M

q

q

Operating curves: P M Torque

P M

M

P Power

P

P

q Air consumption

at 6.3 5.3 4.3 3.3

bar bar bar bar 0 607 951 302 0 607 951 313 370 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

9.0 7.5 6.0 4.5

Nm Nm Nm Nm

q

M

0 607 951 303 370 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

q

P

P M

P

951 951 951 951 951

304 314 318 323 325

Nm Nm Nm Nm

q

M

607 607 607 607 607

4.5 3.5 3.0 2.0

M

q

0 0 0 0 0

= = = =

370 W series, R/L Stall torque in "soft" screwdriving application (720° tightening angle) at

P

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

25.0 20.5 16.5 12.5

Nm Nm Nm Nm

q

M


0 607 951 305 0 607 951 315 370 W series R/L

6.3 5.3 4.3 3.3

bar bar bar bar

= 15.0 Nm = 12.5 Nm = 10.0 Nm = 7.5 Nm

q

M

q

q

P

M

P

M P

P



0 607 952 300 550 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

28.0 23.6 18.5 14.0

Nm Nm Nm Nm

q

M

0 607 952 301 550 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

15.5 13.0 10.0 7.5

Nm Nm Nm Nm

q

M q

q

Operating curves:

P

M Torque

P

M

M P

P

P Power q Air consumption

at 6.3 5.3 4.3 3.3

bar bar bar bar 0 607 952 302 550 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

6.5 5.0 4.0 3.0

Nm Nm Nm Nm

q

M

0 607 952 303 550 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

28.0 23.6 18.5 14.0

Nm Nm Nm Nm

q

M

q

q

P

P M

M P

P

0 607 952 304 550 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

15.5 13.0 10.0 7.5

M

Nm Nm Nm Nm

0 607 952 305 550 W series R/L

q

M


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

6.5 5.0 4.0 3.0

q

q

q

P

P

M M P

Nm Nm Nm Nm

P




0 607 957 300 0 607 957 307 740 W series R

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

36.0 30.0 24.0 18.0

Nm Nm Nm Nm

q

M


0 607 957 301 0 607 957 310 0 607 957 315 0 607 957 317 740 W series R/L

6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

36.0 30.0 24.0 18.0

Nm Nm Nm Nm

q

M q

q

Operating curves: M

M Torque

P

P

M

P Power P

q Air consumption

P

at 6.3 5.3 4.3 3.3

bar bar bar bar

0 607 957 305 740 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

90.0 74.5 60.8 45.0

Nm Nm Nm Nm

q

M

0 607 957 306 740 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

65.0 54.8 43.5 32.5

q

M q

q

P

P M

M

Nm Nm Nm Nm

P P



0 607 957 308 740 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

90.0 74.5 60.0 45.8

Nm Nm Nm Nm

q

M

0 607 957 309 740 W series R/L


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

65.0 54.8 43.5 32.5

q

M q

q

Operating curves: P

P

M Torque

P Power

M

M

q Air consumption

P P

at 6.3 5.3 4.3 3.3

bar bar bar bar

0 607 957 314 740 W series R


6.3 5.3 4.3 3.3

bar bar bar bar

= = = =

170 148 120 90

Nm Nm Nm Nm

q

M q

P

M P

Nm Nm Nm Nm


Dimensional drawings Motors Dimensions in mm

Part number


0 607 954 306 0 607 954 307 0 607 954 304*

Exhaust air G 1/4"

0 607 954 305*

Noise = 74 Db 0 607 953 335 0 607 953 336 Exhaust air G 1/8"

0 607 953 337 0 607 953 338 0 607 953 340 0 607 953 346 0 607 953 348 0 607 953 331 0 607 953 332 0 607 953 333 0 607 953 334 0 607 953 339 Noise = 76 Db 0 607 951 304* 0 607 951 305* 0 607 951 306 0 607 951 307

Exhaust air G 3/8"

0 607 951 300* 0 607 951 301* 0 607 951 302 0 607 951 303 0 607 951 322*

Noise = 77 Db 0 607 951 314 0 607 951 315 0 607 951 316 178 15

79 G1/8" R

L G1/8"

0 607 951 311 0 607 951 312

Ø38

3/8"

3/8"

Exhaust air G 3/8"

0 607 951 313

8"

17

Noise = 77 Db

Purely right-hand rotating motors do not feature the "L" (left rotation) air inlet


Dimensional drawings Motors Dimensions in mm

Part number

*Asterisk indicates alternate dimensions for corresponding p g tool part p numbers

0 607 951 325* 0 607 951 326 0 607 951 318*

Noise = 77 Db 0 607 951 323

Stroke 10 mm

Noise = 77 Db 0 607 952 303 0 607 952 304 Exhaust air G 1/2"

0 607 952 305* 0 607 952 300 0 607 952 301 0 607 952 302*

Noise = 81 Db 0 607 957 301 0 607 957 300 Exhaust air G1/2"

Noise = 81 Db 0 607 957 308 0 607 957 309* 0 607 957 310* Exhaust air G 1/2"

0 607 957 315* 0 607 957 314 0 607 957 305 0 607 957 306* 0 607 957 307* 0 607 957 317 Noise = 82 Db

Purely right-hand rotating motors do not feature the "L" (left rotation) air inlet

Air technology A guide for the user

100 | Air technology | Production Air Tools

Air technology used properly Air tools are an integral part of the production tool range from Bosch. We want to pass our knowledge of air tools and air delivery systems on to you. This guide deals with the basic features of compressed air as a drive medium for air tools. It discusses the structure and maintenance of the motor, and plumbing of the piping system using simple calculations and ways to minimize operating errors.

Air inlet

Rotor

Rotating vanes

Air outlet

Stator (housing)

Production Air Tools | Air technology | 101

The driving force The air motor Tools are designed differently

left). Planetary gears attached to

have a very short life as the

depending on application; air

the motor allow use of a common

contaminants in the air act as

motor operating principles do

motor used in several tool models

an abrasive and quickly wear

not change. Only the motor size

that achieves different output

out the tool. An air tool does

varies, producing more or less

speeds just by changing gear

not suffer from this condition

power depending on application.

ratios.

since it gets all cooling air from its air supply hose.

Thanks to its high power output

Air tools are normally very

and small size, the vane-type

Several features make air motors

air motor is ideal for hand held

the ideal drive for many different

safe because the inlet air

tools. It is driven by expanding

tool applications: 왘 Air motors have constant

and the air motor do not

compressed air, enabling it to

왘

produce sparks that can

spin and perform mechanical

torque behavior in different

ignite flammable materials or

work without the risk of burning

applications. As load increases

gases. (always observe local

out like an electric motor.

and speed decreases, motor

regulations for working in

torque rises to a maximum at

hazardous areas, regardless of

stall speed (See fig. 1)

tool type).

The vane-type air motor consists of a stator housing, a rotor (that

왘

Air motors can be run until

holds the vanes in longitudinal

they stall (and remain stalled)

slots), and 2 end plates with rotor

without failure or burnout from

bearings that close off the stator

overload.

Air tools can be used in wet

왘

or damp areas without risk of electric shock or tool failure. Durable, simple designs

왘

Stall torque is infinitely

provides very long life and

The fixed eccentric position of the

adjustable by changing the

low failure rates. Air tools are

rotor in the stator housing creates

inlet air pressure. Speed is

simple to maintain and repair

a crescent-shaped air chamber

adjustable by changing airflow

compared to most electric

that is divided into individual

rate via a throttle valve.

tools.

smaller chambers by the vanes

왘

왘

Thanks to its high available

(see figure on page 100). These

power and small size, the

smaller chambers are sealed

air motor reduces operator

from one another by centrifugal

fatigue and provides versatility

force. This force causes the vanes

in many air-powered hand

to press against the wall of the

held tools. This makes for very

stator when the rotor & vanes

light and powerful tools when

are spinning. The compressed

compared to electric tools

air flowing through the air inlet

that have the same power

Mmax Stall torque

Pmax

capabilities.

presses on the smaller chambers/ vanes. The compressed air in the

Starting torque

& rotor assembly on both ends.

왘

P

Since the inlet air powers

smaller chambers tries to expand,

and cools the motor, external

moving the vanes to the larger

dust, moisture or other

part of the crescent area in the

contaminants have no effect

stator housing. This makes the

on its life. This is most

rotor turn.

noticeable in grinding and drilling applications, where

The air inlet and outlet are

electric tools rely on external

configured depending on desired

air for cooling. This often

direction of rotation (right or

means an electric tool will

M

= Power P

n0 2

Speed n

n0

Torque M

Fig. 1: Air motor characteristics


Optimizing tool and motor life The filter-regulator-lubricator (FRL) Water is the enemy of any air tool.

in the operating instructions of

It will damage motors, gearboxes

most air tools. Most air tools and

and other internal tool parts. The

FRL units use SAE 10 or SAE 20

problem is that water vapor is

motor oil.

Consumption optimised L ubrication free Ergonomic Air tool Noise reduction

always in the air, even in very dry try to keep water out of a com-

The clean solution for air tools

pressed air system, you cannot

Bosch produces a range of air

eliminate it 100%. The longer the

tools that require no oil: the

pipe plumbing from compressor to

C·L·E·A·N series. C·L·E·A·N stands

tool, the more the odds increase of

for Consumption optimized,

water condensing in the pipes.

Lubrication free, Ergonomic, Air

Scale and rust will also form in the

tool with Noise reduction.

climates. No matter how hard you

compressor and the tool. 왘

compressed air, but can also

pipes, especially in older plumbing.

work with air containing oil if a The advantages of C·L·E·A·N are:

These contaminants of water, rust

왘

Up to 30% less air

and sediment can be minimized if a

consumption than conventional

filter unit is installed just before

air tools. This reduces

the tool.

energy costs and promotes environmental protection, as it

Since many air tools need oil to

Tools run using oil-free

central oiling system is used. 왘

Waste oil from the tool exhaust does not contaminate the user, the work piece or the air.

왘

C·L·E·A·N tools are quieter than standard air tools.

requires less energy to run the

lubricate the vanes and rotor, a pneumatic oiler should be installed just downstream of the air filter. The oiler will mix an oil mist with the compressed air to lubricate the air motor. This lubrication is very important during continuous tool use. To control operating pressure and pressure fluctuations, a regulator and gauge should be included in the maintenance unit in between the filter and lubricator. When we put all three functions together, we get the modern maintenance unit, often called a filter-regulator-lubricator or “FRL”. It is best to connect the FRL as close as possible to the tool (See fig. 2). It is important to choose an FRL that will have enough airflow and pressure for the tool. Details on FRL and oiling needs can be found

Fig. 2: The maintenance unit (also called the FRL, or Filter-Regulator-Lubricator)


The first link in the chain The compressor and air system Although Bosch does not

Pressure tank control

these conditions. The compressor

manufacture air compressors or air

The compressed air created by the

electric motor runs constantly when

systems, we will discuss the basic

compressor is stored in a pressure

a system uses idle control.

structure to give you some idea of

storage tank, which also serves as

what is important in design and

a buffer for pressure fluctuations

Compressor bypass on-off control

construction. Be sure to obtain

in the system. Short peaks of high

The bypass on-off control on small

more detailed information from

demand can be compensated

to medium sized compressors is

your compressor manufacturer,

for by the storage tank. The air

performed by a pressure regulator,

as needed. These pages are only

demand when the peaks are present

which switches the electric motor

intended as a guide.

should not exceed the compressor

on and off depending on the

capability for very long.

desired tank pressure. This is used on smaller compressors as they

Compressor types The pressure in the storage tank

often do not have the constant air

Piston compressor: Depending

is controlled by turning off the

demands of a larger compressor.

on the output pressure, single-

compressor when a preset maximum

stage or two-stage piston

pressure of about 12 bar is reached.

A general rule of thumb to follow

compressors may be used. A

The compressor is switched back on

compares compressor output and

single-stage compressor only

when pressure falls to a minimum

tank chamber volume. The formula

increases pressure once, up to

value around 8 bar. During this time

is defined where V=chamber

about 10 bar; this is regardless

span, the pressure tank and the feed

volume in cubic meters (m3) and

of number of cylinders. A

lines act as an air reservoir for the

Q=compressor output in cubic

two-stage compressor will use

running tools.

meters per minute (m3/min). For

There are four types of compressor: 왘

a primary piston to increase

compressors with bypass on-off

pressure to around 9 bar and

Compressor idle control

control, V=0.9-1Q. For idle control

then a secondary piston up to

In medium and large piston-type

compressors, V= 0.4Q.

17 bar (stage pressure and final

compressors, idle control is done by

pressure may vary depending on

opening and closing sliders or valves.

Additional pressure tanks are

model).

This prevents constant starting and

often installed near the end of

왘

Rotation compressor

stopping of the electric motor, and

the plumbing system, or before

왘

Screw-type compressor

the associated high electric current

high volume air tools in order to

왘

Turbo compressor

needed to start the motor under

compensate for high demand loads.

Correct dimensions for The piping of the air delivery system The following example shows how

Compressor capacity of

To fill the air system, the

compressor and pressure tank load

1000 l/min (35.3 cfm)

compressor runs until it reaches 12

can be determined depending on

Pressure tank volume of

bar of pressure and then shuts off

tool rate of air consumption.

500 l (17.6 cf)

via the regulator. The compressor

Pressure regulation of

is enabled when the regulator

8 to 12 bar (116 – 174 psi).

senses the lower pressure limit of


8 bar. To calculate how much air

To insure that condensed water

When calculating or checking pipe

is available, we use the formula

vapor cannot flow back to the

diameters, remember that all tools

of 12–8=4 (max pressure minus

compressor, pipes leaving the

are never in use simultaneously.

minimum pressure=available

compressor are installed at a slight

This is accounted for by multiplying

working pressure). Using our

angle of 2–3% in the direction

using the demand factor (Fig. 3).

values above, 500 x 4 = 2000 liters

of airflow. Condensate traps

As the number of tools increase,

(70.6 cubic feet) is available to the

can then collect the water at

the demand factor changes

tools. At a flow rate of 2000 liters/

the lowest points of the system.

accordingly.

min (70.6 cfm), the compressor

To limit moisture from entering

runs for one minute. At a flow rate

the tools, branches are usually

Pressure loss caused by flow

of 500 liters/min (17.6 cfm), the

plumbed upwards out of the main

resistance is compensated by

compressor runs four minutes.

line before heading down to each

adding 30% to the actual pipe

tool (Fig.4). Note that an FRL is

length during the calculation

Note that many tools run for

still needed at the tool to catch

process. The pressure loss to the

short periods. For example, if an

remaining moisture

tools farthest from the compressor should not amount to more than

impact wrench with an average air consumption of 20 l/s (42.4 cfm)

Pipe and hose inner diameter

10% of the total system pressure. If

is used 4 times a minute and works

has a major influence on air tool

pressure losses of 1 bar (14.7 psi)

for 3 seconds per joint, it needs

performance. Restrictive pipes

or more occur, then the conditions

only 20 x 3 x 4 = 240 liters (8.5

increase flow resistance and create

and design of the plumbing must

cubic feet) to run. Now we can

a drop in tool power. The following

be reviewed and corrected.

divide our 2000 l/min by 240 liters

factors must be considered when

used by the tool. So 2000 divided

selecting pipe diameter:

by 240 = 8.33 minutes of tool

왘

It is common to use a “closed

Air quantity, pressure, flow

loop” design of the main feed

velocity and pressure losses.

pipe when designing large scale

왘

Pipe length and diameter.

plumbing systems. The closed loop

왘

Quantity and type of pipe

design means that the main feed

Increases in potential airflow or

fittings including elbows,

does not terminate at the last tool,

volume based on additional tools,

bends, T-pieces, constrictions,

but forms a loop of pipe around

FRL’s, couplings, etc.

the factory that provides even

Future increases in air demands

pressure in the system. (fig. 4).

run time before the compressor enables at 8 bar of pressure.

run time or workload must be accounted for when setting up a

왘

and possible system extensions.

system.

Closed loop pipe system

Demand factor

0.95

2–3% angle down

0.90

0.85

0.80

Pressure tank before large tool

0.75

Compressor

0.70

Maintenance unit Air chamber

0.65

0.60 1

5

10

15

Number of tools

Fig. 3: Demand factor

Aftercooler Water separator

Fig. 4: Diagram of a compressed air system

Lowest point Condensate trap


Rough calculations for pipe dimensions and plumbing Exact formulas and calculations

in figure 5. Based on the air

actual running time of the tool

are very complex and cannot

quantity of approximately 28.5 l/s

as a percentage. For systems

always account for all

(60.4 cfm) of airflow, we need a

that have mostly screwdrivers

environmental factors when

pipe inner diameter of at least 1".

connected to them, this factor

creating an air system. The

A theoretical pipe length of 130

is in the range of approx. 5 to

diagram below (Fig. 5) is a guide

m (actual length 100 m + 30%

15%; for systems with grinders

to determine the correct inner

allowance for pressure losses at

operating in continuous use, a

pipe diameter of a system.

fittings, elbows, etc.) results in

value of 30 to 70% should be

a calculated pipe inner diameter

expected. To determine the

Example: the total air required

of 1.5". If additional tools are

required compressor size as

by six tools is 36 l/s (76.3 cfm).

connected to this pipe, their air

accurately as possible, it is best

Using figure 3, we see a demand

consumption must be considered

to evaluate the system on site

factor of 0.79 for six tools. The

in the calculation.

and then determine the input factor or consult a compressor

formula is 36 x 0.79 = 28.5 l/s

manufacturer.

(60.4 cfm). Remember that all six

An existing air system can be

tools will not always run at the

checked in the same way. Unlike

same time, thus the use of the

calculation of the pipe cross-

demand factor calculation. Now

sections, the compressor size is

you can calculate the dimensions

determined by the input factor.

of the pipe by using the diagram

The input factor expresses the

Air quantity (l/s) 5

Pipe length (m) 10 1/2" (13 mm)

6.5 8

20

30

3/4" (19 mm)

40

75

50

100

150

200

250

300

350

400

1" (25 mm)

12.5 16.5 25 33 41.5 50 58

1 1/4" (32 mm)

1 1/2" (38 mm) 2" (50 mm) 2 1/2" (65 mm)

66.5 75 83 100 110.5 133 Fig. 5: Pipe dimension calculations

3" (80 mm)

450

500


From our practical experience, for practical applications: some mistakes to avoid.

Starting torque

Improved dynamics due to motor speed control Mmax Stall torque

M

sensing system to regulate air to the tool and stabilize the overall

(too weak/strong for the

tool speed using a sensitive Speed

Insufficient airflow, volume

n

n0 controlled

n0 uncontrolled

system of flyweights and springs. As tool speed increases, the

or pressure; fluctuating

with speed control

Power P

controller weights swing outward,

pressure directly before the

without speed control

Torque M

causing the valve body to limit

tool.

왘

or drilling speeds. It acts as a

Incorrectly selected tools intended purpose).

왘

Lower tool noise levels

called a governor) provides very

P

common errors:

왘

왘

stable, constant tool grinding

poor results. Here are a few

왘

Reduced motor wear

The speed controller (sometimes

Pmax

Certain mistakes can cause

왘

왘

Insufficient air pipe

Fig. 6: Characteristic curves with and without speed control

the amount of incoming air. When motor speed drops, the force

diameter can cause

of the return spring forces the

pressure or volume drops.

weights back inward and the

Missing maintenance

Speed controlled tools offer the

amount of inlet air increases

devices (FRL’s); dirt, water

following advantages:

(Fig. 7). Speed control is usually

and lack of oil lead can to

왘

Improved grinding performance

most beneficial in grinding and

premature tool failure.

왘

Lower abrasive material

drilling applications. Bosch

consumption

offers a wide range of standard

Improved efficiency and

and speed controlled drills and

reduced work time

grinders in this catalog.

Dull, broken or incorrect bits or abrasives can reduce tool efficiency.

왘

Controller weight

Return spring

Fig. 7: Speed control

Valve body

Controller weight


Exhaust air plumbing and sound-proofing Advantages of proper noise and exhaust air control: 왘

Using exhaust air hoses can improve the work environment. The waste air and oil can be directed away from the user or work area, improving conditions for the user.

왘

Some grinders use exhaust air to remove or limit grinding dust; this dust is carried away by the exhaust hose.

왘

Silencers dramatically reduce tool noise.

왘

Supply air hose Silencer

Silencers or exhaust air hoses can be replaced quickly and easily, limiting tool down time. Fig. 8: The silencer reduces the work noise to a minimum

Supply air hose

Silencer

Exhaust air hose (also acts as silencer)

Fig. 9: The exhaust air hose protects the user, the environment and the workpiece

Bosch Service Quality

The Bosch CD-ROM Service information system provides information on Bosch Power Tools over the last 25 years, including spare parts lists and exploded drawings. This saves you time and money in your spare parts management.

The Bosch Fax Service offers direct, inexpensive access to important service documents such as spare parts lists, exploded drawings and forms. Information can be called up round the clock – even on Sundays and bank holidays. Not available in all countries.

The Bosch Spare Parts Service guarantees, in 99% of all cases, that the spare part you require is in stock, ensuring you can quickly return to your work. Not available in all countries.

The Bosch Recycling Service offers environmental protection that anybody can use. Bosch production air tools, cordless tools and battery packs that are past their lifetime are taken back at no charge via our distributors or directly to Bosch for recycling. Not available in all countries.

Bosch Production Tools, N.A. 1800 West Central Road Mount Prospect, IL 60056 Phone: 224.232.3200 Fax: 224.232.3208 e-mail: [email protected] www.boschproductiontools.com

1 619 DA0 110 (01.08) Printed in USA. Specifications subject to change without notice. Not liable for printing errors.