The project purpose. The organisation a complex of manufacture of caustic soda
and polyvinylchloride (PVC) with use ethylene from Shurtan GCC. Problems ...
Construction of polyvinylchloride (PVC) and caustic soda production complex
The project purpose y
The organisation a complex of manufacture of caustic soda and polyvinylchloride (PVC) with use ethylene from Shurtan GCC Problems solved by the project
y
The organisation of new manufacture caustic soda in volume 32, 0 thousand tons a year;
y
Expansion of existing manufacture ethylene with increase in capacity at 25,0-30,0 thousand tons in a year;
y
The organisation of manufacture of polyvinylchloride (PVC) in volume of 51,0 thousand tons a year
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3
Placement of the project
Building Building place place 4
Slide 5
Tehnical salt
Natural gas
Water
Caustic soda and chlorine unit
Ethylene unit
Chlorine
Ethylene
VCM unit Oxygen
VCM
PVC unit
PVC susp 6
The Company scheme of realization of the project Oman Oil S.A.O.C.
shareholding NHC «Uzbekneftegas»
DAK «Uzkimyosanoat» Project company
Engineering company carries out building "on a turn-key basis" Complex Approximate cost of the project – 195 million USD
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The period of realization of the project
36 month
Designing
12 month
Procurement of the equipment and materials
18 month
Civil and erection works
30 month
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Organization of Di-methyl ethere (DME) production at “Navoiazot” JSC
PROJECT OBJECTIVE
Creation DME (Di-Methyl Ether) production to use it as a substitute of LPG and diesel fuel as a clean fuel without SOx and soot and improved ecological characteristics. Approximate project cost – 90 million USD.
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There are two main technologies of DME production: 1. 2.
“Methanol Dehydration” (Indirect synthesis) “Direct synthesis”
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Indirect synthesis (methanol dehydration) Feed
Syngas
(CO + H2)
Methanol (CH3OH)
DME +H2O
(CH3OCH3+ H2O)
Water CO + 2H2 ⇔ CH3OH
(1)
2CH3OH ⇔ CH3OCH3(DME) +H2O (2) CO + H2O ⇔ CO2 + H2
(3)
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DME
Direct synthesis (from gas, coal, biomass)
Feed
Synthesis gas
DME + X
Methanol (CH3OH)
(CH3OCH3+ X)
(CO + H2)
X
Feed = Natural Gas , Bio-Mass, Coal X = CO2 or H2O or Methanol
3CO + 3H2 ⇔ CH3OCH3(ДМЭ) +CO2
(1)
2CO + 4H2 ⇔ CH3OCH3(ДМЭ) +H2O
(2)
2CO + 4H2 ⇔ 2CH3OH
(3)
2CH3OH ⇔ CH3OCH3(ДМЭ) +H2O
(4)
CO + H2O ⇔ CO2 + H2
(5) 13
DME
The proposed functional scheme of co-production of methanol and dimethyl ether (DME) from natural gas at “Navoiazot” JSC Operating facilities
Unit for conversion of gas
Unit for preparing of synthesis gas
Compress ors for synthesis of gas
Unit for raw methanol synthesis
Unit for synthesis of DME (dimethyl ether)
Methanol rectification
DME rectification
The new created facilities 14
«Building of industrial plastic producing factory»
PROJECT PURPOSE
Creation of polymeric materials with the set properties, home market saturation by new kinds of technological raw materials and the goods
Project
capacity – 7 thousand ton/year
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PRECONDITIONS FOR PROJECT REALIZATION • Presence
of own raw-material base: - operating production of polyethylene in assortment on Shurtan GCC; - it is planning creation on the basis of Surgil field (Republic Karakalpakstan) new natural gas chemical complex with polypropylene and polyethylene production; - it is planning beginning of production of resin of the PVC on “Navoiazot” OJSC; • Presence of an industrial infrastructure in OJSC “Djizakk plastmassa”: - Operating engineering networks and communications. - Free industrial building with the area 4,2 thousand m2. - increasing requirement of branches of economy for 17 polymeric compositions of the set property.
COMMODITY MARKETS Domestic market estimated 4500 ton approximately. Buyers: • The enterprises of the building and local industry: - PVC plasticate - 4000 ton; • The car industry enterprises: - Polypropylene compositions - 400 ton; • “Uzeltechsanoat” enterprises: - thermoelastopolastic and polyethylene compositions - 100 ton; • Export 2500 ton. To the nearby countries, including the PVC plascticate – 2000 ton.
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COST OF THE PROJECT AND FINANCING
Estimated project cost - Equipment - Construction works
5,0 mln. USD* It will be defined at feasibility study of the project
Financing sources - Loans from commercial banks
1,5 mln. USD
- Investments
3,5 mln. USD
* Will be defined at feasibility study of the project 19
Enterprises offered to foreign investors Enterprise
Location
Main products
Assets to be sold
Ferganaazot JSC
Fergana region, Fergana city
Ammonia, ammonium nitrate, urea, defoliants, sodium chloride, cellulose diacetate
Samarkandkimyo JSC
Samarkand region Samarkand city
Nitro-calcium phosphate fertilizer
Djizzak plastmassa JSC
Djizzak region Djizzak city
Polymeric pipes and films
Fergana furan compounds plant
Fergana region Fergana city
Cotton cellulose, drilling reagents
100%
Fergana chemical fiber plant
Fergana region Fergana city
Tire cord, acetic fiber
100%
Kungrad soda ash plant
Karakalpakstan Kungrad town
Soda ash, technical salt
51%
100% 58%
74% 20
«FERGANAAZOT» JSC
Location: Fergana region, Fergana city.
Number of personnel: 5700
Production value (2009): 110,5 mln. USD.
Export value (2009): 56,8 mln. USD.
Main products: Ammonia, ammonium nitrate, urea, sodium chloride, chlorinemagnesium defoliant, cellulose diacetate.
Main markets: Central Asian states, Central and Eastern Europe, Iran, Pakistan, Turkey, Ukraine, Russia, China.
Privatization: 51% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 52 000 thousands USD investment obligations 55 000 thousands USD 21
«SAMARKANDKIMYO» JSC
Location: Samarkand region, Samarkand city.
Number of personnel: 800
Production value (2009): 6,9 mln. USD.
Main products: Nitro-calcium-phosphorous fertilizer («Nitrofos»).
Main markets: Central Asian states, Afghanistan, Ukraine.
Privatization: 100% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 20 506 thousands USD investment obligations 7 300 thousands USD
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«JIZZAKH PLASTMASSA» JSC
Location: Jizzakh region, Jizzakh city.
Number of personnel: 450
Production value (2009): 4,1 mln. USD.
Export value (2009): 389 thousand USD.
Main products: Polyethylene film, polyethylene pipes, polymeric goods of common use.
Main markets: Central Asian states, Russia.
Privatization: 57.67% shares of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 3 630 thousands USD investment obligations 5 000 thousands USD
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«FERGANA CHEMICAL PLANT OF FURAN COMPOUNDS»
Location: Fergana region, Fergana city.
Number of personnel: 920
Production value (2009): 5,5 mln. USD.
Export value (2009): 4,8 mln. USD.
Main products: Cotton cellulose, furfural, furfural alcohol, ethyl alcohol, FHL-1 boring reagent.
Main markets: Russia,Ukraine, Iran, China, Israel.
Privatization: 100% assets of the enterprise are to be sold to foreign investors.
Cost: Starting price not less than 37 000 thousands USD investment obligations 2 600 thousands USD
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«FERGANA CHEMICAL FIBER PLANT»
Location: Fergana region, Fergana city.
Number of personnel: 1200
Production value (2009): 3,2 mln. USD.
Export value (2009): 314 thousand USD.
Main products: Acetic fiber, Polyanide-6 chips, tire cord.
Main markets: Central Asian states, potential - Russia,Ukraine, Central and Eastern Europe.
Privatization: 100% assets of the enterprise are to be sold to foreign investors.
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«KUNGRAD SODA ASH PLANT»
Location: Republic of Karakalpakstan, Kungrad city.
Number of personnel: 1300
Production value (2009): 17,1 mln. USD.
Export value (2009): 5,8 mln. USD.
Main products: Soda ash, technical salt.
Potential markets: Central Asian states, Russia,Ukraine.
Privatization: 74% assets of the enterprise are to be sold to foreign investors.
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