Department of Mechanical Engineering Course ... - SRM University

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TEXT BOOKS. 2. I. Rao, P. N., Tewari N. K. and Kundra, T.K., Computer Aided Manufacturine, Tata McGraw-Hill, New. Delhi,2001. Mikell P. Groover, Automation, ...
- 603203 Facultyof Engineering& Technology,SRM University,Kattankulathur Schoolof MechanicalEngineering

Departmentof MechanicalEngineering Courseplan Coursecode Coursetitle Semester AcademicyearI semester

ME0407

Date

:21May 2012

ComputerAided manufacturing

2012-', 13/ Odd July November 2012)

Sectiondetails: Sectio n

Room No.

Detailsof Faculfv member Interc e-mail id om No. J. Daniel Glad Stephen MEB305A Stephen. unrv.ac.rn i (D,ktr.srm S.P.SundarSinshSiwam H502 S.Balamurugan MEC2O2 I 840 [email protected] Name

Room No.

S.OliverNesaRai J. Purushothaman M.R.StalinJohn

MEC1OI

Student contact time

1 8 1 4 [email protected] MEB305A Purushothaman. i @ktr.srmuniv.ac.i n MEA104 r 836 mrstalini ohn(@ktr.srmun i v.ac.i n

Direct assessment details: Nameof assessment

Marks

Tonics

Cycletest- I

l0

Assignment Cycletest- ll

05 l0

ModelExamination

20

ManufacturingSystemsAnd CNC Machine, Part Programmins PictorialRepresentations of CNC comoonents ElementsOf CNC Machine,PartProgramming, ComputerAided Inspectionand Quality Control ManufacturingSystemsAnd CNC Machine, ElementsOf CNC Machine,PartProgramming, ComputerAided Inspectionand Handling Systems,ComputerAided productionplanning and control ManufacturingSystemsAnd CNC Machine, ElementsOf CNC Machine,PartProgramming, ComputerAided Inspectionand Handling Systems,ComputerAided productionplanning and control

End Semester Examination

50

Attendance

05

Tentativedate

N/A

Duration

25t07t12

100minutes

t3t08t12

l0 - l5 min

27t08t12

100minutes

l0,l0t12

3 hours

31110112

3 hours

Syllabusof the course MEO4O7- COMPUTER AIDED MANUF'ACTURING PURPOSE To familiarizethe componentsof computeraided manufacturingand to introduceCNC machinesand computer aidedprocessplanning. INSTRUCTIONAL OBJECTIVES To familiarizethe students 1.Basicsof manufacturingautomation 2. CNC machinesand its constructionalfeaturesandpart programming 3. Basicsof computeraidedinspection 4. Automatedmaterialhandlingsystems 5. Computeraidedproductionplanning. MANUFACTURING SYSTEMS AND CNC MACHINE t0 Manufacturingsystems- types, current trends, automationin manufacturing.Group technology- part families, coding and classification- ProductionFlow Analysis,FMS - principle, CIM - principle. Fundamentalsof CNC machines-principlesof operation- features- Classification- Developments, MachiningCenters. ELEI\{ENTS OF CNC MACHINE 9 Interpolations- Open loop and closedloop control systems- CNC controllers- Direct NumericalControl,Adaptive Control - Machinestructures,slide ways, linearbearings,Recirculatingball screws,Drives - spindleand feeddrives - Feedbackdevices,ATC and automaticpallet system. PART PROGRAMMING 9 Types of part programming- Manual paft programming- Fixed cycle, Subroutines,DO LOOP, MACROS, NC codes-NCprogrammingof simpletuming and milling parts,ComputerAided Part Programming- Introductionto CAM Software's- NC Programmingwith interactivegraphics. COMPUTER AIDED INSPECTION AND HANDLING SYSTEMS 8 ComputerAided Inspectionand Quality Control - Non contactinspection- Computeraided testing - Automated material handling systems(conveyor,automatedguided vehicle, pallets etc.) - Automated storageand retrieval systems. COMPUTER AIDED PRODUCTION PLANNING AND CONTROL 9 Introductionto Computeraidedproductionplanning- Applicationof computers- Shopfloor monitoring- Materials requirementplanningand Casestudy - Inventorycontroland Casestudy,JIT approachand Casestudy. TOTAL

45

TEXT BOOKS I.

Rao, P. N., Tewari N. K. and Kundra, T.K., ComputerAided Manufacturine,Tata McGraw-Hill, New Delhi,2001. 2. Mikell P. Groover, Automation, Production systemsand computer integrated manufacturing, PrenticeHall of IndiaPrivateLtd.,New Delhi,2001. 3 . Mikell P. Groover,Emory W. Zimmers Jr., ComputerAided Design and Manufacturing,PrenticeHall of IndiaPrivateLtd., New Delhi, 1996. REFERENCE BOOKS l. 2. 3. 4.

IbrahimZeid, CAD/CAM Theoryand Practice,TataMcGraw-Hill PublishingCo. Ltd., New Delhi, 2001. JamesMadison,CNC Machining Hand Booft,lndustrialPressInc., New york, 1996. Barry Hawkes,The CAD/CAM Process,WheelerPublishing,1992. Hans B. Kief and Frederick Waters, T., Computer Numerical Control - A CNC ReferenceGuide, Macmillan/ McGraw-Hill. New York. 1992.

Coursedesignedby I Studentoutcome

2

Category

Departmentof MechanicalEngineering a

b

c

GENERAL (G)

d

e

BASIC SCIENCES (B)

f

o

h

l

ENGINEERING AND SCIENCES TECHNICAL ART (E)

J

k

PROFESSIONAL SUBJECTS (P)

x 3

4

Broad area (for professional coursesonly, i.e 'under P' category)

Manufacturing

Design

X

CourseCoordinator Mr. S.OliverNesaRaj

Thermal

Genaral

SRM UNIVERSITY SCHOOL OF MECHANICAL ENGINEERING

sESsIoNPLAN

coursecode:MEo4o7

CourseTitle: ComputerAided manufacturing Yearl Sem:IV year-7'nsemester(Odd) - Mechanical Mec / Automobile SI.No No of Title/Details of Chapter Hours

MANUFACTURINGSYSTEMSAND CNC MACHINE

Manufacturing- Types,manufacturingsystems Cunent trendsin manufacturing,Automationin manufacturirn Introductionto Croup technologyand its types Partfamilies,coding an4 classification. PFA with caqestudy Machinecell designwith numericalcase study Introduction to FMS and CIM principles Classificationof CNC machines CNC-principlesof operation- features MachiningCentersand its tvoes

I

2 3 4

5 6 7

8 9 t0

Referencecode of text book T2, ChapterI T2, Chapter 8 T2, Chapter 8 T2, Chapter 8 T2, Chapter18 T2, Chapter 8 T2, Chapter18 T2, Chapter 8 R4,Chapter 2 R4,Chapter2

ELEMENTSOF CNC MACHINE

I

Typesof Interpolations, Openloop andclosedloop systems CNC controllers Introduction to Direct NumericalControland its types Introduction to AdaptiveControl and its typeswith casestudy Machinestructuresand its slide ways with tvnes Llnearbearings,Recirculatingball screws Drives- SpindleandFeeddrives Feedbackdevices- VelocityandPositionfeedback ATC and automaticpallet system PART PROGRAMMING Introductionto Part Programmingand Types

2

Ivle!!41partprogramming

I

Fixed cycle, Subroutines,DO LOOP, MACROS NC codes-NCprogrammingof simpleturningandmillins parts ComputerAided PartProgramming Introductionto CAM Software's COMPUTER AIDED INSPECTION AND HANDLING SYSTEMS ComputerAided Inspectionand Quality Control Non contactinspectionand types Computeraidedtesting Automatedmaterialhandlingsystems(conveyor,automatedguided vehicle,palletsetc) Automatedstorageand retrievalsystems. COMPUTER AIDED PRODUCTION PLANNING AND CONTROL Introductionto Computeraidedproductionplanning Shopfloor monitoring Materialsrequirementplanningand Casestudy ManagementResourceplanningand casestudy InventorycontrolandCasestudy JIT approachand Casestudy

2 I J A I

5 6 7 18

1 2

t9

I

20 21 22 23 24 25

1

a

1

26 27 28 29

2

30

I

3l

2

z

3

I aa JJ

I

J+

35 36

I I

I

R4.Chapter 2 R4,Chapter 2 R4,Chapter 2 R4,Chapter 2 R4,Chapter 3 R4,Chapter3 R4,Chapter3 R4,Chapter3 R4,Chapter 3 T2, chapter7 T2. chapter7 T2, chapler 7 T2, chapter7 T2, chapter7 T2, chapter7 T1 L L)

ohoa+^wrravrwr

1 A La

T2, chapter22 T2. chapter20 T2, chapter25 72, chapter26 T2, chapter24 T2. chapter24 T2, chapter25 T2. chapter25,26 T2, chapter25 T2. chapter26

TEXT BOOKS l. Rao,P. N., TewariN. K. and Kundra,T.K,, ComputerAidedManufacturing,TataMcGraw-Hill, New Delhi,2001. 2. Mikefl P. Groover,Emory W. Zimmers Jr.,ComputerAided Design and Manufacturing,prentice Hall of IndiaPrivateLtd.,New Delhi, 1996. 3. Mikell P. Groover,Automation,Productionsystemsand computerintegrateclmanufacluring,prentice Hall of IndiaPrivateLtd..New Delhi.2001.

REFERENCE BOOKS 1. Ibrahim Zeid, CAD/CAM Theory and Prqctice, Tata McGraw-Hill Publishing Co. Ltd., New Delhi,200l. 2. JamesMadison,CNC MachiningHand Book,IndustrialPressInc.. New York. I 996. 3. Barry Hawkes,TheCAD/CAM Process,Wheelerpublishing,1992. 4. Hans B. Kief and Frederick Waters, T., Computer Numerical Control - A CNC Reference Guide,Macmillan/ McGraw-Hill, New York, 1992.

Section

Nameof the Staff J. DanielGladSteohen S.P.SundarSinghSiwam

Signature

; Qd*-6-+.4

S.Balamurugan S.OliverNesaRaj J. Purushothaman M.R.StalinJohn

rn' u"-l

1.ue$d o'u'RrTT"^'e-YY\-

**.-oiSV Dean/Sctroot\f MechanicatE,ngineering

+