DMG

JOURNAL 02

NEW // CTX alpha / beta / gamma – 25% performance increase

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NEW // CTV 250 – The key to success in vertical turning

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NEW // DMF 180 / 260 – The new Travelling Column Milling Centres

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NEW // DMU 210 P – New 5-axis Mega-Milling Centre from DECKEL MAHO

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NEW // DMG ECOLINE – The new DMC 55 H ECO

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NEW // DMC 75 H duoBLOCK® – Top performance in the ISO 50 class

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NEW // LASERTEC 20 FineCutting – Perfect precision for laser fine-cutting

02 2008

DMG – innovative technologies

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................................................................. ... ... ... ... . . . Get the latest DMG News online at ... ... ... ... ... . . . www.dmguk.com ... ... ... ................................................................. ................................................................. ................................................................. .................................................................

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turning

ctx

cnc universal lathes

CTX alpha / beta / gamma 25% performance increase

.......... . .......... . .......... . .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ........................................... ........................................... .......... .......... .......... CTX alpha 300 from £ 59,900.– CTX beta 800 linear from £ 113,900.– .......... .......... V3 (with driven tools) V3, with linear drive in the X-axis .......... with Siemens 840D solutionline with Siemens 840D solutionline .......... .......... ........................................... ........................................... .......... .......... .......... alpha beta gamma .......... _ More power and stability – from high-tech lathes .......... .......... with driven tools all the way to turn-mill centres . . . . . . . . . . Lathes with driven .......... CTX beta 500 / 800 / 1250 CTX gamma 1250 / 2000 CTX alpha 300 / 500 _ New Design: More visibility into the work area, . . . . . . . . . . tools and expansion CTX beta 500 / 800 / 1250 linear CTX gamma 1250 / 2000 linear . . . . . . . . . . options the best ergonomics and high quality materials .......... .......... _ DMG ERGOline Control with a 19" screen and .......... .......... impressive shop-floor programming .......... . . . . . . . . . . Turn & Mill – _ Complete machining: Travelling column with a .......... . . . . . . . . . . Complete machining CTX beta 1250 TC CTX gamma 1250 TC turning / milling spindle . . . . . . . . . . with a turning / milling CTX gamma 2000 TC .......... _ Larger work area for increased turning length and . . . . . . . . . . spindle .......... turning diameter .......... .......... ..................................................................................................................................... ®

t e c h n i c a l data

CTX beta 800: Swing diameter: 700 mm, Chuck diameter: 250 (315*) mm, Bar feed: 65 (76*) mm, Cross travel X: 300 mm, Longitudinal travel Z: 850 mm, Vertical travel Y: ± 60 mm,

Guideway size 45, Rapid traverse speed X / Y / Z: 30 / 22.5 / 30 m/min, Main drive power (40 / 100% DC): 34 / 25 kW, Torque (40 / 100% DC): 380 / 280 Nm, Max. rotational speed (Main spindle): 5,000 rpm, Driven tools: 12 (16*) , DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*). Technical data for the entire series is available online at www.dmguk.com

* Optional

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01 Complete machining with a counter spindle 02 DMG ERGOline® Control with 3D-simulation 03 Wear-free linear drive 04 Y-axis machining with driven tools

Perfection with linear drive technology CTX beta linear / CTX gamma linear _ Higher precision – glass scales in the X and Y-axis, positioning scatter band < 1 μm, roundness at the workpiece ≤ 1 μm _ Increased productivity and dynamics – 60 m/min rapid traverse, 1 g acceleration, 20% faster during positioning _ High availability – wear-free motor, no maintenance

CTX alpha / beta / gamma Highlights _ DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline with ShopTurn or Heidenhain Plus iT with DINPlus _ Innovative spindle motors: Water-cooled for high performance and excellent thermal stability due to the separation of the motor and spindle _ Large guideways and a wide distance between guideways as a solid basis for uninterrupted and powerful chip removal _ Modular machine design for workpiece dimensions up to 2,000 mm in length and machining diameters of 700 mm ranging from universal to complex machining with a Y-axis and a counter spindle _ Expansion and application options up to a 16x turret for more tools and greater machining complexity

..................................................................................................................................... ..................................................................................................................................... ..................................................................................................................................... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ..................................................... .......... CTX gamma 1250 from £ 190,900.– .. .. .. .. .. .. .. .. .. .. .......... V3 (with driven tools) .......... with Siemens 840D solutionline .......... .....................................................................................................................................

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01 Travelling column on the Z-axis with a B-axis turning / milling spindle 02 Disk magazine with 24 or 36 stations 03 Powerful 12,000 rpm turning / milling spindle

CTX beta TC / CTX gamma TC Turn & Mill – Complete machining with a turning / milling spindle and a tool magazine ................................................................................................................................ ................................................................................................................................ ................................................................................................................................ .......... .......... .......... CTX beta 1250 TC / CTX gamma .......... .......... 1250 TC / 2000 TC Highlights .......... .......... . . . . . . . . . . _ Turning / milling spindle with a NC-controlled B-axis .......... and torque motor .......... .......... . . . . . . . . . . _ Sturdy travelling column mounted horizontally on .......... the Z-axis for optimal application of force .......... .......... . . . . . . . . . . _ No vibration due to the traversing of the entire travelling .......... column in Y .......... .......... . . . . . . . . . . _ Y-stroke up to 400 mm .......... . . . . . . . . . . _ Turning length up to 2,000 mm, turning diameter .......... up to 630 mm (700 mm with a 120x chain magazine) .......... .......... . . . . . . . . . . _ Disk magazine CTX beta TC with 24 or .......... CTX gamma TC with 36 stations and an optional .......... .......... 120x chain magazine (CTX gamma TC) .......... .......... . . . . . . . . . . _ Up to 770 Nm torque on the main and counter spindles .......... . . . . . . . . . . _ Maximum sturdiness and precision due to the thermo.......... symmetrical design and active cooling of the main and counter .......... .......... spindles, motor consoles and turning / milling spindle .......... .......... . . . . . . . . . . _ Linear scales in all slide axes in the standard version .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ..................................................................................................................................... t e c h n i c a l data

CTX beta 1250 TC: Max. machining diameter: 390 mm, Max. machining length: 1,250 mm, Max. bar diameter: 65 (76*) mm, Max. drive power (40 / 100% DC): 34 / 25 kW,

Max. torque (40 / 100% DC): 380 / 280 Nm, Max. milling / turning spindle rotational speed 12,000 (18,000*) rpm, Max. milling / turning drive power (40% DC): 22 kW, Y-axis / B-axis: ± 100 mm / ± 110 degrees, Tool magazine disk, Number of tools: 24, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*)

* Optional

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01 Working area of the GMX 400 linear with a B-axis, tailstock and a quill 02 Milling of crankshaft piston pins 03 Crankshaft for car racing and exclusive luxury sports cars 04 Dr. Stephan Wittkop, Production Manager (left) and Marc Ditinger, Production Engineer in charge of “valve gear components and crankshafts”

NEW // Turn-Mill Technology Centre Bielefeld – Grand opening end of September 2008 _ Key competency in technology and complete machining

AVL Schrick GmbH // Up to 40% time savings due to turning / milling complete machining

_ Ongoing machine and technology presentations _ Focus on process and technology development

With its more than 300 employees, AVL Schrick GmbH functions as a high-tech supplier and key competency partner for the international automotive

_ Specifically-targeted advancement of machines and options

industry. The company portfolio includes the development and manufacturing of high-performance engine components, such as camshafts, crankshafts, cylinder blocks and cylinder heads, as well as the design and production of complete

Your DMG contact partner:

combustion engines for a diverse range of applications. Company references

Thomas Bobbert,

include many well-known automotive manufacturers and customers from the

Tel.: +49 (0) 52 05 / 74 31 69,

industry, as well as a number of racing teams, for example from Formula One,

[email protected]

German Touring Car or NASCAR racing. One of the factors for the success for the company are clearly its innovative power and competency in engine technology, with a soft spot for problem-solving, a high degree of reliability, flexibility and especially adherence to delivery dates, and finally high product quality with regard to dimensional accuracy, surface quality and purity of components. Accordingly, the demands on chip removal production are high, the sector in which AVL Schrick GmbH will manufacture anything that has been developed internally or that is demanded externally from a customer. To meet these demands in the precision manufacturing of crankshafts and long camshafts for high-performance engines, the company acquired a GMX 400 linear turning / milling centre from GILDEMEISTER last fall. It is already clear that the option for technology integration has lead to time-savings of up to 40%, in comparison to sequential manufacturing on several lathes and milling machines with the added benefit of increased efficiency and minimised reject rates.

......................................... CTX beta 1250 TC

from

£ 178,900.–

............................................................ AVL SCHRICK GmbH, Walter-Freitag-Str. 16, 42899 Remscheid, Germany T: +49 (0) 2191 / 950-0, F: +49 (0) 2191 / 950-115, [email protected], www.avl-schrick.com

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6

turning

ctv

vertical lathes

World Premiere // CTV 250 The formula for success in vertical turning – Now up to a 220 mm workpiece diameter ................................................................... .......... .......... .......... .......... CTV 160 / 250 Highlights .......... . . . . . . . . . . _ DMG ERGOline Control with a 19" screen and Siemens ShopTurn*, .......... for fast and simple program generation with 3D-simulation .......... .......... . . . . . . . . . . _ All X, Y*, Z, C axes are arranged at the top – leads to a large Y-axis .......... (± 90 mm for eccentric boring and milling applications) .......... .......... . . . . . . . . . . _ Large Z-axis stroke allows machining with low retooling .......... requirements for short and long workpieces, for workpiece heights .......... .......... from 5 to 210 mm and diameters up to 160 / 220 mm .......... .......... . . . . . . . . . . _ Standard automation: simple and flexible with up to 48 pockets, .......... with easy height adjustment for various workpiece lengths and .......... .......... automatic workpiece centreing .......... .......... . . . . . . . . . . _ Chip-to-chip time < 5 seconds (CTV 160) .......... . . . . . . . . . . _ Excellent stability, guideway size 45, for heavy utilisation in .......... day-to-day production .......... .......... . . . . . . . . . . _ Small footprint of approx. 5.3 m .......... . . . . . . . . . . _ Optimal accessibility – wide and high door with a large viewing glass .......... . . . . . . . . . . _ Internal workpiece control via touch probes* .......... . . . . . . . . . . _ Simple transport: Forklift ready .......... . . . . . . . . . . _ Best maintenance and service-friendliness .......... .......... * Optional .......... ................................................................... .......... .......... .......... Perfection with linear drive technology .......... .......... CTV 160 linear / CTV 250 linear .......... .......... . . . . . . . . . . _ Better precision – positioning scatter band < 1 μm .......... . . . . . . . . . . _ Increased productivity and dynamics – reduction of loading .......... and unloading time, 60 m/min rapid traverse and 1 g acceleration .......... .......... . . . . . . . . . . _ Best process safety – wear-free operation .......... .......... .......... .......... .......... ................................................................................................................................ ®

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CTV 250: Chuck diameter: 250 mm, Swing diameter: 320 mm, X-axis: 650 mm, Y-axis: +90 / -65 mm, Z-axis: 300 mm, Rotational speed: 5,000 rpm, Rapid traverse X: 60 m/min,


Drive power (40 / 100% DC): 32 / 25 kW, Torque (40 / 100% DC): 360 / 280 Nm, Tool stations (Driven*): 12 (12), Rotational speed of driven tools: 4,000 rpm, Power of driven tools (VDI 40): 11.7 kW, Torque of driven tools (VDI 40): 28 Nm, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn*. Technical data for the entire series is available online at www.dmguk.com

* Optional

NSK – Driven by perfection In order to fulfill the demands of global, highly specialised machine tool manufacturers such as the GILDEMEISTER Group, NSK focuses its research efforts on four key areas of competency: Modeling and simulation Experimentation and testing Tribology and lubrication technology Materials and processing New materials such as our SHX-steel are the result. This anti-friction bearing steel is employed in the bearings of the main spindles of DMG machines and leads to long machine life at maximum rotational speeds even under extreme operational stress. Based in Europe and Japan, NSK manufactures highly precise and extremely reliable spindle bearings for the world market.

NSK Europe, Harkortstraße 15, 40880 Ratingen, Germany T: +49 (0) 2102 / 481 - 0, [email protected], www.eu.nsk.com

turning

01 01

ctv

vertical lathes

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.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... 02 . . . . . . . . . . .......... .......... .......... 01 The large work area of the CTV 250 with turret and multi-function .......... 02 Automation with up to 48 pockets and automatic workpiece centering .......... .......... .......... .................................................................... .......... .......... .......... Maximum process-safety for the .......... .......... automotive and supply industries .......... .......... _ Manufacturing competency for workpieces in the .......... .......... transmission, motor and chassis industries .......... .......... _ Greatest productivity and repeat accuracy in serial manufacturing .......... .......... _ Surface qualities equal to bevel quality .......... .......... _ Best machine stability – ideal for hard machining .......... .......... _ Large lot sizes and short cycle times .......... .......... _ Chain-linking of 2x CTV with integrated workpiece handling .......... .......... and a turnaround station for complete machining .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ..........

THK Pioneer of Linear Motion Technology World Market Leader and Trendsetter THK stands behind innovation and the development of trendsetting machine technology. Our aim is for continuous and cooperative growth in partnership with our customers. THK’s patented Caged Technology ensures the highest precision together with smooth movement and increased lifetime. Caged Technology significantly improves performance with benefits for energy saving and the global environment. Reliable delivery is guaranteed by our global network and optimally located production facilities. Our commitment to quality is assured through certified quality testing technology. Take advantage of our expertise and service – worldwide!

THK U.K.,1 Harrison Close, Knowlhill, Milton Keynes MK5 8PA, United Kingdom T: +44-1908-30-3050, F: +44-1908-30-3070, www.thk.eu

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.......... .......... . . . . . . . . . . 01 Automotive industry / Control bushing, 30 seconds 02 Automotive industry / Connecting element, 30 seconds 03 Hydraulics industry / Connecting element, 45 seconds . . . . . . . . . . 04 Hydraulics industry / Adapter, 25 seconds 05 Six NC axes, up to four tools in simultaneous operation 06 7-axis version with a turret and rear-sided machining .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... MSL 42 / MSL 60 Highlights .......... .......... . . . . . . . . . . _ A machine for highly efficient serial production of workpieces .......... made from brass, aluminium and machining steel .......... .......... . . . . . . . . . . _ Compact design, low space requirements in production .......... . . . . . . . . . . _ Better workpiece quality: Optimal surface quality and higher precision .......... . . . . . . . . . . _ Up to four tools in simultaneous operation .......... . . . . . . . . . . _ MSL 42-6 / MSL 60-6: Six NC axes, two NC compound slides .......... . . . . . . . . . . _ MSL 42-7 / MSL 60-7: Seven NC slides, three NC compound slide, .......... revolver with an integrated pick-up spindle, three tools for rear-sided .......... .......... machining and up to 14 tools are possible .......... .......... . . . . . . . . . . _ Advantages of the 7-axis version: NC tool-adjustment for compound slides .......... 2 – 3 and turret, top performance with CNC interior turning, radial boring .......... .......... . . . . . . . . . . _ Excellent process safety and sturdiness due to CNC adjustment .......... .......... .......... .......... .......... ...................................... .......... .......... .......... MSL 42 from £ 66,900.– .......... .......... 6-axis version .......... ................................................................................................................................

MSL – Multi-Slide CNC Automatic Turning for complete machining of workpieces from 5 mm to 60 mm ø


MSL 42: Axes: 6, Max. bar diameter: 42 mm, Rotational speeds up to: 5,000 rpm, Drive power (S3 30 min, 60% DC / S1): 7.5 / 5.5 kW, Rapid traverse of the axes (Z4): 15 m/min (30 m/min),

Axis acceleration: 5 m/s2, Radial stroke X1 / X2 / X3 / X4: 60 / 60 / 60 / 130 mm, Axis stroke Z2 / Z3 / Z4: 80 / – / 340 mm, Control: Fanuc 31i

Pragati // A partner for machine tool manufacturers – worldwide Pragati is a leading manufacturer of tool revolvers and automatic tool changers with a global customer base. Over 23,000 revolver heads and 4,000 automatic tool changers currently in operation attest to the quality, reliability and the competitive prices of our products. Revolver heads and automatic tool changers are available in various sizes, meeting the demands of every machine tool manufacturer.

Tool revolvers

Tool revolvers: Fast indexing • High repositioning accuracy • Electromechanical operation • Simple control • Available in six sizes Automatic tool changers: Available for vertical machining centres with tapers 30, 40 and 50 • Magazine capacities for 20, 24 and 30 tools • Short tool-exchange times • Modular design for easy maintenance

Automatic tool changers

Pragati Automation Pvt. Ltd., 19&20, 12th Cross, 4th Phase, Peenya Industrial Area, Bangalore-560058, India T: +91-80-2836 1543, F: +91-80-2836 1549, [email protected], www.pragati-automation.com

. . . . . . . . . . . . . . . . . 01 02 . . . . . . . . . . . . . . . . . . 03 04 .......... . .......... . .......... . 01 Bone screw / Medical technology, 60 seconds 02 Connecting shaft / Automotive industry, 55 seconds .......... . 03 Dental screw / Medical technology, 99 seconds 04 Guideway / Textile industry, 52 seconds .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . SPEED linear series Highlights .......... . .......... . _ Thread whirling with the best surface quality and precision, .......... . .......... . 35% longer tool service life .......... . .......... . _ Linear drives in axes X1 and X3 .......... . .......... . _ Up to 11 axes in simultaneous operation for .......... . .......... . maximum productivity .......... . axis acceleration _ 40 m/min rapid traverse and 10 m/s .......... . .......... . .......... . _ Chasing device for a significant reduction of idle times: .......... . .......... . Short setup times and simple operation .......... . .......... . _ Two C-axes and up to 20 rotating tools .......... . .......... . _ Maximum productivity: Up to three tools in .......... . .......... . simultaneous operation .......... . .......... . _ Up to 46 tools available .......... . .......... . .......... . .......... . .......... . .......... . .......... . .......... . ............................................. .......... . .......... . SPEED linear series from £ 86,900.– .......... . .......... . .......... . . ...................................................................................

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SPEED linear series – CNC Swiss-type Automatic Lathes with linear drive and 1 g acceleration

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SPEED 20-8 linear: Max. turning diameter: 20 (25) mm, Max. rotational speed: 10,000 rpm, Drive power


(S2 30 min, 100% DC): 5.5 / 3.7 kW, Rapid traverse speed X / Y / Z: 40 m/min, Fixed tools: 21, Driven tools: 12, Control: Fanuc 310is

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01 Chip conveyor 02 Coding system 03 Cooling system and paper band filter 04 Chip breaker

Bürener Maschinenfabrik GmbH // Technology with ideas for state-of-the-art machine tools As a market leader for components in the machine tool sector, Bürener

Our products are based on consistent standardisation, while they are available as

Maschinenfabrik GmbH (bmf) focuses on lasting customer relationships as

individualised products (numerous variations), in modular design (various sizes)

well medium and long-term growth. Highlights of our product range:

and with flexible options (different designs).

_ Chip conveyors: All-round device for chip disposal _ Cooling equipment: Cleaning system for coolant / lubrication treatment _ Chip breakers: Power package for chip breakup and disposal

Bürener Maschinenfabrik GmbH, Fürstenberger Straße 37, 33142 Büren, Germany T: +49 (0) 29 51 / 604-0, F: +49 (0) 29 51 / 604 -111, [email protected], www.bmf.de

10

turning

sprint

cnc automatic lathes

SPRINT linear series High-tech automatic turning with the fastest machines in their class .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... Automation: .......... .......... Automatic loading and unloading system with a .......... .......... 6-axis robot and 2x pallet system and workpiece .......... .......... weight up to 2 kg .......... .......... .......... .......... ................................................................................................................................ t e c h n i c a l data

SPRINT 42 linear: Axes: 6 + 2, Max. bar diameter: 42 mm, Rotational speeds up to: 6,500 rpm, Max. drive power (40 / 100% DC): 7.5 / 5.5 kW, Rapid traverse of the axes: 40 m/min,

Axis acceleration: 10 m/s2, Z1-axis stroke: 120 mm, DMG SlimLinePanel with a 15" screen: Fanuc 160iT. Technical data for the entire series is available online at www.dmguk.com

GMC 42 linear – CNC Multi-Spindle Turning Centre with up to 56 controlled axes with two CPUs in the standard version Bar loading magazine SACO 42-6 integrated from £ 53,900.–

....................................................................................................................... t e c h n i c a l data

GMC 42 linear / ISM: Max. bar diameter: 42 mm, Drum indexing time: 1 second, Number of spindles: 6, Spindle-circle diameter: 280 mm, Compound slide longitudinal travel: 100 mm,

Side slide travel: 80 (120) mm, Longitudinal slide travel: 180 (220) mm, Max. rotational speed: 5,000 rpm, Main drive power (100% DC): 15 kW, Control (Two CPUs in the standard version): 2 x Siemens 840D powerline. Technical data for the entire series is available online at www.dmguk.com

turning

01

sprint

11

cnc automatic lathes

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.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... 03 04 05 . . . . . . . . . . .......... .......... .......... 01 Medical technology / Bone screw, SPRINT 20 linear: 32 seconds 02 Automotive industry / Adaptor housing, SPRINT 42 linear: 45 seconds 03 + 04 Hydraulics industry / Valve housing, SPRINT 65 linear – .......... rear-sided machining with the gantry 05 Work area design, SPRINT 50 linear .......... .......... .......... ...................................................................... .......... .......... .......... SPRINT 42 linear Highlights SPRINT 65 linear Highlights .......... .......... _ Linear drive in X1 for speed and accuracy _ The ideal solution for manufacturing complex or simple .......... .......... _ Tool wear control and sister tool system for speed and workpieces with short cycle times .......... .......... accuracy (optional) _ Optimal chip disposal and user-friendly work area .......... .......... _ Two Y-axes and two C-axes in the standard version, _ Easy programming with DMG Control Technology .......... .......... for the main and counter spindles _ Three completely independent turrets with driven tools .......... .......... _ Linear tool mount for a reduction of idle times for job time reductions of up to 38% .......... .......... _ DMG SlimLinePanel with a 15" screen _ Two integrated motor spindles .......... .......... _ Fastest machine on the market _ Y-axis in the standard version for machining on the main and .......... .......... counter spindles .......... .......... _ Version for rear-sided machining with the gantry is available .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... SPRINT 65 linear available for immediate delivery!

GMC 42 linear Highlights _ Bar diameters up to 42 mm and up to 51 Nm torque _ Better dynamics due to a faster X, Z and W-axis _ Patent pending for multi-function device for the tool turret, radial boring device or 90° boring device* _ High accuracy with process-capable H5-tolerance, as well as a Y-axis and and turret _ Two CPUs in the standard version: Up to 56 controlled axes with the Siemens 840D powerline _ Six integrated, oil-cooled and independently rotating synchronous spindle motors with a power output of 15 kW (100% DC) _ Up to 50 m/min rapid traverse and up to 2 g acceleration _ Up to seven CNC-controlled axes for every spindle position _ Dual counter spindle with synchronous motors for highly complex rear-sided machining with four tools, three of which are driven (optional for GMC 35 / 42 linear) * Optional

01 01 Dual counter spindle with synchronous motors for highly complex rear-sided machining

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milling

dmf

travelling column milling machines

World Premiere // DMF 180 / 260 linear Travelling Column Milling Centres The new DMF generation machines with a thermo-symmetrical travelling column and a new work area design make 5-axis machining with large travels of 700 mm in Y and Z possible, due to the integrated NC rotary table and swivel milling head as a controlled B-axis. The DMF 180 / 260 linear with a linear drive in the X-axis offers maximum dynamics and precision for the most demanding applications.

................................................................................................................................ .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... d .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ................................................................................................................................ t e c h n i c a l data

DMF 260 linear: Travel X / Y / Z: 2,600 / 700 / 700 mm, Speed range: Standard 8,000 rpm, Optional 14,000 rpm or 18,000 rpm, Rapid traverse X / Y / Z: 80 m/min, max. Acceleration: 8 m/s2,

Tool magazine: 30 / 60* / 120*, Max. machine weight: 2,150 kg, Table size: 2,900 x 700 mm, DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline or Heidenhain iTNC 530 * Optional

SKF, SNFA and VOGEL We show our colours at the AMB 2008 In the context of our strategic realignment, SKF officially opened the new centre for machine tools last April in Stuttgart Degerloch. The centre is the result of pioneering cooperation – and positions its existing expertise in the centre of the market, close to our customers. At the AMB we are focusing on customer-specific solutions for all components of machine tools, such as: • Bearings for thread drives, especially for ball screw drives • Lubrication assembly in 24 V DC or ATEX designs • Minimal quantity lubrication with a focus on retrofitting, systems integration and user-friendliness • Measuring and monitoring system as well as services for tool spindles

SKF Kompetenz-Zentrum für Werkzeugmaschinen, Julius-Hölder-Straße 4, 70597 Stuttgart-Degerloch, Germany T: +49 (0) 711-758651-0, F: +49 (0) 711-758651-99, www.skf.com, www.snfa.de, www.vogelag.de

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.......... .......... .......... .......... .......... .......... DMF 180 / 260 Highlights .......... .......... _ Precision: Excellent stability due to the machine bed made from mineral .......... .......... composite and thermo-symmetrical travelling column and high precision .......... .......... due to linear drives .......... .......... _ Efficiency: Linear drives with 80 m/min rapid traverse .......... .......... and short tool-exchange times .......... .......... _ Flexibility: Work area separator wall, integrated NC tables .......... .......... and universal options .......... .......... _ New Design with large viewing windows and good access to the work area .......... .......... _ DMG ERGOline Control with a 19" screen and .......... .......... Siemens 840D solutionline or Heidenhain iTNC 530 .......... .......... .......... .......... .......... .......... ...................................................................... ...................................................................... ...................................................................... .......... .......... .......... The new travelling column design .......... .......... a Linear drive in the X-axis, rapid traverse up to 80 m/min – .......... .......... Standard machine with ball screw drives and 40 m/min rapid traverse .......... .......... b Spindle as fixed head or B-axis, spindle rotational speed 8,000 rpm or .......... .......... optional 14,000 rpm or 18,000 rpm .......... .......... c Large work area with 700 mm in Y and Z .......... .......... d Work table with an integrated C-axis (optional) .......... .......... e Glide-along tool magazine for short chip-to-chip times .......... .......... .......... .......... ......................................................................

01 Standard version with a ball screw drive in the X-axis 02 Dynamics version with the linear drive in the X-axis 03 Integrated NC rotary table and swivel milling head 04 DMG ERGOline® Control with a 19" screen

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travelling column milling machines

HYDAC Components, Systems and Service for Machine Tools Compact power units Cooling systems Filters, filter elements and filter systems Accumulator technology Fluid sensor technology and condition monitoring to record machine and fluid data: Pressure, fluid level, temperature, oil contamination, oil ageing and water content

HYDAC INTERNATIONAL GMBH, Industriegebiet, 66280 Sulzbach/Saar, Germany T: +49 (0) 6897 / 509-01, F: +49 (0) 6897 / 509-577, [email protected], www.hydac.com

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milling

dmu p

cnc universal milling machines for 5-sided / 5-axis machining

World Premiere // DMU 210 P The new Mega-Milling Centre – Larger, more powerful and more precise

.................................................................................................................... t e c h n i c a l data

DMU 210 P: Travel X / Y / Z: 1,800 / 2,100 / 1,250 mm, Speed range: 10,000 rpm, Optional 6,300, 12,000, 18,000 or 30,000 rpm, Rapid traverse feed rate X / Y / Z: 60 / 40 / 40 m/min,

Tool magazine: 60, Optional 120 / 180, Max. machine weight: 8,000 kg, Table size: ø 1,700 mm, DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline, Heidenhain iTNC 530 or MillPlus iT

..................................................................................................................................... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... DMG AUTOMATION applications stand out due to the low setup .......... .......... time it has an operational rate of more than 97%, it is easy to use, has a compact .......... .......... design for high productivity results. The range of automation technology extends from .......... .......... mechanical and pneumatic feeding systems to loading portals with 6 or 7-axis robots. .......... .......... In order to offer optimal solutions at the lowest possible price, standardised automation .......... .......... solutions are available for numerous machines in the DMG product range. .......... .......... .......... .......... Your benefits .......... .......... _ Cost-effective automation solutions compared with machine investment cost .......... .......... _ Productivity increases due to workpiece loading parallel to production time .......... .......... _ Space-saving setup and optimal access .......... .......... _ Planning, construction, manufacturing, installation and service of the entire .......... .......... system from a single supplier .......... .......... .......... .......... .......... .......... .......... DMG AUTOMATION GmbH .......... .......... Your contact partner: Volker Duttlinger, [email protected] .......... .......... DMG AUTOMATION GmbH, Seemühle 5A, 78183 Hüfingen, Germany .......... .......... Tel.: +49 (0)771 / 60 00 - 0

DMG AUTOMATION – Greatest expertise for efficient automation in every production process

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5-axis machining on the gantry machine

DMU 210 P Highlights _ New Design: DMG ERGOline® Control with a 19" screen, maximum ease-of-use, good access and greater visibility into work area _ Up to 150 mm longer travel in the linear axes and up to 1,800 x 2,100 x 1,250 mm (X / Y / Z) _ Up to 100% greater axis dynamics and faster rotary axes, B axis: 30 rpm and C-axis with 20 rpm _ Gantry design: Large vertical travel of 1,480 mm, vertically traversable cross-beam with hydraulic weight compensation for superb precision and dynamics _ 60% greater table load capacity: Now 8,000 kg, table diameter 1,700 mm _ Larger and heavier tools: 650 mm / 250 mm / 30 kg (length / ø / weight)

DMU 340 P / DMC 340 U: Workpiece weights up to 20 t _ 5-axis machining up to 16 t in the standard version and travels up to 2,800 x 3,400 x 1,600 mm (X / Y / Z) _ NC-controlled swivel milling head as a B-axis or optional A-axis _ Thermo-symmetrical design and 3-point support for fast setup and excellent long-lasting precision _ Also available in a milling / turning configuration for maximum turning diameters of 3,400 mm _ 5X torqueMASTER® power spindle with 6,300 rpm, 44 kW and 1,550 Nm torque as an option

.................................................................................................................................... ......... ......... ......... ......... Standardised automation solutions at unbeatable prices ......... ......... ......... ......... ......... ......... ......... ......... ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... . ......... PH 150-8: Automation WH 10: . ......... . ......... Rotary pallet magazine with eight pockets Automatic loading and unloading system with a 6-axis robot, . ......... . ......... and a pallet weight up to 150 kg a 2x pallet system and a workpiece weight up to 10 kg . ......... . ......... . ......... . ......... . ......... from £ 56,900.– from £ 36,900.–

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dmg ecoline

The Perfect DMG machines at a very reasonable price NEW // DMC 55 H ECO ShopMill software for easy programming with 3D-simulation

Complete information about the DMG ECOLINE is available online at www.dmgecoline.com! ...................................................................... .......... .......... .......... .......... DMC 55 H ECO Highlights .......... . . . . . . . . . . _ Siemens 840D powerline .......... . . . . . . . . . . _ Large, easily accessible work area (X / Y / Z = 560 / 600 / 600 mm) .......... . . . . . . . . . . _ Wheel magazine with 45 pockets and short chip-to-chip time of 3.9 seconds .......... . . . . . . . . . . _ Fast and powerful motor spindle with 12,000 rpm (optional 18,000 rpm), .......... 110 Nm and 20 kW (40% DC), short run-up and stopping times .......... .......... . . . . . . . . . . _ Reduced idle times: 50 m/min feed and rapid traverse velocity .......... . . . . . . . . . . _ Pallet size 400 x 400 mm .......... .......... .......... Machine Design .......... .......... . . . . . . . . . . _ Machine configuration in the duoBLOCK design .......... . . . . . . . . . . _ Excellent rigidity, precision, and minimum space requirements .......... due to the FEM optimised duoBLOCK design .......... .......... . . . . . . . . . . _ Large static masses and weight-optimised moving components .......... for optimal machine dynamics .......... .......... . . . . . . . . . . _ 3-point support due to the sturdy machine bed and simple crane-hook hauling .......... .......... .......... .......... .......... Options .......... .......... . . . . . . . . . . _ Scraper band conveyor with 500 l .......... . . . . . . . . . . _ Coolant-lubricant package: Cooling unit 600 l, paper band filter, .......... internal coolant supply 15 bar / 23 l/min through the spindle core (AD), .......... .......... chip conveyor, roof rinsing unit for work area 300 l/min .......... .......... . . . . . . . . . . _ Production package: Cooling unit 980 l, paper band filter, internal coolant .......... supply 40 bar / 23 l/min through the spindle core (AD), chip conveyor, .......... .......... roof rinsing unit for work area 300 l/min, rotating viewing glass .......... .......... . . . . . . . . . . _ NC rotary table with pallet mount, maximum load 500 kg .......... . . . . . . . . . . _ Direct measuring system .......... . . . . . . . . . . _ ShopMill for the Siemens 810D powerline .......... .......... .......... .......... ®

Visual support for service and maintenance

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CTX 310 ECO

Universal Lathe Max. swing diameter: 330 mm, Longitudinal travel Z: 450 mm, Bar capacity ø: 51 mm, Max. rotational speed: 5,000 rpm, Main drive power (40% DC): 16.5 kW, Max. torque (40% DC): 166.5 Nm, Control: Siemens 810D with ShopTurn or Fanuc 0i-TC with Manual Guide i

£ 41,500.–

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CTX 510 ECO

Universal Lathe Max. swing diameter: 680 mm, Longitudinal travel Z: 1,050 mm, Bar capacity ø: 76 mm, Max. rotational speed: 3,250 rpm, Main drive power (40% DC): 33 kW, Max. torque (40% DC): 630 Nm, Control: Siemens 810D with ShopTurn or Fanuc 0i-TC with Manual Guide i

£ 58,100.–

. . . DMC 635 V ECO . . . . . . . . . . . . . . . . . . . . . Vertical Machining Centre . Traverse path X / Y / Z: 635 / 510 / 460 mm, . . Max. rotational speed: 8,000 rpm, Main drive power . (40% DC): 83 kW, Max. torque (40% DC): 83 Nm, . . Control: Siemens 810D with ShopMill or . Fanuc 0i-MC with Manual Guide i . . . £ 41,500.– . . .

. . . DMC 1035 V ECO . . . . . . . . . . . . . . . . . . . . . Vertical Machining Centre . Traverse path X / Y / Z: 1,035 / 560 / 510 mm, . . Max. rotational speed: 8,000 rpm, Main drive . power (40% DC): 83 kW, Max. torque (40% DC): . . 83 Nm, Control: Siemens 810D with ShopMill . or Fanuc 0i-MC with Manual Guide i . . . £ 52,900.– . . .

dmg ecoline

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Extensive tool management

Powerful 12,000 rpm motor spindle, large work area with a rotary pallet changer

Greater efficiency in your production! Free starting application when you buy a DMC 55 H ECO!

................................. DMC 55 H ECO

£ 144,900.–

................................. . . . DMC 55 H ECO . . . . . . NEW . . . . . . . . . . . . . . . Horizontal Machining Centre . Traverse path X / Y / Z: 560 / 600 / 600 mm, . . Max. rotational speed: 12,000 rpm, Torque . (40% DC): 110 Nm, Pallet size: 400 x 400 mm, . . Control: Siemens 810D powerline . . . . . £ 144,900.– . .

DMC 55 H ECO standard equipment // Horizontal Machining Centre with CNC Siemens 810D powerline control, SlimLinePanel with 15" TFT-screen, pick-up tool changer with wheel magazine (45 magazine pockets ISO 40), NC workpiece table 360 x 1° with pallet mount, rotary pallet changer with two pallets and chip basin with integrated coolant tank

SANDVIK COROMANT TOOL PACKAGE _ £ 1,690.– _ Four high-quality milling tools from the CoroMill® series _ Four tool fittings (optional ISO 40, BT40, CAT40) _ 30 high-performance milling cutting inserts

.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ..........

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milling

dmu

cnc universal milling machines

DMU monoBLOCK ® series Unparalleled 5-axis machining plus automation for all industries

.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ........................................... .......... DMG seat – Practical and ergonomical: £ 1,850.– . . . . . . . . . . DMU 60 monoBLOCK from £ 105,900.– .......... Seat height easily adjustable due to incremental angle adjustment, . . . . . . . . . . 3-axis version .......... as original equipment or for retrofit .......... .......... ........................................... .......... .......... ..................................................................................................................................... .......... . .......... . .......... . ® DMU 40 monoBLOCK® – The ideal machine DMU monoBLOCK Highlights .......... . .......... . for safe-guarding your future, having the added _ Compact design for low space requirements, best ergonomics .......... . .......... . value of 5 axis education of your workforce and excellent access to the work area .......... . .......... . _ Perfect ergonomics due to the new design: Excellent access . . . . . . . . . . _ Load up to 800 kg for 5-axis milling . .......... . to the work area and better visibility . . . . . . . . . . _ In the standard version: Fully enclosed safety cabin, chip conveyor, . .......... . _ DMG ERGOline Control with a 19" screen and state-of-the-art 250 l coolant tank, CollisionMonitoring, simultaneous 5-axis milling .......... . .......... . DMG Control Technology with 3D-simulation for the DMU 40 monoBLOCK – unique in this class .......... . .......... . _ Milling with five axes in the standard version . . . . . . . . . . _ From heavy-duty chip removal to HSC machining, motor spindles . .......... . _ State-of-the-art technology with up to 42,000 rpm and HSK-A63 fittings in the program .......... . .......... . _ Low investment cost .......... . .......... . _ Low space requirements due to the compact design .......... . .......... . _ Simple integration Innovations .......... . .......... . . . . . . . . . . . _ Optimised, B-axis transmission with slanted gears for the greatest . .......... . precision and best surface quality .......... . .......... . . . . . . . . . . . _ Trailing cable installation integrated into the milling head, as . .......... . well as internal energy supply (no chip build-up, no collisions) .......... . ........................................... .......... . . . . . . . . . . . _ Fast rotary axes with up to 60 rpm rapid traverse and feed . DMU 40 monoBLOCK from £ 128,900.– .......... . .......... . 5-axis version .......... . .......... . .......... . ........................................... .......... . .......... . .......... . .......... . ................................................................................................................................ ®

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DMU 40 monoBLOCK®: Travel X / Y / Z: 450 / 400 / 480 mm, Main drive: 12,000* rpm, Torque / Drive power (40% DC): 130 Nm / 15 kW, Rapid traverse speed and feed X / Y / Z: 30 m/min,

Acceleration X / Y / Z: 7 / 8 / 6 m/s2, B-axis – rapid traverse and feed: 35 rpm, Acceleration: 40 rad/s2, NC rotary table – clamping surface: ø 450 mm, Rapid traverse and feed: 60 rpm, Acceleration: 52 rad/s2, Max. load: 250 kg, Drum indexing time: 16 pockets, DMG ERGOline® Control with a 19" screen and 3D-software: Heidenhain iTNC 530, Heidenhain MillPlus iT V600. Technical data for the entire series is available online at www.dmguk.com * Optional: 18,000 / 24,000 / 30,000 / 42,000 rpm

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01 5-axis simultaneous milling on a pinion 02 Optional tool magazine with 60 pockets 03 DMC 60 T with a fast rotary pallet changer

...................................................... ...................................................... ...................................................... ......... ......... ......... Automation ......... ......... _ Preparation of the machine available with automation ......... ......... interface or as a turnkey automation solution ......... ......... _ Workpiece handling up to 25 kg with robot and ......... ......... automatically opening work area door ......... ......... _ Pallet handling for flexible production with up to 200 kg, ......... ......... with a robot and pallet shelf, e.g. image, PH 50-20 of ......... ......... the DMG AUTOMATION with 20 storage positions and ......... ......... handling weight up to 50 kg ......... ......... _ Pallet handling up to 400 kg workpiece weight, with the ......... ......... DMC 60 T monoBLOCK , fast rotary pallet changer and ......... ......... RS3 rotary magazine (five pallets in the system) ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ...................................................... ......... ......... ......... ......... ......... ......... quickSET ollision Monitoring ......... ......... ......... ® The DMU monoBLOCK series in the new design: ......... ......... ® ......... DMU 40 / 60 / 80 / 100 monoBLOCK with travels from 450 to 1,250 mm ......... ......... ......... .................................................................................................................................... ......... ......... ......... ® ......... DMU monoBLOCK – 5-axis performance for every application ......... ......... ......... ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... . . . ......... Hip shaft made from titanium . Automotive industry mould insert . Plate for bottling plant . Blade ......... . . . ......... . . . ......... . . . ......... Medical . Mould making . Machine construction . Aerospace ......... . ATC: Machining with the software tool . _ 5-axis and 5-sided complete machining . _ 5-axis simultaneous milling – for the ......... _ The monoBLOCK design with maximum . . . ......... stability allows high chip removal values . “Application Tuning Cycle” . in a single setup . DMU 40 monoBLOCK in the standard version ......... . _ 150° B-axis for the machining of negative . _ For every application we offer appropriate ......... during the machining of high-strength materials . _ Easy tuning of the feed drives at the . . . ......... _ The high precision of the compact monoBLOCK . press of a button angles up to 30° machine kinematics, such as a NC rotary table . . ......... design contributes to the best surface quality . _ Smoothing with maximum chip removal . _ Wide range of options – the right solution . integrated into the fixed table or NC attachment ......... . . . ......... at the shortest machining times for every application table, a B-axis with 30° negative angles for the during the finishing of implants made from . . . ......... _ Best surface quality _ Unique universality: Motor spindles from machining of turbine vanes, NC workpiece unit titanium or other medical materials . . . ......... . _ Minimum machining time combined with . 10,000 rpm to 42,000 rpm for use in heavy duty . for the machining of blades, or a combination of . . . . . . . . . . maximum quality – also in relation to . machining all the way to HSC machining . a 2x workpiece units and B-axis with a swivel ......... . . . ......... . workpiece weight . _ From fixed table to NC workpiece unit – . range +50° / -50° ......... . . we always have a solution . ......... . . . ......... . . . ......... . . . ......... ®

Application Tuning Cycle

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.......... . . . . . . . . . . 01 Swivel rotary table with digital drives 02 Flexible machining with three to five axes 03 Tool changer with 16 pockets in the pick-up magazine 04 DMG ERGOline Control with a 19" screen and 3D-simulation .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... DMU 50 / 70 Highlights .......... .......... _ New Design: Excellent access and better visibility into the work area .......... .......... _ DMG ERGOline Control with a 19" screen and 3D-software for easy .......... .......... visual programming .......... .......... _ High-performance motor spindle with up to 14,000 rpm*, 100 Nm and 18.9 kW .......... .......... _ Various table options, from fixed to swivel rotary table with digital drives for .......... .......... automated 5-axis machining .......... .......... _ High workpiece weights and maximum precision due to large roller bearing .......... .......... diameters in both rotary axes of the integrated swivel rotary table .......... .......... (workpiece weights up to 350 kg) .......... .......... .......... .......... * Optional .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ...................................... ...................................... .......... .......... DMU 50 from £ 69,900.– DMU 70 from £ 97,900.– .......... .......... 5-axis version 5-axis version .......... .......... .......... ................................................................................................................................ .......... DMU 50: X / Y / Z-axis: 500 / 450 / 400 mm, Main drive (40 / 100% DC): 13 / 9 (19 / 14) kW, Rotational speeds up to: 10,000 (14,000*) rpm, Rapid traverse X / Y / Z: 24 m/min, Swivel rotary table: . . . . . . . . . . t e c h n i c a l data . . . . . . . . . . ø 630 x 500 mm, Swivel range: +5 / -110°, DMG ERGOline Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopMill, Heidenhain iTNC 530, Heidenhain MillPlus iT V600 * Optional .......... .......... .......... .......... .......... .......... .......... .......... .......... DMU 50 / 70 eVo linear – .......... .......... .......... 5-axis technology with linear drive .......... .......... .......... and machining angles to -12° .......... .......... .......... .......... .......... .......... 01 02 .......... .......... . . . . . . . . . . 01 Linear drive in the X-axis 02 Fast NC swivel rotary table with machining angles up to -12° .......... .......... .......... .......... .......... .......... DMU 50 eVo linear Highlights .......... .......... . . . . . . . . . . _ Dynamic NC swivel rotary table* with high rapid traverse speeds, .......... 40 rpm in the B-axis and 50 rpm in the C-axis .......... .......... . . . . . . . . . . _ B-axis for negative machining angles up to -12° .......... . . . . . . . . . . _ 5-sided and up to 5-axis simultaneous machining .......... . . . . . . . . . . _ Linear drive in the X-axis for greater power and precision .......... . . . . . . . . . . _ High rapid traverse speeds up to 80 m/min in the X-axis and .......... 10 m/s in all linear axes .......... .......... . . . . . . . . . . _ High-performance motor spindle with standard-equipped 18,000 rpm, .......... 35 kW and spindle options of 24,000 rpm* and 42,000 rpm* .......... .......... .......... ®

DMU 50 / 70 – State-of-the-art technology for entry into 5-axis machining

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* Optional

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vertical machining centres

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......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... DMC 635 / 835 / 1035 V Highlights ......... ......... _ New Design: Excellent ease-of-use, good access and ......... ......... better visibility into the work area and low space requirements ......... ...................................................... _ DMG ERGOline Control with a 19" screen and Siemens 840D solutionline, ...................................................... ...................................................... Heidenhain iTNC 530 or Fanuc 32i ......... ......... _ Standard 10,000 rpm motor spindle, with an optional increase ......... Automation ......... to either a 14,000 or 18,000 rpm motor spindle ......... Automatic loading and unloading system ......... _ Automatic workpiece handling with a robot* ......... with a 6-axis robot and 2x pallet system ......... _ Magazine for 20 tools with a fast double gripper ......... and a workpiece weight up to 10 kg ......... _ Reduced idle times due to 30 m/min rapid traverse and short chip-to-chip ......... ......... times with 1.6 second tool-exchange time ......... from £ 56,900.– ......... _ Best rigidity, maximum precision and minimum space requirements due ......... ......... to the die-cast bed in the C-frame design ......... ...................................................... _ High availability and process safety due to proven high-tech components ......... ......... _ Large work area for the machining of workpieces up to 1,000 kg (DMC 1035 V) ......... ......... ......... ......... * Optional ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ...................................... ......... ......... ......... DMC 635 V from £ 53,900.– ......... ......... with Siemens 840D solutionline ......... from £ 55,900.– with Heidenhain iTNC 530 ......... ......... ...................................... ......... ......... ......... ......... ......... ......... ......... ......... ...................................................................................................................... ......... 01 Standard-equipped with a 10,000 rpm motor spindle 02 Fast double gripper on the 20x tool magazine 03 Automatic workpiece handling with a 6-axis robot

DMC 635 / 835 / 1035 V – With impressive automation and an 18,000 rpm motor spindle

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DMC 635 V: X / Y / Z-axis: 635 / 510 / 460 mm, Speeds up to: 10,000 (14,000* / 18,000*) rpm, Main drive (40 / 100% DC): 13 / 9 kW, Torque (40 / 100% DC): 83 / 57 Nm, Rapid traverse

speed X / Y / Z: 30 m/min, Tool magazine: 20 (30*) pockets, Max. workpiece weight: 600 kg, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530, Fanuc 32i. Technical data for the entire series is available online at www.dmguk.com

* Optional

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milling

hsc

high-speed cutting precision centres

HSC 20 / 55 / 75 / 105 linear 5-axis High-Speed Cutting Precision Centres with linear drives > 2 g

.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ................................................................................................................................ t e c h n i c a l data

HSC 55 linear: Travel X / Y / Z: 450 / 600 / 400 mm, Spindle speed: Standard 28,000 rpm, Rapid traverse X / Y / Z: 80 m/min, Max. acceleration: > 2 g,

Number of tools in the magazine (standard / optional): 16 / 30, 60, 120, Max. workpiece weight: 600 kg, DMG ERGOline® Control with a 19" screen and 3D-software: Heidenhain iTNC 530

igus® Complete systems // Worldwide // With warranty igus® ReadyChain® and ReadyCable®. At your location, quickly and fully committed to your needs. We do all the work for you and deliver complete E-chain systems ® tailored to your requirements, from the igus® plant to any place in the world. 01

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Your benefits: Increase cash-flow // Keep capacities flexible // Reduce cycle times // Turn 30 – 100 orders into a single one // Reduce inventory to zero // Worldwide service and warranty All 2008 innovations at www.igus.de/neu

01 E4 / 4 light – sturdy due to patented form-locking rearward handle 02 ReadyChain® fully tailored to your needs for machine tools 03 Chainflex® CF77 / CF78: oil-resistant, halogen-free and flame-resistant 04 ReadyCable® – custom-tailored cables, tested and with warranty

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04

igus® GmbH, Spicher Str. 1a, 51147 Köln, Germany T: +49 (0) 2203 / 9649-800, F: +49 (0) 2203 / 9649-222, [email protected], www.igus.de

milling

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01 Embossing tool made from carbide, ø 40 x 25 mm, HSC 20 linear 02 Mould insert for the automotive industry, 330 x 220 x 150 mm, HSC 55 linear 03 Graphite electrode, 40 x 15 x 15 mm, HSC 20 linear

hsc

high-speed cutting precision centres

23

NEW // Now also with the Heidenhain iTNC 530!

04 Piston valve for the automotive industry, 700 x 300 x 200 mm, HSC 75 linear

HSC 55 linear Highlights

HSC 20 linear Highlights

.......... .......... .......... .......... _ 28,000 rpm HSC spindle with HSK-A63 in the standard version: in all axes) .......... .......... Excellent stability during chip removal, longer tool service life, _ Precise with a high degree of contour accuracy and workpiece precision .......... .......... lower tool costs and better surface finish in the μm range .......... .......... _ Optimal chip disposal and graphite machining – entire drives _ Flexible due to 5-axis complete machining of all materials .......... .......... and guideways outside the work area _ Stable due to gantry in monoBLOCK design (2.3 t) .......... .......... _ Compact with a footprint of only 3.5 m _ Thermo-symmetrical design – superb long term accuracy .......... .......... _ Automated due to integrated linear magazine LM 100 for all clamping _ Optional 5-axis machining with a gantry drive and a swivel rotary table .......... .......... systems with a maximum of 99 pallet positions* _ DMG ERGOline Control with a 19" screen and 3D-software .......... .......... Heidenhain iTNC 530 _ Unique combination of premium technology and an attractive price .......... .......... _ Innovative due to combination of ULTRASONIC* and HSC on a single machine .......... .......... .......... .......... * Optional .......... .......... ........................................... ........................................... .......... .......... .......... HSC 20 linear from £ 115,900.– HSC 55 linear from £ 134,900.– .......... .......... 3-axis version 3-axis version .......... .......... .......... ................................................................................................................................ _ Perfect accuracy with speed due to linear drives in all axes

_ Excellent dynamics with > 2 g in X / Y / Z (linear / torque technology

®

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HSC 20 linear: Travel X / Y / Z: 200 / 200 / 280 mm, Spindle speed: 42,000 rpm (in standard), Rapid traverse X / Y / Z: 40 m/min, Number of tools in the magazine

(standard / optional): 24 / 60, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530

Fanuc GE CNC Best machine utilisation due to maximum availability Worldwide, satisfied FANUC customers appreciate maximum reliability and precision. Two million controls delivered so far confirm this fact, as well as statistics showing that errors occur at the earliest after 10 years. Only FANUC CNC control technology gives you the assurance that you will always achieve the performance maximum for your DMG machine. Best machine utilisation, excellent availability, and easy operation lead to maximum productivity – today and in the future. Most of all, you will still be able to get spare parts 25 years from now. Guaranteed.

DMG ERGOline® Control with Fanuc Manual Guide i

Fanuc GE CNC UK Ltd. 15, Basset Court, Loake Close, Grange Park Northampton, NN4 5EZ, United Kingdom T: (+44) 1604 744 130, [email protected], www.fanucge.co.uk

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milling

dmc u

cnc universal machining centres for 5-sided / 5-axis machining

The duoBLOCK® series – The most productive 5-axis centres in their class . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... .......... .......... 5-axis solutions without .......... .......... .......... .......... .......... .......... B-axis DMC 60 U duoBLOCK® Highlights .......... . .......... . . . . . . . . . . . _ The 200% machine: 100% production plus 100% 5-axis complete machining . .......... . . . . . . . . . . . _ Highest productivity: 5-sided / 5-axis machining for production . .......... . . . . . . . . . . . _ Best manufacturing capability due to the vertical chain magazine with chip-to-chip times of up to . .......... 3.7 seconds and a fast NC-controlled rotary pallet changer with max. 8 second tool-exchange time . .......... . .......... . . . . . . . . . . . _ Maximum process safety: Production package, 980 l coolant tank, internal coolant supply . .......... (40 bar) in the standard version, perfect chip disposal due to steeply slanted guideway covers . .......... . .......... . . . . . . . . . . . _ Linear axes: 60 m/min rapid traverse / feed, rotary axes: Up to 35 rpm . .......... _ RS5* / RS10* rotary pallet magazine with up to 12 pallets in the production cell . .......... . .......... . .......... . .......... * Optional . .......... . .......... _ Maximum stability due to . .......... . .......... machining in the area of the . .......... . .......... axis rotation centre . .......... . .......... ® _ Planetary gearing for running . . . . . . . . . . . The 5-axis centres of the duoBLOCK series . .......... smoothness and the best surface . . . . . . . . . . . DMU P / DMC U 60 / 80 / 100 / 125 / 160 with travels . .......... quality . .......... . . . . . . . . . . . from 600 to 1,600 mm and a max. load up to 4,000 kg _ CAT50 / HSK-A100 fitting starting . .......... . .......... at 800 mm travel . ................................................................................................. . . . . . . . . . . . t e c h n i c a l data _ In combination with the DMC 60 U duoBLOCK : Travel X / Y / Z: 600 / 700 / 600 mm, Main drive: 12,000* rpm, Torque / Drive power (40% DC): . .......... . . . . . . . . . . . 121 Nm / 28 kW, Rapid traverse speed and feed X / Y / Z: 60 m/min, Tool fitting: CAT40**, Number of magazine pockets: 60, Pallet size (NC rotary table): – excellent dynamics duoBLOCK . . . . . . . . . . . ø 630 x 500 mm, Rapid traverse and feed: 40 rpm, Max. load: 600 kg, DMG ERGOline Control with a 19" screen and 3D-software: Heidenhain iTNC 530, . .......... during 5x milling and the best . . . . . . . . . . . Heidenhain MillPlus iT, Siemens 840D solutionline. Technical data for the entire series is available online at www.dmguk.com * Optional 18,000 / 24,000 rpm ** HSK-A63 . .......... surface results . .......... ®

®

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.......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... quickSET ollision Monitoring .......... .......... .......... .......... .......... .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .......... .......... .......... limits: The right combination for every application .......... .......... .......... .......... .......... .......... A-axis NC swivel rotary table Turning / Milling 5X torqueMASTER .......... . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . . _ Large machining angles . _ Effective chip disposal due .......... . _ 5-axis complete machining with _ 5-axis solution combined with the . . .......... . . _ 5-axis machining with negative . to the horizontal spindle .......... . integrated lathe technology, milling NC rotary table for heavy duty . . .......... . . . _ Well-suited for the machining .......... . and turning in a single setup angles up to 30° machining with up to 8,000 rpm, . . .......... . . _ 5-axis simultaneous milling also in . of negative angles .......... . _ FD drive with DirectDrive 32 kW and 1,100 Nm torque . . .......... . . . .......... . combination with clamping tower _ Ideally suited for utilisation for _ Also available with a fast rotary technology for milling and turning . . .......... . . . .......... . tools with large diameters and a . (leading to excellent chip disposal) . pallet changer .......... . _ Table speeds up to 1,200 rpm . . .......... . _ Ideal machine kinematics for large number of edges _ Torque up to 6,200 Nm . . .......... . . . .......... . _ CAT50 or HSK-A100 tool fittings . manufacturing, e.g. for centrifugal . .......... . _ Output up to 47 kW . compressors . .......... . _ Electronic balancing . . .......... . . . .......... . _ Max. FD table load 3,000 kg . . .......... . . . .......... . . . .......... . . . .......... . . . .......... . Application Tuning Cycle

®

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milling

dmu p / fd

cnc universal milling machines for 5-sided / 5-axis machining

.......... .......... .......... .......... .......... .......... .......... ® .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... DMU 60 FD duoBLOCK® Highlights .......... .......... . . . . . . . . . . _ Mill turn machining in a single setup with DirectDrive technology, .......... speeds up to 1,200 rpm and a single drive for both milling and turning .......... .......... . . . . . . . . . . _ Electronic balancing on the machine with Heidenhain MillPlus iT .......... or Siemens 840D solutionline .......... .......... . . . . . . . . . . _ 5-axis simultaneous machining with an NC rotary table and NC-controlled .......... B-axis in the standard version .......... .......... . . . . . . . . . . _ duoBLOCK design for the highest precision, excellent dynamics and .......... optimum access to the work area .......... .......... . . . . . . . . . . _ Production package: 600 l coolant tank, 40 bar internal coolant supply through .......... the spindle centre, paper band filter, chip conveyor and rotating viewing glass .......... .......... . . . . . . . . . . _ Vertical chain magazine with horizontal tool exchange and 40 tool pockets .......... (optional 60 / 120 / 180 pockets) .......... .......... . . . . . . . . . . _ Work area housing designed as a safety cabin with safety glass windows .......... . . . . . . . . . . _ HSK-A63 tool fittings (level unit) for maximum sturdiness during milling .......... and turning operations .......... .......... .......... .......... .......... .......... . . . . . . . . . . The FD machining centres: DMU FD / DMC FD 60 / 80 / 125 / 160 / 200 / 340 .......... . . . . . . . . . . Travels from 600 to 3,400 mm and maximum loads up to 7,000 kg .......... .......... .......... . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

World Premiere // DMU 60 FD duoBLOCK – Milling / Turning Centres with DirectDrive up to 1,200 rpm

®

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01 Franz Kessler, development partner of the GILDEMEISTER group 02 The world’s best selling universal motor spindle, the “Kessler – company spindle” 03 Entry into HSC technology: Motor spindle with 42,000 rpm 04 Swivel spindle and rotary table from Franz Kessler

Franz Kessler // Partner in development for 50 years In June 2008, Franz Kessler GmbH celebrated a remarkable anniversary: 50 years ago, Franz Kessler shipped the first main spindle motor to what was then the Friedrich Deckel AG. This was the beginning of a very successful partnership between

DECKEL MAHO. The DMC 75 / 105 V machines are equipped with rotary tables as well as with complete swivel axes from Franz Kessler • The most recent development at Franz Kessler is the entry into high-speed

DECKEL MAHO GILDEMEISTER and Franz Kessler – a win-win situation for

spindle technology. For the HSC machines of the GILDEMEISTER Group,

both companies.

a 42,000 rpm spindle was recently introduced, and a 60,000 rpm spindle is currently being tested

A number of specific product developments deserve special mention here: • 1993 marks the beginning of the age of directly driven motors spindles

In the interval in which these technological advances were made, Franz Kessler

• In 1999, the so-called company spindle was introduced, a product that set

has become the largest supplier of the GILDEMEISTER Group. The fact that

the benchmark for the entire sector and which is still proving its quality

Franz Kessler recently earned the Supplier of the Year award for the third time

and reliability daily with more than 5,000 spindles sold overall

surely delights all 550 employees at the Bad Buchau location and the 70 em-

• In 2000, the first lathe motor spindle with a synchronous motor was delivered

ployees at the subsidiary in Gamfior, Italy, and provides an additional incentive

to GILDEMEISTER GmbH. This product is being continually improved and

to do everything possible in the future to expand this supply partnership for

used, for example, in the new CTX alpha, beta and gamma machines

the mutual benefit of both companies.

• Another milestone was reached in 2003, when Franz Kessler decided to expand the product range of motor spindles to include all turning axes of the machine tool. Here too, the first projects were developed in cooperation with

Franz Kessler GmbH, Franz-Kessler-Str. 2, 88422 Buchau, Germany T.: +49 (0) 75 82 809-0, F: +49 (0) 75 82 809-170, [email protected], www.franz-kessler.de

27 .......... .......... .......... .......... 01 02 . . . . . . . . . . .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... 03 04 05 . . . . . . . . . . .......... .......... .......... 01 Administrative offices in Roth, Germany 02 Efficient complete machining on the DMC 80 FD 03 Pump housing 04 Precision .......... workpiece 05 Wolfgang Krüger, Managing Director of the SPECK PUMPEN Walter Speck GmbH & Co. KG in Roth, Germany .......... .......... .......... .......... .......... .......... SPECK PUMPEN // Perfect high-tech .......... .......... .......... performance in all technology sectors .......... .......... .......... .......... Considering that Walter Speck GmbH & Co. KG in Roth, Germany produced more .......... .......... than 200,000 pumps and pump systems last year for diverse industries and applications, one would .......... .......... probably expect that the required components could be manufactured in serial production. This is .......... .......... not at all the case, however: The average lot size usually does not exceed 50 – 100 units, while single.......... .......... digit lot sizes are the exception rather than the rule. This naturally requires production geared to .......... .......... .......... highly flexible chip removal, and here the company puts its trust in high-tech cooperation with DMG. .......... .......... Apart from the excellent overall performance of all DMG machines in operation, SPECK is especially .......... .......... impressed with the capabilities for technology integration, for example with the machines of the .......... .......... DMC FD duoBLOCK series or the GMX 400 linear Turning / Milling Centre. .......... .......... .......... .......... .......... .......... .......... .......... .......... SPECK PUMPEN Walter Speck GmbH & Co. KG, Regensburger Ring 6-8, 91154 Roth, Germany .......... T: +49 (0) 9171 / 809-0, F: +49 (0) 9171 / 809-10, [email protected], www.speck-pumps.de .......... .......... .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . ®

01

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01 Hardy Sudakewitsch and Gundolf Hilmer of the Rolf Eckelmann Company at the DMC 125 U 02 + 03 Full-size simulation of machine and the manufacturing process with complete PLC functionality at a ratio of 1:1

Set-up time reduction and maximum process safety // DMG Virtual Machine accelerates the production of complex components for the crude-oil industry DMG Virtual Machine Highlights _ Simulation software – maximum process safety through collision and work area monitoring at a ratio of 1:1

Increased efficiency, safety and speed for turning and milling. As a result of the DMG Virtual Machine, lengthy setup procedures and the risk of cost-intensive collisions are now a thing of the past. Now, the Eckelmann company in Bad Bodenteich, Germany, is among those benefiting from these

_ Up to an 80% reduction of setup and changeover times

advantages. The manufacturing of highly complex components for the oil-producing industry demands the

_ Authentic representation of your machine, including

utilisation of the most advanced manufacturing devices. Complex drill heads are manufactured on a

exact work area display _ Complete availability of all cycles, NC and PLC functionality

DMC 125 U duoBLOCK®, for example. The DMG Virtual Machine, with its control and programming capabilities here, provides an optimal

_ Shop-floor programming at a ratio of 1:1

manufacturing tool. In day-to-day operations, this means: Significant reduction of setup times and

_ Actual job time computation through PLC integration

maximum process safety. “The production run-up time for new workpieces is noticeably reduced and the

_ Ideal tool for education and training

machine can be used for the actual manufacturing process even more efficiently this way,” explains H. Sudakewitsch, Managing Director of the Eckelmann company.

Your DMG contact partner: Christian Gundelach Product Manager, DMG Virtual Machine Tel.: +49 (0)52 05 / 74 31 55 [email protected]

Rolf Eckelmann Maschinenbau, Industriestraße 18, 29389 Bad Bodenteich, Germany T: +49 (0) 5824 / 96548-0, F: +49 (0) 5824 / 96548-29, [email protected], www.rolf-eckelmann.de

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milling

dmc h

horizontal machining centres

.......... .......... ® .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ..................................................................................................................................... ..................................................................................................................................... .....................................................................................................................................

World Premiere // DMC 75 H duoBLOCK High performance in the ISO 50 class – Motor spindles up to 52 kW and 430 Nm

DMC 75 H duoBLOCK® Highlights _ Entry into heavy-duty machining: Motor spindle with powerful torque and a high output – 10,000 rpm, 288 Nm, 44 kW in the standard version, with optional 12,000 rpm, 430 kW and 52 Nm (CAT50) or an optional HSK-A100 _ Short pallet-exchange times due to effective pallet-exchange technology _ A solid and sturdy base construction due to the evolved machine design

Tool changer: Vertical chain for ISO 50 _ Vertical chain magazine with short chip-to-chip times due to utilisation of a cam-controlled swivel blade-exchanger _ 3.9 second chip-to-chip time _ Max. tool length 650 mm, max. tool diameter 280 mm (skimming bridge ø 400 x 280 mm)

_ Chip disposal through the rear (space saving design)

_ Max. tool weight 30 kg, 40 pockets in the standard version

_ Optimised access to the magazine and chip disposal as well as faster and

_ 40 / 60 / 90 / 120 pockets as a single chain

easier maintenance

_ 180 / 240 pockets as a dual chain

......................................................................................................................... t e c h n i c a l data

DMC 65 H duoBLOCK® : Work area: 700 x 700 x 700 mm, Pallet size: 500 x 500 mm, Pallet load: 600 kg, Max. workpiece diameter / Height: 800 / 1,000 mm, Rapid traverse / Feed:

60 m/min, Main drive – max. rotational speed: 12,000 rpm, Power (40 / 100% DC): 20 / 20 kW, Torque (40 / 100% DC): 110 / 84 Nm, Tool fitting: CAT40 (HSK-A63), DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline or Heidenhain iTNC 530. Technical data for the entire series is available online at www.dmguk.com

milling

dmc h

horizontal machining centres

......... ......... ......... ......... ......... RS5 and RS10 rotary magazine for the DMC 55 / 65 H duoBLOCK ......... ......... _ RS5: five pallet storage positions, seven pallets in the entire system ......... ......... _ RS10: 10 pallet storage positions, 12 pallets in the entire system ......... ......... _ Compact and cost-efficient solution, width: 3.3 m, length: 2.8 m ......... ......... _ Pallet load up to 600 kg (DMC 65 H duoBLOCK ) ......... ......... _ Alternative to conventional pallet magazine systems ......... ......... _ Chuck hydraulics can be easily integrated ......... ......... _ Pallet management integrated into the NC control ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ................................................................. ................................................................. ................................................................. ......... ......... ......... ® DMC 80 / 100 / 125 H duoBLOCK Highlights ......... ......... _ Transmission spindle with 1,240 Nm, 44 kW and 8,000 rpm ......... ......... Power milling CK45 (steel) ø 160 mm milling head: Cutting depth 6 mm, ......... ......... 1,200 cm chip removal volume ......... ......... _ Motor spindle with 430 Nm, 52 kW and 12,000 rpm ......... ......... _ Large work area: Max. pallet size 800 x 800 mm, ......... ......... max. load 1,500 kg ......... ......... _ Powerful feed force up to 16 kN in the linear axes ......... ......... _ Max. tool length 650 mm, max. tool diameter 280 mm ......... ......... (skimming bridge ø 400 x 280 mm) ......... ......... _ Chain magazine with 60 pockets in the standard version ......... ......... _ Expansion of the chain magazine to 120 / 180 pockets (optional) ......... ......... _ Wall magazine with 240 / 300 / 354 tool pockets (optional) ......... ......... ......... ......... ......... ......... ......... ......... ......... ......... ................................................................. ................................................................. ................................................................. ......... ......... ......... DMC 60 / 80 H linear Highlights ......... ......... _ Highly dynamic linear drives in all axes ......... ......... _ Accelerations up to 1.6 g and rapid traverse speeds of 100 m/min ......... ......... _ Superb precision due to linear drives (circular contour accuracy ......... ......... at ø 300 mm: Quadrant transitions < 2 μm) ......... ......... _ NC rotary table with up to 90 rpm, DirectDrive technology (optional) ......... ......... _ Motor spindle accelerates to 18,000 rpm in 1.6 seconds, with optional ......... ......... 24,000 rpm ......... ......... _ Wheel magazine with 45 pockets in the standard version, optional ......... ......... vertical chain magazine for 60 / 80 / 120 / 180 tools with a fast double ......... ......... gripper and short chip-to-chip times of only 2 seconds, ......... ......... or a wall magazine with up to 354 pockets ......... ......... ......... ......... ......... ......... ......... ......... ......... ®

®

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01 RS5 rotary magazine 02 Powerful motor spindle up to 430 Nm 03 Maximum process safety due to steeply-slanted, fully closed covers and optimal chip disposal

DMC 55 / 65 H duoBLOCK® Highlights _ High-end CNC control with DMG ERGOline® Control with a 19" screen _ Large static masses and weight-optimised moving components for optimal machine dynamics _ 3-point support due to a sturdy machine bed _ Direct measuring systems in the standard version _ Linear guideways (roller guideways) with increased precision _ Central lubrication in the linear guideways and ball screw drives _ Slanted covers and cabin slants for optimal chip disposal _ Excellent accessibility to the work area due to a large work area door _ NC rotary table with 1,550 Nm torque

Spindle Technology _ Slim design for optimal accessibility _ Highest possible process safety due to active spindle cooling _ Highly dynamic synchronous spindles: 12,000 rpm or 18,000 rpm with 110 Nm // NEW: 10,000 rpm with 236 Nm, 42 kW (40% DC), power milling CK45 (steel) ø 100 mm milling head: Cutting depth 4 mm, 650 cm3 chip removal volume

............................................................... ............................................................... ...............................................................

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performance partnership

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01 iTNC 530 – This HEIDENHAIN control increases the productivity of milling machines and machining centres

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02 Linear and angle encoders from HEIDENHAIN make it possible to achieve accuracy from the first part

03 3D-Touch Probes from HEIDENHAIN stand for fast, time-saving workpiece alignment and tool measurement

HEIDENHAIN // High Productivity with HEIDENHAIN HEIDENHAIN controls are universal and yet simple to

Machine tools equipped with HEIDENHAIN

Our DIADUR symbol shows you that

operate. Their rapid and accurate path control ensures

linear and angle encoders operate with greater

encoders from HEIDENHAIN in your

high-quality surfaces and very short machining times,

precision, reliability and efficiency. HEIDENHAIN

even for complex workpieces.

encoders provide measuring signals of high qual-

machine tool ensure a continually high accuracy: www.heidenhain.de/accuracy.

ity. This improves the quality of the manufactured DCM—the Dynamic Collision Monitoring feature of the

part surface, reduces vibration in the machine

HEIDENHAIN 3D-Touch Probes can do more than

iTNC 530 protects the operator and the machine against

frame, lessens auditory stress from velocity-

enable you to align and measure your workpieces

crash situations. A new feature: Now the fixtures can be

dependent motor noise and prevents additional

exactly, you can also measure between working

entered and graphically displayed.

heat development in the motor. With its absolute

stages and you can measure tools. Functional

encoders for machine tools, HEIDENHAIN has set

readiness is indicated on the new 3D-Touch Probes

AFC—the Adaptive Feed Control automatically adapts

new standards in terms of time and functionality,

by a blinking LED.

the feed rate of the machine to the material removal rate.

and you produce accuracy from the very first part.

.................................................................................................................. .................................................................................................................. .................................................................................................................. Mould making machining example

These targets can be met by using linear encoders

Mould and die making for milling is characterised

on machine tools.

not only by high demands upon form accuracy, it also makes high feed rates necessary in order

The illustrated workpieces show the profile of the

to shorten machining times. The first and last

Golden Gate Bridge. In order to visualise the linear

milling paths must match in order not to lose the

deviation resulting from thermal growth of the

time previously gained. The successful fulfillment

recirculating ball screw, machining deliberately

of changing manufacturing orders requires

began in the middle of the workpiece. Start and end

machine tools with high thermal stability. Con-

paths, therefore, lie side by side and clearly show the

sequently, feed axes must achieve the required

thermal drift with an edge (see figure below, left).

accuracy over the complete traverse range even with strongly varying speeds and machining forces. The Golden Gate Bridge profile machined with linear encoders does not show this edge (see figure below, right).

HEIDENHAIN (G.B.) Limited, 200 London Road, Burgess Hill, West Sussex RH15 9 RD, United Kingdom, T: +44 (0) 1444 247711, F: +44 (0) 1444 870024, [email protected], www.heidenhain.co.uk HEIDENHAIN Scandinavia AB, Storsätragränd 5, 12739 Skärholmen, Sweden, T: +46 (8) 53193350, F: +46 (8) 53193377, [email protected], www.heidenhain.se

DR. JOHANNES HEIDENHAIN GmbH


SINUMERIK® Innovative platform for maximum productivity and availability SINUMERIK® stands for machine tool controls, drives and motors – a complete package of tools for machine tool automation. The SINUMERIK® system platform perfectly meets the wide range of demands from the workshop to manufacturing companies. The perfectly adjusted components offer optimal, operator-friendly functionality and top performance. SINUMERIK® solution line is the innovative CNC systems platform based on the SINAMICS drive family. All components are marked by unique integration and compatibility, as well as a unified look & feel. New for SINUMERIK® solution line: The extremely flexible Thin Client design, and nearly maintenance-free operator panels with no hard drive, aerator or battery. ShopTurn / ShopMill – The unique and integrated solution for universal turning and milling of individual workpieces and small series with visual programming and unified look & feel. 01 Would you like to know more about ShopTurn and ShopMill? Visit us on the web at www.siemens.de/cnc4you. Find out how easy it is to get from the drawing to the finished workpiece.

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01 DMG ERGOline® Control 02 SINUMERIK® solution line 03 ShopMill 04 ShopTurn

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Siemens AG, Automation & Drives, Motion Control Systems, Frauenauracherstr. 80, 91056 Erlangen, Germany T: +49 (0) 91 31-98-0, www.siemens.de/sinumerik, www.siemens.de/cnc4you, [email protected]

Sauter Feinmechanik GmbH High-performance turret with integrated direct tool drive Some are always ahead of their time. We have integrated an extremely compact high performance motor into the tool disk. The tools are driven directly. No train of gears. No belts. No vibration. And almost silently. Tool disk, motor and drive components form a closed system and are consequently protected from all external influences. Your benefit: even greater reliability. Due to its short and compact design, this turret can easily be integrated into the lathe.

Sauter Feinmechanik GmbH, Carl-Zeiss-Straße 7, 72555 Metzingen, Germany T: (+49) 7123-926-0, F: (+49) 7123-926-190, [email protected], www.sauter-feinmechanik.com

SMW-AUTOBLOK® and DMG // Exciting partnership with great benefits to the customer The SMW-AUTOBLOK® brand stands for innovative premium-quality clamp01

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ing systems with outstanding power, precision, repeat accuracy, efficiency and handling. One outstanding example is the self-centreing quill, which was invented in Meckenbeuren on Lake Constance, and has since become a mainstay in the chip removal sector around the world. As much as GILDEMEISTER trusts the highly advanced clamping systems from SMW-AUTOBLOK® in its high-tech lathes, the folks in Meckenbeuren also consistently prefer machines from DMG for their flexible production, above all the highly precise 5-axis universal centres of the DMU

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duoBLOCK® and DMU series.

01 Managing Directors, Eckhard Maurer and Fritz Rehm 02 NEF as a test bench in quality control 03 Production with DMU 50 04 Highly-precise components for high-tech clamping systems from SMW-AUTOBLOK® SMW-AUTOBLOK® Spannsysteme GmbH, 88074 Meckenbeuren, Germany T: +49 7542 405-0, F: +49 7542 405-171, [email protected], www.smw-autoblok.de

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Bosch Rexroth AG // IndraMotion MTX – The fast CNC control Up until now it was only a dream, but now it is a reality: Higher productivity and simultaneously higher precision in metal cutting and forming. The secret is the extremely fast PLC and CNC in the IndraMotion MTX by Rexroth, making it suitable for fast utilisation both on the shop floor and in serial production. Open – Based on advanced Ethernet technology // Flexible design for individual adaptation and expansion // Transparent access to all production processes and machine data Complete – Comprehensive control package including innovative engineering tool // All technology functions for metal cutting and forming are integrated 01 Powerful – Fast PLC and CNC cycle times for shortest production and idle times // 30% productivity increase resulting in lower unit costs // Highest precision through intelligent drive technology Safe – Safety technology integrated into the drive, certified according to EN 954-1 // Optimal operator protection due to short reaction times Bosch Rexroth AG is one of the world’s leading specialists in the field of drive and control technologies. Under the brand name of Rexroth the company supplies more than 500,000 customers with tailored solutions for driving, controlling and moving machinery used in industrial and factory automation as well as in mobile applications. As The Drive & Control Company, Bosch Rexroth develops, produces and sells components and systems in more than 80 countries. More information at: www.boschrexroth.com/mtx 02 01 With the user friendly machine control panel of the IndraMotion MTX and a user-interface optimally adjusted to the machining process, the operator has a complete overview over all processes 02 The intelligent IndraDrives achieve highest precision and perfect surface quality

OPEN MIND Technologies AG hyperMILL® – From turning / milling to 5AXIS simultaneous milling! hyperMILL® offers you everything you need for efficient and flexible manufacturing: 2D, 3D, HSC and 5AXIS milling strategies, a milling / turning module and special applications. All functions are available from one simple user interface. In addition, benefit from innovative post-processor technology, the CADsystem hyperCAD®, CAD-integration and direct interfaces for smooth data import.

www.openmind-tech.com

Linear technology on a large scale.

HIWIN GmbH, Brücklesbünd 2, 77654 Offenburg, Germany T: +49 (0) 7 81 9 32 78- 0, F: +49 (0) 7 81 9 32 78- 90, [email protected], www.hiwin.de

ultrasonic

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advanced technologies

30,000 x / sec.

milling

max. 42,000 rpm

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01 Technology combination: ULTRASONIC & milling on the entire ULTRASONIC series 02 Overlap of a rotating tool with additional oscillating kinematics 03 Equipment manufacturing: Mounting plate made from aluminium oxide 04 Precision tools: Carbide embossing tool out with chip guiding geometry 05 Medical technology: Cuvette made from glass with miniature bores for blood analysis 06 Dental: Dental bridge made from Yttrium-stabilised zirconium oxide

The ULTRASONIC series from DMG 5-axis ULTRASONIC hard machining of advanced materials and milling at the highest level of perfection ................................................................................................................................ .......... .......... .......... ULTRASONIC series Highlights .......... .......... _ Technology integration: ULTRASONIC hard machining of advanced materials .......... .......... (such as ceramics, glass, carbide) and HSC milling on a single machine .......... .......... _ ULTRASONIC – HSK-32 / 63-actor system with max. 42,000 / 18,000 rpm .......... .......... in the standard version (US frequency range: 16.5 – 30.5 kHz) .......... .......... _ Maximum flexibility: 5-axis simultaneous machining with an integrated 4 / 5 axis .......... .......... _ ULTRASONIC 20 linear with linear / torque technology in all axes .......... .......... _ Up to a 3-fold productivity increase and reduced process forces due to the .......... .......... overlap of tool rotation with an oscillating kinematic in Z with ULTRASONIC .......... .......... _ An unparalleled range of materials ranging from soft and hard all the way .......... .......... to advanced, can be processed on a single machine .......... .......... _ Machining from filigree workpieces all the way to large workpieces measuring .......... .......... up to 1,000 mm .......... .......... _ Integrated automation LM 100 with max. 99 pallet positions (optional) .......... .......... _ Siemens control with integrated ULTRASONIC user interface as well as ADC .......... .......... and ACC for automatic feed adjustment .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... DMG seat – Practical and ergonomically .......... .......... designed: £ 1,850.– .......... .......... Seat height easily adjustable due to incremental angle .......... .......... adjustment, as original equipment or for retrofit .......... .......... .......... .......... ................................. ............................................... .......... .......... .......... LM 100 from £ 46,900.– ULTRASONIC 20 linear from £ 153,900.– .......... .......... ................................. ............................................... .......... .......... .......... .......... .......... The ULTRASONIC series from DMG: ULTRASONIC 20 linear, ULTRASONIC 50 / 70-5 / 100-5 // ULTRASONIC .......... .......... .......... hard machining of the most miniature filigree components all the way to workpieces measuring 1,000 mm .......... .......... .......... ................................................................................................................................ th

th

Adaptive Control

Acoustic Control


ULTRASONIC 20 linear: Traverse paths X / Y / Z: 200 / 200 / 280 mm, Max. rotational speed 42,000 rpm (HSK-32E / S); ULTRASONIC 50: Traverse paths X / Y / Z: 500 / 450 / 400 mm, Max. rotational

speed 10,000 rpm (HSK-63A / S); ULTRASONIC 70-5: Traverse paths X / Y / Z: 750 / 600 / 520 mm, Max. rotational speed 18,000 rpm (HSK-63A / S); ULTRASONIC 100-5: Traverse paths X / Y / Z: 1,000 / 1,000 / 1,000 mm, Max. rotational speed 18,000 rpm (HSK-63A / S)

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SMW-AUTOBLOK® Workholding for top-of-the-line machines _ The most advanced technology, reliability and precision make us the top supplier for the GILDEMEISTER Group 01

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_ We deliver turnkey’s to all leading manufacturers of lathes and turning centers all over the world _ Our worldwide subsidiaries guarantee worldwide service 01 Shaft chuck with face driver 02 Steady rest 03 Power chuck, sealed 04 Quick jaw change power chuck

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SMW-AUTOBLOK Workholding Ltd., Peterborough T: (0 17 33) 39 43 94, [email protected], www.smw-autoblok.de

RENISHAW The most advanced measuring technology and the largest support network RMP600: Ultra high accuracy strain-gauge spindle probe TRS2: Rapid laser breakage detection NC4: Compact laser toolsetter / breakage detection Productivity+™ Active Editor Pro: Rapid PC-based probe cycle generation Experience – innovation – direct support through 51 offices worldwide Can you afford to trust anything less?

Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, United Kingdom T: +44 1453 524524, F: +44 1453 524901, [email protected], www.renishaw.com

Pilz GmbH & Co. KG The complete package for the safety functions of your machine tool PNOZmulti – Modular safety system. Control-independent for input / output and axis safety. Field bus integration and integrated diagnostic functions / PITmode – Electronic mode selector for the safe selection of operating modes and control functions // PSENcode – Safety switch for contact-free safety door monitoring // PAScal – Computation software for the validation of safety functions according to norms EN ISO 13849 or EN IEC 62061

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany T: +49 (0) 711 3409-0, F: +49 (0) 711 3409-133, [email protected], www.pilz.com

a. hartrodt group of companies Global Transport and Logistics Over more than two decades, the a. hartrodt Group has proven to be a reliable, professional and customer-oriented service provider to the DMG Corporation. With our global network of offices in more than 80 countries and over 120 years of experience in all sectors of logistics, we provide excellent tailor-made transport and logistics solutions from door-to-door. Sea & Airfreight • Import / Export • Entire containers & consolidated cargo • Project forwarding and heavy cargo • Warehousing & Distribution• Purchase order management • Customs clearance • Transit insurance • Cross-trades • Consultancy & Risk management • Documentation

Worldwide Headquarters: a. hartrodt (GmbH & Co) KG, Hoegerdamm 35, 20097 Hamburg, Germany P: +49 (0) 40 23 90-0, F: +49 (0) 40 23 90-319, [email protected], www.hartrodt.com

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01 PCD / CVD precision tool by TIROTOOL© with clearance angle 02 Precise fine cutting components for the watch industry 03 Fine stamping component with a material thickness of 1.5 mm 04 Bone saw for the medical industry

World Premiere // LASERTEC 20 FineCutting With a fibre laser for PCD / CVD precision tools and fine-cutting components for the watch / stamping / medical industries LASERTEC 20 FineCutting Highlights _ Precision machine with P3 (3-axis version) or P5 (5-axis version) with > 2 g acceleration (in the standard version) _ Linear / torque technology in all five axes _ Platform design of the HSC 20 linear, travels in X / Y / Z: 200 / 300 / 280 mm _ Minimum laser cutting gap of 20 μm _ Workpiece accuracy < 5 μm (3-axis machining) _ Application-dependent integration of various fiber laser sources (20 Watts pulsed; 100 / 200 Watts cw) _ DMG ERGOline® Control with Siemens 840D solutionline and attractive LaserSoft software tools

LASERSOFT ............................................. LASERTEC 20 FineCutting

from

£ 138,900.–

3-axis version with 100 Watt fiber laser cw

............................................. ................................................................................................................................ .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... 01 02 .......... .......... .......... 01 Laser engraving and lettering 02 Filigree cavities in an embossing tool .......... .......... .......... .......... .......... .......... .......... World Premiere // LASERTEC 40 .......... .......... .......... with a fibre laser: For coins, embossing .......... .......... .......... tools, engravings and lettering .......... .......... .......... .......... .......... LASERTEC 40 Highlights .......... .......... _ Now also with pulsed fiber laser 20 Watts .......... .......... LASERSOFT _ Still available: LASERTEC 40 with diode-pumped .......... .......... laser with 12 Watts* ........................................... .......... .......... _ Option S for vertical walls** .......... LASERTEC 40 from £ 76,900.– .......... _ X / Y / Z: 400 / 300 / 500 mm, scanning range: 60 x 60 mm .......... .......... with 20 Watt pulsed fibre laser .......... .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Optional ** Depending on material .......... .......... .......... .......... ..........

There are approximately 1,500 service employees working for you around the globe!

DMG Spare Parts – Highest availability. Ultra-fast delivery. DMG Original Spare Parts with maximum availability – Shortest shipping times, locally and globally

_ State-of-the-art service centre in Geretsried, near Munich _ More than 60,000 different items available _ Spare parts availability over 95%

Order from a DMG location near you, as usual, or from the DMG 24 / 7 Service Hotline!

_ Maximum availability of spare parts even for old machine series _ Fast and global delivery _ Secure the productivity of your DMG machines _ Large variety of DMG service products

DMG 24 / 7 Service Hotline – Expert service around the clock Your benefits: _ Service Hotline available around the clock _ Instant, reliable support, 24 hours a day _ Competent problem solving from our experts _ More security for your production due to reduced downtimes

DMG 24 / 7 Service Hotline: +44 (0) 20 30 24 15 14

MONTFORT

WERBUNG

DMG UK: Unitool House, 151 Camford Way, Sundon Park, Luton, Bedfordshire LU3 3AN Tel.: +44 (0) 15 82 - 57 06 61, Fax: +44 (0) 15 82 - 59 37 00, [email protected], www.dmguk.com

Brochure – DMG: Brochure for customers and interested parties. Published by and responsible for the contents: DMG Vertriebs and Service GmbH. Design, layout, organisation, and photos by: Montfort Werbung, A-6833 Klaus. Circulation: 600,000 units. All lis ted prices as well as technical details are subject to change without notice. Goods are subject to prior sale. Prices are valid for delivery from the facility (exworks), excluding transport, installation and training. The machines depicted here may include some options, equipment and CNC alternatives available at additional charge. Our general terms and conditions apply. 12