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Ladungssicherung 2006

The rules of load securing

Tradition Leadership Tradition in in Dynamic Innovation

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Big mistakes!


1. “The load is so heavy it will not move!“ 2. “The walls of the loading platform are so strong, nothing can fall off!“ 3. “I drive carefully, so I don‘t have to secure the load!“ 4. “I drive now for so many years and nothing has ever happened!“

Tradition in Dynamic Innovation

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…... the best load securing – A lawful and necessary thing



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Source: GDV Tradition in Dynamic Innovation

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Source: KLSK Tradition in Dynamic Innovation

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Vertical lashing with a RUD RUD-Ladungssicherung 2006 tensioner STF – Standard Tension Force: Ø 6 mm - VIP:

1.500 daN

Ø 8 mm - VIP:

2.500 daN

Ø 10 mm - VIP:

2.800 daN

Ø 8/10/13 mm - ICE:

2.800 daN

Ø 13/16 mm - VIP:

3.600 daN

Compared with a standard belt ratchet: STF =

350 – 400 daN

A 8 mm -ICE-tensioner replaces approx. 8 belt systems !


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Unsatisfactory vertical lashing



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This wouldn't have happened with direct lashing !


Source: GDV


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Inclined lashing – Vertical angle α

α


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Diagonal lashing – Horizontal angle β

β


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Special topic topic::


Load securing of skips

Specials : • Dirt / Friction mats not practical low friction Vertical lashing

not suitable • Space small β Side blocks required


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Skips


Stacked skips

•Interlocked

empty

•Allowed height •Centre of gravity below middle of stack

empty

empty

filled


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Lashing chains


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History of the chain technology:


Grades


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VIP--Lashing chains (GR 10) VIP


Example of use

10 Product range : Diameter [mm]


Lashing capacity

LC [daN]

Standard tension force STF [daN]

6

3000

1500

8

5000

2500

10

8000

2800

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13000

3600

16

20000

3600 19

VIP--Lashing chains (GR 10) VIP


Heavy load

Product range : Diameter [mm]


LC [daN]

13

26000

16

40000

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ICE--Lashing chains (GR12) ICE


Example of use ICE-VSK-CURT-IVH (6-16mm)

ICE-VSK-CURT-SL (6-10mm)

Product range: ICE-VSK-CURT-SL-IVH

Diameter [mm]

(6-10mm)


Lashing capacity LC [daN]

Standard tension force STF [daN]

8

6000

2800

10

10000

2800

13

16000

2800 21

Lashing chains for skips



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Lashing chains on trial


Norm conformity test – EN 1219512195-3

Prohibited Connecting device without safety latch

ICE +points! ICE-Star-hook: + Wear marks + Overload control + Robust, forged safety latch


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Prohibited Chain: - Lower Grade than Grade 8 - No manufacturer‘s mark - Long link chain

ICE +points! ICE-Chain: + Grade 12 + 35% tougher + 28% harder + Up to 60% more LC + Up to 45% lighter lashing chains


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Application of round steel chains

Correct lashing chain(t = 3 x d)

Long link chain


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Comparison of grades


Diameter [mm]

LC – lashing capacity [daN] Grade 8

VIP - 10

ICE - 12

6

2200

3000

+ 36%

-

-

8

4000

5000

+ 25%

6000

+ 50%

10

6300

8000

+ 27%

10000

+ 59%

13

10000

13400

+ 34%

16000

+ 60%

16

16000

20000

+25%

-

-


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Prohibited

Shortening device: - No locking device - Breaking force reduction

ICE +points!

ICE-VH/ ICE-SL: + Locking device by shape + Easy, quick handling


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Prohibited

Identification tag : - Not according to EN 12195-3 - Missing

ICE +points!

ICE-Identification tag : + Integrated testing gauge


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ICE--Identification tag ICE


with integrated testing gauge


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ICE--Identification tag ICE


with all relevant data according to EN 1219512195-3

• • • • • •

Lashing Capacity (LC) Standard Tension Force (STF) Note: not for lifting Identification manufacturer or supplier Code for tracking Norm identification EN 12195-3


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Manufacturer´´s declaration Manufacturer according to EN 1219512195-3:2001 •

Name of manufacturer or supplier, including date and signature

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Number of the european standard: EN 12195-3

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Identification number or symbol of the lashing chain

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Description of the chain and a list of all parts

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Diameter of the round steel link chain and grade sign

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Diameter (Id-number) of each part and grade sign

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Nominal length

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Lashing capacity (LC)


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Replacement criterias


according to DIN EN 1219512195-3 • • • •

Cracks on the surface, deformation of the link Extension more than 5 % of the pitch Wearout of a link more than 10 % of the nominal thickness Deformation, cracks, strong wearout or strong corrosion on the tensioner or connection devices


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Lashing Points


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Unsuitable“lashing points”



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Lashing points - requirements


•Accessibility Attention: Danger of rusting

•Lashing hook must be closable •Lashing hook must be mountable •Loading of the lashing hook •Lashing in a direct line •Suitable lashing angle •Force direction Attention: edges

•Dimensioning •Quantity


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Lashing points - marking


Lifting points can also be used as lashing points. Attention: Different safety factors Example VLBS 1,5t:

WLL LC

= 1,5 t = 3000daN


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RUD lashing points with LCLC-marking



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Advantages of


- lashing points

• forged ringbody • 100% crack detected • Loadable in any direction • Adequate mounting dimensions for the lashing means • Small welding area • BG - certified


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Basket chain



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Examples


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Source: Goldhofer Tradition in Dynamic Innovation

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Picture: Verlag Günter Hendrisch Tradition in Dynamic Innovation

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20% Reduction!


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Thank you for your attention !


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