integra series brochure - Jordair Compressors Inc.

INTEGRATM SERIES COMPRESSOR SYSTEMS

Features a 2-year System and 5-year Block Warranty Jordair QC Program  ISO 9001:2008 Cert. 97-544  CSA Cert. No. LR77799  CRN Pressure Components  B&PV Licence MA-2007

System Features:  Balanced Design  Low Noise  Lifetime Filter Chambers  Extended Cartridge Life

Block Features:  Low Oil Consumption  Oil Filter Cartridge  High Tech HP Piston  Heavy Duty Crank

The compressor models shown in this brochure and their electrical controls are registered under CSA and certified accordingly. Changes to any of the electrical controls or components will void the existing CSA certification. A Special Inspection will need to be performed by CSA to certify any custom compressor package. Please consult a Jordair representative for CSA Special Inspection pricing. Please consult a Jordair representative for a breakdown of all additional costs that may be incurred on a custom compressor.

Jordair breathing air compressors and filter systems meet or exceed the latest CSA standard CAN/CSAZ180.1-00 (approved January 2001). 101-7950 Huston Rd. Delta, BC V4G 1C2 Canada Website: www.jordair.ca

JORDAIR – “RELIABILITY & SAFETY” - BAUER

Doc. Jordair INTEGRA-Brochure-2013

Phone: 1-604-940-8101 Fax: 1-604-940-8131 Email: [email protected]

5000 PSIG COMPRESSORS MODEL INT5-100-1E INT5-100-3E INT5-120-1E INT5-120-3E INT5-121-1E INT5-121-3E INT5-12-1E INT5-12-3E INT5-1214-1E INT5-1214-3E INT5-1215-3E INT5-151-3E INT5-1512-3E INT5-150-3E INT5-152-3E INT5-180-3E INT5-182-3E INT5-220-3E

FLOW RATE 6.5 SCFM 6.5 SCFM 11.0 SCFM 11.0 SCFM 12.4 SCFM 12.4 SCFM 10.7 SCFM 10.7 SCFM 15.1 SCFM 15.1 SCFM 18.8 SCFM 22.0 SCFM 24.2 SCFM 25.8 SCFM 31.2 SCFM 33.3 SCFM 35.6 SCFM 45.0 SCFM

MOTOR 5.0 HP 5.0 HP 7.5 HP 7.5 HP 10.0 HP 10.0 HP 7.5 HP 7.5 HP 10.0 HP 10.0 HP 15.0 HP 15.0 HP 20.0 HP 15.0 HP 20.0 HP 20.0 HP 25.0 HP 30.0 HP

FILTRATION SYSTEM & CAPACITY* JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP41-6300-4-5 JBP61-6300-4-5 JBP61-6300-4-5 JBP61-6300-4-5 JBP61-6300-4-5 JBP81-6300-4-5 JBP81-6300-4-5 JBP91-6300-4-5

42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 64,000 FT3 64,000 FT3 64,000 FT3 64,000 FT3 140,000 FT3 140,000 FT3 215,000 FT3

WEIGHT 725 KG 725 KG 725 KG 725 KG 725 KG 725 KG 950 KG 950 KG 950 KG 950 KG 950 KG 1000 KG 1000 KG 1000 KG 1000 KG 1000 KG 1000 KG 1350 KG

SIZE (CM) HxDxW 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 210 x 105 x 260

6000 PSIG COMPRESSORS MODEL INT6-100-1E INT6-100-3E INT6-120-1E INT6-120-3E INT6-12-1E INT6-12-3E INT6-1214-1E INT6-1214-3E INT6-1215-3E INT6-1511-3E INT6-181-3E INT6-1812-3E INT6-220-3E

FLOW RATE 5.8 SCFM 5.8 SCFM 9.0 SCFM 9.0 SCFM 10.7 SCFM 10.7 SFCM 15.1 SCFM 15.1 SCFM 18.8 SCFM 24.2 SCFM 28.6 SCFM 31.8 SCFM 41.1 SCFM

MOTOR

FILTRATION SYSTEM & CAPACITY*

5.0 HP 5.0 HP 7.5 HP 7.5 HP 7.5 HP 7.5 HP 10.0 HP 10.0 HP 15.0 HP 15.0 HP 20.0 HP 25.0 HP 30.0 HP

JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP41-6300-4-6S JBP61-6300-4-6S JBP81-6300-4-6S JBP81-6300-4-6S JBP91-6300-4-6S

MOTOR

FILTRATION SYSTEM & CAPACITY*

15.0 HP 20.0 HP

JBP61-6300-4-6S JBP81-6300-4-6S

42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 42,100 FT3 64,000 FT3 140,000 FT3 140,000 FT3 215,000 FT3

WEIGHT 725 KG 725 KG 725 KG 725 KG 950 KG 950 KG 950 KG 950 KG 950 KG 1000 KG 1100 KG 1100 KG 1350 KG

SIZE (CM) HxDxW 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 172 x 86 x 243 210 x 105 x 260

7000 PSIG COMPRESSORS MODEL INT7-1511-3E INT7-181-3E

FLOW RATE 20.5 SCFM 28.6 SCFM

64,000 FT3 140,000 FT3

WEIGHT 1050 KG 1150 KG

SIZE (CM) HxDxW 172 x 86 x 243 172 x 86 x 243

* Filter Capacity is based on 20˚C; for a 10˚C increase in temperature decrease capacity by 50% 101-7950 Huston Rd. Delta, BC V4G 1C2 Canada Website: www.jordair.ca




TECHNICAL DATA STANDARD COMPRESSOR FEATURES All INTEGRA compressors are PLC controlled and can run in either manual or automatic start modes, and include oil, interstage and discharge pressure gauges as well as an hour meter and "Power On" light. High air temperature and low oil pressure shut down alarms as well as interstage and final pressure relief valves protect the compressor and its components. Our compressors are designed to auto drain every 15 minutes into a silent collection system. Jordair filtration systems are all rated for 6300 PSIG service and include an oil and water separator, purifier, pressure maintaining valve, manual drain valve and auto drain cycle counter. INTEGRA compressors come standard with a Securus moisture monitor, fill station and storage cylinders.

STANDARD FILL STATION AND STORAGE J-FFS-D3 J-CYL-ASME-7000-2

Fully enclosed Sliding Door Fill Station for filling 3 SCBA cylinders 2 x 7000 PSIG ASME Cylinders

CAPACITY CALCULATIONS Compressor Flow Rate, or “Charge Rate”, is based on filling a 88 cubic (ft3) SCBA cylinder from 1100 to 4500 PSIG Technical specifications subject to change without notice

FILTRATION SYSTEM DESCRIPTION JBP41-6300-4-5/6 JBP61-6300-4-5/6 JBP81-6300-4-5/6 JBP91-6300-4-5/6 JBP61-7200-5-7 JBP81-7200-5-7

Consists of 1 x JS-6000-A-708-15 Separator and 1 x JBF-6300-4-22 (Filter Only, 22" Tower) Consists of 1 x JS-6400-A-1008 Separator and 1 x JBF-6300-4-32 (Filter Only, 32" Tower) Consists of 1 x JS-6400-A-1008 Separator and 2 x JBF-6300-4-32 (1 x Dryer, 1 x Filter, 32" Towers) Consists of 1 x JS-6400-A-1008 Separator and 3 x JBF-6300-4-32 (2 x Dryers, 1 x Filter, 32" Towers) Consists of 1 x JS-7200-S-1008 Separator and 1 x JBF-7200-5-32 (Filter Only, 32" Tower) Consists of 1 x JS-7200-S-1008 Separator and 2 x JBF-7200-5-32 (1 x Dryer, 1 x Filter, 32" Towers)

ORDERING INFORMATION Single Phase Voltages Available: (-1E) 208V, 230V Three Phase Voltages Available: (-3E) 208V, 230V, 460V, 575V When placing an order, add the voltage at the end of the model number (eg. INT5-100-1E-230V) Weights and Sizes are approximations and are subject to change without notice. For exact weights and dimensions please consult a Jordair representative.

101-7950 Huston Rd. Delta, BC V4G 1C2 Canada Website: www.jordair.ca




COMPRESSOR UPGRADE OPTIONS COMPRESSOR FRAME COLOUR: J-PCU

Change compressor frame powder coating colour

CO MONITOR: J-E-COM-4021-CK

CO Monitor c/w Regulator and Calibration Kit

COMPRESSOR FILTRATION SYSTEM: JBF-6300-32-1U JBF-6300-32-2U JBF-6300-32-3U JBF-7200-5-32-2U

Upgrade from 1 x JBP-6300-22 Filter to 1 x JBP-6300-32 Upgrade from 1 x JBP-6300-32 Filter to 2 x JBP-6300-32 Upgrade from 2 x JBP-6300-32 Filter to 3 x JBP-6300-32 Upgrade from 1 x JBP-7200-5-32 Filter to 2 x JBP-7200-5-32

*COMPRESSOR SERVICE KITS: J-CSKIT-1-S Compressor Service Kit – For IK 100, 120, 121, 12, 1214, 1215 Models (Securus Filter) J-CSKIT-2-S Compressor Service Kit – For IK 150, 151, 1512, 152, 1511 Models (Securus Filter) J-CSKIT-3-S Compressor Service Kit – For IK 180, 181, 1812, 182 Models (Securus Filter) J-CSKIT-4-S Compressor Service Kit – For IK 220 Models (Securus Filter) * Breakdown of Service Kits listed on following page





COMPRESSOR SERVICE PARTS LISTS AND KITS J-CSKIT-1-S Compressor Service Kit – For IK 100, 120, 121, 12, 1214, 1215 Models QTY 1 1 1 1 1 2 2 2 1

Part Name Oil Filter Inlet Filter Element Filter Cartridge Separator Element Separator O-Ring Separator Backup Ring Filter O-Ring Filter Backup Ring Synthetic Oil 4 Litre

J-CSKIT-2-S Compressor Service Kit – For IK 150, 151, 1512, 152, 1511 Models

Part Number

QTY

N25326 N25950 61687 FC-708-SE J-OR-2-326 J-OR-8-326 J-OR-2-334 J-OR-8-334 J-C751-4

1 1 1 1 1 2 2 2 2

J-CSKIT-3-S Compressor Service Kit – For IK 180, 181, 1812, 182 Models QTY 1 1 1 1 1 1 2 2 2 2

Part Name Oil Filter Inlet Filter Element Drying Cartridge Filter Cartridge Separator Element Separator O-Ring Separator Backup Ring Filter O-Ring Filter Backup Ring Synthetic Oil 4 Litre

Part Name Oil Filter Inlet Filter Element Filter Cartridge Separator Element Separator O-Ring Separator Backup Ring Filter O-Ring Filter Backup Ring Synthetic Oil 4 Litre

Part Number N25326 N25886 60037 FC-1008-SE J-OR-2-334 J-OR-8-334 J-OR-2-334 J-OR-8-334 J-C751-4

J-CSKIT-4-S Compressor Service Kit – For IK 220 Models

Part Number

QTY

N25326 N25950 58825 60037 FC-1008-SE J-OR-2-334 J-OR-8-334 J-OR-2-334 J-OR-8-334 J-C751-4

1 1 2 1 1 1 2 2 2 3

Part Name Oil Filter Inlet Filter Element Drying Cartridge Filter Cartridge Separator Element Separator O-Ring Separator Backup Ring Filter O-Ring Filter Backup Ring Synthetic Oil 4 Litre

Part Number N25326 N3029 58825 60037 FC-1008-SE J-OR-2-334 J-OR-8-334 J-OR-2-334 J-OR-8-334 J-C751-4

.





FILL STATION UPGRADE OPTIONS FILL PRESSURES AND FILL HOSES: J-FSFP-1 J-FSFP-2 J-FSFP-3 J-FSFP-4 J-FSFP-6 J-FSFP-8 J-FSFP-10 J-FSFP-12 J-FSEFP J-FSFP-IV-K

1 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 2 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 3 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 4 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 6 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 8 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 10 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG 12 Additional Fill Hose at 2216, 3000, SCUBA or 4500 PSIG Remote Fill Point / Bank Isolation with valve and gauge Isolation Valve Kit for adding an additional fill pressure to fill station

STORAGE SYSTEM: J-FFS-3C J-FFS-4C J-SV1018-3 J-SV1018-4

Manual Cascade - For 3 banks c/w gauges Manual Cascade - For 4 banks c/w gauges Auto Cascade - For 3 banks c/w gauges Auto Cascade - For 4 banks c/w gauges

J-FSCH

Add 4th SCBA fill tube for fill station

J-CYL-ASME-7000-1A J-CYL-ASME-7000-RFS

Add 1 x 7000 PSIG ASME Cylinder, Manifold, Gauge, Valve & PRV Remove from Storage 2 x 7000 PSIG ASME Cylinders

J-CYL-TC-4500-1A J-CYL-TC-5000-1A J-CYL-TC-6000-1A

Add 1 x 4500 PSIG TC Cylinder & Manifold Add 1 x 5000 PSIG TC Cylinder & Manifold Add 1 x 6000 PSIG TC Cylinder & Manifold

J-CYL-TC-4500-2A J-CYL-TC-5000-2A J-CYL-TC-6000-2A

Add 2 x 4500 PSIG TC Cylinders Add 2 x 5000 PSIG TC Cylinders Add 2 x 6000 PSIG TC Cylinders

FILL STATION & STORAGE: J-FFS-DF4U J-CYL-TC-4500-1A


Upgrade from J-FFS-DF3 to J-FFS-DF4 Fill Station Add 1 x 4500 PSIG TC Cylinder & Manifold




COMPRESSOR BLOCK TECHNICAL DATA 5000 PSIG BLOCKS COMPRESSOR BLOCK IK100 IK120 * IK121 IK12 IK1214 * IK1215 IK151 * IK1512 IK150 * IK152 IK180 * IK182 IK220

SPEED

FLOW RATE

STAGES

1400 RPM 1600 RPM 1800 RPM 1120 RPM 1450 RPM 1800 RPM 1450 RPM 1600 RPM 1320 RPM 1600 RPM 1500 RPM 1600 RPM 1350 RPM

6.5 SCFM 11.0 SCFM 12.4 SCFM 10.7 SCFM 15.1 SCFM 18.8 SCFM 22.0 SCFM 24.2 SCFM 25.8 SCFM 31.2 SCFM 33.3 SCFM 35.6 SCFM 45.0 SCFM

3 3 3 4 4 4 4 4 4 4 4 4 4

SPEED

FLOW RATE

STAGES

1300 RPM 1300 RPM 1120 RPM 1450 RPM 1800 RPM 1600 RPM 1600 RPM 1600 RPM 1300 RPM

5.8 SCFM 9.0 SCFM 10.7 SCFM 15.1 SCFM 18.8 SCFM 24.2 SCFM 28.6 SCFM 31.8 SCFM 41.1 SCFM

3 3 4 4 4 4 5 5 4

SPEED

FLOW RATE

STAGES

1350 RPM 1450 RPM

20.5 SCFM 28.6 SCFM

4 5

MOTOR HP kW 5.0 3.6 7.5 5.2 10.0 5.9 7.5 5.3 10.0 6.7 15.0 8.2 15.0 10.5 20.0 11.6 15.0 10.9 20.0 13.3 20.0 13.6 25.0 14.5 30.0 21.0

FINAL PRESSURE 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG

MOTOR HP kW 5.0 3.5 7.5 4.2 7.5 5.3 10.0 6.7 15.0 8.2 15.0 12.6 20.0 13.6 25.0 15.0 30.0 20.9

FINAL PRESSURE 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG 6000 PSIG

MOTOR HP kW 15.0 10.6 20.0 13.6

FINAL PRESSURE 7000 PSIG 7000 PSIG

6000 PSIG BLOCKS COMPRESSOR BLOCK IK100-420 IK120-420 IK12 IK1214 * IK1215 IK1511 IK181 * IK1812 IK220-420

7000 PSIG BLOCKS COMPRESSOR BLOCK IK1511 IK181

* Paired rows share the same compressor block. The model number with the * is the actual block number. The other compressor blocks run at different speeds and therefore have been given a different number. 101-7950 Huston Rd. Delta, BC V4G 1C2 Canada Website: www.jordair.ca




BAUER COMPRESSOR BLOCK FEATURES          

New high velocity, full flow cooling fan assembly that produces high velocity airflow over the coolers, pressure cylinders and crankcase to cool the compressed air and lubricating oil. Drive gear designed for an operating life of up to 30,000 hours. Stainless steel inter and after-coolers for high efficiency cooling and corrosion free operation. Cylinders are hardened through a plasma-nitrate process for up to 10,000 hours of operating life and low wear with excellent lubricating oil retention. Redesigned rings for the HP piston are synthetic material for low wear and a long operating life with very little oil carry over. Single-piece crankcase made of a high strength aluminum alloy for higher stability, larger oil capacity, and low vibration. Full flow oil system with a crankshaft-driven gear pump and full flow oil filter. Visual oil level indicator is designed show the accurate oil level. New reed valve on the first stage which offers higher efficiency and redesigned intake filter reduces intake valve noise. New final stage oil cooled cylinder and cylinder-head for lower air discharge temperature.

IK100, IK100-420

IK151, IK1511


IK120, IK120-420

IK150, IK180

IK1214

IK181



IK220
