Manual DUO - KREBS Switzerland

SPOT REMOV AL SYSTEM REMOVAL

KREBS DUO - Assembly instructions - Safety indications - How to start and handle the machine - Inspection and maintenance - Trouble (cause and remedies) - Electric diagrams - Spare parts list

Page 2

OPERA TING AND AS SEMBL Y INSTRUCTIONS FOR KREB S SYSTEM DUOplus OPERATING ASSEMBL SEMBLY KREBS These instructions are complemented by photographs which carry reference numbers for better understanding of the following. Number 1,2 and 3 for unmounted table legs. 1.

Lay the System carefully on the backside.

2.

Mount the 4 legs (respective key is included) (see photo D 5, No. 6) and also see page 6 of these Operating and Assembly Instructions (Mounting the 4 table legs).

3.

Now put the System upright on its legs.

4.

The exhaust hood (see photo D11, No. 1) can be snapped up so that the working area becomes free for placing a new piece of fabric on it.

5.

Turn the suction arm in the exact position required for operation and then fix it in this position with the respective locking lever (see photo D12, No. 5). Attention! Never pull out the twin suction arm, because you risk to damage the blocking clap of the locking mechanism.

6.

Put the two plastic containers for the backwater (see photo D 10, No. 1) under the table and join the hose visible on photo (D 10, No. 2) to the plastic containers by snapping on the fast lock joint.

7.

Fill the plastic container marked „Detergent“ with water and add approx. 1 - 3 % detergent (CV-Concentrate). Then mount suction hose for „Detergent“ with screw cap of red silicone tube (see photo D 5, No. 12). ATTENTION! With this container and the red suction tube only tensides and water (no inflammable liquids) are allowed to be used. Use the CV-Conzentrate of KREBS/Switzerland only. This detergent is approved by us for System DUO. For damages which may result on System DUO by the use of other detergents, KREBS declines all responsibility.

8.

Fill the second plastic container marked „Water“ with water and mount the suction hose for „Water“ with the screw cap (see photo D 5, No. 10).

9.

Fix the suction tube „Cleaner“ with screw cap onto solvent container (see photo D 5, No. 11).

10. Mount suspension system (see photo D 12, No. 1). 11. Now hook the connection hose (see photo D 12, No. 2) to the suspension system and unpack the operating head.

16-854-066 / 29.11.2007

Page 3

OPERA TING AND AS SEMBL Y INSTRUCTIONS FOR KREB S SYSTEM DUO OPERATING ASSEMBL SEMBLY KREBS ATTENTION! You may only use solvents and liquids with a flash point of 61° C or higher. For damages to material or persons occurring through the use of other unsuitable liquids or solvents KREBS takes no responsibility at all. 12. Connect foot-switch for extractor with respective plug on the left side of the cabinet. 13. Mount filter and dryer for compressed air to the left side of the cabinet. Fix the pressure at 4 - 7 bar (see photo D 12, No. 4). 14. Exhaust hose can be connected to the 110 mm diameter socket (see photo D5, No. 2). 15. Exhaust hose can also be connected to the 80 mm diameter socket (see photo D5, No. 4). 16. Open frontdoor of cabinet (see photo D 4, No. 8) (safety-key included). 17. Connect main cable situated on the left side of the cabinet with respective plug to the electric main supply. 18. Connect main switch (see photo D 4, No. 7). 19. Switch on the door safety switch by pulling the white handle (see photo D 1, No. 11). Red control lamp (mains) and green control lamp (Trafo) on door light up. (see photo D4, No. 1 and No 4). ATTENTION! All the respective parts in the cabinet are now under power and the door is open. (DO NOT TOUCH ANYTHING!) 20. Now the pump is active (see photo D 1, No. 2) the container (marked detergent) is slowly filling up. As the container is equipped with a floater operated automatic maximum level switch, the pumping action is automatically interrupted when the container is filled to about three quarters of its maximum capacity (see photo D 1, No. 2). 21. As soon as the container (see photo D 1, No. 2) (detergent) is filled, you can lock the safety lock (see photo D 4, No. 8) and hand over the respective key to the maintenance engineer for safe keeping, because, for reasons of staff safety, it is not desirable that the operator of the System who works on it has access to the electric part of the machine. 22. The 2 yellow heater switches (Heater), (photo D4, No. 2), for detergent and (photo D4, No. 3) for air, must now be activated by finger pressure and consequently both light up. At the same time the 2 red control lamps detergent (photo D4, No. 5) and air (photo D4, No. 6) light up. These two lamps switch off as soon as the operational temperature has been reached. ATTENTION! Only switch on heater after the detergent container (photo D1, No. 2) has been filled up. 23. Switch on ventilator with switch (photo D12, No. 3). 24. Function control: Cleaner Put selector switch (see photo D 4, No. 10) on position Cleaner. Take the handle (photo D 9, No. 7) in your hand and activate with your index finger the upper

Page 4

OPERA TING AND AS SEMBL Y INSTRUCTIONS FOR KREB S SYSTEM DUO OPERATING ASSEMBL SEMBLY KREBS operation switch situated on the avert side of the handle (see photo D 9, No. 1) and the solvent jet Cleaner 580) will appear after a certain initial sucking up time of approx. 20 - 30 sec. (see photo 9, No. 5) (nozzle in the middle). 25. The rear operation knob (see photo D 9, No. 3) has no function when the selector switch is on position Cleaner. 26. Now you place the garment to be cleaned over the ventilation opening of the suction arm. (photo D12, No. 5) 27. Press the foot switch. By this you achieve the following: The suction ventilator under the working area is switched on, the fabric fixed and you can spray solvent and blow air. 28. Apply as little solvent as possible! As the solvent dries slowly, it is absolutely essential to apply only just the necessary amount of solvent for each specific dirt in that specific fabric. In practise this means, at first you apply a tiny little bit of solvent and immediately dry. You will then see on the dried fabric whether the spot has disappeared completely. If not, repeat this procedure as many times as necessary. 29. Dry immediately after spraying solvent! Bring the compressed air nozzle outlet slot, which is at the front of the handle, into direct contact with the textile material to be dried (do not press the nozzle orifice too hard against the fabric to be dried). By pressing the lower operation switch (see photo D9, No. 2) you get the compressed air out and you direct the air dispenser head lightly backwards and forwards over the area to be dried, as you would do with an electric razor. Make sure you guide the compressed air dryer in continuous plane and soft contact over the fabric. 30. Function control: Water Put selector switch (see photo D 4, No. 10) on position Water. Take the handle (photo D 9, No. 7) in your hand and activate with your index finger the upper operation switch situated on the avert side of the handle (see photo D 9, No. 1) and the detergent jet (CV Conzentrate) will appear after a certain initial sucking up time of approx. 20 - 30 sec. (see photo 9, No. 4) (front nozzle). 31. Then press with your thumb the switch in the rear of the handle (photo D9, No. 2) and, after a short sucking time, the rinsing jet starts spraying. 32. Press the foot switch. By this you achieve the following: The suction ventilator under the working area is switched on, the fabric fixed and you can spray detergent and blow air. 33. Apply as little Detergent as possible! As the detergent dries very slowly, it is absolutely essential to apply only just enough detergent, respectively spray only as long as absolutely necessary for that specific dirt in that specific fabric. 34. Dry immediately after spraying detergent! Bring the compressed air nozzle outlet slot, which is at the front of the handle, into direct contact with the textile material to be dried (do not press the nozzle orifice too hard against the fabric to be dried). By pressing the lower operation switch (see photo D9, No. 2) you get the compressed air out

Page 5

OPERA TING AND AS SEMBL Y INSTRUCTIONS FOR KREB S SYSTEM DUO OPERATING ASSEMBL SEMBLY KREBS and you direct the air dispenser head lightly backwards and forwards over the area to be dried, as you would do with an electric razor. Make sure you guide the compressed air dryer in continuous plane and soft contact over the fabric. ATTENTION! THE LIQUID PUMPS RESPECTIVELY NOZZLE PRODUCE A VERY HARD JET. NEVER DIRECT OR AIM THE OPERATING HEAD TOWARDS PERSONS OR PARTS OF PERSONS AND IF YOU HAVE DELICATE FABRICS (NOT VERY RESISTANT AGAINST MECHANICAL TREATMENT) MAKE A TEST ON SUCH A FABRIC FIRST IN ORDER TO FIND OUT WHAT DISTANCE IS SUITABLE BETWEEN NOZZLE ORIFICE AND FABRIC IN ORDER TO DO EFFECTIVE AND FAST CLEANING WITHOUT DAMAGING THE FABRIC.

The liquid as well as the air are fixed at temperatures which we consider right: 85° C for the liquid and 120° C for the air. Most materials can withstand to these temperatures without damage. However, the metallic ends of the operating head will get very hot and should, therefore, not be touched (like an iron!). For fabrics very sensitive to chemical pressure, it is recommended to put a piece of felt on the metal grating of the suction opening, which also makes guidance of the compressed air tube easier (not moving the tube in the correct angle „is not punished so strongly“ when you work with a felt underneath the fabric). If you work intensively and continuously with felt underneath the fabric to be cleaned, have several such felt sections available, so that the spare ones can dry in the meantime. 35. Make sure that the backwater (see photo D 10, No. 2) really flows correctly into the backwater plastic tanks under the table. Safety elements and fuses The following remarks show where the respective fuses are placed in the System: 36. The automatic fuse (see photo D2, No. 11) is the main fuse for the remaining components, such as pumps, motors, valves etc... (not for the Blower for the working area). 37. On (photo D2, No. 15) you see the safety-cut-out for the air heater. To switch on press black button. Alarm system for water supply and backwater 40. As you can deduct from the foregoing instructions, the water supply will first be filled with water and most of the water enriched with detergent will end up in the backwater containers. Both supply containers, the one for the water and the one for the detergent, have consequently to be refilled periodically. For the backwater tanks there is no automatic alarm, these containers should be controlled and emptied from time to time to avoid overflowing. Temperature setting of the heatings 41. With the red regulating button (photo D2, No. 13 and No. 14) the heater for the detergent respectively for the air can be adjusted in a stepless way to the temperature you want. Detergent: (photo D2, No. 14) from 20° C to 85° C Air: (photo D2, No. 13) from 20° C to 140° C

Page 6

OPERA TING AND AS SEMBL Y INSTRUCTIONS FOR KREB S SYSTEM DUO OPERATING ASSEMBL SEMBLY KREBS Mounting the 4 Table Legs

Page 7

Safety Indications for KREBS SYSTEM DUO

For Your Safety Working safely with this machine is possible only when the operating and safety informations are read completely and the instructions strictly followed. In addition, the general safety instructions in the enclosed booklet must be followed. Before using for the first time, ask for a practical demonstration.

cable

spaces.

If the cable is damaged or cut through while working, do not touch the but immediately pull the mains plug. Never use the machine with a damaged cable. In the event of damage, repair work should only be carried out by specialist.

Make sure that there is adequate ventilation when working in confined Inhaling the aerosol may cause a health hazard. Always wear respiratory protection.

Danger of Explosion. No open flames shoud be located in the working area. Do not smoke. Do not spray easily combustible or explosive fluids (e.g. benzene, alcohol) nor use them for cleaning. Do not work with fluid with unknown dangers. Follow manufacturers' instructions.

Page 8

Safety Indications for KREBS SYSTEM DUO 1.

ATTENTION! Use only solvents and liquids with a flash point of minimum 61° C or higher. Use the CV-Conzentrate of KREBS Switzerland only. This detergent is approved by us for System DUO. For damages to material or persons occurring through the use of other unsuitable liquids or solvents KREBS takes no responsibility at all.

2.

The difference between the temperature of the working area respectively the solvents/liquids and the flash point of the solvents/liquids used has to be at least 15° C C..

3.

For storing the solvents and liquids the respective pertinent instructions have to be followed (correct room temperatures for storing, not exposed to direct sunlight or to the radiation of heaters etc.).

4.

The exhaust air must be directed outside of the working room, and this in such a way that the exhausts are not re-introduced in the working room or other rooms through air inlets.

5.

The unit may only be connected to a socket fused with a minimum of 15 A.

6.

The maximum possible air pressure should not exceed 9 bar. (Response pressure on safety valves.) If you have a higher air pressure the system must be protected by a pressure reduction valve.

7.

Before you remove the glass from the air filter unit, make sure that the system is disconnected from the compressed air supply first.

8.

Smoking, open fires or open lights are forbidden within the vicinity of the system.

9.

ATTENTION ! The liquid pumps and its respective nozzle produce a very pointed, sharp jet. Never direct the working head towards a person or a body part of a person!

10. For repairs only use original parts from the manufacturer! 11. Unplug the main electric supply cord every time before opening the casing for the installations or when executing any other work on the electric parts of the system! 12. Noise emission information as per instructions (3.GSGV). The average noise emission is 75 dB(A), measured in 1.5 meter height and in a distance of 0.5 meter from the edge of the system. There can, however, be top emissions up to 88 dB(A). The echoing qualities of the room have not been considered in these noise emission measurements.

Page 9

Inspection and Maintenance for KREBS SYSTEM DUO 1.

When the suction power of the ventilator on the working surface and the hood diminishes, please check whether the protection sieve at the entry of the ventilator is blocked with impurities. If necessary, clean.

2.

Periodically the casing of the ventilator and the running wheel of the ventilator have to be checked for dirt and dirt removed. Serious soiling of the ventilator may jeopardize the safety of the ventilator!

3.

The backwater containers under the table need to be emptied from time to time.

4.

When the brass container on the air unit is full, please empty (see photo D4, No. 9). ATTENTION! Disconnect compressed air supply before doing so so!

12 Months Guarantee The guarantee covers the remedying of all faults arising from faulty manufacture of materials without cost to the customer. This Guarantee excludes damage caused by ingress of dirt, insufficient and/or incorrect maintenance. THEO KREBS LTD. CH-8583 SULGEN

Page 10

EU/UE KONFORMITÄTSERKLÄRUNG DECLARA TION OF CONFORMITY DECLARATION DÉCLARA TION DE CONFORMITÉ DÉCLARATION Wir We Nous

Theo Krebs AG

(Name des Anbieters) (supplier’s name) (nom du fournisseur)

Industriestrasse 22, CH-9450 Altstätten (Anschrift) (address) (adresse)

erklären in alleiniger Verantwortung, dass das Produkt declare under our sole responsibility that the product declarons sous notre seule responsabilité que le produit

Fleckenreiniger Duo (Bezeichnung, Typ oder Modell, Los-, Chargen- oder Seriennummer, möglichst Herkunft und Stückzahl) (name, type or model, lot, batch or serial number, possibly sources and numbers of items) (nom, type ou modèle, nom de lot, d’échantillon ou de série, éventuellement sources et nombres d’exemplaires)

auf das sich diese Erklärung bezieht, mit der I den folgenden Norm(en) oder normativen Dokument(en) übereinstimmt. to which this declaration relates is in conformity with the following standard(s) or other normative document(s) auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou autre(s) document(s) normatif(s)

Sicherheit: EN 60335-1:2002 EMV: EN 55014-1:2000/A1:2001lA2:2002/ EN 55014-2:1997/A1:2001 (Titel und/oder Nummer sowie Ausgabedatum der Norm(en) oder der anderen normativen Dokument(e) (title and/or number and date of issue of the standard(s) or other normative document(s) (titre et/ou no. et date de publication de la (des) norme(s) ou autre(s) documents) normatif(s)

Gemäss den Bestimmungen der Richtlinie(n); following the provisions of directive(s); conformément aux disposition de(s) directive(s) (falls zutreffend) (if applicable) (Ie cas echeant)

73 / 23 / EEC + 89 / 336 / EEC + 93 / 68 / EEC Jahr der Anbringung der CE-Kennzeichnung:

2004

Kreuzlingen, 6. Dezember 2004

H. Kohlert

A. Aepli

(Ort und Datum der Ausstellung) (Place and date of issue)

(Name und rechtsgültigeUnterschrift) (name and legally valid signature)

(Lieu et date)

(nom et signature valide)

Page 11

Trouble - Causes and Remedies

KREB S SYSTEM DUO KREBS

Operating breakdown

Cause

Remedy

No water, detergent or cleaner jet

- Nozzle D9 Pos. 4 or 5 clogged

Clean, exchange

a) Pump D1 Pos. 1a, 1b, 1c (motor) runs, container D1 Pos. 2 is full Cleaner and water containers are full

- Valve (ball) D6 Pos. 4 defective or dirty

Clean, replace

- Piston D6 Pos. 7 frozen

Clean

- Piston D6 Pos. 7 worn or defective

Replace

- Cylinder D6 Pos. 16 worn

Cylinder cplt. D6 Pos. 5 to be replaced

- Suction pipe D1 Pos. 3 to the pump untight

Tighten, resrew, control

- Connection D1 Pos. 4 between container - heater clogged

Clean connection and fittings

- Drive D6 Pos. 18 loose or defective

Fasten, replace

- Pump complete D6 Pos. 5 + 8 loose

Fasten

- Cylinder D6 Pos. 16 displaced


- Pressure hose D6 Pos. 17 damaged

Replace

- Piston spring D6 Pos. 6 damaged

Replace

- Reflux valve in water or Cleaner container clogged or defective

Clean, replace

- Container D1 Pos. 2 do not refill

See under "Container D1 Pos. 2 do not refill"

- Cleaner or water container empty

Refill

- Piston D6 Pos. 7 tight

Clean

- Door of System not closed

Close it

- Automatic safety device D2 Pos. 11 not switched on

Switch on

- Switch for function D9 Pos. 1 for cleaner, detergent, D9 Pos. 3 for water on handle does not function

Control, if defective, replace

b) Pump D1 Pos. 1a, 1b, 1c (motor) runs, container D1 Pos. 2 is empty

c) Pump D1 Pos. 1a,1b, 1c (motor) does not run

Page 12

Trouble - Causes and Remedies Operating breakdown

Water (detergent) runs out of the handle D9 Pos. 7

Spray-jet not strong enough or irregular


Cause

Remedy

- Relay (K4) D2 Pos. 4 (detergent) Relay (K5) D2 Pos. 5 (water) Relay (K6) D2 Pos. 6 (cleaner) defective

Replace

- Relay (K8) D2 Pos. 8 defective

Replace

- Transformer D2 Pos. 12 is defective

Replace

- Door safety switch D1 Pos. 11 is defective

Replace

- Motor D1 Pos. 1a, 1b, 1c is defective

Replace

- Electric joints are loose or defective

Control, replace

- The switch, D12 Pos. 3, in front of the table is not switched on

Switch on

- Main switch D4 Pos. 7 is not switched on

Switch on

- Main electric power supply not working

Control

- Nozzle D9 Pos. 4, 5 or 6 loose

Tighten

- Rubber - O - Ring D7 Pos. 8 defective

Replace

- Pressure hose D6 Pos. 17 defective

Replace

- Nozzle D9 Pos. 4, 5, or 6 clogged

Clean, replace

- Nozzle D9 Pos. 4, 5 or 6 defective

Replace

- Valve (ball) D6 Pos. 4 defective or dirty

Clean, replace

- Piston D6 Pos. 7 worn or defective

Replace

- Cylinder D6 Pos. 16 worn


- Suction pipe D1 Pos. 3 to the pump is untight

Tighten, rescrew, control

Page 13


No compressed air comes out of the handle

Container D1 Pos. 2 does not refill


Cause

Remedy

- Connection D1 Pos. 4 container - heating clogged

Connection and joints must be cleaned

- Drive D6 Pos. 18 (excenter) is loose or defective

Tighten, replace

- Pump D6 Pos. 5 + 8 lose

Tighten

- Cylinder D6 Pos. 16 put out of place


- No compressed air

Check air supply

- Magnetic valve for air D3 Pos. 1 defective

Replace coil, replace valve

- Door of system not closed

Close it


Switch on

- Switch D9 Pos. 2 defective

Replace


Replace

- Transformer D2 Pos. 12 defective

Replace

- Door safety switch D1 Pos. 11 defective

Replace

- Pessure-regulator set wrongly (too high)

Reset correctly (max. 7 bar)

- Valve D8 Pos. 8a + 8b on membrane pump D2 Pos. 16 is untight or defective

Clean valve D8 Pos. 8a + 8b, or rescrew or replace


Switch on

- Door of System is not closed

Close it

- Floating switch D1 Pos. 5 is defective

Control, replace

- No detergent in the large container under the table

Refill

- Relay (K1) D2 Pos. 1 (detergent) defective

Replace

Page 14


Steering container D1 Pos. 2 overflown

Ventilator D5 Pos. 1 does not run (Blower for working area)


Cause

Remedy

- Membrane pump D2 Pos. 16 defective (motor D2 Pos. 16 does not operate)

Control, replace

- Tubes between big container and membrane pump or between membrane pump and differential container clogged

Clean, replace

- Electric connections loose, defective

Control, replace


Replace


Replace


Replace

- Main switch D4 Pos. 7 not switched on

Switch on


Control

- Floating switch D1 Pos. 5 defective

Control: If defective, floating switch must be replaced

- Relay (K2) D2 Pos. 2 (detergent) defective

Replace


Switch on

- The switch, D12 Pos. 3, in front of the table not switched on

Switch on


Control

- Electric joints loose, defective

Control

- Plug D5 Pos. 8 under the table not plugged in properly

Do plug in

- Ventilator D5 Pos. 1 defective

Replace


Replace

- Thermo relais (F10) D2 Pos. 10a switched off or defective

Control, switch on, replace

Page 15


Ventilator D5 Pos. 3 does not run (Blower for hood)

Too lathery


Cause

Remedy

- Frontdoor of System not closed

Close it

- Door safety switch D1 Pos. 11 is defective

Replace

- Transformer D2 Pos. 12 is defective

Replace

- The automatic safety device D2 Pos. 2 is switched off

Switch on

- Footswitch is not connected

Connect

- Footswitch is damaged

Replace


Switch on

- The switch, D12 Pos. 3, in front of the table defective

Control: Replace


Control

- Electric joints loose, defective

Control

- Plug D5 Pos. 9 under the table not plugged in properly

Do plug in

- Ventilator D5 Pos. 3 defective

Replace

- Condenser D5 Pos. 9 defective

Replace

- Relais (K9) D2 Pos. 9 defective

Replace

- Thermo relais (F9) D2 Pos. 9a switched off or defective

Control, switch on, replace


Switch on


Close it


Replace

- too much detergent added to the water

Add water

Page 16

Trouble - Causes and Remedies


Operating breakdown

Cause

Remedy

Water in the exhaust air

- Hose D10 Pos. 2 clogged at the position where it goes into the wastewater container

Clean, straighten hose if necessary. (should not be bent anywhere)

- Joint at T-joint D10 Pos. 4 (above the hose) clogged

Clean

- Lid at container D5 Pos. 3 loose

Tighten firmly (position where the hose enters the wastewater container must be absolutely tight, fasten properly)

- Fastlock joint D10 Pos. 2 is not snapped in properly

Snap in correctly


Control

- Main switch D4 Pos. 7 not switched on or is defective

Control

- Light defective

Replace

- The automatic safety device D2 Pos. 11 switched off

Switch on


Close it


Control

- Main switch D4 Pos. 7 not switched on or is defective

Control

- Light defective

Replace


Switch on

- Door of System not closed

Close


Replace


Replace


Replace

- Control light "Mains" D4 Pos. 1 does not light up

See under control lamp "Mains" D4 Pos. 1 does not light up

Control lamp "Mains" D4 Pos. 1 does not light up

Control lamp "Trafo" D4 Pos. 4 does not light up

When activating the heater switches D4 Pos. 2 + 3 respective lights do not light up

Page 17



Cause

Remedy

- Light defective

Replace

- Switch defective

Replace

When activating the heater switches D4 Pos. 2 + 3 control lights "detergent" or "air" D4 Pos. 5 + 6 do not light up, but heater heats

- Requested temperature reached

System is O.K.

- Lights defective

Replace

Heater does not heat, control light "detergent" or "air" D4 Pos. 5 + 6 does not light up

- Temperature probe D1 Pos. 7a + 7b defective

Replace

- Temperature regulator D2 Pos. 13 + 14 defective

Replace

- Temperature regulator D2 Pos. 13 + 14 defective

Replace

- Heater "detergent" D1 Pos. 6a defective

Replace

- Heater "air" D1 Pos. 6b defective

Replace

- Electric joints loose or defective

Control, replace

- The safety-cut-out D2 Pos. 15 has switched off the heater

Switch on (press black button)

Heater does not heat, control light "detergent" or "air" D4 Pos. 5 + 6 are lit up

Page 18

Assembly Instructions

D1

Page 19


D2

Page 20


D3

Page 21


D4

Page 22


D5

Page 23


D6

Page 24


D7

Page 25


D8

Page 26


D9

Page 27


D10

Page 28


D11

Page 29


D12

Page 30

Electric diagram for System DUO: P age 1 (V ersion 400 V Page (Version

3N~ / 50Hz)

Heater air Safety cut out

Safety cut out Heater detergent

Miniature fan Door safety switch

Power supply 24 VDC

Main switch Automatic fuse Filter: (68nF + 2x0.15mH + 2x22nF)

Blower for working area Thermo relais

Page 31

Electric diagram for System DUO: P age 2 Page Operating switch air Selector switch cleaner Motor Cleaner Operating switch cleaner Selector switch cleaner Membrane pump Blower for hood Thermo relais Motor water Motor detergent Operating switch water Selector switch water Operating switch detergent Selector switch water Operating switch air Selector switch water Foot switch Hand switch Magnetic valve cold air Magnetic valve hot air Detergent level maximum Detergent level minimum

Page 32

N

Heater: blue

°

°

°

blue

°

L1: black Heater: red

Lamp for Heater

3. Detergent: grey 4. Air: violet

Electric diagram for System DUO: P age 3 Page

°

°

° °

Switch Heater 1. Detergent: brown 2. Air: yellow

Probe white (blue)

Probe black (red)

Page 33

Electric diagram for System DUO: P age 4 Page

Page 34

Spare parts list for P ump unit Pump

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Order No.

16-502-137

Description Cup screw Valve holder Valve spring Valve ball 6 mm Cylinder cplt. Piston spring Piston cplt. Set screw Pump housing with motor Copper gasket Pipe socket Copper gasket Coupling Hollow screw Coupling (Pos. 12 - 15 - 12 - 14)

16-504-036

Pump unit cplt.

16-504-007 09-504-002 09-004-014 16-504-035 16-504-004 16-504-003 16-504-019 16-502-143 16-504-029 16-502-129 16-502-125

Page 35

Spare parts list for P ump Pump

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Order No. 16-504-011 16-503-010 16-504-019 16-504-007 09-504-002 09-004-014 16-504-004 16-504-003 16-504-029 16-502-143 16-504-035

Description Casing Motor Set screw Valve holder Valve spring Valve ball 6 mm Piston spring Piston cplt. Pipe socket copper gasket Cylinder cplt.

16-504-012 16-504-010 16-504-030 16-502-146 16-504-075 16-504-018 16-504-014 16-504-032

Excenter cplt. with ball bearing Ball bearing type 626 Teflon washer Screw M4 Supporting flange Rubber buffer Distancing bolt Treaded pin M6

16-504-033 16-502-046 16-504-022

Screw M4 x 10 Screw M4 x35 Screw M5 x 16

Pos. 4-11

16-504-036

Pump unit cplt.

Page 36

Spare parts list for Nozzles

Pos.

Order - No.

Description

16-507-001 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-010 16-507-011 07-408-001

Nozzle No. 4/1 cplt. Valve housing O - ring Valve ball Valve spring Swirl head Teflon washer Nozzle head No. 4/1 O - ring

HARD, Water / Detergent

1 2 3 4 5 6 7 8

16-507-002 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-009 16-507-012 07-408-001


MEDIUM, Water / Detergent

1 2 3 4 5 6 7 8

16-507-003 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-008 16-507-013 07-408-001


SOFT, Water / Detergent

1 2 3 4 5 6 7 8

Page 37

Spare parts list for Nozzles: Cleaner

Pos.

Order - No.

Description

16-507-021 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-010 16-507-014 07-408-001


HARD, Cleaner

1 2 3 4 5 6 7 8

16-507-022 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-009 16-507-015 07-408-001


MEDIUM, Cleaner

1 2 3 4 5 6 7 8

16-507-023 16-507-007 07-408-001 12-007-011 12-007-010 16-507-006 16-507-008 16-507-016 07-408-001


SOFT, Cleaner

1 2 3 4 5 6 7 8

Page 38

Spare parts list for Relay unit: DUOplus

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Order - Nr. 16-503-313 16-503-314 16-503-150 16-503-164 16-503-279 16-503-246 16-503-169 16-503-022 16-503-062 16-503-123 16-503-163 16-503-066 16-503-165 16-503-006 16-503-194 16-502-698 16-502-601 16-502-253 16-503-172 16-503-153 16-503-147 16-502-712 16-504-023 16-502-287 16-502-435 16-502-070 16-502-071 16-503-305 16-503-307 16-503-303

Description DC - Relay 24V Relay - Socket Temperature regulator for Air Temperature regulator for Detergent Transformer 24V DC LED - Indicator 24V DC Industrial - relay 24V DC, 3UK Relay - socket, 11-polig Safety - system, 1-pool, 10A Fixing piece Distribution clamp blue, 4mm2 Distribution clamp grey, 4mm2 Distribution clamp grey, 6mm2 Distribution clamp blue, 6mm2 Grounding clamp Carrier rail , 500mm Carrier rail for transformator Mounting sheet for Temperature regulator Screw M3 Distance - holder M3 6kt. Screw M3 Screw M3 Screw M4 Nut M4 Safety washer to M4 Plate with thread Safety screw Relais Thermo relais Filter

Page 39

Spare parts list for Membrane pump

Pos.

Order - No. Description 16-504-020

1 2 3 4 5 6 7 8a 8b 8c 9 10 11 12 8a-b-c 1-4,7-12

Membrane pump cplt. 230 Volt, 50 Hz Socket Nut Valve cap Regulation nut Pump socket Streching ring Ground plate Valve holder Valve Gasket Membrane Plug Spring Clamp

16-504-037 16-504-038

Valve, inlet and outlet Pump head cplt.

Page 40

Spare parts list for Blower RD16