NO. 8 LIQUID ExPANSION STEAM TRAP - Steam Supply

6

no. 8 liquid expansion steam trap The No. 8 Fixed Temperature Liquid Expansion Thermostatic PMO Steam Trap has an oil-filled element operate at a fixed The No.set 8 to Fixed Temperature Sizes Liquid Expansion temperature. It isThermostatic easily adjustedPMO Steam Trap hascondensate an oil-filled eleto discharge at any Connections ment set to operate at a140˚ fixedand Sizes temperature between temperature. is easily adjusted 212˚F (60˚ Itand 100˚C). Construction to discharge condensate at any temperature between 140˚ and 212˚F (60˚ and 100˚C).

1

2 3

4

5

5

must applications. be taken. Simple temperature control

250 psig

NPT 1/2"

Bronze Body BrassNPT & Stainless Seel Internals

Bronze Body BSP connections Brass & Stainless Seel Internals

Steam trapping applications Note: Suitable fail safe precautions wherebeit taken. is desireable to subcool must

No.the 8 condensate below 212˚F.

Steam trapping applications where it is desireable to subcool the condensate below 212˚F.

BSP connections

Construction Materials

6

No.

6

7 7

1 2 3 4 9 5 10 611 7 10 11 8 9 10 11

8

8

Material Bras Stainless Steel Brass Brass Brass Brass Gunmetal Bronze Brass Stainless Steel Copper Stainless Stee

VALVES & ACTUATION

9

Part Adjustment Nut Overload Spring Element Nut Washer Adjustment Locknut Guide Screw Body Element Valve Valve Seat Gasket Valve Seat

No. 8

No. Part Material 1 Adjustment Nut 400 Bras Capacities 1 Adjustment Nut Bras 2 Overload Spring Stainless Steel 2 Overload Spring Stainless Steel 3 Element Nut Brass 3 Element Nut Brass Capacity 4 Washer Brass 300 4 Washer shown isAdjustment Locknut BrassBrass 55 Adjustment Locknut Brass based onGuide a Screw Brass 66 Guide Screw Brass trap with the Body Gunmetal Bronze 77 Body Gunmetal Bronze 200 adjustment 3 Element Brass 88 Element Brass 99 Valve Stainless Steel Steel Valve Stainless turns open 10 Valve Seat Gasket 10 handling Valve Seat Gasket Copper Copper and 1111 Valve Seat Stainless Stee Stee Valve Seat Stainless condensate at

40

Differential Pressure psi

200 250

60 80 100

800 700 600 500

Dimensions

(nominal) in inches and millimeters 300

100 2

A

400

176˚F 80˚C. 1

B

C

3

4 5

10

17

Differential Pressure bar (x 100 = kPar)

A31

Size 1/2"

A 1.3 32

B 5.4 137

C 3.1 78

Weight 2.7 lb 1.2 kg

SANITARY

Material 20

Condensate lb/h

Part

Steam Traps



AUXILIARY ITEMS

No. 8

No.

7

REFERENCE INDUSTRIAL CHARTS SUPPLIES

1

4

Typical Applications Note: Suitable fail safe precautions

1/2"

No. 8

Options

2 3

Simple temperature control applications.

250 psig

Connections

Options Construction

Typical Applications

No. 8

STEAM SPECIALTIES

FAX: 206-776-8900

SALENOID VALVES

1

2 3 6545 5th Place South 4 Seattle, WA 98108 5

INSTRUMENTS

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

LIQUID LEVEL & CONTROLS

Condensate kg/h

Liquid LiquidSteam Traps Steam Traps Expansion Expansion

Options

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

FAX: 206-776-8900

6545 5th Place South Seattle, WA 98108

STEAM SPECIALTIES

automatic pump Traps apt10-4.5

apt14 and APT14HC

For loads up to 3,307 lb/hr

For loads up to 19,841 lb/hr

SALENOID VALVES INSTRUMENTS LIQUID LEVEL & CONTROLS

The APT has been designed to remove condensate from steam heat exchangers and process plant under all operating conditions, and forms an integral part of the condensate removal process. It is available in two easy-to-specify options.

Compactness is the key The APT's are unique, from their compact size to their approved patent applied mechanisms. No other pressure operated pumps or traps in the world can offer all of the benefi ts shown on these pages.

VALVES & ACTUATION

• Compact design which contains all the equipment needed to drain or remove condensate for all load conditions. Innovative patent applied for low profile mechanism. • Mechanisms operate with as little as 8" installation head from the base of the pump. • All stainless steel internals, with low profile robust stainless steel floats. • High capacity two stage trap module plus precision ball outlet check valve. The HC version has a separate outlet disc check valve. • Low resistance type inlet check valve • Positive snap action pump mechanism with replaceable valves and seats.

AUXILIARY ITEMS

• High integrity trapped cover gasket. • SG iron DIN EN JS 1025 (EN GJS 400-18LT) and ASTM A395 body and cover 3.1 certifiable. Designed in accordance with DIN and ASME standards. Optional - The body and cover are available with an electroless nickel plate (ENP) finish. • Available connections: APT10-4.5 and APT14 (not HC) Screwed BSP / NPT connections with 1/2" screwed BSP or NPT motive fluid connections. The APT14 and APT14HC. Flanged PN16, ANSI 150, JIS/KS 10, with 1/2" screwed BSP or NPT motive fluid connections.

User Benefits SANITARY

• Self-contained compact unit. • Operates with 8" installation head from the base of the pump. • Convenient installation to low mounted process equipment. • Removes condensate under all load conditions, even vacuum. • Requires no electrical power - suitable for hazardous environments. • High capacity in one simple product package.

REFERENCE CHARTS

• Available with EN 10204 3.1 certifi cation as standard. • Electroless nickel plated (ENP) versions available. • Approval to ATEX. • Spirax Sarco’s guarantee of worldwide technical support, knowledge and service.

A32

CALL STEAM SUPPLY FOR THE CURRENT INFORMATION SHEET LISTED IN EACH PRODUCT DESCRIPTION.

Motive fluid connections

Screwed Self-contained stainless steel pump mechanism Self-contained stainless steel trap mechanism Self-contained stainless steel check valves

APT10-4.5 and APT14

APT10-4.5 APT14 and APT14HC SG iron EN JS 1025 or ASTM A395 SG iron EN JS 1025 or ASTM A395 PN10 PN16 ¾" (DN20) 1" (DN25) Inlet / outlet ¾" (DN20) Inlet 1½" (DN40) / outlet 1" (DN25) 2" x 1½" (DN50 x DN40) BSP, NPT BSP, NPT PN16, ANSI 150, JIS / KS10 Motive inlet / exhaust ½" (DN15) Motive inlet / exhaust ½" (DN15) BSP, NPT BSP, NPT Minimum installation head from base of the pump 8" (0.2 m) Float operated single stage Float operated twin stage Inlet - swing check valve, outlet - ball check valve

APT14HC

Inlet - swing check valve, outlet - ball check valve Inlet - swing check valve, outlet - external disc check valve 2 0 0 p s i g ( 1 3 .8 b a r g ) 73 psig (5.0 barg) 388°F (198°C)

-

Maximum operating pressure Maximum backpressure Maximum operating temperature

65 psig (4.5 barg) 58 psig (4.0 barg) 311°F (155°C)

Nominal Capacities A P T 14 1.3 Gals. (5.0 litres) 8818 lb/hr (4 000 kg/h) 2425 lb/hr (1 100 kg/h) 14.5 psig (1.0 barg) 73 psig (5.0 barg) 39 " ( 1 m )

APT10-4.5

Dimensions / Weights

Motive steam supply

D

(approximate) in inches (mm) and lbs (kg) Type

A B C D E F G H I

PN16 ANSI

J Weight

APT10-4.5 Screwed Inches-lbs 7.3 (187) 0.9 (23) 8.8 (223) 10.9 (277) 10.7 (273) 2.2 (57) 5.3 (135) 6.7 (171) 31 (14)

APT14 Screwed inches-lbs 13.8 (350) 7.8 (198) 9.7 (246) 15.2 (385) 12.0 (304) 10.2 (258) 2.2 (57) 9.8 (250) 7.8 (198) 99 (45)

APT14 Flanged

APT14HC Flanged

15.3 (389) 7.8 (198) 9.7 (246) 15.2 (385) 12.0 (304) 10.2 (258) 2.2 (57) 9.8 (250) 7.8 (198) 99 (45)

18.7 (476) 7.8 (198) 10.6 (270) 15.7 (400) 13.2 (335) 9.3 (235) 2.2 (57) 10.8 (275) 1.2 (31.5) 1.8 (45) 7.8 (198) 143 (65)

APT14HC 2.1 Gals. (8.0 litres) 19841 lb/hr (9 000 kg/h) 6173 lb/hr (2 800 kg/h) 14.5 psig (1.0 barg) 73 psig (5.0 barg) 39" (1m)

E

C

A

Exhaust

G

J B

H

APT14 / APT14HC H

D

I

F

E

C

B

Motive steam supply

A G

AUXILIARY ITEMS

APT10-4.5 0.6 Gals. (2.1 litres) 3307 lb/hr (1 500 kg / h) 1268 lb/hr (575 kg/h) 36 psig (2.5 barg) 65 psig (4.5 barg) 39" (1m)

Pump discharge / cycle Maximum trapping capacity Maximum pumping capacity • Total backpressure Reference • Motive pressure conditions • Installation head

Exhaust

J

Typical Specification APT10-4.5 - The pump trap shall be a Spirax Sarco automatic pump trap type APT10-4.5 operated by steam to 65 psig. No electrical energy shall be required. Body construction from SG iron (EN JS 1025 or ASTM A395) with a swing type inlet check valve and ball type outlet check valve.The internal trap mechanism shall contain a stainless steel float connected to a single stage trap, while the pump mechanism shall be a stainless steel single tension spring snap-action device. The pump, trap, and check valve mechanisms shall be incorporated into the same body envelope with no external seals or glands and shall be capable of operating with a minimum of 8 inches installation head from the base of the unit.

APT14 and APT14HC-

The pump trap shall be a Spirax Sarco automatic pump trap type APT14 operated by steam to 200 psig. No electrical energy shall be required. Body construction from SG iron (EN JS 1025 or ASTM A395) with a swing type inlet check valve and outlet check valve. The internal trap mechanism shall contain dual stainless steel floats connected with a two stage trap, while the internal pump mechanism shall be a stainless steel single tension spring snap-action device. The pump and trap mechanisms shall be incorporated within the same body envelope with no external seals or glands and shall be capable of operating with a minimum of 8 inches installation head from the base of the unit.

A33

STEAM SPECIALTIES

Automatic pump trap Type Body material Body design rating Nominal size APT10-4.5 and APT14 Inlet / outlet APT14HC Screwed connections Flanged

SALENOID VALVES

Range and Options

INSTRUMENTS

automatic pump Traps


FAX: 206-776-8900

VALVES & ACTUATION


SANITARY

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800


TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

FAX: 206-776-8900


STEAM SPECIALTIES

pressure powered pumps™

SALENOID VALVES

Sizing and Selection om the inlet pressure, back pressure and filling head Example: nditions given below, select the pump size and check Condensate Load 7,000 lb/h Fromthe the inlet pressure, back pressure pressure and Example: ve package whichFrom meets theinlet capacity requirement of pressure, back and filling filling head head Example: Steam pressure available for operating pump 75 psig conditionsgiven given below, below, select select the the pump pump size e application. CCoonnddeennss aa teteLL oa 7,070,000l0 b/lhb/h conditions size and and check check od ad valve package which meets the capacity requirement of Vertical lift to the return piping 30 feet valve which meets the capacity requirement of from pumpSteam Specify pump body, typepackage PPEC, PPC, PPF, or other pressure available for operating pump 75 psig theapplication. application. Steam pressure available for operating pump 75 psig the model. Select optional extras as required. Pressure in the return piping 25 psig Vertical lift from pump to the return piping 30 feet • Specify pump body, type PPEC, PPC, PPF,(piping or other Vertical lift from pump to the return piping 30 feet friction negligible) Specify pump body, PPEC, PPC, PPF, or other For GPM, multiply •the capacities below bytype 0.002. model. Select optional extras as required. Pressure in the return piping 25 psig Select optional extras as required. Filling head on the pump Pressure in the return piping 25 psig available 12 inches For kg/h, multiply themodel. capacities below by 0.454. (piping friction negligible) • For GPM, multiply the capacities below by 0.002. (piping friction negligible) Solution: • For GPM, the capacities For liquid specific gravities frommultiply 0.9 to 0.65, consult below by 0.002. Filling head on the pump available 12 inches • For kg/h, multiply the capacities below by 0.454. Filling head onpressure, the pumpagainst available 12 inches Spirax Sarco. 1. Calculate “H”, the total lift or back • For kg/h, multiply the capacities below by 0.454. Solution: • For liquid specific gravities from 0.9 to 0.65, consult which the condensate must be pumped. Solution: Back pressure is the lift height in feet x 0.433from plus 0.9 to 0.65, consult • For liquid (H) specific gravities Spirax Sarco. H = (30 x 0.433) + 1. 25 Calculate = 38 psig “H”, the total lift or back pressure, against psig in return line, plus downstream Spirax Sarco. piping friction pres1. which Calculate “H”, the total lift or pressure, against the condensate must beback pumped. * Back based pressure lift height (H) in feet x 0.433 pluscapacity table (shown sure drop in psi calculated on is thethe maximum 2. From on page 7), with 75 psigbe pumped. which the condensate must * Back pressure is the lift downstream height (H) inpiping feet x friction 0.433 plus H = (30 x 0.433) + 25 = 38 psig psigrate in return plus nstantaneous discharge of theline, respective pump inletprespressure and 40 H psig back pressure, choose a = (30 x 0.433) + 25 = 38 psig psig indrop return line, plus downstream piping friction pressure in psi calculated based on the maximum 2. From capacity table (shown on page 7), with 75 psig selected, see TI sheets. 2" x 2" pump with stainless steel check valves, which sure drop in psidischarge calculatedrate based onrespective the maximum 2. inlet From capacity table on pressure, page 7), with 75 psig instantaneous of the pump pressure and 40(shown psig back choose a has a capacity of 7,200 lb/h. te: To achieve ratedinstantaneous capacity, pumpdischarge must be installed rate of the respective pump inlet pressure and 40 psig back pressure, choose selected, see TI sheets. 2" x 2" pump with stainless steel check valves, which a with check valvesselected, suppliedsee by Spirax Sarco. Use Notes from capacity multiplying factorwith charts (shown below) : TI sheets. 2" xa2" pump stainless has capacity of 7,200 lb/h. steel check valves, which Note:valve To achieve ratedthe capacity, pump must be installed of a substitute check may affect has a capacity of 7,200 lb/h. A. Pump capacity if filling head is 24 in.: To achieve rated capacity, mustSarco. be installed with check valves supplied pump by Spirax Use Notes from capacity multiplying factor charts (shown below): performance ofNote: the pump. 1.2Use x 7,200 = 8,640Notes lb/h from capacity multiplying factor charts (shown below): with valves supplied by Spirax of a check substitute check valve may affectSarco. the A. Pump capacity if filling head is 24 in.: B. Pump capacity using air: if filling head is 24 in.: ofperformance a substituteofcheck valve may affect the the pump. A.compressed Pump capacity 1.2 x 7,200 = 8,640 lb/h 1.12 x 7,200 = 8,064 lb/h performance of the pump. 1.2 x 7,200 = 8,640 lb/h B.38 Pump (% back pressure is ÷ 75capacity = 50%). using compressed air: B.1.12 Pump capacity usinglb/h compressed air: x 7,200 = 8,064 1.12 x 7,200 = 8,064 (% back pressure is 38lb/h ÷ 75 = 50%). (% back pressure is 38 ÷ 75 = 50%). INSTRUMENTS


Capacity Multiplying Factors for Motive Gas Supplies

VALVES & ACTUATION

(other than steam)

20% 1.13

10% 1.00

20% 1.00

10% 1.04

20% 1.06

10% 1.26

20% 1.35

AUXILIARY ITEMS

10% 1.10

30% 1.16

Capacity Multiplying Factors for Motive Gas Supplies PPEC (other than steam) Capacity1"Multiplying Factors for Motive Gas Supplies

40% 50% 60% 1.20 1.25 1.30 10% 20% 30% 1.10 1.13 1.16 30% 10% 40% 20% 50% 30% 60% 1.03 1.101.09 1.131.18 1.161.20 10% 20% 30% 1.00 1.00 1.03 30% 10% 40% 20% 50% 30% 60%

SANITARY

70% 80% 90% (other % Backpressure Vs. Motive Pressure (BP/MP) than steam) 1" PPEC 1.35 1.40 1.45 Capacity Multiplying Factors 40% 1-1/2" 50% PPEC 60% 70% 1"80% % Backpressure Vs. Motive Pressure (BP/MP) PPEC 90% 1.20 1.40 1.45 Capacity Multiplying Factors 70% 1.25 80% 1.30 90% 1.35 % Backpressure Vs. Motive Pressure (BP/MP) 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 1-1/2"1.40 PPEC 1.45 1.30 1.50 1.35 Capacity Multiplying 1.201.33 1.25 1.45 Factors Capacity Multiplying Factors 40% 60% 70% 1-1/2" 80% % Backpressure Vs. Motive Pressure (BP/MP) 1" thru50% 3"x2" PPC/PPF PPEC90% 1.09 1.18 1.20 1.33 1.45 1.50 Capacity Multiplying Factors 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) thru 3"x2" PPC/PPF 1.08 1.001.10 1.001.12 1.031.15 1.091.18 1.18 1.23 1.20 1.28 1"1.33 Capacity Multiplying 1.45 1.50 Factors Capacity Multiplying Factors 10% 20% 30% 4"40% 50% 60% 70% 80% PPC/PPF 90% % Backpressure Vs. Motive Pressure (BP/MP) PPF-P No change in capacity 1" thru 3"x2" 1.04 1.06 1.08 1.10 1.12 1.15 1.18 1.23 1.28 Capacity Multiplying Factors 3"x2" PPF-HP 10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 4" PPF-P change capacity 30% 1.0440% 1.0650% 1.0860% 1.1070% 1.12 80% 1.15 90% % No Backpressure Vs. Motive Pressure (BP/MP)Factors 1.18 1.23 in 1.28 Capacity Multiplying 3"x2" PPF-HP 1.45 1.55 1.70 1.79 1.90 2.00 2.10 Capacity Multiplying Factors 4" PPF-P No change in capacity 10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 3"x2" PPF-HP 1.26 1.35 1.45 1.55 1.70 1.79 1.90 2.00 2.10 Capacity Multiplying Factors 10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 1.26 1.35 1.45 1.55 1.70 1.79 1.90 2.00 2.10 Capacity Multiplying Factors

Capacity Multiplying Factors for other Filling Heads

REFERENCE CHARTS

Filling Head Check valve and piping size, pump type Capacity Multiplying Factors for other Filling Heads Inches mm 1"&1-1/2" PPEC 1"–2" PPC/PPF 3"x2" PPC/PPF 3"x2" PPF-HP 4" PPF-P valve and piping type Filling Heads 0 0 0.7Filling Head 0.80size, pump CapacityCheck Multiplying Factors for other CALL STEAM SUPPLY FOR mm0.71"&1-1/2" PPEC 4" PPF-P 6 152 1.0Inches 0.841"–2" PPC/PPF 0.923"x2" PPC/PPF 3"x2" PPF-HP THE CURRENT INFORMATION Filling Head Check valve and piping size, pump type 01.0 0.7 0.80 12 305 1.1 0 1.0 1.0 SHEET LISTED IN EACH Inches mm 1"&1-1/2" 1"–2"0.7 PPC/PPF 3"x2"0.84 PPC/PPF 3"x2" PPF-HP 4" PPF-P 152 1.0 PPEC 0.92 18 457 1.2 6 1.1 1.04 1.05 0.8 PRODUCT DESCRIPTION. 0 0 0 . 7 0 . 8 0 3051.2 1.1 1.0 1.0 1.0 24 610 1.3 12 1.08 1.10 1.0 6 152 1.0 0.7 0.84 0.92 457 1.2 1.1 1.04 1.05 0.8 36 914 1.5 18 1.35 1.2 1.15 1.1 12 305 1.1 1.0 1.0 1.0 24 610 1.3 1.2 1.08 1.15 1.10 1.0 48 1219 1.20 18 457 1.2 1.1 1.30 1.04 1.2 1.05 0.8 36 914 1.5 1.35 1.2 1.15 1.1 60 1524 24 610 Supply.1.3 1.2 1.08 1.10 1.0 48 Steam 1219 1.20 1.15 Note: For PPF-TOP, consult 36 914 1.5 1.35 1.2 1.15 1.1 60 1524 1.30 1.2 48 1219 1.20 1.15 Note: For PPF-TOP, consult Steam Supply. 60 1524 1.30 1.2 A34 Note: For PPF-TOP, consult Steam Supply.

6

The PPC Pressure Powered Pump is the original nonelectric pump manufactured by Spirax Sarco and has provided more than 25 years of proven performance. Manufactured of ductile iron and available in 2" and 3" x 2", this versatile pump can handle condensate loads up to 14,800 lb/h. For additional information, please see TIS 5.200.

PPEC

PPC

1", 1-1/2" Cast iron - ASTM A126 Class B Cast Steel - ASTM A216 WCB Cast 316 SS - ASTM A351 CF8M Mechanism yoke Cast stainless steel Check valve Bronze: Bronze body, lift type/bronze disc Stainless Steel: Stainless steel body and disc Valve trim and 300 series stainless steel and mechanism linkage 400 series hardened stainless steel Cover gasket Graphite

Size 2" and 3" x 2" Pump body Ductile iron - ASTM A395 Cover Cast iron - ASTM A126 Class B Mechanism yoke Cast iron - ASTM A126 Class B Check valve Bronze: Bronze body, lift type/bronze disc Stainless Steel: Stainless steel body and disc Valve trim and 300 series stainless steel and mechanism linkage 400 series hardened stainless steel Cover gasket Graphite

Size Pump body

PPF, PPF-TOP, PPF-200, PPF-HTF The PPF provides the proven operating performance of the PPC in a pump which is manufactured of an ASME code stamped fabricated body. For additional information, please see TIS 5.200. The PPF-TOP provides identical performance to the standard PPF except offers the inlet and outlet to be a single point of connection located on the top of the pump body. This unique design feature adds to the versatility of the PPF. For additional information, please see TIS 5.206. The PPF-200 is based on the original PPF design. Here the fabricated steel body is ASME 200 psi code stamped. Although the maximum operating pressure is still 125 psi, the 200 psi code stamped body provides a safeguard against upstream component failure which may cause a high pressure to reach the pump body. For additional information, please see TIS 5.207. The PPF-HTF pump has been specially designed for use on two phase heat transfer fluids in a closed loop system. The self contained pump uses the pressurized heat transfer fluid vapor to transport condensed HTF’s. The pump will have minor differences in appearance from the photo shown. For additional information, please see TIS 5.208.

Size

PPF

PPF-Top

PPF-200

PPF-HTF

2" and 3" x 2"

3"

2" x 2", 3" x 2"

3" x 2"

Pump body

Fabricated steel ASME Code stamped 125 psig

Fabricated steel ASME Code stamped 200 psig

Cover

Cast Steel - ASTM A216 WCB

Mechanism yoke

Cast iron - ASTM A126 Class B

Check valve

Stainless Steel: Stainless steel body with stainless steel disc

Fabricated steel ASME Code stamped 150 psig Cast steel ASTM SA216 WCB See TIS 5.208

Valve trim and 300 series stainless steel and mechanism linkage 400 series hardened stainless steel Cover gasket 10

Graphite

Spiral wound flexitallic type “LS”

A35

STEAM SPECIALTIES

The PPEC provides a low profile pump for low to medium condensate loads. Available in cast iron, cast steel, or 316 stainless steel construction with bronze or stainless steel check valves in 1" and 1-1/2" NPT connections. The PPEC will handle capacities up to 5,100 lb/h. For additional information, please see TIS 5.218.

INSTRUMENTS

PPC


PPEC

SALENOID VALVES


VALVES & ACTUATION

FAX: 206-776-8900

AUXILIARY ITEMS


SANITARY

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800


TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

FAX: 206-776-8900


STEAM SPECIALTIES


SALENOID VALVES INSTRUMENTS

4" PPF-P

PPF-HP

The 4" PPF-P is the largest of the nonelectric pumps. With operating pressures up to 150 psig, this model pump can handle capacities up to 48,100 lb/h. For additional information, please see TIS 5.220.

The PPF-HP pump opens the door for use of non-electric pump technology on applications with high motive force pressures. This pump will operate on motives up to 300 psig and against back pressures of 150 psig. The 300 psi ASME code stamped body makes the PPF-HP the pump of choice for demanding applications. The PPF-HP can handle capacities up to 25,500 lb/h. For addtional information, please see TIS 5.209.

4" PPF-P Size Pump body


4" Fabricated steel ASME code stamped 150 psig Cover Steel SA 516 Gr 70 Mechanism yoke Cast steel ASTM A216 Gr WCB Check valve Inlet: Steel body - ASTM A216 Gr WCB Trim - 11-13 Chromium steel Outlet: Body - Stainless steel ASTM A351 CF3M Trim - 316 Stainless steel Valve trim and 300 series stainless steel and mechanism linkage 400 series hardened stainless steel Cover gasket Graphite

PPF-HP Size Pump body Cover Mechanism yoke Check valve

VALVES & ACTUATION

3" x 2" Fabricated steel 300 psi ASME stamped Cast steel ASTM A216 WCB Stainless steel ASTM A743 CF8 Stainless steel body A351 CF8M Stainless steel disc Valve trim and 300 series stainless steel and mechanism linkage 400 series hardened stainless steel Cover gasket Spiral wound SS and graphite

PPC and PPF Pump Tank Packages

PPC (PPEC) Pump Tank Package

AUXILIARY ITEMS SANITARY REFERENCE CHARTS

Type PPC and PPF tank packages offer the user a prepiped tank designed to provide a reservoir to hold condensate during the pumping stroke as well as provide adequate area for separation of flash steam. Available for use with the PPC, PPEC, and PPF pump models in simplex, duplex, and multiplex pump applications to provide required capacity or backup pump performance. For addtional information, please see TIS 5.203 for model PPC and PPEC and TIS 5.205 for model PPF Tank Package Units.

Tank size Size PMO

Simplex (24 gal.) 1",1-1/2",2",3"x 2" Pump: 125 psig

Connection Construction

NPT Fabricated steel tank.

Duplex (63 gal.) 3"x 2" Tank: 0 psig (vented to atmos.)

Ductile Iron (PPC), Cast iron (PPEC) pump w/SS internals

Bronze or SS check valves Standby pump on simplex units; additional condensate inlet connections; oversized receiver tanks; oversized atmospheric vent connection; triplex & quadruplex packaged units

Options

PPF Pump Tank Package Tank size Size PMO Connection Construction Options

A36

Simplex (58 gal.) Duplex (85 gal.) 2" and 3"x 2" 3"x 2" 125 psig NPT/Socketweld ASME Code stamped steel tank and pump; stainless steel pump internals; stainless steel check valves 200 psig ASME stamped unit; standby pump on simplex units; oversized atmospheric vent connections (if required); triplex and quadruplex units 11

STEAM SPECIALTIES Combination of pilots allow for different types of control in one regulator.

Accurate control of pressure with choice of three color coded springs.

Distribution Efficiency

The density of steam increases as the pressure rises. Because of this characteristic, more pounds of steam can be stored in a boiler operated at high pressure than one operated at low pressure. The same is true for the capacity of steam-carrying pipelines—the higher the pressure, the smaller the pipes need to be in order to carry the steam from the boiler to the point of use. In short, steam is generated at higher pressures because this will: • Increase the storage capacity of boilers • Reduce system start up time • Reduce valve, separator, strainer and trap sizes • Reduce distribution pipe sizes • Reduce the standing losses from the system • Reduce capital cost When the steam reaches the point of use, it is reduced in pressure so that production efficiency is optimized.

Stainless steel internals for excellent durability and resistance to corrosion.

Wide range of screwed and flanged connections to match plant standards.

Patented self scrubbing guide for long, trouble-free service.

User Benefits • External power source is not required; therefore, reducing installation costs.*

Body materials available in cast iron, steel or stainless steel to meet all plant requirements.

• Improved process efficiency and product quality through accurate control of pressure. • Reduced capital investment with pressure regulator combinations. • Reduced stocking cost of spares due to interchangeable spare parts.

Fatigue tested diaphragm designed without a piston prevents danger of sticking.

• Spirax Sarco’s guarantee of technical support, knowledge and service.

A37

SALENOID VALVES

These regulators are the best choice where downstream pressure must be accurately controlled regardless of variations in upstream pressure and steam load condition. Spirax Sarco pilot operated pressure regulators are suitable for steam applications and offer a wide choice of control options. An important feature in the Spirax Sarco pilot operated range of pressure regulators is the ability to interchange or combine two or more pilots on the same regulator body. This unique feature permits, for example, remote on/off control together with pressure reduction. These variations are available factory fitted but can easily be added on site.

INSTRUMENTS

Pilot Operated Pressure Regulators


pressure regulators

VALVES & ACTUATION

FAX: 206-776-8900

AUXILIARY ITEMS


SANITARY

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800


TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

FAX: 206-776-8900


STEAM SPECIALTIES

pressure regulators Direct Operated Pressure Regulators

SALENOID VALVES

Anti-vibration adjustment hand wheel with color indication of pressure setting range.

INSTRUMENTS

The Spirax Sarco direct operated pressure regulators are for use on steam, liquids, compressed air and other gases. The compact design makes it ideal for point of use installations, providing accurate control of pressure under stable load conditions offering a cost effective solution. Advanced manufacturing technology has been used to produce a range of highly durable pressure regulating valves with all stainless steel internals to meet the needs of most industrial applications.

Alloy spring housing with 4 bolt removal for in-line easy access to all internals.

Safe Operating Conditions


Within both steam and water piping systems, there is a need to lower pressure before processes to bring the process plant within its safe operating conditions. In addition to this, the plant operators must be protected from the risks of excess pressure and temperature. Therefore, the job fulfilled by pressure regulators at the point of use is: • Protect process plant from overpressures • Protection for plant operators • Optimize the process heat transfer rates

Improved durability through use of plasma welded stainless steel bellows.

VALVES & ACTUATION

Stainless steel valve and seat assembly (nitrile valve head for liquids) provides high wear resistance under low load conditions.

High Temperature Protection

AUXILIARY ITEMS

Where product must be protected from scorching, burning or caramelizing due to high temperature on the surface of vessels, rollers, coils or platens, then a combination of temperature and maximum pressure limitation of steam is required. This feature is part of the basic package of steam control solutions from Spirax Sarco to help manufacturers: • Protect product quality • Reduce product waste • Optimize production speed • Balance the steam supply to adjoining batch vessels

Body material in ductile iron, bronze and stainless steel.

User Benefits SANITARY

Screwed or flanged connections 1/2" to 2".

• Security of set pressure by use of tamper proof pin inside the hand wheel. • Quick in-line maintenance through use of modular internals reduces down time and maintenance cost.

Modular main valve assembly provides simple in-line maintenance capability.

• Compact and lightweight design reduces piping stress and cost of installation.

REFERENCE CHARTS

• Robust design using stainless steel internals, extends working life and reduces maintenance problems. • No multiple joints to leak — only one recessed body gasket.

A38

25P Model Shown 25P Model Shown

Pilot operated pressure regulator overview pressure regulator CoPilot nnectioperated ons Body Maoverview terial nections ANSI y MateStainless rial ANSI ConANSI ANSI CastBodCast Product Type NPT 125 150 250 300 Iron Steel Steel ANSI ANSI ANSI ANSI Cast Cast Stainless Product Type 1NPT 300 Iron Steel Steel 25P /2"-2" 21125 /2"-6" 21150 /2"-6" 21250 /2"-6" 2"-6" Yes Yes — 1 25PE 25P /2"-2" 21/2"-6" 21/2"-6" 21/2"-6" 2"-6" Yes Yes — 1 25PE 25BP /2"-2" 21/2"-6" 21/2"-6" 21/2"-6" 21/2"-6" Yes Yes — 1 25BP /2"-2" 21/2"-6" 21/2"-6" 21/2"-6" 21/2"-6" Yes Yes — 1 DP163 No No Option No /2"-3" — — Yes *25P series may be fittedNo with additionalNo pressure and temperature control solenoid valves. DP163 Option No pilots,1/plus 2"-3" — — Yes

Max. Operating MaConditions x. Operating °F Conditionspsig psig CI =°F 0-450 250 CS 0-600 300 CI == 0-450 250 CS 0-600 300 CI == 0-450 250 CS 0-600 300 CI == 0-450 250 CS = 0-600 300 SS 0-423 304 SS = 0-423 304

SALENOID VALVES

is a self-powered, pilot reducing The operated, DP163 ispressure a self-powered, regulator constructed of pilot operated, pressureentirely reducing stainless steel. Its self-acting regulator constructed entirely of operation the cost of stainless eliminates steel. Its self-acting an externaleliminates power source. Color operation the cost of coded, interchangeable springs an external power source. Color allow and easy change of coded,quick interchangeable springs downstream range allow quick andpressure easy change of eliminating thepressure need to isolate downstream range the valve or break the steam line. eliminating the need to isolate Downstream pressure is sensed the valve or break the steam line. either internally or through an Downstream pressure is sensed external sensing pipe. The either internally or through an DP163 is available sizes The 1/2" external sensing inpipe. to 3" with flanged connections. DP163 is available in sizes 1/2" Typical applications include main to 3" with flanged connections. line pressure reduction or where Typical applications include main high accuracy of control is line pressure reduction or where required. high accuracy of control is required.

INSTRUMENTS

a versatile family 25-Series of self acting pressure The Spirax Sarco regulators are regulators with ofcontrol pilots and a versatile family self acting pressure interchangeable valves for most regulators with main control pilots and steam applications. include interchangeable main Options valves for most pressure reduction (25P), combined steam applications. Options include pressure electrical on/off pressure reduction reductionwith (25P), combined override andwith as aelectrical back pressure pressure(25PE), reduction on/off regulator (25BP). Designed user in override (25PE), and as a with backthe pressure mind, the(25BP). 25-Series offers with versatility and regulator Designed the user in simplicity. Color coded, interchangeable mind, the 25-Series offers versatility and springs allow quick and interchangeable easy change of simplicity. Color coded, downstream pressure range eliminating springs allow quick and easy changethe of need to isolate the range valve eliminating or break the downstream pressure the steam line. The 25-Series in need to isolate the valve isoravailable break the sizes 6" with screwed flanged steam1/2" line.toThe 25-Series is and available in connections. Typical applications include sizes 1/2" to 6" with screwed and flanged main line pressure reduction or where high connections. Typical applications include accuracy control is required.or where high main line of pressure reduction accuracy of control is required.

DP163 DP163 The DP163

TIS # TIS # 3.015 3.0151 3.015 3.0151 3.023 3.024 3.023 3.024 3.080 3.080

*25P series may be fitted with additional pressure and temperature control pilots, plus solenoid valves.

Type T ype 1/2" Size 1 Size /2" Cv 3.48 Cv 3.48

Pilot operated pressure regulator Cv values Pilot operated pressure regulator Cv values 25P S eries

1 /4" 1" 1 /42"5P1S /2e"ries2" 3 1 1 /4" 10.5 1" 114 /4" 120 /2" 35 2" 6.5 6.5 10.5 14 20 35 3

1

2 /2" 1 256 /2" 56 1

3" 3" 74 74

4" 4" 115 115

6" 6" 260 260

/2" 1 /2" 3.2 3.2 1

/4" 3 /4" 6.4 6.4 3

DP163 1" D1P11/46" 3 11/2" 2" 3" 1 1" 114 /4" 19.8 11/2" 32.7 2" 74.8 3" 9.4 9.4 14 19.8 32.7 74.8

Typical pressure reducing station using a pilot operated regulator Typical pressure reducing station Pilot using a pilot operated regulator Pressure Gauge Pressure Gauge

Pressure Pilot Regulator Pressure Regulator

Safety Valve Safety Valve

SANITARY

Isolation Valve Isolation (globe type) Valve (globe type)

Separator Separator

Strainer Strainer

Strainer Strainer Isolation Valve Isolation (ball type) Valve

4 4

(ball type)

Spira-tec Trap Monitoring Spira-tec Trap Chamber Monitoring Chamber

STEAM SPECIALTIES

self acting pressure regulators

25P, 25PE and 25BP 25P, 25PE and 25BP The Spirax Sarco 25-Series regulators are


FAX: 206-776-8900

VALVES & ACTUATION


AUXILIARY ITEMS

TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

Check Valve &Check Sight Valve Glass & Sight Glass

Float & Thermostatic Float & Trap Thermostatic Trap

A39


TOLL FREE: 866-796-4800 LOCAL: 206-716-4800

FAX: 206-776-8900


STEAM SPECIALTIES

self acting pressure regulators Direct operated pressure regulator overview Connections

SALENOID VALVES

Product Type 25MP

NPT 1 /2"

Bronze —

Cast Iron Yes

LRV2 BRV2 BRV71 & 73 SRV2 SRV461*

/2", 3/4", 1" /2", 3/4", 1" 1, 11/4", 11/2", 2" 1 /2", 3/4", 1" 1 /2"-2"

Yes — — — —

— — — — —

1 1

Body Material Ductile Cast Iron Steel — Yes — Yes Yes — —

— — — — —

Stainless Steel — — — — Yes Yes

INSTRUMENTS

Max. Operating Conditions °F psig CI = 0-450 250 CS = 0-600 300 CI = 0-167 200 410 250 365 150 413 275 Metal seat = 0-374 174 Soft seat = 0-266

TIS # 3.104 3.102 3.107 3.109 3.108 3.110

*For 316Ti, all stainless steel construction is used for steam applications.

BRV, LRV and SRV 25MP

LIQUID LEVEL & CONTROLS VALVES & ACTUATION AUXILIARY ITEMS

The 25MP direct operated pressure regulator is designed for accurate control of very light loads. The 25MP is available in the 1/2" size with screwed connections, and cast iron or steel body construction. Color coded interchangeable springs allow quick and easy changes of downstream pressure ranges. This durable, compact regulator offers a competitive solution to uncomplicated steam applications.

These simple, rugged pressure regulators are designed for applications where great accuracy is not essential and where loads are relatively light and constant. They are easy to fit, simple to maintain and are adjusted by hand. They are available in two ranges: BRV and SRV for use with steam, compressed air and other gases; and LRV for use with liquids. Bodies are of bronze, ductile iron and stainless steel with screwed connections. Operating pressure ranges are selected by changing color coded control springs (choice of three) to provide downstream pressures in the range 2-125 psi for steam and water. BRV Model Shown

SRV461/463

The simple and accurate pressure controlling SRV461 (threaded)/ 463 (flanged) regulators with 316 Ti wetted parts ensure corrosion resistance against aggressive steam and process fluids. The choice of metal to metal or soft valve seating also makes this range suitable for use with a variety of liquids and gases. The SRV461/463 range is available in sizes 1/2" to 2".

Direct operated pressure regulator Cv values

Type 25MP LRV2 Size 1/2" 1/2" 3/4" Cv .49 2.46 4.2

1" 5

BRV2 /2" 3/4" 1" 1.76 2.93 3.5 1

BRV71 & 73 SRV2 1 1" 11/4" 11/2" 2" /2" 3/4" 1" 8 11.1 13.5 12.5 1.76 2.93 3.5

/2" 4.7 1

/4" 5.9 3

SRV461 1" 11/4" 11/2" 2" 7 14 18.8 20.5

SANITARY

Pressure reducing station component overview

REFERENCE CHARTS

No. 1 2 3 4 5 6 7 8 9 10

Description Isolation valves (globe type) Separator (target type) Strainer Pressure Gauge Pressure Regulator Safety Valve Spira-tec Trap Monitoring Chamber Float & Thermostatic Trap Check Valve & Sight Glass Isolation valves (ball type)

Model A3S, BSA3 Model S1, S2, S3, S4A Model IT, CT, Fig. 34 See Instrument Section See tables above Series 19, SVI Model ST17SG Model FTI SG See SVF – Pg. E15

A40

Size /2"-8" 1 /2"-8" 1 /2"-8"

Connection Screwed & Flanged Screwed & Flanged Screwed & Flanged

/2"-6" /2"-6" 1 /2"-1" 1 /2", 3/4" 1 /2"-1" 1 /2"-6"

Screwed & Flanged Screwed & Flanged Screwed Screwed Screwed Screwed & Flanged

1

1 1

5