2005 Mitsubishi Lancer Ralliart. 2005 ENGINE Engine Overhaul (2.0L Engine) -
Lancer. MUSICAUTOS.COM. Viernes, 12 de Octubre de 2007 12:32:25 p.m..
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
SPECIAL TOOLS
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 1: Identifying Special Tools (1 Of 3) Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 2: Identifying Special Tools (2 Of 3) Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. MUSICAUTOS.COM Viernes, 12 de Octubre de 2007 12:32:26 p.m.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 3: Identifying Special Tools (3 Of 3) Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. GENERATOR AND IGNITION SYSTEM REMOVAL AND INSTALLATION
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 4: Removing /Installing Generator And Ignition System Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. Required Special Tool: z
MD998781: Flywheel Stopper
REMOVAL SERVICE POINT > CRANKSHAFT BOLT REMOVAL
Lock the flywheel or drive plate in position using the special tool MD998781 shown in the illustration, then loosen the crankshaft bolt.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 5: Locking Flywheel Or Drive Plate Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A > B > F > A > B > A > B > C > D > E > F > G ROCKER ARM AND ROCKER ARM SHAFT REMOVAL
CAUTION: If the lash adjuster is re-used, clean the lash adjuster. (Refer to INSPECTION ) Set special tool MD998443 to prevent the lash adjuster coming free and falling to the floor.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 39: Installing Special Tool MD998443 Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A > B > C > D > E CYLINDER HEAD BOLT REMOVAL
Using the special tool MB991653 to loosen the cylinder head bolts.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 56: Loosening Cylinder Head Bolts Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. > RETAINER LOCK REMOVAL
1. Using special tool MD998735 or MD998772, compress the retainer locks. 2. Remove the retainer locks. NOTE:
Tag removed valves, springs and other components, noting their cylinder numbers and locations to facilitate reassembly. Store these components safely.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 57: Compressing Retainer Locks Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 58: Compressing Retainer Locks Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. > VALVE STEM SEAL REMOVAL
Do not reuse removed valve stem seal.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 59: Removing Valve Stem Seal Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A > B > C > D UPPER OIL PAN/LOWER OIL PAN REMOVAL
CAUTION: Never use the special tool (oil pan remover), etc.
At first remove the bolt [length 127: mm (5 inches)] Which is nearest to flywheel or drive plate, and the remove the other bolts. > OUTER ROTOR/INNER ROTOR REMOVAL
Make alignment dots on the outer and inner rotors for reference in reassembly.
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 78: Locating Alignment Dots Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A > B > C > D > E > F > G CONNECTING ROD CAP REMOVAL
1. Mark the cylinder number on the side of the connecting rod big end for correct reassembly. 2. Keep the removed connecting rods, caps, and bearings in order according to the cylinder number.
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© 2005 Mitchell Repair Information Company, LLC.
2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 92: Locating Cylinder Number Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. > PISTON PIN REMOVAL
PART DESCRIPTION ITEM NO. 1 2
PART NO. MIT310134 MIT310136
DESCRIPTION Base Piston Support
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
3 4 5 6 7 8 9 10 11
MIT310137 MIT310138 MIT310139 MIT310140 MIT310141 MIT310142 MIT48143 216943 10396
Connecting Rod Guide Pin Connecting Rod Guide Pin Connecting Rod Guide Pin Piston Support Connecting Rod Guide Pin Piston Support Press Pin Stop Screw Nut
1. Remove the stop screw from the base. 2. Select the correct piston support for your application (See above). Fit the piston support onto the base. Place the base on press support blocks.
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 93: Identifying Piston Pin Setting Tool Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 3. Insert the press pin through the piston pin hole. Select the correct connecting rod guide pin (See above). Thread the guide pin onto the threaded portion of the press pin. 4. Position the piston assembly on the piston support in the press. With the press pin up as shown, insert the guide pin through the hole in the piston and through the hole in the piston support. CAUTION: The piston support must seat squarely against the piston. Verify that the piston pin will slide through the hole in the piston support. 5. Press the piston pin out of the assembly. 6. Remove the piston pin from the press pin.
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
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2005 Mitsubishi Lancer Ralliart 2005 ENGINE Engine Overhaul (2.0L Engine) - Lancer
Fig. 94: Positioning Piston Assembly On Piston Support In Press Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A > C > D
