Remote controlled car alarm - Electronics123.net

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Total solder points: 88 + 68 + 367. Difficulty level: beginner 1 □ 2 □ 3 □ 4 □ 5 ☒ advanced. Remote controlled car alarm. ILLUSTRATED ASSEMBLY MANUAL.
Remote controlled car alarm Total solder points: 88 + 68 + 367 Difficulty level: beginner 1 2 3

4

5 ⌧ advanced

K3511 ILLUSTRATED ASSEMBLY MANUAL

H3511IP-2

Features & specifications

Features : Microprocessor technology. Multi-functional remote control operation. Audio and visual on/off indicators. Multifunction dashboard mounted LED. Automatic reset after alarm. Adjustable voltage drop (reaction to interior lighting). Voltage drop detection active immediately, or after 5 minutes. Direct alarm trigger input (direct alarm after triggering). Warning alarm trigger input (2 triggers within 15 seconds = alarm). Warning input can be switched off with the remote control. Adjustable shock detector (can be switched off with the remote control). Detector input for ventilator in order to avoid false alarms. Contact switches for bonnet and boot. Internal siren for on/off signal and alarm. Output for external siren and pager (5A). Alarm time: 30 seconds. Starter interrupter for ignition or diesel fuel pump (15A). Special starter motor interrupter relay (30A) supplied. Switch on protection if contact is on. Output to hazard lights (2 x 6A max.). Output for central locking (100mA). Selectable code for remote control transmitter and receiver (8.748 codes). An unlimited number of remote control transmitters can be used (K6706B or K6706G). Automatically resets in the event of accidental switch off (60 seconds). Connection for extra starter interrupter via security code lock module (SP150). Diagnosis facility to identify a triggered sensor at a later time. Specifications • • • •

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Supply voltage: 12VDC. Consumption: 50mA in standby. Temperature range: -40 to +85°C. Battery for remote control unit: 12V type V23GA, V23A (not incl.).

Assembly hints

1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: • A good quality soldering iron (25-40W) with a small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. • Thin raisin-core solder. Do not use any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. • Needle nose pliers, for bending leads, or to hold components in place. • Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or might be handy

0.0 0

0

1.2 Assembly Hints : ⇒ Make sure the skill level matches your experience, to avoid disappointments. ⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation. ⇒ Perform the assembly in the correct order as stated in this manual ⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. ⇒ Values on the circuit diagram are subject to changes. ⇒ Values in this assembly guide are correct* ⇒ Use the check-boxes to mark your progress. ⇒ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

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Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE !

Velleman hereby certifies that the device K3511 meets the essential requirements and all other relevant stipulations of directive 1999/5/ EG and 1995/5/EC. For the complete conformity declaration check out : http://www.velleman.be/downloads/DoC/CE_K3511.pdf

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Construction

IMPORTANT The car alarm consist of three PCB’s, 1 for the remote control transmitter, 1 for the receiver and 1 for the main PCB. The receiver PCB is fitted to the main PCB. Tip: The pictures on the packaging can be used as a guideline. However, due to possible changes it is not 100% reliable. (A) Construction of the P6706 remote control transmitter Before mounting the components to the PCB it must first be checked that the PCB fits in the housing. Be careful of the small notch next to LD1. Should it not fit the edge of the PCB can be sanded down with fine sandpaper. 1. Jumperwire

4. Resistors (check the color code)

J R...

2. Diodes (Check the polarity) D...

R1: 100K R2: 100K R3: 33K R4: 100 R5: 1K

(1 - 0 - 4 - B) (1 - 0 - 4 - B) (3 - 3 - 3 - B) (1 - 0 - 1 - B) (1 - 0 - 2 - B)

CATHODE

5. Axial coil

D1 : BAT85 D2 : BAT85

L2

L...

3. Zener diode. Check the polarity! ZD...

ZD1 : 6V8 CATHODE

L2 : 10µH (1-0-0-A) 6. Push button SW1 SW2

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Construction

7. Capacitive trimmer

12. LED (Check the polarity)

CV : 1,5 - 5pF CV...

8. IC socket (Watch the position of the notch)

+ -

IC1 : 18p 1

IC...

13. IC (Watch the position of the notch !)

9. Capacitors C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 330pF (331)

C...

IC1 : UM3758 - 120A 14. Sticker

10. Transistor

Affix the supplied sticker to the housing. T1 : BF199

Velleman 433,92 MHz

7mm

SRFCE

11. LED (Check the polarity)

LD1 : 3mm RED

6

11mm

Construction

15. Create your code The code can be set for a transmitter/receiver combination. There is a row of 9 coding islands for setting the code. The closest is near the IC legs. The code can be set by connecting one or more of these coding islands to a neighbouring island or a neighbouring + island using a jumper, or by not connecting them at all (leaving open).

No connection

Code connection to ‘-’

Code connection to ‘+’

Example of a possible code

Note: certain points cannot be connected to ‘+’

16. Final assembly Place the PCB in its housing, check for the position of the battery lips. The cover may only be fitted after mounting and adjustment. Place the 12V battery (type V23GA) in the housing (check the polarity).

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Construction

(B) Construction of the remote control receiver P3511R 1. Zener diode (Check the polarity)

4. IC socket. Watch the position of the notch.

ZD...

ZD1 : 4V3 ZD2 : 5V1 ZD3 : 5V1

IC1 : 8p

IC...

2. Resistors (check the color code)

5. Capacitors C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 22pF C4 : 82pF C5 : 330pF (331) C6 : 330pF (331) C7 : 1µF (105 - 1µ)

R...

R1 : 270 R2 : 2K2 R3 : 18K R4 : 18K R5 : 33K R6 : 5K6 R7 : 2K7 R8 : 6K8 R9 : 6M8 R10 : 1K R11 : 1K R12 : 1K R13 : 4K7

1

CATHODE

(2 - 7 - 1 - B) (2 - 2 - 2 - B) (1 - 8 - 3 - B) (1 - 8 - 3 - B) (3 - 3 - 3 - B) (5 - 6 - 2 - B) (2 - 7 - 2 - B) (6 - 8 - 2 - B) (6 - 8 - 5 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (4 - 7 - 2 - B)

C...

6. Transistor T1 : BF199

7mm

7. Pin contacts 3. Axial coil

Rx : 3p (+9V) L2

L...

L1 : 1µH (1 - 0 - B - A)

cut

8

18mm

Construction

8. Capacitive trimmer Solder side CV...

Fig.8 CV1 : 5pF 9. LED (Check the polarity)

8mm

SOLDER SIDE

LD1 : 3mm RED

10. IC (Watch the position of the notch !)

IC1 : RV4558, LM258, LM2904

9

Construction

(C) Construction of the main PCB 3511 1. Jumperwire J

2. Diodes (Check the polarity) D... CATHODE

D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12

: 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007

3. Zener diode. Check the polarity! ZD1 : 2V4 ZD2 : 5V1 ZD3 : 18V ZD4 : 18V ZD5 : 18V

ZD...

CATHODE

4. Resistors (check the color code) R...

R1 : 100K (1 - 0 - 0 - 3 - 1) R2 : 100K (1 - 0 - 0 - 3 - 1) R3 : 100K (1 - 0 - 0 - 3 - 1)

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R4 : 100K R5 : 10 R6 : 220 R7 : 4K7 R8 : 4K7 R9 : 4K7 R10 : 4K7 R11 : 1K R12 : 1K R13 : 1K R14 : 1K R15 : 1K R16 : 1K R17 : 1K R18 : 1K R19 : 1K R20 : 47K R21 : 47K R22 : 47K R23 : 47K R24 : 47K R25 : 47K R26 : 47K R27 : 47K R28 : 47K R29 : 10K R30 : 10K R31 : 10K R32 : 10K R33 : 10K R34 : 10K R35 : 10K R36 : 10K R37 : 10K R38 : 10K R39 : 10K R40 : 10K R41 : 10K R42 : 10K R43 : 10K R44 : 10K R45 : 100K R46 : 100K

(1 - 0 - 0 - 3 - 1) (1 - 0 - 0 - B) (2 - 2 - 1 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 4 - B) (1 - 0 - 4 - B)

Construction

5. Axial coil

C9 : 100nF C10 : 100nF

L2

L...

10. Transistors

L1 : 100µH (1 - 0 - 1 - A) 6. IC sockets (Watch the position of the notch) IC1 : 8p IC2 : 18p IC3 : 18p

1

IC...

7. Potentiometer RV1

RV1 : 4K7 / 5K

(µ1 - 104) (µ1 - 104)

T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14

: BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC337 or eq. : BC337 or eq. : BC337 or eq. : BC337 or eq. : BC557 or eq. : BC557 or eq.

11. Female connector 8. LED (Check the polarity) J3 : 3p .. J.

LD1 : 3mm RED LD1

.. J.

CATHODE

9. Capacitors cut

c...

12. Male Pin connector C1 C2 C3 C4 C5 C6 C7 C8

: 100pF : 330pF : 100nF : 100nF : 100nF : 100nF : 100nF : 100nF

(101) (331) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104)

J1 : 10p J2 : 12p

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Construction

13. Pin contacts

16. Voltage regulators VR1 : 7809 VR2 : 7805

cut

18mm JP1 : 3p JP2 : 3p

JP3 : 3p JP4 : 3p

14. Electrolytic capacitors. Watch the polarity ! C11 : 1µF C12 : 1µF C13 : 1µF C14 : 1µF C15 : 1µF C17 : 1µF C18 : 1µF C19 : 22µF C20 : 220µ F C21 : 1000µF

VR...

17. Fuse F1 : 15A Thin the PCB track with extra solder 18. Relays

C...

RY1 : FRA2C RY2 : FRA2C RY3 : V23033, FRA2C Thin the PCB track with extra solder

15. Diodes (Check the polarity)

19. IC’s. Watch the position of the notch !

D... CATHODE

D13 : 6A2, 6A6 or eq. D14 : 6A2, 6A6 or eq. IC1 : RV4558, LM258, LM158 IC2 : UM3758 - 120A IC3 : VK3511, PIC16C54RCE

12

Test & adjustment

20. Create your code See point 15 in transmitter construction “P6706”. (Pag. 7) 21. Final assembly Mount the receiver PCB “P3511R” on the main PCB “P3511” using the 20mm treaded rod. Check that the components of the main PCB and the receiver PCB do not touch each other. 22. Test and adjustment IMPORTANT: • To tune the remote control transmitter to the receiver, the plastic tuning screwdriver supplied is needed (sometimes it will be necessary to make the point a little bit finer by using sandpaper) • The transmitter must be in its housing without the cover on. • The receiver may not be in the vicinity of any metal objects • The transmitter and receiver must have the same code • Use the right hand button of the transmitter (SW2) 1. Tuning the receiver : • Connect 12V in to the + and - of a stable supply or battery. Check the polarity • Set the tuning capacitor of the receiver to around its mid point (see figure 8). Check that the tuning LED of the receiver is not, or almost not, lit up. If it is lit the capacitor must be set a little bit further on. Do not touch the circuit with your hand 2. Tuning one or more transmitters to the receiver: • Activate the transmitter (do not touch any other components other than the push button) and turn (very carefully) the tuning capacitor until the tuning LED of the receiver lights up. If all is well one of the relays will energise - if the transmitter and receiver codes are the same. (Between 2 operations a pause of at least 5 seconds is required) • Now take the transmitter at least 10 metres away from the receiver and repeat the setting. Then take the transmitter to around 20 metres away and repeat (perhaps ask somebody to help you). • Should it not be possible to tune the receiver to the transmitter, then it might be that the tuner capacitor of the receiver should be set into a different position. Clip the cover of the housing of the transmitter back into place. See user instructions for further operation.

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PCB

23. PCB P6706

24. PCB P3511R

14

PCB

25. Main PCB P3511

15

16

BATTERY 12V

-

+

NC

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

IC1

18

SW2

A11

11

NC

D1

D2

VSS

TX

OSC

A12

12

14

17

13

16

RX

MODE 15

UM3758-120A

SW1

10

9

8

7

6

5

4

3

2

1

VDD

R3

C3

R1

R2

C2

C1

R4

T1

CV L2

R5

ZD1

LD1

L1

Diagram

26. Diagram Remote Transmitter

R6

R5

C5

C3

C4

R7

T1

L2

R3

R1

L1

C1

CV1

R4

C6

R8

ZD1

C7 A1

R9

1

A1,A2 = IC1

3

2

R10

C2

4

8 7

LD1

A2

ZD2

6

5

R11

R13

R12

R2

ZD3 GND

Rx OUT

+9V

Diagram

27. Diagram Remote Receiver

17

Diagram

28. Main diagram +V1

6

8

Rx IN

IR Rx IN

1 16 2

R45

+V

RF GND IR GND

A1,A2 = IC1 +12V OUT

18 R39

7

4

3 R46

+V3

4 OSC

C21

C2

+V1 D7

VR1

L1

+12V IN

I

R3

R1 GND

I

C4

C11

RV1

+V C12

C5

+V3

LD1 R11

+V

R12

9 OUT

+V

+V3

+V

R43

D2

OSC

DIRECT SENSORS IN

RB0 C14

+V

R44

A10

1 6

RA3 R22

RA2

+V 5MIN NC DIRECT

R6 DASHBOARD LED +

R38 T5

+V3

DASHBOARD LED INSIDE SIREN +

RB4

R9

RB6

R10

INSIDE SIREN T10

2

T1 R23

ZD2

C15

RY1

NC

LEFT DIRECTION LIGHTS RIGHT

IC3 VK3511 10

CONTACT1 D10

NC

A11

T9

+V

RA1 JP3 ARM TIME

16

(PIC16C54’RC)

R31 R32

A8 A9

D14

C1

T14

R40

A7

R37 18

+V

RY2

R18

7

R30 R21

A6

C9 D13

D11

RA0

14 17 RB2 8

+V

R13

11

A4 A5

14 15 12 VSS MODE +V3

VDD 3

RB1 C13

17

A2 A3

A12

T13

R29

10

A1

T8 RTCC

+V

R20 D1

R28

WARNING SENSORS IN

12

WARNING OUT T6

ZD4

+V +V3

CONTACT2 D9

R33

T12

D3 RST

ZD3 R24 +V

R14

R8

11

NC OFF ON

+V3 R25

T2

JP2

POS R35 T3

C8 R26

NEG JP4 BLOWER T4

R34

FAN SENS IN D6

5

RB7

+V D4

R16 R15

13

R36

C17

D5

R27 C18

RB5

R19

RB3

R7

RY3

OUTSIDE SIREN / PAGER

T11

+V

CODELOCK

CODELOCK IN

C10

D12

4

C16

18

8

ZD1

C6 C19

D8

7

C7

R4

R2

6

UM3758-120A

O

NC VOLTAGE DROP JP1 +V OFF 3 ON A1 1 R42 R41 2

GND

IC2

VR2

O

C3

C20

5

13

R5 F1

+V

VDD

RF Rx IN

A2 5

+V

RF +9V IR +9V

+V1

9 VSS

DOOR LOCK OUT SIGNAL T7

R17

ZD5

VELLEMAN KIT NV Legen Heirweg 33 9890 Gavere Belgium Europe Info ?: http://www.velleman.be

Modifications and typographical errors reserved © Velleman Kit nv H3511IP - 2003 - ED2 (rev 3) 5 410329 291518