UniPress. Operating Instructions. Declaration of Conformity. DECLARATION OF
CONFORMITY ... Operating Instructions/Spare Parts List: February 2012.
ENGLISH
P17921E FEBRUARY 2012
OPERATORS MANUAL
UNIPRESS
& PARTS LIST
ENG If you require a copy of this document in your native language please contact your dealer or Simba Great Plains. CZE Požadujete-li kopii tohoto dokumentu ve svém rodném jazyce, obraťte se prosím na svého prodejce nebo na společnost Simba Great Plains. HUN Ha szeretné ezt a leírást magyarul is megkapni, kérjük, értesítse a forgalmazóját vagy a Simba Great Plains-t. FRA Pour obtenir un exemplaire du présent document dans la langue de votre choix, veuillez contacter votre représentant ou Simba Great Plains. LIT Jei prireiktų šio dokumento kopijos Jūsų gimtąja kalba, kreipkitės į savo platintoją arba į „Simba Great Plains“. BUL Ако ви е необходимо копие на този документ на родния ви език, моля да се обърнете към вашия дилър или към Simba Great Plains. RUM Dacă aveţi nevoie de o copie a acestui document în limba dumneavoastră natală vă rugăm să vă contactaţi dealerul sau Simba Great Plains. RUS Чтобы получить копию данного документа на вашем родном языке, обратитесь к своему дилеру или в компанию «Simba Great Plains» GER Wenn Sie ein Exemplar dieses Dokuments in Ihrer Muttersprache brauchen, dann wenden Sie sich bitte an Ihren Händler oder an die Simba Great Plains.
Declaration of Conformity
DECLARATION OF CONFORMITY Simba International Limited hereby declare that the Simba Great Plains UniPress, as defined by the Serial Number attached to the Machine Chassis, conforms with the following Directives and Regulations, and has been certified accordingly. EC Machinery Directive 2006/42/EC.
The Supply of Machinery (Safety) Regulations 2008.
The Provision and Use of Work Equipment Regulations 1998.
Specifically related harmonised standards are:
EN ISO 12100-1: 2003 (Safety of Machinery).
EN ISO 12100-2: 2003 (Safety of Machinery).
EN ISO 4254-1: 2009 (Agricultural machinery - Safety - General Requirements).
THE MANUFACTURER: Simba International Limited Woodbridge Road SLEAFORD Lincolnshire NG34 7EW England Telephone (+44) (0)1529 304654. CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED:
Colin Adams Managing Director
UniPress 3
Operating Instructions
Warranty
WARRANTY
TERMS AND CONDITIONS In this warranty Simba International Ltd., is referred to as “the Company”. 1.
Subject to the provisions of this warranty the Company warrants each new machine sold by it to be sold free from any defect in material or workmanship for a period of 12 months from date of installation with the end-user. Some specific items have additional warranty over and above the standard 12 months. Details of these can be obtained upon request directly from the distributor or Simba International Ltd.
2.
If the machine or part thereof supplied by the Company is not in accordance with the warranty given in clause 1 the Company will at its option: (a) (b) (c)
make good the machine or part thereof at the Company’s expense, or make an allowance to the purchaser against the purchase price of the machine or part thereof, or accept the return of the machine and at the buyers option either: I) repay or allow the buyer the invoice price of the machine or part thereof, or II) replace the machine or part thereof as is reasonably practical.
3.
This warranty shall not oblige the Company to make any payment in respect of loss of profit or other consequential loss or contingent liability of the Purchaser alleged to arise from any defect in the machine or impose any liability on the Company other than that contained in clause 2.
4.
Any claim under this warranty must be notified to the Company in writing specifying the matters complained of within 14 days from the date of repair.
5.
Any claim under this warranty must be made by the original purchaser of the machine and is not assignable to any third party.
6.
If the purchaser hires out the machine to any third party the warranty shall apply only to matters notified to the Company in writing within 90 days of the date of delivery and clause 1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7.
The warranty will cease to apply if:
(a) (b)
any parts not made, supplied or approved in writing by the Company are fitted to the machine or any repair is carried out to the machine other than by or with the express written approval of the Company or any alterations not expressly authorized by the Company in writing are made to the machine or the machine is damaged by accident or the machine is abused or overloaded or used for a purpose or load beyond its design capabilities, or used in conjunction with a tractor whose power output capability exceeds the stated implement power requirement by more than 40%. For the purpose of these terms and conditions, “stated implement power requirement” refers to wheeled tractors unless specifically stated. These power requirements should be reduced by 20% when used in conjunction with tracked tractors. the machine is operated as part of a ‘cultivation train’ where more than one implement is being towed, without the express written approval of Simba International Ltd. any maintenance is not carried out in accordance with the service schedules in the operator’s manual. the Installation and Warranty Registration Certificate is not received by Simba International Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within 7 days of installing a new machine.
(c) (d) (e)
(f) (g) (h)
4 UniPress
Operating Instructions
Machine Identification
Machine Identification Enter the relevant data in the following list upon acceptance of the machine:
Serial Number Type of Machine Machine Width Year of Construction Delivery Date First Operation Accessories
Operating Instructions/Spare Parts List: February 2012
Dealer Address:
Name:
_________________________________________
Street:
_________________________________________
Place:
_________________________________________
Tel.:
_________________________________________
Dealer’s Customer No.: _______________________________
Simba Great Plains Address:
Simba Great Plains
Woodbridge Road Ind. Est.
Sleaford
Lincolnshire
NG34 7EW
Tel.:
+44 (0) 1529 304654
Fax:
+44 (0) 1529 413468
E-Mail:
[email protected]
Simba Great Plains Customer No.: _______________________
UniPress 5
Operating Instructions
Contents
Contents Machine Identification........................................................................................................5 Introduction...............................................................................................8 Foreword...........................................................................................................................8 Warranty Guidelines..........................................................................................................8 1. Safety Data........................................................................................9 1.1 Safety Symbols........................................................................................................9 1.2 Use for the Intended Purpose ............................................................................... 11 1.3 Operational Safety................................................................................................. 11 1.4 No Liability for Consequential Damage................................................................. 11 1.5 Road Traffic Safety................................................................................................12 1.6 Accident Prevention...............................................................................................12 1.6.1 Hitching-up the machine........................................................................................12 1.6.2 On the Hydraulic System.......................................................................................12 1.6.3 Changing Equipment.............................................................................................13 1.6.4 During Operation...................................................................................................13 1.7 Servicing & Maintenance.......................................................................................13 1.8 Operating Areas.....................................................................................................14 1.9 Authorised Operators.............................................................................................14 1.10 Protective Equipment.............................................................................................14 2. Transportation and Installation......................................................15 2.1 Delivery..................................................................................................................15 2.2 Transportation........................................................................................................15 2.3 Installation..............................................................................................................15 2.4 Hitching Up............................................................................................................16 2.4.1 Hitching up a Tractor to the UniPress / Preparing for Transport............................16 2.5 Folding and Unfolding............................................................................................17 2.5.1 Unfolding into the Work Position............................................................................17 2.5.2 Folding into the Transport Position .......................................................................17 2.6 Air Brake Coupling Procedure...............................................................................18 2.6.1 When Coupling .....................................................................................................18 2.6.2 When De-coupling.................................................................................................18 2.7 Preceding and Trailing Implements.......................................................................19 2.7.1 Hitching a Disc Cultivator to the UniPress . ..........................................................19 2.7.2 Transporting a UniPress Towed Behind a Disc Cultivator.....................................20 2.7.3 Changing from Work to Road Transport (Disc Cultivator Behind a UniPress)......20 2.7.4 Setting the Rear Drawbar......................................................................................20 2.7.5 Hitching a Rear Roll to the UniPress.....................................................................21 2.8 When driving on the road.......................................................................................21 2.9 Parking the machine..............................................................................................21 3. Technical Data UniPress.................................................................23
6 UniPress
Operating Instructions
Contents 4. Adjustment/Operation......................................................................24 4.1 Description.............................................................................................................24 4.2 Pro-Active (Sprung)Tines.......................................................................................25 4.3 Levelling Boards....................................................................................................25 4.4 Double Disc Roller.................................................................................................26 4.5 Work Settings.........................................................................................................26 4.5.1 Levelling Boards....................................................................................................26 4.6 Pitch Control..........................................................................................................27 4.7 Using Shims...........................................................................................................28 4.8 Work Instructions...................................................................................................29 4.9 Checks...................................................................................................................29 5. Servicing and Maintenance.............................................................30 5.1 Servicing................................................................................................................30 5.2 Cleaning.................................................................................................................30 5.3 Double Disc Axles..................................................................................................30 5.4 Hydraulics..............................................................................................................30 5.5 Tines......................................................................................................................31 5.6 Levelling Boards....................................................................................................31 5.7 Preparation for Storage.........................................................................................31 5.8 Operator Support...................................................................................................31 5.9 Brakes & Wheel Hubs............................................................................................32 5.10 Maintenance Intervals............................................................................................32 5.11 To Adjust the System Pressure..............................................................................32 5.12 Maintenance Overview..........................................................................................34 5.13 Lubricating the Machine.........................................................................................35 5.14 Handling of Lubricants...........................................................................................35 5.15 Lubricants & Hydraulic Oil.....................................................................................36 6. Faults and Remedies.......................................................................37 7. Parts & Assembly............................................................................38
UniPress 7
Operating Instructions
Introduction Introduction Foreword Make sure you have read and follow the Operating Instructions carefully before using the machine. By doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions! Simba Great Plains will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the Operating Instructions. These Operating Instructions will assist you in getting to know your machine and in using it correctly for its intended purposes. First, you are given general instructions in handling the machine. This is followed by sections on servicing, maintenance and the action to be taken should a malfunction occur. These operating instructions are to be read and followed by all persons working on or with the machine, e.g.: • Operation (including preparation, remedying of faults in the operating sequence and servicing). • M a i n t e n a n c e ( m a i n t e n a n c e a n d inspection) • Transportation. Together with the Operating Instructions, you receive a Spare Parts List and a Machine Registration form. Field service technicians will instruct you in the operation and servicing of your machine. Following this, the Machine Registration form is to be returned to your dealer. This confirms your formal acceptance of the machine. The warranty period begins on the date of delivery.
8 UniPress
Operating Instructions
We reserve the right to alter illustrations as well as technical data and weights contained in these Operating Instructions for the purpose of improving the machine. Warranty Guidelines The period of liability for material defects (warranty) relating to our products is 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon installation of the machine with the end customer. All wear parts are excluded from the warranty. All warranty claims must be submitted to Simba Great Plains via your dealer.
1. Safety Data
1. Safety Data The following warnings and safety instructions apply to all sections of these Operating Instructions.
Parts may fly off during operation. Keep a safe distance away from the machine!
1.1 Safety Symbols On the machine
Read and observe the Operating Instructions before using the machine!
Keep clear of the working range of foldable machine components!
Watch out for escaping pressurised fluids! Follow the instructions in the Operating Instructions!
No passengers are allowed on the machine!
Never reach into areas where there is a danger of being crushed by moving parts!
Never reach into any revolving parts!
UniPress 9
Operating Instructions
1. Safety Data Refer to Operating Instructions before attempting maintenance.
Operating Instructions: The Operating Instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used: Important! Risk of injury! Risk of fatal and serious injuries!
It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully. Ensure that the warning signs are legible. Replace any signs that are missing or damaged. These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions. Do not carry out any operations which may affect safe use of the machine. All references to left and right in this manual are made from the rear of the machine, facing the direction of travel (unless otherwise stated).
10 UniPress
Operating Instructions
1. Safety Data
1.2 Use for the Intended Purpose
1.3 Operational Safety
The machine is to be put in operation The Simba Great Plains UniPress is only after instruction has been provided built using the latest technology and in by an employee of the authorised dealer accordance with the relevant recognised or an employee of Simba Great Plains. safety regulations. However, risks of The “Machine Registration” form is to be injury for the operator or third parties and completed and returned to your dealer. impairment of the machine or other tangible All protective and safety equipment, such assets can arise during use. as removable protective equipment, must The machine is only to be operated when be in place and functioning reliably before in a technically perfect condition and for the the machine is put in use. intended purpose, taking into consideration Check screws and bolts regularly safety and risks and following the Operating for tightness and retighten if Instructions. In particular, faults that can necessary. impair safety are to be remedied immediately. Original parts and accessories from Simba Great Plains have been specially designed for this machine. Spare parts and accessories not supplied by us have not been tested or authorised. Installation or use of non-original Simba Great Plains products may have a detrimental effect on specific design features of the machine and affect the safety of machine operators and the machine itself. Simba Great Plains will accept no liability for damage resulting from the use of non-original parts or accessories. The Simba Great Plains UniPress is designed solely as a cultivation implement. Use for any other purpose, e.g., as a means of transport, will be deemed to be improper use. Simba Great Plains will accept no liability for damage resulting from improper use. The risk will be borne solely by the operator. Use of the UniPress behind high power tractors (in excess of 40% above the maximum recommended) can lead to high loads and stresses which can cause long term structural damage to the chassis and key components. Such overloading can compromise safety and is to be avoided.
In the event of malfunctions, stop and secure the machine immediately. Ensure that any faults are remedied immediately.
1.4 No Liability for Consequential Damage The UniPress has been manufactured with great care. However, problems may still occur when it is used for the intended purpose. These may include: • Worn wearing parts. • Damage caused by external factors. • Incorrect driving speeds. • Incorrect setting of the unit (incorrect attachment, non-adherence to the Setting instructions). Therefore, it is crucial to always check your machine before and during operation for correct operation and adequate application accuracy. Compensation claims for damage which has not occurred to the machine is excluded. This includes any consequential damage resulting from incorrect operation. UniPress 11
Operating Instructions
1. Safety Data
1.5 Road Traffic Safety When driving on public roads, tracks and areas, it is important to observe the relevant road traffic laws as well as the specific regulations relating to this machine. Pay attention to the permitted axle loads, tyre carrying capacity, and total weight in order to maintain adequate braking and steerability (these figures are shown on the serial plate). Passengers on the machine are strictly forbidden! Max. road transport speed 16mph (25km/h).
1.6 Accident Prevention In addition to the Operating Instructions, it is important to observe the accident prevention regulations specified by agricultural trade associations. It is the Operator’s responsibility to ensure that all other persons are excluded from the danger zones surrounding or on the machine during its operation. It is the Owner’s responsibility to ensure: • the Operator is trained and competent to use the machine & tractor, • the tractor is suitable for the machine • adequate Risk and COSHH assessments have been undertaken regarding the machine’s use. Specifically, these include issues concerning contact with the soil, dust, crop residues, chemicals, lubricants and other compounds during operation or maintenance, and the possibility of stones being ejected at high speed during work.
12 UniPress
Operating Instructions
Beware of trapping hazards when manipulating the parking stands or other moving parts. Ensure any heavy components are fully supported when removing pins / bolts.
1.6.1 Hitching-up the machine There is a risk of injury when hitching/ unhitching the machine. Observe the following: • Secure the machine against rolling. • Take special care when reversing the tractor! • There is a risk of being crushed between the machine and the tractor! • Park the machine on firm, level ground.
1.6.2 On the Hydraulic System
Do not connect the hydraulic lines to the tractor until both hydraulic systems (machine and tractor) are depressurised. Any hydraulic system containing an accumulator can remain under pressure permanently (even after following manual depressurisation procedures with a tractor / implement combination). It is therefore important to check all lines, pipes, and screw connections regularly for leaks and any recognisable external damage. The hydraulic circuit contains specialised fittings which should not be tampered with under any circumstances. Do not attempt to modify hose routings or hose clamping arrangements, doing so my cause serious damage to the machine and/or injury.
1. Safety Data Only use appropriate aids when checking for leaks. Repair any damage immediately. Spurting oil can cause injuries and fires! In case of injury, contact a doctor immediately. The socket and plugs for the hydraulic connections between the tractor and the machine should be colour-coded in order to avoid incorrect use.
Do not stand on the machine while it is in operation! Operators must have a valid driving licence in order to drive on public roads. In the operating area, the operator is responsible for third parties. The person in charge must: • provide the operator with a copy of the Operating Instructions, and • ensure that the operator has read and understood the instructions.
Fig. 1.01: HydraulicTaps
1.6.3 Changing Equipment • Secure the machine to prevent it from accidentally rolling away! • Use suitable supports to secure any raised frame sections suspended above you! • Caution! Risk of injury due to projecting parts! Never climb on to rotating parts such as the roll unit. These parts may rotate causing you to slip and suffer serious injury! Removing components during maintenance may affect the stability of the machine. Ensure it is fully supported in case of unexpected weight shifts.
1.6.4 During Operation Ensure that the working range and the area around the machine are clear (children!) before operating the machine. Always ensure adequate visibility!
• make sure that the operator is aware of the specific regulations relating to the machine when driving on public roads.
1.7 Servicing & Maintenance Ensure that regular checks and inspections are always carried out within the periods required by law or specified in these Operating Instructions. When carrying out service and maintenance work always: • switch off the tractor engine and remove the ignition key. • wait until all the machine parts have stopped moving. • depressurise the hydraulic system. Many hydraulic circuits contain lock or overcentre valves which can retain pressure in the lines even after depressurising the tractor side of these circuits. If in doubt, consult trained personnel (such as your local Simba Great Plains Dealer) to ensure such valves are depressurised to the correct procedure before removing or servicing any parts connected downstream of these valves.
UniPress 13
Operating Instructions
1. Safety Data Check all hydraulic lines for leaks, loose connections, chafe marks and damage. Remedy any deficiencies immediately! Pay particular attention to hose renewal intervals as outlined in the specific sections which follow. ALL hydraulic hoses have a safe maximum working life of 6 (SIX) years from date of installation, provided they remain in a safe condition. Hoses which exceed 6 years of age should be replaced, or inspected and certified by a suitably qualified person to have an extended life period which should be recorded. Pay particular attention to those items which require specialist service tools or training to be carried out by qualified personnel. Do not attempt to service these items yourself! These include items retaining pressure (e.g. accumulator circuits), or force (e.g. spring tines), and DD Rolls of any type. Prior to performing maintenance and servicing work, ensure that the machine is positioned on solid, level ground and is secured to prevent it rolling away. Do not use any parts to climb on to the machine unless they are specifically designed for this purpose. Before cleaning the machine with water, steam jets (high-pressure cleaning apparatus) or other cleaning agents, cover all openings into which, for reasons of safety or operation, no water, steam or cleaning agents are to penetrate (bearings, for instance). Lubricate all the lubricating points to force out any trapped water. When carrying out servicing and maintenance work, retighten any loose screw connections. When servicing the machine take precautions against soil, dust, seed coatings, oil or any other hazardous substances that you might encounter. 14 UniPress
Operating Instructions
On a new machine tighten all nuts and bolts after 5 hours work and again after 15 hours. This also applies to parts that have been moved or replaced. After the initial 15 hours of work a once a week check should be sufficient depending on daily work rates.
1.8 Operating Areas The operating areas include the drawbar, hydraulic connections and depth adjustment equipment as well as all operating points requiring maintenance. All operating areas will be specified and described in detail in the following chapters on servicing and maintenance. Observe all safety regulations included in the section dealing with Safety, and in the subsequent sections.
1.9 Authorised Operators Only those persons who have been authorised and instructed by the operator may operate the machine. The operator must be at least 16 years of age.
1.10 Protective Equipment For operation and maintenance, you require: • Tight fitting clothing. • Strong protective gloves (to provide protection against sharp-edged machine components). • Protective goggles (to stop dirt getting into your eyes).
2. Transportation / Installation
2. Transportation and Installation Transportation and initial installation of the machine are described in this chapter.
2.3 Installation When carrying out installation and maintenance work there is a higher risk of injury. It is important that you familiarise yourself with the machine and read the Operating Instructions beforehand.
2.1 Delivery
Operator instruction and initial installation of The machine is normally delivered fully the machine are carried out by our service assembled. technicians or authorised distributors. • The machine can be lifted off with a crane or other suitable lifting equipment. • The machine should be hitched to a tractor and driven off a low-loader.
2.2 Transportation The UniPress can be transported on public roads by hitching it up to a tractor or on a low-loader. • It is important to observe the permitted dimensions and weights when transporting the machine. • If the machine is transported on a trailer or a low-loader, it must be secured using straps or other devices.
The machine must not be used in any way beforehand! The machine can only be released for operation after instructions have been provided by our service technicians or authorised distributors. • If any modules or parts have been removed for transportation, these shall be mounted by our service technicians/ authorised dealers before the instruction takes place. • Check all important screw connections! • Lubricate all nipples and joints! • Check all hydraulic connections and lines for damage.
• Before transporting the machine on public roads, it must be adjusted to its transportation position and the stipulations relating to road transportation fulfilled. • The maximum permissible speed is 25 km/h.
UniPress 15
Operating Instructions
2. Transportation / Installation
2.4 Hitching Up When hitching-up the machine, ensure that no-one is between the tractor and the machine.
2.4.1 Hitching up a Tractor to the UniPress / Preparing for Transport 1.
Couple the six hydraulic hoses to the tractor ensuring that the two wing hoses are together, the two drawbar cylinder hoses are together and the two levelling board hoses are together.
2.
Connect the tractor to the drawbar using the hydraulics to raise or lower the height of the shackle. Do not use the tractor pick-up hitch to attach the machine to the tractor.
Tractor Oil Flow Adjustment: 3. As a general rule the tractor oil flow rate should be set in the lowest setting before starting. This can then be increased to allow the desired rate of operation 4. as applicable. This will minimise excessive oil flow and consequent power usage and heat generation.
Carefully operate the hydraulics to lower the drawbar and tilt the UniPress onto the road transport wheels. Fully extend the drawbar cylinder.
When the UniPress is parked for extended periods of time it should ideally be left in the unfolded, i.e. work, position for stability, safety and ease of access for maintenance. However, parking the UniPress in the folded position (using the parking stands provided) is acceptable in the normal course of operation.
Do not open taps while tractor hydraulics are in float. The hoses in the lift circuit have a maximum rated pressure of 415bar, and should be replaced every 6 years. Other components in this locking circuit have a maximum rated pressure of at least 350bar.
16 UniPress
Operating Instructions
This allows the levelling boards to be fully raised so that when the UniPress is folded the levelling boards do not protrude beyond the 3m transport width. Fully raise the levelling boards.
5.
Operate the hydraulics to fold the wings.
6.
Ensure that the wing strap is fitted to tie the two wing sections together.
7.
Ensure that parking stands are locked in the transport position, ie. fully raised.
2. Transportation / Installation
2.5 Folding and Unfolding Check for exposed persons when lowering / unfolding the machine. Do not climb on the machine to fit or remove the transport strap, this should be done from the ground.
2.5.1 Unfolding into the Work Position 1. Ensure that the parking stands are in the fully raised position. 2.
3.
4. 5.
Remove the transport strap from the rear wing cylinders. Stow the transport strap on the lights as shown in Fig. 2.01.
2.5.2 Folding into the Transport Position 1.
Fully raise the levelling boards so that they do not protrude beyond the 3m transport width.
2.
Raise the machine onto the transport wheels.
3. 4. 5. 6.
Operate the hydraulics to fully fold the wings. Fit the transport strap across the pins on the rear wing cylinders for transport safety. Close the taps on the hosemast. Lower the parking stands if the UniPress is to be unhitched from the tractor in the folded position.
Open the taps on the hosemast. Beware of sudden or uncontrolled movements if the taps are opened with the hydraulics in float. Do not open taps with the tractor hydraulics in float.
Fig. 2.01: Transport Strap Stowage in Work
Operate the hydraulics to fully unfold the wings. Lower the machine to the ground until the chassis is level front to rear or the drawbar cylinders touch the depth stops.
UniPress 17
Operating Instructions
2. Transportation / Installation
2.6 Air Brake Coupling Procedure Please refer to the following procedure when coupling or decoupling any item of Simba Great Plains machinery fitted with an AIR brake or AIR and HYDRAULIC brake system. Please note that this procedure does not apply to any machines fitted with a HYDRAULIC system ONLY.
2.6.1 When Coupling 1.
Reverse up to the machine and connect the machine to the tractor as instructed to in Section 2.4.1.
2.
With the machine connected couple the air lines. When coupling ensure the yellow line is attached first followed by the red line.
3.
Your brake hoses are now attached and are ready for operation.
4.
Continue with the coupling process as instructed in Section 2.4.1.
2.6.2 When De-coupling 1.
Bring the machine to the parking position as instructed to in Section 2.9.
2.
With the machine still connected to the tractor remove the red brake line followed by the yellow line.
3.
Your brakes will now be ON and will hold, ensuring they have been adjusted and maintained correctly, the machine in position. (note: if the machine‘s tank is drained of air once all lines have been detached the brakes will come off (same situation as pushing the shunt valve).
18 UniPress
Operating Instructions
4.
Continue de-coupling the machine until it is fully disconnected. By following the above instructions you will see that at NO point in the coupling or decoupling process has the red line been left in the tractor on its own. This is intentional and should be considered the ‘rule’ to coupling the hoses.
2. Transportation / Installation
2.7 Preceding & Trailing Implements Adding a preceding or trailing implement to the UniPress will affect the stability and handling of the machine both in transport and work.
8.
Operate the hydraulics to lower the rear axle and drawbar, tilting the UniPress onto the road transport wheels. Fully extend the drawbar cylinders.
9.
Fully raise the levelling boards.
10. Operate the hydraulics to fold the wings.
2.7.1 Hitching a Disc Cultivator Ahead of the UniPress
11. Operate the hydraulics to lift the disc cultivator into the transport position.
1.
12. Fit the disc cultivator transport straps.
2.
Remove the transport straps from the disc cultivator, exercise great CARE when extending the axle cylinder. Reverse the disc cultivator up to the UniPress drawbar ensuring that the two drawbars are aligned allowing a slight clearance to enable the machines to be coupled together.
3.
Lower the disc cultivator to the ground.
4.
Connect the hydraulic hoses from the UniPress into the disc cultivator rear outlets ensuring that the wing hoses are together and the drawbar cylinder hoses are together. Ensure that the folding circuits and lift drawbar circuits are coupled correctly.
5.
Raise the UniPress drawbar above the disc drawbar (200mm approx.). Depth control shims may need to be removed.
6.
Raise the disc cultivator to the same height as the UniPress drawbar then reverse the disc cultivator to couple the two machines together.
7.
Fit the drawbar pin.
13. Fit the UniPress wing transport strap to tie the two wing sections together. 14. Ensure that parking stands are locked up in their work position. With both machines in the transport position i.e. raised and folded, the chassis of the disc cultivator should be slightly nose down or horizontal even when the downward load from the UniPress is applied to the drawbar of the disc cultivator. The frame may be levelled by altering the rearward tilt of the UniPress to increase or reduce the loading on the disc rear drawbar.
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Operating Instructions
2. Transportation / Installation
2.7.2 Transporting a UniPress Towed Behind a Disc Cultivator With both machines in the transport position i.e. raised and folded, the chassis of the disc cultivator should be slightly nose down or horizontal even when the downward load from the UniPress is applied to the drawbar of the disc cultivator. The chassis should NEVER be tail low in transport as this will give a high negative loading on the tractor which could lead to loss of traction to the rear wheels.
Shortening the UniPress drawbar cylinder will increase the loading on the rear of the disc cultivator frame. If necessary this can be used to level the chassis for road transport.
2.7.4 Rear Drawbar Setting To prepare the rear drawbar for use: 1. Open the tap on the rear drawbar cylinder. 2.
Retract the cylinder and insert pin.
3.
Close the tap to secure its position.
Extreme caution must be taken when the UniPress is transported up steep gradients and across side slopes. Higher drawbar loading can be achieved by shortening the drawbar cylinder. Prior to leaving the field to travel on a public highway ensure that any clods of soil are removed from the machine to prevent them from fouling the road.
STOWAGE HOLE
PIN TAP (SHOWN OPEN)
MAXIMUM ROAD TRANSPORT SPEED 16 MPH (25 km/h).
Fig. 2.02: Rear Drawbar position when in use
2.7.3 Changing from Wor k to Road Transport (UniPress Towed Behind a Disc Cultivator)
To change back to road transport / 'not in use' position: 1. Open the tap on the rear drawbar cylinder.
1.
Operate the hydraulics to raise the disc and UniPress.
2.
Remove the pin and stow in the hole shown.
2.
Operate the hydraulics to fold the wings on both the disc cultivator and the UniPress.
3.
Extend the cylinder and close the tap to secure its position.
3.
Fit the transport straps to both machines. It may be necessary to shorten the drawbar cylinder of the disc cultivator until the chassis is horizontal or slightly nose down before moving the machines.
20 UniPress
Operating Instructions
Fig. 2.03: Rear Drawbar position when not in use
2. Transportation / Installation
2.7.5 Hitching a Rear Roll to the UniPress Follow procedure 2.4 (page 16) to couple a tractor to the UniPress. Once the tractor is safely connected to the implement and in its folded setting, raise the machine fully clear of the ground. Maximum rear drawbar vertical loading = 650kg 1.
Reverse the UniPress up to the roller.
2.
Align the UniPress and roller drawbars, lower the UniPress to the ground and depressurise the lift hydraulics.
3.
Raise / lower the axle as required to align the respective machines‘ drawbars and couple together.
4.
Couple the rear roll to the lift circuit of the UniPress, ensuring that the hoses are connected to the corresponding circuit on the trailing machine.
5.
Couple the rear roll wing (fold) circuit to the wing (fold) circuit of the UniPress.
6.
Fully raise the UniPress and the roll clear of the ground.
7.
Check that all transport straps / devices are fitted or closed.
2.9 Parking the machine In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover. When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody is in the manoeuvring area (watch for children!). •Park the machine on level and solid ground. •Fit wheel chocks. • With the machine raised move the parking stands into position. • Lower the machine onto the parking stands ensuring that it is stable. • Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar. • Lower the drawbar to the ground. • Switch off the tractor. • Disconnect hydraulic lines from the tractor. If parking on uneven or sloping ground chock the machine and unfold / lower first to avoid instability.
2.8 When driving on the road When driving on the road the machine must be converted to the transportation position.
Fig. 2.04. Wheel chocks
When driving on the road, raise the machine completely to prevent the working elements dragging on the ground.
UniPress 21
Operating Instructions
2. Transportation / Installation
22 UniPress
Operating Instructions
3. Technical Data
3. Technical Data UniPress 4.6m
5.5m
6.6m
7.2m
8.2m
Working Width
4600mm
5500mm
6600mm
7200mm
8200mm
Transport Width
2950mm
2950mm
2950mm
2950mm
2950mm
Transport Height
2820mm
3145mm
3925mm
3970mm
4417mm
Transport Length
5125mm
5180mm
5125mm
5350mm
5500mm
Weight
4246Kg 120-140
4775Kg 140-160
5276Kg 160-180
6135Kg 170-190
6638Kg 200-220
Drawbar Load **
1150Kg
1233Kg
1235Kg
1433Kg
1492Kg
Axle Load
3096Kg
3542Kg
4041Kg
4702Kg
5146Kg
Tractor Power Req.(Hp)*
* It is important to correctly match your implement to your tractor for optimum performance. ** Varies with lift, tilt and options.
UniPress 23
Operating Instructions
4. Adjustment / Operation
4. Adjustment/Operation 4.1 Description
8 9
10
7
6
3 5
2
1
4
Fig. 4.01: UniPress
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Drawbar Shim Stowage Parking Stands Tines Levelling Board DD700 Roll Transport Wheels Wheel Chocks Rear Drawbar (if fitted) Hydraulic Hose Stowage
The Simba Great Plains UniPress is a versatile implement designed to perform an excellent shallow cultivation combined with effective consolidation. The UniPress may be towed on its own or in tandem behind another implement e.g. disc cultivator. It can be used in reduced tillage systems behind a disc cultivator to incorporate stubble or to work down ploughing on medium to heavy soil types. Like all Simba Great Plains machines it features the latest innovations which combine to give an efficient, well-built unit with unrivalled reliability. 24 UniPress
Operating Instructions
The UniPress consists of two rows of sprung tines followed by a hydraulically operated levelling board then a row of press rings. The levelling board consists of a series of sprung leaves with each leaf set between each roll ring. The levelling board carries soil ahead of the rings to fill low areas. The sprung leaves crush clods as they pass under the levelling board and align clods with the press rings. The use of the UniPress in tandem with a disc cultivator for straw incorporation, is to consolidate the straw soil mix through the soil profile ensuring maximum straw soil contact to increase the breakdown process, minimise slug problems and to leave a firm weatherproof finish.
4. Adjustment / Operation
4.2 Pro-Active (Sprung) Tines The Pro-Active tines are designed to move soil and shatter clods to a greater degree than traditional rigid leading tines. The ability to move in all directions (upwards and sideways) allows them to clear stones and other obstructions. They feature simple, pinned tine depth adjustment for easy depth variation.
4.3 Levelling Boards The action of the sprung leaf type levelling boards is to carry and drop soil to level in front of the press rings, to rub clod against clod for additional soil breakdown, to force clods down into the soil profile and to present remaining clods passing between the leaves into the row of press rings.
Fig. 4.03: Levelling Boards
Fig. 4.02: Pro-Active (Sprung) Tines
UniPress 25
Operating Instructions
4. Adjustment / Operation
4.4 Double Disc Roller
4.5 Work Settings
The standard DD700 roller is made up of In work the wing cylinders should be fully individual Double Disc (patented) Ring extended. The gangs are able to float over segments. any undulations on the ground due to their floating frames. The DD rings are designed to consolidate the soil whilst cutting and crushing any clods. Optimum performance has been found to be achieved when the press roll rings Even in heavy, wet soils it can easily be have worn away the painted finish leaving operated with minimal blockages occurring. a smooth shiny surface. When the press roll rings are new or rusty, soil may tend to The DD roller carries a proportion of the pick up on the surface and blockage may machine’s weight to ensure consolidation. occur, this will reduce when the rings are The corrugated surface left by the roller is shiny again. weatherproof both for wet or dry situations. The UniPress should be run with the chassis level front to rear by extending the drawbar cylinders to the necessary position. The cylinders should not be over extended as this will remove the load on the rings which could lead to reduced drive and hence blockage of the axles. It is not necessary to tilt the UniPress onto the transport wheels during headland turns whether the machine is used independently or in tandem with a disc cultivator. Normally, the UniPress should be tilted sufficiently onto the roll for the tines and levelling boards to clear the ground (at which point the rear axle wheels will still be clear of ground contact).
4.5.1 Levelling Boards Fig. 4.04: Double Disc Roller
The levelling boards are set using shims in the levelling board cylinders. During work, these cylinders should be retracted onto the shims but can be extended to release any soil / trash build up. With the chassis set level add shims until the levelling boards are carrying soil. The levelling boards will need to be set higher during 1st pass operations especially on ploughed land where large clods may not be able to pass under or between the sprung leaves.
26 UniPress
Operating Instructions
4. Adjustment / Operation The boards need to carry a certain amount of soil to effect a levelling operation and also to give a clod to clod crushing action. When reversing the UniPress into corners when working headlands ensure that the levelling boards are fully raised and the machine tilted onto the roll rings far enough to allow the lower ends of the sprung leaves to clear the ground.
General Rules when Setting the UniPress • Run slightly tail low to give increased clod cutting and consolidation in harder conditions. • In trashy conditions the use of the levelling board may be limited due to raking trash. • Increase the rake angle of the levelling board in spring time operation to carry more soil for levelling. • Reduce rake angle on levelling board to hold soil and rub clod against clod in harder conditions. This will also align clods with the DD rings facilitating better cutting.
4.6 Pitch Control
Pitch control on the UniPress is governed by the quantity of shims fitted to the depth stops attached to the drawbar cylinders. Increasing the number of shims will lift the front of the chassis when lowered into the work position. Running the UniPress level allows the press rings to give an even consolidation and clod crushing action, with the sprung leaves of the levelling board aiding the clod crushing action, aligning the clods for the roll rings. Running the machine significantly nose down or raised will reduce the load on the rear axle leading to loss of drive of the axle and then blockage, together with a reduced consolidation effect. If any roll axle starts to block regularly, this is generally an indication that the roll axle is not tight. Failure to keep the axles tight results in loss of drive between each pair of rings allowing rings to turn individually on the axle. Should this occur the axle must be tightened immediately to prevent any damage occurring to the axle shaft. If the roll axles start to block regularly this may also be an indication that the ground conditions are too wet for the UniPress to be effective. In practice it is possible to use the UniPress on ground conditions that are unsuitable to achieve the desired effect, and it is usually possible to operate the machine without regular blockage under such unsuitable conditions, assuming that the axles are tight and rings smooth. As such, especially under wet conditions, it is advisable to check on the cultivation effect of the UniPress. Often the use of the press 12 - 24 hours after the disc or longer following the plough gives a far superior surface consolidation effect. UniPress 27
Operating Instructions
4. Adjustment / Operation When the UniPress is used tilted onto the rings the loading on the disc cultivator or tractor drawbar is increased. This will cause the rear of the disc to dig deeper moving the rear gang to the right. Shortening the disc cultivator levelling springs should allow the disc cultivator to pull straight again. Equally, increased tractor drawbar loadings will deepen wheelings requiring more effort to eradicate these. It is not necessary to tilt the UniPress onto the transport wheels during headland turns whether the machine is used independently or in tandem with a disc cultivator. Fully extending the drawbar cylinder and then reversing into the headland furrow could lead to damage of the cylinder.
4.7 Using Shims Before using shims to alter machine settings ensure the machine is stationary and the tractor is turned off with the keys out. Ensure that all operators are clear of the machine and that no load is being held on any existing shims in the cylinder. To fit the shims hold them by the handle and, using a firm action, clip them onto the rod as shown in Fig. 4.05. They are removed by using a finger to pull firmly on the handle. Check the cylinders for damage and debris before fitting shims. Only attempt to add or remove shims using the handle. Trying to manipulate shims using the jaws could result in injury. When changing machine settings ensure both sides of the machine mirror each other. The left hand cylinder should contain the same amount of shims as the right, for example. Failure to do this could result in damage to the machine.
Fig. 4.05: Shims
28 UniPress
Operating Instructions
4. Adjustment / Operation
4.8 Work Instructions
4.9 Checks
The UniPress can be driven at speeds of up to 12 km/h.
The working quality depends on the adjustments and checks made prior to and during work, as well as on regular servicing and maintenance of the machine.
Driving speed
This depends on the field conditions (type of soil, surface trash, etc.). Drive more slowly if the conditions are difficult or a firmer finish is required. Beware of stones being thrown by the spring action of tines returning from their stressed state in work.
Parking the Machine
In order to avoid damage as a result of moisture, the machine should be parked, if possible, indoors or under cover. When manoeuvring the machine, pay attention to your surroundings. Ensure that nobody (children!) is in the manoeuvring area.
Before beginning work it is therefore important to carry out any necessary servicing and to lubricate the machine as required.
Checks prior to, and during work:
• Is the machine correctly hitched up and the coupling device locked? • Have the hydraulic and electric lines been connected according to the colour coding? • Is the machine in a level operating position and the working depth set correctly? • Regularly inspect the machine for damage and signs of overloading (stress cracks on welded joints, frame distortion)
•Park the machine on level and solid ground. Working Elements •Fit wheel chocks. • Are the double disc rings and other • With the machine raised move the parking cultivation tools in a serviceable stands into position. condition? • Lower the machine onto the parking stands • Are the scrapers still operable, so that ensuring that it is stable. the rolls do not jam? • Remove the drawbar pin and drive forward slowly until hitch is clear of tractor drawbar. • Lower the drawbar to the ground. • Switch off the tractor. • Disconnect hydraulic lines from the tractor. If parking on uneven or sloping ground chock the machine and unfold / lower first to avoid instability.
UniPress 29
Operating Instructions
5. Servicing and Maintenance
5. Servicing and Maintenance Follow the safety instructions for servicing and maintenance. Maintenance work should only be undertaken with the machine unfolded and lowered or on stands with the hydraulic taps shut. When working under the machine ensure that the tractor handbrake is on.
5.1 Servicing Your machine has been designed and constructed for maximum performance, operational efficiency and operator friendliness under a wide variety of operating conditions. Prior to delivery, your machine has been checked at the factory and by your authorised dealer to ensure that you receive a machine in optimum condition. To ensure trouble-free operation, it is important that servicing and maintenance work is performed at the recommended intervals.
5.2 Cleaning In order to ensure that the machine is always in operating condition and to achieve optimum performance, perform the cleaning and servicing work at regular intervals. Avoid cleaning the roll bearings with a high-pressure hose or a direct water jet. The housing, screwed connections and ball bearings are not watertight.
30 UniPress
Operating Instructions
5.3 Double Disc Axles The axles on this roller are tensioned by the main axle through the centre of the rings and bearings. Specialist equipment is required for the disassembly of Double Disc axles. Please consult your dealer under any circumstances that require disassembly of these axles. Maintenance of these rollers is limited to daily greasing of the bearings to flush out dirt, and regular inspection to ensure the assemblies are tight, and scrapers are correctly set. The axles can be tightened provided the bearing pillar ‘U’ bolts are loosened to avoid preloading the bearings as they move sideways to each other. Ensure the bearing pillars are re-tightened to the mainframe after this.
5.4 Hydraulics A low oil flow should be used, i.e., tractor tickover or low flow selected. The wing circuit is controlled by an overcentre valve contained within the manifold block which positively locks oil flow until pressurised by the tractor. System pressure can be retained in the circuit even after depressurisation of the tractor quick release couplings. Exercise extreme care when checking the valve or circuits, and under no circumstances attempt to adjust or loosen fittings without prior reference to your authorised Simba Great Plains dealer, and detailed maintenance instructions.
5. Servicing and Maintenance
5.5 Tines
5.6 Levelling Boards
When performing maintenance work on tines extreme care should be taken. Wear goggles and gloves at at all times when maintaining tines. Safely support unfolded machine in raised position using taps and stands before attempting maintenance work on tines. Do not attempt to assist fitting tine points with a steel headed hammer, this can lead to splintering of the metal due to its hardness, which can cause injury. If tine fitting requires assistance, a copper/ hide or plastic mallet should be used.
Safely support the unfolded machine in a raised position using taps and stands before attempting maintenance work on the levelling boards.
5.7 Preparation for Storage If you need to store the machine for a longer period, observe the following points: • Park the machine undercover if possible. • Protect the roll against rust. If you need to spray the implements with oil, use light biologically degradable oils, e.g. rape oil. Cover any rubber sections before using oil sprays. These sections must not be oiled. Remove any traces of oil with a suitable cleaning agent.
5.8 Operator Support If you have a problem, please contact your dealer. They will endeavour to solve any problems which may occur and provide you with support at all times. ENGAGE POINT REMOVAL TOOL
STRIKE WITH MALLET
In order to enable your dealer to deal with problems as quickly as possible, it helps if you can provide them with the following data. Always state the: • Customer Number • Name and Address • Machine Model • Serial Number of Machine • Date of Purchase and Operating Hours • Type of Problem
Fig. 5.01: Knock-on Tine Point Removal Tool
UniPress 31
Operating Instructions
5. Servicing and Maintenance
5.9 Brakes & Wheel Hubs The brakes should be tested before using for the first time and after the first laden journey. Check that the road and parking brakes operate and release correctly before using the machine. Check for hydraulic fluid and air leaks. Brake and hub maintenance and servicing should be carried out by an authorised dealer.
5.10 Maintenance Intervals Apart from daily maintenance, the maintenance intervals are based on the number of operating hours and time data. Keep a record of your operating hours to ensure that the specified maintenance intervals are adhered to as closely as possible.
5.11 To Adjust the System Pressure A low oil flow should be used, i.e., tractor tickover or low flow selected. The wing circuit is controlled by an overcentre valve contained within the manifold block which positively locks oil flow until pressurised by the tractor. System pressure can be retained in the circuit even after depressurisation of the tractor quick release couplings. Exercise extreme care when checking the valve or circuits, and under no circumstances attempt to adjust or loosen fittings without prior reference to your authorised dealer, and detailed maintenance instructions.
Avoid sharp-edged and pointed parts (disc blades, etc.) when working on the machine.
It is normal to operate at 10-20 bar. This can be increased to 40-50 bar max, or reduced to 5 bar as conditions determine. Higher pressure will cause the wing tips to dig in causing the centre of the machine to lift it out. Too little pressure will cause the wing tips to lift out & the centre of the machine to dig in. When towing another implement behind the UniPress, the pressure may need increasing to compensate.
Place the machine on suitable supports when working underneath! Do not work under a machine which is not supported!
In all cases the normal adjustment method is to minimise system pressure and then increase by adjusting the pressure valve until the desired pressure is achieved.
On a new machine tighten all nuts and bolts after 5 hours work and again after 15 hours. This also applies to parts that have been moved or replaced. After the initial 15 hours of work a once a week check should be sufficient depending on daily work rates.
In all cases, regardless of tractor make, adjustment should start from zero (minimum pressure) and gradually increase up to desired pressure value.
Never use a machine that is due for maintenance. Ensure that all deficiencies found during regular checks are remedied immediately.
32 UniPress
Operating Instructions
5. Servicing and Maintenance With the machine off the ground, 1.
Pressurise the wings to unfold. As the unfolding begins the pressure reading on the gauge will drop. When the wings have fully unfolded the pressure reading will start to climb. Keep pressurising the wings until the gauge has stabilised at the pre-set pressure. The standard factory setting is 15 bar.
2.
If the system needs adjusting:- Partially fold the wings & hold them in this position. To adjust the pressure utilise valve 3 (shown in Fig. 5.03). Unscrew the adjusting screw until no resistance can be felt (almost fully unscrewed position). Unfold the wings fully as before, checking the gauge reading. Maintain hydraulic pressure unfolding wings & adjust the screw whilst pressurising.
•
Turning adjuster clockwise increases pressure.
•
Turning adjuster anti-clockwise decreases pressure.
Once the desired pressure is achieved lock the valve. As a check, partially fold the wings, stop, and then unfold again maintaining pressure until the gauge stabilises at your desired setting.
Fig. 5.03: Manifold Block
UniPress 33
Operating Instructions
5. Servicing and Maintenance
5.12 Maintenance Overview Key
L
Inspect
Grease
Lights
Wheel Nut Torque: 270Nm Tyres: 400/60-15.5 14 Ply 500/50-17 14 Ply Max Tyre Pressure: 50psi / 3.5bar
L
Before Each Use
Before Each Use
Tines DD Roll Lev. Board
L
Transport Strap
10 Hours
L
Before Each Use
Parking Stands
Wing Pivots
50 Hours
L
Drawbar Pivots
Before Each Use
50 Hours
All Hydraulics
L
Before Each Use
DD Axles
34 UniPress
Operating Instructions
L
10 Hours
10 Hours
Hubs
Scrapers
600 Hours
Hubs / Brakes
L
Before Each Use
5. Servicing and Maintenance
5.13 Lubricating the Machine Please read the section below carefully before lubricating the machine. The machine must be lubricated regularly in order for it to remain serviceable. Regular lubrication also contributes towards extending the service life of your machine. The recommended lubricating intervals are specified in “Maintenance Overview”. After it has been washed using a highpressure hose or steam cleaned, the machine should always be lubricated using a grease gun.
5.14 Handling of Lubricants Please ensure that you read the following instructions as well as the relevant information. This also applies to any of your employees who handle lubricants.
Hygiene Lubricants do not present a health hazard provided they are used for their specified purpose. In the case of prolonged skin contact, lubricants, especially low-viscosity oils, may remove the natural layer of fat contained in the skin, resulting in dryness and possible irritation. It is important to take extreme care when handling waste oil as it may contain other irritants. Vapours given off by cleaning agents and oils are also a potential health hazard. You should therefore not carry any oily cloths around. Change soiled work clothing as soon as possible.
Always exercise extreme care and observe the recommended hygiene rules when handling mineral oil products. Details of these handling regulations can be found in information provided by the health authorities.
Storage and Handling • Always store lubricants where they cannot be accessed by children. • Never store lubricants in open or unlabelled containers.
Fresh Oil
• Apart from taking the usual care and observing hygiene rules, there is no need to take any special precautions when handling fresh oil.
Waste Oil
• Wa s t e o i l c a n c o n t a i n h a r m f u l contaminants which may cause skin cancer, allergies and other illnesses.
Attention!
Oil is a toxic substance. Should you swallow any oil, do not try to vomit. Contact a doctor immediately. Protect your hands with barrier cream or wear gloves to avoid contact with the skin. Wash off any traces of oil thoroughly with soap and hot water. • Wash your skin thoroughly with soap and water. • Use special cleaning agents to clean any dirt off your hands. • Never wash oil residue from your skin with petrol, diesel fuel or paraffin. • Avoid skin contact with any oily clothing. • Do not keep any oily rags in your pockets. • Wash soiled clothing before wearing it again. • Ensure that any oily footwear is disposed of in the proper manner.
UniPress 35
Operating Instructions
5. Servicing and Maintenance
Measures in case of injury through oil Eyes:
Should any oil be splashed into your eyes, rinse with water for 15 minutes. If the eye is still irritated, contact a doctor immediately
If oil is swallowed
If oil is swallowed, it is important not to induce vomiting. Contact a doctor immediately.
Skin irritation caused by oil
In case of prolonged skin contact, wash off the oil with soap and water.
Oil Spills
Use either sand or a suitable granular absorbent to soak up any spilt oil. Dispose of the oil-contaminated absorbent in the proper manner.
Oil Fires
Never use water to extinguish an oil fire. The oil will float on the water causing the fire to spread. Burning oil-lubricant must be extinguished using a carbon dioxide powder or foam extinguisher. Always wear respiratory equipment when dealing with fires of this type.
Waste Oil Disposal Oil-contaminated waste and used oil must be disposed of in accordance with current legislation. Waste oil must be collected and disposed of in accordance with local regulations. Never pour used oil into unsealed sewage systems or drains or onto the ground.
36 UniPress
Operating Instructions
5.15 Lubricants & Hydraulic Oil Hydraulic System The hydraulic fluid from the tractor is mixed with the hydraulic fluid from the machine. The supplied machine hydraulic system contains Total AZOLLA ZS 32 oil.
Lubricants All lubricating points on the machine can be lubricated with multigrade lubricating grease as specified in DIN 51825 KP/2K - 40.
6. Faults and Remedies
6. Faults and Remedies UniPress Troubleshooting Fault Possible Cause Roll axle starts to block Machine running too tail regularly. low.
Roll axle is not tight. Ground conditions too wet. Roll scrapers incorrectly adjusted.
Remedy Lengthen work drawbar cylinder until chassis is horizontal or just tail low. Increase quantity of shims in depth stop unit. Tighten axle. Wait for more suitable ground conditions. Set scrapers to run just clear of rings and centrally between each ring.
UniPress 37
Operating Instructions
7. Parts and Assembly
7. Parts & Assembly General Assembly................................................................................... 40 4.6m UniPress Complete............................................................................................... 40 5.5m UniPress Complete............................................................................................... 42 6.6m UniPress Complete............................................................................................... 44 7.2m UniPress Complete............................................................................................... 46 8.2m UniPress Complete............................................................................................... 48 4.6m-6.6m Drawbar Assembly....................................................................................... 50 7.2m-8.2m Drawbar Assembly....................................................................................... 52 6.6m+8.2m Drawbar Assembly (FG Option).................................................................. 54 4.6-6.6m Chassis Assembly........................................................................................... 56 7.2-8.2m Chassis Assembly........................................................................................... 58 Front Light Kit................................................................................................................. 60 Rear Light Bracket.......................................................................................................... 62 Wiring Loom Assembly................................................................................................... 64 6 Stud Hub Assembly..................................................................................................... 66 Rear Drawbar Assembly................................................................................................. 68 Wings....................................................................................................... 70 4.6m Wing Assembly RH................................................................................................ 70 4.6m Wing Assembly LH................................................................................................ 72 5.5m Wing Assembly RH................................................................................................ 74 5.5m Wing Assembly LH................................................................................................ 76 6.6m Wing Assembly RH................................................................................................ 78 6.6m Wing Assembly LH................................................................................................ 80 7.2m Wing Assembly RH................................................................................................ 82 7.2m Wing Assembly LH................................................................................................ 84 8.2m Wing Assembly RH................................................................................................ 86 8.2m Wing Assembly LH................................................................................................ 88 Tines & Tine Frames............................................................................... 90 4.6m Pro-Active Tine Frame RH.................................................................................... 90 4.6m Pro-Active Tine Frame LH..................................................................................... 92 5.5m Pro-Active Tine Frame RH.................................................................................... 94 5.5m Pro-Active Tine Frame LH..................................................................................... 96 6.6m Pro-Active Tine Frame RH.................................................................................... 98 6.6m Pro-Active Tine Frame LH................................................................................... 100 7.2m Pro-Active Tine Frame RH.................................................................................. 102 7.2m Pro-Active Tine Frame LH................................................................................... 104 8.2m Pro-Active Tine Frame RH.................................................................................. 106 8.2m Pro-Active Tine Frame LH................................................................................... 108 Pro-Active Tine Assembly..............................................................................................110 Tine Assembly - Straight Tine........................................................................................112 Tine Assembly - Cranked Tine, 220mm Sweep.............................................................114 Tine Assembly - Cranked Tine, 320mm Sweep . ..........................................................116 Levelling Boards................................................................................... 118 4.6m Levelling Board Assembly RH..............................................................................118 4.6m Levelling Board Assembly LH.............................................................................. 120 5.5m Levelling Board Assembly RH............................................................................. 122 5.5m Levelling Board Assembly LH.............................................................................. 124
38 UniPress
Operating Instructions
7. Parts and Assembly 6.6m Levelling Board Assembly RH............................................................................. 126 6.6m Levelling Board Assembly LH.............................................................................. 128 7.2m Levelling Board Assembly RH (Inner)................................................................. 130 7.2m Levelling Board Assembly LH (Inner).................................................................. 132 7.2m Levelling Board Assembly RH (Outer)................................................................. 134 7.2m Levelling Board Assembly LH (Outer)................................................................. 136 8.2m Levelling Board Assembly RH (Inner)................................................................. 138 8.2m Levelling Board Assembly LH (Inner).................................................................. 140 8.2m Levelling Board Assembly RH (Outer)................................................................. 142 8.2m Levelling Board Assembly LH (Outer)................................................................. 144 DD700 Roll Assembly............................................................................ 146 4.6m DD700 Roll Assembly RH................................................................................... 146 4.6m DD700 Roll Assembly LH.................................................................................... 148 5.5m DD700 Roll Assembly RH................................................................................... 150 5.5m DD700 Roll Assembly LH.................................................................................... 152 6.6m DD700 Roll Assembly RH................................................................................... 154 6.6m DD700 Roll Assembly LH.................................................................................... 156 7.2m DD700 Roll Assembly RH................................................................................... 158 7.2m DD700 Roll Assembly LH.................................................................................... 160 8.2m DD700 Roll Assembly RH................................................................................... 162 8.2m DD700 Roll Assembly LH.................................................................................... 164 DD Axle Assembly - 5 Ring.......................................................................................... 166 DD Axle Assembly - 7 Ring.......................................................................................... 168 DD Axle Assembly - 8 Ring.......................................................................................... 170 DD Axle Assembly - 9 Ring.......................................................................................... 172 DD Axle Assembly - 10 Ring........................................................................................ 174 Double Disc Pillar Assembly......................................................................................... 176 Brakes................................................................................................... 178 Air Brake Circuit Layout................................................................................................ 178 Hydraulic Brake Circuit Layout..................................................................................... 180 Hydraulics............................................................................................. 182 4.6m-8.2m Lift Circuit................................................................................................... 182 4.6m-5.5m Wing Circuit................................................................................................ 184 6.6m-8.2m Wing Circuit................................................................................................ 186 4.6m-5.5m Levelling Board Circuit............................................................................... 188 6.6m Levelling Board Circuit........................................................................................ 190 7.2m-8.2m Levelling Board Circuit............................................................................... 192 Rear Drawbar Circuit (Lift)............................................................................................ 194 Rear Drawbar Circuit (Wings)....................................................................................... 196 Stickers................................................................................................. 198 4.6m UniPress Stickers................................................................................................ 198 5.5m UniPress Stickers................................................................................................ 200 6.6m UniPress Stickers................................................................................................ 202 7.2m UniPress Stickers................................................................................................ 204 8.2m UniPress Stickers................................................................................................ 206
UniPress 39
Operating Instructions
7. Parts and Assembly
40 UniPress
Operating Instructions
7. Parts and Assembly
AS3732
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART NO
AS3008 AS3009 AS3308 AS3309 AS3707 AS3709 AS3711 AS3712 AS3713 AS3743 AS4163 AS4164 AS4181 AS4182 P17921
GENERAL ASSEMBLY - 4.6m
DESCRIPTION
WING ASSEMBLY RH - 4.6m WING ASSEMBLY LH - 4.6m LEVELLING BOARD ASSEMBLY 4.6m LH LEVELLING BOARD ASSEMBLY 4.6m RH REAR DRAWBAR ASSEMBLY DRAWBAR ASSEMBLY - 4.6 - 6.6m LIGHT KIT FRONT REAR LIGHT BRACKETS CHASSIS ASSEMBLY - 4.6m - 6.6m UNIPRESS STICKER LAYOUT 4.6M WING ASSEMBLY RH - 4.6m WING ASSEMBLY LH - 4.6m TINE FRAME ASSEMBLY RH - 4.6m TINE FRAME ASSEMBLY LH - 4.6m MANUAL - UNIPRESS 2011
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COMMENTS
OPTION
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 41
Operating Instructions
7. Parts and Assembly
42 UniPress
Operating Instructions
7. Parts and Assembly
AS4152
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NO
AS3010 AS3011 AS3306 AS3307 AS3707 AS3709 AS3711 AS3712 AS3713 AS4011 AS4165 AS4166 AS4183 AS4184 P17921
GENERAL ASSEMBLY - UNIPRESS 5.5m DESCRIPTION
WING ASSEMBLY RH - 5.5m WING ASSEMBLY LH - 5.5 LEVELLING BOARD ASSEMBLY 5.5m LH LEVELLING BOARD ASSEMBLY - 5.5m RH REAR DRAWBAR ASSEMBLY DRAWBAR ASSEMBLY - 4.2-6.6 LIGHT KIT FRONT REAR LIGHT BRACKETS CHASSIS ASSEMBLY - 4.6m - 6.6m UNIPRESS STICKER LAYOUT 5.5m DD700 ROLL ASSEMBLY RH - 5.5m DD700 ROLL ASSEMBLY LH - 5.5 TINE FRAME ASSEMBLY RH - 5.5m TINE FRAME ASSEMBLY LH - 5.5m MANUAL - UNIPRESS 2011
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COMMENTS
OPTION
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 43
Operating Instructions
7. Parts and Assembly
44 UniPress
Operating Instructions
7. Parts and Assembly
AS4154
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO
AS3014 AS3015 AS3302 AS3303 AS3707 AS3709 AS3711 AS3712 AS3713 AS4013 AS4169 AS4170 AS4187 AS4188 P17921
GENERAL ASSEMBLY - UNIPRESS 6.6m DESCRIPTION
WING ASSEMBLY RH - 6.6m WING ASSEMBLY LH - 6.6m LEVELLING BOARD ASSEMBLY 6.6m LH LEVELLING BOARD ASSEMBLY 6.6m RH REAR DRAWBAR ASSEMBLY DRAWBAR ASSEMBLY - 4.6 - 6.6m LIGHT KIT FRONT REAR LIGHT BRACKETS CHASSIS ASSEMBLY - 4.6m - 6.6 UNIPRESS STICKER LAYOUT 6.6m DD700 ROLL ASSEMBLY RH - 6.6m DD700 ROLL ASSEMBLY LH - 6.6m TINE FRAME ASSEMBLY RH - 6.6m TINE FRAME ASSEMBLY LH - 6.6m MANUAL - UNIPRESS 2011
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COMMENTS
OPTION P12246
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 45
Operating Instructions
7. Parts and Assembly
46 UniPress
Operating Instructions
7. Parts and Assembly
AS4155
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NO
AS3511 AS3512 AS3513 AS3514 AS3515 AS3516 AS3707 AS3711 AS3712 AS4014 AS4158 AS4160 AS4171 AS4172 AS4189 AS4190 P17921
GENERAL ASSEMBLY - UNIPRESS 7.2m DESCRIPTION
WING ASSEMBLY RH - 7.2m WING ASSEMBLY LH - 7.2m LEVELLING BOARD ASSEMBLY RH INNER LEVELLING BOARD ASSEMBLY LH INNER LEVELLING BOARD ASSEMBLY LH OUTER LEVELLING BOARD ASSEMBLY RH OUTER REAR DRAWBAR ASSEMBLY LIGHT KIT FRONT REAR LIGHT BRACKETS UNIPRESS STICKER LAYOUT 7.2m CHASSIS ASSEMBLY HD DRAWBAR ASSEMBLY HD DD700 ROLL ASSEMBLY RH - 7.2m DD700 ROLL ASSEMBLY LH - 7.2m TINE FRAME ASSEMBLY RH - 7.6m TINE FRAME ASSEMBLY LH - 7.6m MANUAL - UNIPRESS 2011
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COMMENTS
OPTION
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 47
Operating Instructions
7. Parts and Assembly
48 UniPress
Operating Instructions
7. Parts and Assembly
AS4156
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NO
AS2829 AS2830 AS2831 AS2832 AS3018 AS3019 AS3707 AS3711 AS3712 AS4016 AS4158 AS4160 AS4173 AS4174 AS4191 AS4192 P17921
GENERAL ASSEMBLY - UNIPRESS 8.2m DESCRIPTION
LEVELLING BOARD ASSEMBLY RH INNER LEVELLING BOARD ASSEMBLY RH OUTER LEVELLING BOARD ASSEMBLY LH INNER LEVELLING BOARD ASSEMBLY LH OUTER WING ASSEMBLY RH - 8.2m WING ASSEMBLY LH - 8.2m REAR DRAWBAR ASSEMBLY LIGHT KIT FRONT REAR LIGHT BRACKETS UNIPRESS STICKER LAYOUT 8.2m CHASSIS ASSEMBLY HD DRAWBAR ASSEMBLY HD DD700 ROLL ASSEMBLY RH - 8.2m DD700 ROLL ASSEMBLY LH - 8.2m TINE FRAME ASSEMBLY RH - 8.2m TINE FRAME ASSEMBLY LH - 8.2m MANUAL - UNIPRESS 2011
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
COMMENTS
OPTION
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 49
Operating Instructions
50 UniPress
Operating Instructions
18
24
8
8
8
PART NO
P00045
ITEM
1
A
ISSUE
BOLT M36x200 GR. 8.8
DESCRIPTION
DRAWBAR ASSEMBLY - 4.6 - 6.6m
DESCRIPTION:-
11
11
8
13
MATERIAL
23
7
Steel, High Strength
13
25
23
14
7
2
QTY
TITLE
UNIPRESS
MACHINE:-
4
17
17
7
17
10
2
3
22
B
SIMBA © 2009
6
12
12
COMMENTS
7
DATE:-
CATEGORY
20/06/2009
DRAWN:- KSL
9
19
15 20
15
16
21
20
15
19
£4.44
COST
2.07
MASS Kg
PART NO. FROM SERIAL NO. TO SERIAL NO.
5
19
ASSEMBLY
ISSUE
COMPANY
AS3709 B
1
7. Parts and Assembly
7. Parts and Assembly
AS3709
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NO
P00045 P00389 P01646 P02007 P02012 P02484 P02600 P02604 P02609 P03088 P05492 P05534 P08548 P09092 P09112 P09113 P09252 P09516 P10049 P10234 P10278 P11156 P12690 P16360 P17122
DRAWBAR ASSEMBLY - 4.6-6.6m
DESCRIPTION
BOLT M36x200 GR. 8.8 PIN Ø30x125 BUSH SPRUNG - Ø40xØ32x30 NUT LOCK M12 NUT LOCK M36 LYNCH PIN CAT 2 WASHER FLAT M10 WASHER FLAT M24 Ø50 WASHER FLAT M39 BOLT M12x60 GR. 8.8 NUT LOCK 1" UNF NUT LOCK M10 BOLT 1" UNFx7" GR. V HOSE STOWAGE PLATE CLAMP ½" BSP PAIR CLAMP - TOP PLATE HOSE MAST HITCH - FRONT BOLT M8x25 STAUFF STACK LOCK CLIP BOLT M8x45 GR. 8.8 SHIM KIT FOR Ø60mm ROD BOLT M10x30 GR. 8.8 CAT3-CAT2 BUSH INSERT UNIPRESS F/W DRAWBAR
QTY
2 1 1 1 2 1 4 4 2 1 2 2 2 1 6 2 1 1 4 4 2 1 2 1 1
COMMENTS
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 51
Operating Instructions
52 UniPress
Operating Instructions
24
18
8
8
PART NO
P00045
ITEM
1
A
ISSUE
8
BOLT M36x200 GR. 8.8
DESCRIPTION
DRAWBAR ASSEMBLY 7.2m - 8.2m
DESCRIPTION:-
11
11
23
14
23
7
8
25
MATERIAL
13
4
Steel, High Strength
13
7
17
17
17
10
2
QTY
TITLE
UNIPRESS
12
3
12
MACHINE:-
7
7
6
COMMENTS B
SIMBA © 2009
2
DATE:-
CATEGORY
07/10/2010
DRAWN:- KSL
22
9
19
15 20
15
16
21
20
15
19
£4.44
COST
2.07
MASS Kg
PART NO. FROM SERIAL NO. TO SERIAL NO.
5
19
COMPANY
ASSEMBLY
ISSUE
AS4160 B
1
7. Parts and Assembly
7. Parts and Assembly
AS4160
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NO
P00045 P00389 P01646 P02007 P02012 P02484 P02600 P02604 P02609 P03088 P05492 P05534 P08548 P09092 P09112 P09113 P09252 P09516 P10049 P10234 P10278 P11156 P12690 P16360 P17946
DRAWBAR ASSEMBLY 7.2-8.2m
DESCRIPTION
BOLT M36x200 GR. 8.8 PIN Ø30x125 BUSH SPRUNG - Ø40xØ32x30 NUT LOCK M12 NUT LOCK M36 LYNCH PIN CAT 2 WASHER FLAT M10 WASHER FLAT M24 Ø50 WASHER FLAT M39 BOLT M12x60 GR. 8.8 NUT LOCK 1" UNF NUT LOCK M10 BOLT 1" UNFx7" GR. V HOSE STOWAGE PLATE CLAMP ½" BSP PAIR CLAMP - TOP PLATE HOSE MAST HITCH - FRONT BOLT M8x25 STAUFF STACK LOCK CLIP BOLT M8x45 GR. 8.8 SHIM KIT FOR Ø60mm ROD BOLT M10x30 GR. 8.8 CAT3-CAT2 BUSH INSERT DRAWBAR HD
QTY
2 1 1 1 2 1 4 4 2 1 2 2 2 1 6 2 1 1 4 4 2 1 2 1 1
COMMENTS
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 53
Operating Instructions
7. Parts and Assembly
54 UniPress
Operating Instructions
7. Parts and Assembly
AS3061
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
PART NO
P00045 P00389 P01646 P02007 P02012 P02483 P02484 P02600 P02605 P02609 P03088 P05492 P05534 P08548 P08802 P09092 P09112 P09113 P09252 P09516 P10049 P10139 P10140 P10278 P12690 P14028 P16360
FG DRAWBAR ASSEMBLY 6.6+8.2m DESCRIPTION
BOLT M36x200 GR. 8.8 PIN Ø30x125 BUSH SPRUNG - Ø40xØ32x30 NUT LOCK M12 NUT LOCK M36 LYNCH PIN CAT 1 LYNCH PIN CAT 2 WASHER FLAT M10 WASHER FLAT M24 Ø60 WASHER FLAT M39 BOLT M12x60 GR. 8.8 NUT LOCK 1" UNF NUT LOCK M10 BOLT 1" UNFx7" GR. V SHIM KIT 7 PIECE HOSE STOWAGE PLATE CLAMP ½" BSP PAIR CLAMP - TOP PLATE HOSE MAST HITCH - FRONT BOLT M8x25 STAUFF STACK DRAWBAR - TELESCOPIC BASE DRAWBAR - TELESCOPIC BOLT M8x45 GR. 8.8 BOLT M10x30 GR. 8.8 PIN Ø30x159 CAT3-CAT2 BUSH INSERT
QTY
2 1 1 1 2 1 1 4 4 2 1 2 2 2 2 1 6 2 1 1 4 1 1 2 2 1 1
COMMENTS
44 45 46 47 48 49 50
UniPress 55
Operating Instructions
7. Parts and Assembly
56 UniPress
Operating Instructions
7. Parts and Assembly
AS3713
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
PART NO
P00047 P00071 P00389 P01054 P01055 P01274 P01281 P01645 P01646 P01647 P01709 P02007 P02012 P02484 P02541 P02602 P02649 P02789 P04128 P04233 P04754 P05122 P05361 P05400 P05535 P07543 P07546 P08918 P10293 P11689 P12056 P12358 P14024 P15189 P17111 P17369 P17386 P17387 P17815 P17954 P17955
MAIN CHASSIS - 4.6m - 6.6m
DESCRIPTION
BOLT M36x240 GR. 8.8 NIPPLE - GREASE PIN Ø30x125 PIN Ø25x140 CYLINDER - Ø5"x400 - 63 PIN Ø25x115 BOLT M12x100 GR. 8.8 BUSH SPRUNG - Ø32xØ26x30 BUSH SPRUNG - Ø40xØ32x30 BUSH SPRUNG - Ø45xØ36x40 NUT STAYTIGHT M16 NUT LOCK M12 NUT LOCK M36 LYNCH PIN CAT 2 WASHER FLAT M36 WASHER FLAT M16 BOLT M16x90 GR. 8.8 BOLT M8x20 GR. 8.8 WHEEL ASSY 400/60x15.5 6 STUD SPANNER - M60 NUT LOCK M8 SERIAL PLATE RATCHET STRAP WASHER FLAT M6 WASHER FLAT M8 PLASTIC END CAP 40x40 PLASTIC END CAP 80x80 SHIM COLLAR 2 1/2" ROD BOLT M6x20 GR. 8.8 BOLT M8x110 GR. 8.8 DOC + PR RED. MANIFOLD CAPSCREW M8x60 GR10.9 BACK PLATE BRAKED AXLE 6 STUD MAINFRAME - U/PRESS UNIPRESS PARKING STAND 2010 CHOCK TYPE UK46St CHOCK CARRIER UK46ST MANUAL HOLDER - COMPLETE WHEEL CHOCK MOUNT LH WHEEL CHOCK MOUNT RH
QTY
4 2 2 2 1 4 2 4 1 4 14 2 4 8 4 28 14 8 2 2 12 1 1 3 8 2 2 1 3 2 1 2 3 1 1 2 2 2 1 1 1
COMMENTS
42 43 44 45 46 47 48 49 50
UniPress 57
Operating Instructions
7. Parts and Assembly
58 UniPress
Operating Instructions
7. Parts and Assembly
AS4158
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
PART NO
P00047 P00071 P00389 P01054 P01055 P01274 P01281 P01645 P01646 P01647 P01709 P02007 P02012 P02484 P02541 P02602 P02649 P02789 P03788 P04233 P04754 P05122 P05361 P05400 P05535 P07543 P07546 P08918 P10293 P11689 P12056 P12358 P14024 P15189 P17369 P17386 P17387 P17815 P17922 P17954 P17955
CHASSIS HD ASSEMBLY (7.2m-8.2m)
DESCRIPTION
BOLT M36x240 GR. 8.8 NIPPLE - GREASE PIN Ø30x125 PIN Ø25x140 CYLINDER - Ø5"x400 - 63 PIN Ø25x115 BOLT M12x100 GR. 8.8 BUSH SPRUNG - Ø32xØ26x30 BUSH SPRUNG - Ø40xØ32x30 BUSH SPRUNG - Ø45xØ36x40 NUT STAYTIGHT M16 NUT LOCK M12 NUT LOCK M36 LYNCH PIN CAT 2 WASHER FLAT M36 WASHER FLAT M16 BOLT M16x90 GR. 8.8 BOLT M8x20 GR. 8.8 WHEEL ASSEMBLY - 500/50 SPANNER - M60 NUT LOCK M8 SERIAL PLATE RATCHET STRAP WASHER FLAT M6 WASHER FLAT M8 PLASTIC END CAP 40x40 PLASTIC END CAP 80x80 SHIM COLLAR 2 1/2" ROD BOLT M6x20 GR. 8.8 BOLT M8x110 GR. 8.8 DOC + PR RED. MANIFOLD CAPSCREW M8x60 GR10.9 BACK PLATE BRAKED AXLE 6 STUD UNIPRESS PARKING STAND 2010 CHOCK TYPE UK46St CHOCK CARRIER UK46ST MANUAL HOLDER - COMPLETE CHASSIS HD WHEEL CHOCK MOUNT LH WHEEL CHOCK MOUNT RH
QTY
4 2 2 2 1 4 2 4 1 4 14 2 4 8 4 28 14 8 2 2 12 1 1 3 8 2 2 1 3 2 1 2 3 1 2 2 2 1 1 1 1
COMMENTS
42 43 44 45 46 47 48 49 50
UniPress 59
Operating Instructions
60 UniPress
Operating Instructions
ITEM 10 9 6 5 8 4 3 7 2 1
912
PART P15561 P15560 P07543 P05535 P14973 P04754 P02601 P09597 P02007 P00002 NO
LIGHT KIT FRONT
DESCRIPTION:-
7
5
9
ISSUE A C
(2700)
CULTIPRESS
4
LIGHT WASHER PLASTIC NUT BOLTLOCK M8x25 UBOARD BEAM M12 END DESCRIPTION FLAT M8 M12 GR8.8 GR. CAP FLH FRH M8 M12 8.840x40 70x54
5
ABS Low Steel, Steel Welded Alloy Plastic -High MATERIAL EN 43C Steel 8Strength Mild
912
8
QTY 17 1 2 8 4
B F
SIMBA © 2009
TITLE USE P05213 COMMENTS
UNI/CULTIPRESS
MACHINE:-
DATE:-
2
3
1
CATEGORY
KSL 14/05/2009 DRAWN:-
980
10
COST £0.24 £0.02 £0.01 £0.03 £1.88
MASS 16.80 3.24 0.02 3.25 0.00 0.01 0.17Kg
ASSEMBLY
6
ISSUE
COMPANY
AS3711 A
980
PART NO. FROM SERIAL NO. TO SERIAL NO.
(2700)
UNIPRESS
7. Parts and Assembly
7. Parts and Assembly
AS3711
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PART NO
P00002 P02007 P02601 P04754 P05535 P07543 P09597 P14973 P15560 P15561
FRONT LIGHT KIT
DESCRIPTION
BOLT U M12 GR8.8 70x54 NUT LOCK M12 WASHER FLAT M12 NUT LOCK M8 WASHER FLAT M8 PLASTIC END CAP 40x40 BOLT M8x25 GR. 8.8 LIGHT BEAM LIGHT BOARD FRH LIGHT BOARD FLH
QTY
2 4 4 8 16 2 8 1 1 1
COMMENTS
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 61
Operating Instructions
62 UniPress
Operating Instructions
ITEM 12 11 10 15 14 13 4 9 3 8 2 7 1 6 5
4
6
3
3
4
PART P15563 P15562 P09597 P04754 P07981 P02602 P07980 P02008 P17128 P07543 P17127 P01901 P15567 P05535 P05400 NO
ISSUE C A
REAR LIGHT BRACKETS
DESCRIPTION:-
1
7
2
12
6
3
LIGHT WASHER BOLT NUT CAPSCREW PLASTIC FLASHING LOCK M8x25 M16x80 BOARD BRACKET END DESCRIPTION FLAT BEACON M8 M6 M16 M6x40 GR. GR. CAP RLH RRH M6 M16 M8 'TYPE 8.8 RH LH 8.8 40x40 GR10.9 T'
2
1
10
Low Steel, Steel ABS EN 50B Alloy Plastic -High MATERIAL EN / S355JR 8 16T Strength
6
14
QTY 16 1 3 8 4
B F
SIMBA © 2009
TITLE COMPLETE USE UMBRACO DIN 985 P05213 COMMENTS
UNI/CULTIPRESS
MACHINE:-
15
5
DATE:-
CATEGORY
KSL 30/07/2009 DRAWN:-
9
8
13
4
11
4
6
£26.99 COST £0.01 £0.02 £0.03 £0.06 £0.24 £0.16
MASS 14.40 1.98 0.00 0.02 0.01 9.38 0.04 0.17Kg
PART NO. FROM SERIAL NO. TO SERIAL NO.
6
COMPANY
ASSEMBLY
6
ISSUE
10
AS3712 A
10
6
7. Parts and Assembly
7. Parts and Assembly
AS3712
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PART NO
P01901 P02008 P02602 P04754 P05400 P05535 P07543 P07980 P07981 P09597 P15562 P15563 P15567 P17127 P17128
REAR LIGHT BRACKETS
DESCRIPTION
BOLT M16x80 GR. 8.8 NUT LOCK M16 'TYPE T' WASHER FLAT M16 NUT LOCK M8 WASHER FLAT M6 WASHER FLAT M8 PLASTIC END CAP 40x40 CAPSCREW M6x40 GR10.9 NUT LOCK M6 BOLT M8x25 GR. 8.8 LIGHT BOARD RRH LIGHT BOARD RLH FLASHING BEACON LIGHT BRACKET LH LIGHT BRACKET RH
QTY
4 4 8 8 3 16 4 3 3 8 1 1 1 1 1
COMMENTS
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 63
Operating Instructions
64 UniPress
Operating Instructions
DESCRIPTION:-
5
UNIPRESS WIRING LOOM LAYOUT
4
3
UNIPRESS
MACHINE:-
4
SIMBA © 2009
1
DATE:-
25/05/2009
DRAWN:- KSL
PART NO. FROM SERIAL NO. TO SERIAL NO.
ASSEMBLY
ISSUE
AS3729 B
2
7. Parts and Assembly
7. Parts and Assembly
AS3729
ITEM 1 2 3 4 5 6
PART NO
P17195 P17197 P17199 P18115 P18116
UNIPRESS WIRING LOOM LAYOUT
DESCRIPTION
CHASSIS LOOM FRONT DRAWBAR LOOM REAR DRAWBAR LOOM REAR LIGHTS LOOM BEACON EXTENSION LEAD
QTY
1 1 1 2 1
COMMENTS
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 65
Operating Instructions
DESCRIPTION:-
HUB ASSEMBLY 6 STUD COMPLETE
18
17
23
66 UniPress
Operating Instructions SIMBA SL
MACHINE:-
20
21
25
13
3
SIMBA © 2007
13
15
14
10
DATE:-
2 4
16
ARH 04/10/2004 DRAWN:-
24
22
19
11
8
PART NO. FROM SERIAL NO. TO SERIAL NO. P15189
5
6
6
12
ASSEMBLY
7
ISSUE
AS3374 A
9
1
7. Parts and Assembly
7. Parts and Assembly
AS3374
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART NO
P13034 P13035 P13037 P13038 P13041 P16269 P13044 P13040 P13042 P13036 P13039 P16084 P16073 P16075 P16079 P16080 P16077 P16095 P01358 P14007 P13829 P16097 P16096 P16074 P16076
BRAKED HUB ASSEMBLY 6 STUD HUB DESCRIPTION
HUB 6 STUD SHIM WASHER Ø120xØ74 GREASE SEAL Ø120xØ67 SHIM WASHER Ø80xØ52 NUT CASTLE M39x1.5 WHEEL STUD M18x1.5x62 10.9 WHEEL NUT M18x1.5 SPRING CLIP Ø4x67 DUST CAP 6 STUD BEARING 30213 Ø120xØ65 BEARING 32210 Ø90xØ50 BRAKE DRUM - 6 STUD BRAKE SHOE 60x300 ACTUATOR CAM 645mm LOCATION SPIGOT WASHER SHAKEPROOF M16 SHIELD BACKPLATE NUT PLAIN M16 BOTTOM AXLE BRAKE LEVER CIRCLIP DIN 471-28x2 CIRCLIP DIN471-24x1.75 TENSION SPRING YELLOW TENSION SPRING GREY
QTY
2 2 2 2 2 12 12 2 2 2 2 2 4 2 2 2 2 2 2 1 2 2 2 2 2
COMMENTS
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 67
Operating Instructions
7. Parts and Assembly
68 UniPress
Operating Instructions
7. Parts and Assembly
AS3707
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART NO
P00160 P00200 P00201 P00203 P00206 P00774 P01274 P01645 P02007 P02011 P02263 P02484 P02486 P02601 P02608 P02730 P02735 P02793 P03219 P04418 P08564 P10073 P10870 P12425 P12426 P15835 P17135
REAR DRAWBAR ASSEMBLY
DESCRIPTION
CYLINDER - Ø3¾"x9" - 45 BANJO BLOCK ½" BSP BANJO BOLT ½" BSP ADAPTOR MALE-MALE ½" BSP ADAPTOR MALE-FEM ½" BSP SHUT OFF TAP ½" BSP PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 NUT LOCK M12 NUT LOCK M30 DOWTY SEAL ½" BSP LYNCH PIN CAT 2 R CLIP Ø7x170 WASHER FLAT M12 WASHER FLAT M30 QUICK RELEASE FEM. ½" BSP BULKHEAD ½" BSP BOLT M30x220 GR. 8.8 PIN Ø36x160 PIN Ø25x230 TYPE B TRAILER SOCKET FEMALE 12N KIT DRAWBAR CLEVIS BOLT M12x30 GR. 8.8 SOCKET 12N - BOOT SOCKET 12N - INSTALL KIT BULK HEAD PLATE REAR DRAWBAR
QTY
1 2 2 5 1 5 2 2 2 2 18 2 2 4 2 4 4 2 1 1 1 1 2 1 1 1 1
COMMENTS
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 69
Operating Instructions
7. Parts and Assembly
70 UniPress
Operating Instructions
7. Parts and Assembly
AS3008
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00166 P01274 P01645 P02484 P06155 P09112 P09113 P09355 P10278
WING ASSEMBLY RH - 4.6m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø75x400 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME RH - 4.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 71
Operating Instructions
7. Parts and Assembly
72 UniPress
Operating Instructions
7. Parts and Assembly
AS3009
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00166 P01274 P01645 P02484 P06155 P09112 P09113 P09356 P10278
WING ASSEMBLY LH - 4.6m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø75x400 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME LH - 4.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 73
Operating Instructions
7. Parts and Assembly
74 UniPress
Operating Instructions
7. Parts and Assembly
AS3010
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00166 P01274 P01645 P02484 P06155 P09112 P09113 P09357 P10278
WING ASSEMBLY RH - 5.5m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø75x400 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME RH - 5.5m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 75
Operating Instructions
7. Parts and Assembly
76 UniPress
Operating Instructions
7. Parts and Assembly
AS3011
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00166 P01274 P01645 P02484 P06155 P09112 P09113 P09358 P10278
WING ASSEMBLY LH - 5.5m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø75x400 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME LH - 5.5m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 77
Operating Instructions
7. Parts and Assembly
78 UniPress
Operating Instructions
7. Parts and Assembly
AS3014
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09361 P10278
WING ASSEMBLY RH - 6.6m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME RH - 6.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 79
Operating Instructions
7. Parts and Assembly
80 UniPress
Operating Instructions
7. Parts and Assembly
AS3015
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09362 P10278
WING ASSEMBLY - UNIPRESS 6.6m DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME LH - 6.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 2 2 1 2
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 81
Operating Instructions
7. Parts and Assembly
82 UniPress
Operating Instructions
7. Parts and Assembly
AS3511
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09363 P10278
WING ASSEMBLY RH - 7.2m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME RH - 7.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 3 3 1 3
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 83
Operating Instructions
7. Parts and Assembly
84 UniPress
Operating Instructions
7. Parts and Assembly
AS3512
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09364 P10278
WING ASSEMBLY LH - 7.2m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME LH - 7.6m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 3 3 1 3
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 85
Operating Instructions
7. Parts and Assembly
86 UniPress
Operating Instructions
7. Parts and Assembly
AS3018
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09365 P10278
WING ASSEMBLY RH - 8.2m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME RH - 8.2m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 3 3 1 3
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 87
Operating Instructions
7. Parts and Assembly
88 UniPress
Operating Instructions
7. Parts and Assembly
AS3019
ITEM 1 2 3 4 5 6 7 8 9 10
PART NO
P00071 P00164 P01274 P01645 P02484 P06155 P09112 P09113 P09366 P10278
WING ASSEMBLY LH - 8.2m
DESCRIPTION
NIPPLE - GREASE CYLINDER - Ø3¾"x400 - 45 PIN Ø25x115 BUSH SPRUNG - Ø32xØ26x30 LYNCH PIN CAT 2 RATCHET STRAP MOUNT CLAMP ½" BSP PAIR CLAMP - TOP PLATE WING FRAME LH - 8.2m BOLT M8x45 GR. 8.8
QTY
2 2 2 2 3 1 3 3 1 3
COMMENTS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 89
Operating Instructions
7. Parts and Assembly
90 UniPress
Operating Instructions
7. Parts and Assembly
AS4181 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NO
AS4175 AS4176 P02009 P02603 P02655 P09432 P12115
TINE FRAME ASSEMBLY RH - 4.6M DESCRIPTION PROACTIVE TINE ASSEMBLY - SPRING ONLY
TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 RETAINING PLATE 120x120x4 TINE FRAME RH - 4.6m
QTY
7 7 8 10 8 2 1
COMMENTS
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 91
Operating Instructions
7. Parts and Assembly
92 UniPress
Operating Instructions
7. Parts and Assembly
AS4182 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NO
AS4175 AS4176 P02009 P02603 P02655 P04053 P09432 P12114
TINE FRAME ASSEMBLY LH - 4.6M DESCRIPTION PROACTIVE TINE ASSEMBLY - SPRING ONLY
TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 CLAMP PLATE 2x122x22 RETAINING PLATE 120x120x4 TINE FRAME LH - 4.6m
QTY
8 8 8 10 8 2 1 1
COMMENTS
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 93
Operating Instructions
7. Parts and Assembly
94 UniPress
Operating Instructions
7. Parts and Assembly
AS4183
ITEM 1 2 3 4 5 6 7
PART NO
AS4175 AS4176 P02009 P02603 P02655 P09432 P12119
TINE FRAME ASSEMBLY RH - 5.5m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 RETAINING PLATE 120x120x4 TINE FRAME RH - 5.5 + 6.1m
QTY
8 8 8 8 8 2 1
COMMENTS
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 95
Operating Instructions
7. Parts and Assembly
96 UniPress
Operating Instructions
7. Parts and Assembly
AS4184
ITEM 1 2 3 4 5 6 7 8
PART NO
AS4175 AS4176 P02009 P02603 P02655 P04053 P09432 P12118
TINE FRAME ASSEMBLY LH - 5.5m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 CLAMP PLATE 2x122x22 RETAINING PLATE 120x120x4 TINE FRAME LH - 5.5 + 6.1m
QTY
9 9 8 8 8 2 1 1
COMMENTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 97
Operating Instructions
7. Parts and Assembly
98 UniPress
Operating Instructions
7. Parts and Assembly
AS4187
ITEM 1 2 3 4 5 6 7
PART NO
AS4175 AS4176 P02009 P02603 P02655 P09432 P12121
TINE FRAME ASSEMBLY RH - 6.6m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 RETAINING PLATE 120x120x4 TINE FRAME RH - 6.6m
QTY
10 10 8 8 8 2 1
COMMENTS
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 99
Operating Instructions
7. Parts and Assembly
100 UniPress
Operating Instructions
7. Parts and Assembly
AS4188
ITEM 1 2 3 4 5 6 7 8
PART NO
AS4175 AS4176 P02009 P02603 P02655 P04053 P09432 P12120
TINE FRAME ASSEMBLY LH - 6.6m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 CLAMP PLATE 2x122x22 RETAINING PLATE 120x120x4 TINE FRAME LH - 6.6m
QTY
11 11 8 8 8 2 1 1
COMMENTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 101
Operating Instructions
7. Parts and Assembly
102 UniPress
Operating Instructions
7. Parts and Assembly
AS4189
ITEM 1 2 3 4 5 6 7
PART NO
AS4175 AS4176 P02009 P02603 P02655 P09432 P12123
TINE FRAME ASSEMBLY RH - 7.2m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 RETAINING PLATE 120x120x4 TINE FRAME RH - 7.6m
QTY
11 11 12 12 12 3 1
COMMENTS
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 103
Operating Instructions
7. Parts and Assembly
104 UniPress
Operating Instructions
7. Parts and Assembly
AS4190
ITEM 1 2 3 4 5 6 7 8
PART NO
AS4175 AS4176 P02009 P02603 P02655 P04053 P09432 P12122
TINE FRAME ASSEMBLY LH - 7.2m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 CLAMP PLATE 2x122x22 RETAINING PLATE 120x120x4 TINE FRAME LH -7.6m
QTY
12 12 12 12 12 2 2 1
COMMENTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 105
Operating Instructions
7. Parts and Assembly
106 UniPress
Operating Instructions
7. Parts and Assembly
AS4191
ITEM 1 2 3 4 5 6 7
PART NO
AS4175 AS4176 P02009 P02603 P02655 P09432 P12125
TINE FRAME ASSEMBLY RH - 8.2m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 RETAINING PLATE 120x120x4 TINE FRAME RH - 8.2m
QTY
13 13 12 12 12 3 1
COMMENTS
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 107
Operating Instructions
7. Parts and Assembly
108 UniPress
Operating Instructions
7. Parts and Assembly
AS4192
ITEM 1 2 3 4 5 6 7 8
PART NO
AS4175 AS4176 P02009 P02603 P02655 P04053 P09432 P12124
TINE FRAME ASSEMBLY LH - 8.2m
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY TINE ASSEMBLY - STRAIGHT TINE NUT LOCK M20 WASHER FLAT M20 BOLT M20x240 GR. 8.8 CLAMP PLATE 2x122x22 RETAINING PLATE 120x120x4 TINE FRAME LH - 8.2m
QTY
14 14 12 12 12 2 2 1
COMMENTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 109
Operating Instructions
110 UniPress
Operating Instructions
DESCRIPTION:-
PART NO
P01102
ITEM
1
A
ISSUE
BOLT M16x70 GR. 8.8
DESCRIPTION
PROACTIVE TINE ASSEMBLY - SPRING ONLY
3
14
2
Steel, High Strength
MATERIAL
4
12
8
2
QTY
TITLE
MACHINE:-
13
3
5
11
COMMENTS B
SIMBA © 2009
1
7
6
9
DATE:-
CATEGORY
13/10/2010
DRAWN:- EH
3
4
10
£0.14
COST
0.15
MASS Kg
PART NO. FROM SERIAL NO. TO SERIAL NO.
COMPANY
ASSEMBLY
ISSUE
AS4175 B
7. Parts and Assembly
7. Parts and Assembly
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
AS4175
PRO-ACTIVE TINE ASSEMBLY - SPRING ONLY
PART NO
DESCRIPTION
P01102 P01704 P02008 P02602 P05207 P09280 P12524 P12525 P12574 P12575 P16788 P17425 P17431 P17927
BOLT M16x70 GR. 8.8 BOLT M16x50 GR8.8 NUT LOCK M16 'TYPE T' WASHER FLAT M16 PIN Ø16x73 BOLT M16x45 GR8.8 TINE CLAMP UNIT BUSH Ø25xØ16.5x26 BOLT U M16 130/115-86 GR8.8 RETAINING PLATE CIRCLE COTTER 52X2.6 PROACTIVE TINE 150X14 NUT LOCK M16 PHILIDAS SPRING HELPER
QTY
2 1 6 4 1 2 1 1 2 1 1 1 3 1
COMMENTS
DIN 985
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 111
Operating Instructions
7. Parts and Assembly
112 UniPress
Operating Instructions
7. Parts and Assembly
AS4176
ITEM 1 2 3 4 5 6
PART NO
P03017 P07131 P12628 P17855
TINE ASSEMBLY - STRAIGHT TINE
DESCRIPTION
POINT 1½" REVERSIBLE NUT LOCK 7/16"UNF TINE 2x1 SHORT BOLT 7/16" UNFx80
QTY
1 2 1 2
COMMENTS
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 113
Operating Instructions
7. Parts and Assembly
114 UniPress
Operating Instructions
7. Parts and Assembly
AS4177
ITEM 1 2 3 4 5 6
PART NO
P12588 P12711 P12713 P14913 P14914
CRANKED TINE 220mm SWEEP
DESCRIPTION
TINE - SWEEP TYPE WEDGE COMPLETE POINT KNOCK ON 220mm BOLT 1/2" UNCx3" CSK SQ. NUT LOCK 1/2" UNC
QTY
1 1 1 2 2
COMMENTS
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 115
Operating Instructions
7. Parts and Assembly
116 UniPress
Operating Instructions
7. Parts and Assembly
AS4178
ITEM 1 2 3 4 5 6
PART NO
P12588 P12711 P12712 P14913 P14914
CRANKED TINE 320mm SWEEP
DESCRIPTION
TINE - SWEEP TYPE WEDGE COMPLETE POINT KNOCK ON 320mm BOLT 1/2" UNCx3" CSK SQ. NUT LOCK 1/2" UNC
QTY
1 1 1 2 2
COMMENTS
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 117
Operating Instructions
7. Parts and Assembly
118 UniPress
Operating Instructions
7. Parts and Assembly
AS3309
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16050
LEVELLING BOARD ASSEMBLY - 4.6m RH
DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 2010mm
QTY
4 9 2 13 8 4 17 12 4 2 2 2 1 1 1 1 2 9 18 18 9 9 1 2 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 119
Operating Instructions
7. Parts and Assembly
120 UniPress
Operating Instructions
7. Parts and Assembly
AS3308
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16049
LEVELLING BOARD ASSEMBLY - 4.6m LH
DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 2250mm
QTY
4 10 2 14 8 4 18 12 4 2 2 2 1 1 1 1 2 10 20 20 10 10 1 2 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 121
Operating Instructions
7. Parts and Assembly
122 UniPress
Operating Instructions
7. Parts and Assembly
AS3307
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16048
LEVELLING BOARD ASSEMBLY - 5.5m RH
DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 2700mm
QTY
4 11 4 17 12 4 23 16 6 2 2 2 1 1 1 1 3 11 22 22 11 11 2 4 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 123
Operating Instructions
7. Parts and Assembly
124 UniPress
Operating Instructions
7. Parts and Assembly
AS3306
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16046
LEVELLING BOARD ASSEMBLY 5.5m LH DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 2720mm
QTY
4 12 4 18 12 4 24 16 6 2 2 2 1 1 1 1 3 12 24 24 12 12 2 4 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 125
Operating Instructions
7. Parts and Assembly
126 UniPress
Operating Instructions
7. Parts and Assembly
AS3303
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16038
LEVELLING BOARD ASSEMBLY - 6.6m RH
DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 2930mm
QTY
4 13 4 19 12 4 25 16 6 2 2 2 1 1 1 1 3 13 26 26 13 13 2 4 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 127
Operating Instructions
128 UniPress
Operating Instructions
25
4
17
7
8
7 9
PART NO
P01224
ITEM
1
A
ISSUE
13
16
BOLT M20x180 GR. 8.8
25
10
DESCRIPTION
LEVELLING BOARD ASSEMBLY 6.6m LH
DESCRIPTION:-
11
4
7
23
5
8
1
7 9
Low Alloy
Steel, High Strength
MATERIAL
10
12
6
15
18
2
7
4
QTY
UNIPRESS
MACHINE:-
14
4
7 4
TITLE
26
17
20
24
5
19
4
7
COMMENTS B
SIMBA © 2007
20
8
3
21
DATE:-
CATEGORY
PJG 26/11/2007 DRAWN:-
19
22
1405
£0.90
COST
0.52
MASS Kg
ASSEMBLY
25
(410)
ISSUE
234
COMPANY
AS3302 A
234 PART NO. FROM SERIAL NO. TO SERIAL NO.
2580
3180
VIEW FROM REAR OF MACHINE
7. Parts and Assembly
7. Parts and Assembly
AS3302
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO
P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16037
LEVELLING BOARD ASSEMBLY 6.6m LH
DESCRIPTION
BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 3180mm
QTY
4 14 4 20 12 4 26 16 6 2 2 2 1 1 1 1 3 14 28 28 14 14 2 4 2 1
COMMENTS
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 129
Operating Instructions
7. Parts and Assembly
130 UniPress
Operating Instructions
7. Parts and Assembly
AS3513
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P16053 P16348
LEVELLING BOARD - 7.2m RH INNER
DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 'TYPE T' NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 2070mm LEVELLING BOARD TIE
QTY
1 9 4 14 4 8 4 19 4 8 4 2 2 1 2 1 1 1 2 9 18 18 9 9 1 2 2 1 1 1
COMMENTS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 131
Operating Instructions
132 UniPress
Operating Instructions
ITEM 19 28 27 18 26 11 25 17 24 10 16 23 22 15 14 21 13 20 30 29 12 4 9 3 8 7 6 2 5 1
DESCRIPTION:-
21
24
23
21
8
4
11
10 6 26
22
22
8
19
3
8
PART P12677 P15233 P15232 P09400 P15231 P03088 P15230 P08802 P13417 P02007 P02603 P08013 P13416 P02602 P13407 P01619 P07724 P02601 P07545 P13406 P02483 P02009 P06802 P13402 P01281 P16348 P16052 P04126 P00006 P02008 NO
ISSUE C A B
20
11
RAM LEVELLING CYLINDER SHIM LOCKING NUT PILLAR BOLT WASHER WEAR SPRUNG PIN LYNCH PLASTIC LEAF BUSH Ø25x100 LOCK TOOTHED POINT KIT CLAMP M12x60 U M10x35 M12x100 M12x80 SPRUNG PLATE PIN DISC M20 M16 END DESCRIPTION LEAF PLATE 7FLAT COLLAR PLATE M16 M12 -M20 PIECE CAT BOARD BEAM -Ø63x130 GR8.8 -UPPER 60x60 GR. 80mm DOME CAP SQUARE GR. 80x10 M20 M16 M12 M10 'TYPE -1Ø1¼" Ø32xØ26x20 SQUARE 8.8 2310mm 60x60 145x172 190x117 8.8 RHS PILLAR TIE SQ. -T' ROD 32
LEVELLING BOARD ASSEMBLY LH INNER
14
2
Low Steel Steel, Abro EN ABS45 50B Alloy Plastic 400 -High MATERIAL /43C EN CrBo 251A58 / S355JR 8Strength
29
17
QTY 10 15 20 1 2 4 8
8
234
4
5 8
F P B H
SIMBA © 2008
1
12
7
18
16
234
TITLE C/W DIN 405-535 J915042017 985 M8x60 COMMENTS + LOCK NUT
UNIPRESS 7.6m
MACHINE:-
94
30
DATE:-
4
12
7
15
CATEGORY
PJG 26/11/2007
8
28
DRAWN:-
27
9
2310 (1690)
27 8 11
8
11
£38.18 COST £1.08 £7.25 £0.06 £0.08 £0.03 £1.75 £0.01 £0.10 £0.33 £4.07 £2.99 £0.12
MASS 31.47 11.79 1.40 4.98 2.71 0.04 1.80 0.55 2.85 0.07 1.23 1.14 0.02 6.38 8.56 0.37 0.01 0.03 1.15 1.85 0.08 0.79 0.11 0.09Kg
ASSEMBLY
ISSUE
AS3514 A KN HENDRY FARM PRODUCTS POWER COMPANY
PART NO. FROM SERIAL NO. TO SERIAL NO.
25
19
6
10
13
7. Parts and Assembly
7. Parts and Assembly
AS3514
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P16052 P16348
LEVELLING BOARD - 7.2m LH INNER
DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 'TYPE T' NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 2310mm LEVELLING BOARD TIE
QTY
1 10 4 15 4 8 4 20 4 8 4 2 2 1 2 1 1 1 2 10 20 20 10 10 1 2 2 1 1 1
COMMENTS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 133
Operating Instructions
7. Parts and Assembly
134 UniPress
Operating Instructions
7. Parts and Assembly
AS3516
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NO
P00006 P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16035
LEVELLING BOARD - 7.2m RH OUTER
DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 1320mm
QTY
1 4 6 2 11 8 4 16 12 4 2 1 2 1 1 1 1 2 6 12 12 6 6 1 2 2 1
COMMENTS
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 135
Operating Instructions
Operating Instructions
ITEM 19 11 18 10 17 16 27 26 25 15 24 14 23 22 13 21 12 20 5 4 9 3 8 7 2 6 1
136 UniPress
DESCRIPTION:-
5
8
8
30
234
9
18
9
PART P13406 P13402 P02007 P04126 P12677 P03088 P12675 P09400 P01619 P16659 P02603 P15232 P01281 P15231 P02601 P08802 P15230 P02483 P08013 P01224 P13417 P13416 P02009 P07724 P13407 P00006 P07545 NO
ISSUE C A B
696
1080
BOLT PLASTIC BUSH LEAF NUT LEVELLING UPPER WASHER SHIM CYLINDER LOCKING PILLAR LYNCH WEAR SPRUNG PIN Ø25x100 LOCK TOOTHED CLAMP KIT M10x35 M12x60 U M12x100 M20x180 M12x80 SPRUNG PLATE PIN RAM DISC M20 END DESCRIPTION LEAF PLATE 7 FLAT COLLAR M12 PLATE -M20 PIECE CAT BOARD BEAM Ø63x130 GR8.8 POINT -60x60 DOME GR. 80mm CAP SQUARE GR. 80x10 M20 M12 M10 -1Ø1¼" Ø32xØ26x20 8.8 SQUARE 1080mm 60x60 145x172 8.8 RHS PILLAR SQ. - ROD 32
Steel ABS EN Low Steel, Abro50B 45 Alloy Plastic 400 -High MATERIAL /EN CrBo 43C 251A58 / S355JR 8Strength
234
(170)
LEVELLING BOARD ASSEMBLY LH OUTER
5
26
24
6
2
14
7
26
11
8
QTY 10 12 15 1 2 5 4 8
10
8
27
10
8
8
B F P H
SIMBA © 2008
5
TITLE J915042017 C/W 405-535 M8x60 COMMENTS + LOCK NUT
UNIPRESS 7.2m
MACHINE:-
13
17
1
5
8
PJG 29/07/2008
11
16
CATEGORY
DATE:-
DRAWN:-
15
4
5
8
3 19
21
22
8
£38.18 COST £0.08 £0.33 £1.08 £0.03 £4.07 £7.25 £0.01 £0.12 £0.10 £0.90 £1.75
MASS 11.79 11.14 16.22 0.03 1.40 0.04 0.02 0.07 2.71 1.15 0.55 1.80 1.23 2.85 0.01 0.11 1.14 8.56 6.38 0.52 0.37 0.09 0.08Kg
8
20
12
20
10
KN HENDRY FARM PRODUCTS POWER COMPANY
ASSEMBLY
5
10
8
ISSUE
AS3515 A
23
PART NO. FROM SERIAL NO. TO SERIAL NO.
27
25
6
9
18
7. Parts and Assembly
7. Parts and Assembly
AS3515
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART NO
P00006 P01224 P01281 P01619 P02007 P02009 P02483 P02601 P02603 P03088 P04126 P07545 P07724 P08013 P08802 P09400 P12675 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P16659
LEVELLING BOARD - 7.2m LH OUTER
DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M20x180 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD UPPER RAM POINT LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE LEVELLING BEAM 1080mm
QTY
1 4 5 2 10 8 4 15 12 4 2 1 2 1 1 1 1 2 5 10 10 5 5 1 2 2 1
COMMENTS
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 137
Operating Instructions
7. Parts and Assembly
138 UniPress
Operating Instructions
7. Parts and Assembly
AS2829
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P15261
LEVELLING BOARD ASSEMBLY RH INNER UNIPRESS 8.2m DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 1850mm
QTY
1 8 4 13 4 8 4 18 4 8 4 2 2 1 2 1 1 1 2 8 16 16 8 8 1 2 2 1 1
COMMENTS
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 139
Operating Instructions
7. Parts and Assembly
140 UniPress
Operating Instructions
7. Parts and Assembly
AS2831
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P15234
LEVELLING BOARD ASSEMBLY LH INNER UNIPRESS 8.2m DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 2080mm
QTY
1 9 4 14 4 8 4 19 4 8 4 2 2 1 2 1 1 1 2 9 18 18 9 9 1 2 2 1 1
COMMENTS
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 141
Operating Instructions
142 UniPress
ISSUE
A
A
PART NO
P00006
P01281
Operating Instructions 4
BOLT M12x100 GR. 8.8
BOLT M12x80 GR. 8.8
DESCRIPTION
24
22
20
MATERIAL
2
Steel, High Strength Low Alloy
Steel, High Strength Low Alloy
LEVELLING BOARD ASSEMBLY RH OUTER
DESCRIPTION:-
14
26
8
29
11
8
27
19
6
10
TITLE
25
3
4 8
8 4 23
9
1
QTY
UNIPRESS 8.2m
MACHINE:-
21
13
8
12 12
COMMENTS
SIMBA © 2007
1
8
4
B
B
5
9
DATE:-
30
15
(1805)
2000
1412
18
17
£0.12
£0.08
COST
0.11
0.09
MASS Kg
ISSUE
COMPANY
ASSEMBLY
38 234
AS2830 B
234
PART NO. FROM SERIAL NO. TO SERIAL NO.
16
7
CATEGORY
ARH 08/12/2006 DRAWN:-
28
7. Parts and Assembly
7. Parts and Assembly
AS2830
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P15235 P16348
LEVELLING BOARD ASSEMBLY RH OUTER UNIPRESS 8.2m DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 2000mm LEVELLING BOARD TIE
QTY
1 9 4 14 4 8 4 19 4 8 4 2 2 1 2 1 1 1 2 9 18 18 9 9 1 2 2 1 1 1
COMMENTS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 143
Operating Instructions
7. Parts and Assembly
144 UniPress
Operating Instructions
7. Parts and Assembly
AS2832
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART NO
P00006 P01281 P01619 P02007 P02008 P02009 P02483 P02601 P02602 P02603 P03088 P04126 P06802 P07545 P07724 P08013 P08802 P09400 P12677 P13402 P13406 P13407 P13416 P13417 P15230 P15231 P15232 P15233 P15235 P16348
LEVELLING BOARD ASSEMBLY LH OUTER UNIPRESS 8.2m DESCRIPTION
BOLT M12x80 GR. 8.8 BOLT M12x100 GR. 8.8 BOLT U M20 GR8.8 145x172 NUT LOCK M12 NUT LOCK M16 NUT LOCK M20 LYNCH PIN CAT 1 WASHER FLAT M12 WASHER FLAT M16 WASHER FLAT M20 BOLT M12x60 GR. 8.8 BUSH SPRUNG - Ø32xØ26x20 BOLT U M16 GR8.8 190x117 PLASTIC END CAP 60x60 PIN Ø25x100 CYLINDER - Ø63x130 - 32 SHIM KIT 7 PIECE SHIM KIT PLATE Ø1¼" ROD LEVELLING BOARD PILLAR LEAF CLAMP 60x60 RHS BOLT M10x35 DOME SQ. NUT TOOTHED M10 SPRUNG LEAF 80x10 WEAR PLATE 80mm PILLAR DISC - SQUARE LOCKING COLLAR CYLINDER PLATE SQUARE RAM POINT - UPPER LEVELLING BEAM 2000mm LEVELLING BOARD TIE
QTY
1 9 4 14 4 8 4 19 4 8 4 2 2 1 2 1 1 1 2 9 18 18 9 9 1 2 2 1 1 1
COMMENTS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 145
Operating Instructions
7. Parts and Assembly
146 UniPress
Operating Instructions
7. Parts and Assembly
AS4163
ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NO
AS1217 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY RH - 4.6m
DESCRIPTION
AXLE ASSEMBLY - DD700 10 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
1 14 18 14 18 7 7 1 6 2 18
COMMENTS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 147
Operating Instructions
7. Parts and Assembly
148 UniPress
Operating Instructions
7. Parts and Assembly
AS4164
ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NO
AS1217 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY LH - 4.6m
DESCRIPTION
AXLE ASSEMBLY - DD700 10 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
1 14 18 14 18 7 7 6 1 2 18
COMMENTS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 149
Operating Instructions
7. Parts and Assembly
150 UniPress
Operating Instructions
7. Parts and Assembly
AS4165
ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PART NO
AS0643 AS0775 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY RH - 5.5m
DESCRIPTION
AXLE ASSEMBLY - DD700 7 RINGS AXLE ASSEMBLY - DD700 5 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
1 1 14 22 14 22 7 9 1 6 2 22
COMMENTS
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 151
Operating Instructions
7. Parts and Assembly
152 UniPress
Operating Instructions
7. Parts and Assembly
AS4166
ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PART NO
AS0643 AS0775 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY LH - 5.5m
DESCRIPTION
AXLE ASSEMBLY - DD700 7 RINGS AXLE ASSEMBLY - DD700 5 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
1 1 14 22 14 22 7 9 6 1 2 22
COMMENTS
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 153
Operating Instructions
7. Parts and Assembly
154 UniPress
Operating Instructions
7. Parts and Assembly
AS4169
ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NO
AS0643 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY RH - 6.6m
DESCRIPTION
AXLE ASSEMBLY - DD700 7 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
2 18 26 18 26 9 11 1 8 2 26
COMMENTS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 155
Operating Instructions
7. Parts and Assembly
156 UniPress
Operating Instructions
7. Parts and Assembly
AS4170
ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NO
AS0643 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY LH - 6.6m
DESCRIPTION
AXLE ASSEMBLY - DD700 7 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
2 18 26 18 26 9 11 8 1 2 26
COMMENTS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 157
Operating Instructions
7. Parts and Assembly
158 UniPress
Operating Instructions
7. Parts and Assembly
AS4171 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NO
AS0953 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY RH - 7.2m DESCRIPTION
AXLE ASSEMBLY - DD700 8 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
2 22 30 22 30 11 13 1 10 2 30
COMMENTS
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 159
Operating Instructions
7. Parts and Assembly
160 UniPress
Operating Instructions
7. Parts and Assembly
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
AS4172
DD700 ROLL ASSEMBLY LH - 7.2m
PART NO
DESCRIPTION
AS0643 AS0953 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
AXLE ASSEMBLY - DD700 7 RINGS AXLE ASSEMBLY - DD700 8 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
1 1 20 28 20 28 10 12 9 1 2 28
COMMENTS
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 161
Operating Instructions
7. Parts and Assembly
162 UniPress
Operating Instructions
7. Parts and Assembly
AS4173
ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PART NO
AS1208 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY RH - 8.2m
DESCRIPTION
AXLE ASSEMBLY - DD700 9 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
2 26 34 26 34 13 15 2 11 2 34
COMMENTS
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 163
Operating Instructions
7. Parts and Assembly
164 UniPress
Operating Instructions
7. Parts and Assembly
AS4174
ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NO
AS1208 P02008 P02037 P02602 P04179 P06802 P09558 P09559 P09560 P10029 P10870
DD700 ROLL ASSEMBLY LH - 8.2m
DESCRIPTION
AXLE ASSEMBLY - DD700 9 RINGS NUT LOCK M16 'TYPE T' WASHER SPRING M12 WASHER FLAT M16 WASHER FLAT M12 Ø38 BOLT U M16 GR8.8 190x117 SCRAPER PLATE SCRAPER STEM RH SCRAPER STEM LH SCRAPER 1 1/2 BOLT M12x30 GR. 8.8
QTY
2 26 34 26 34 13 15 11 2 2 34
COMMENTS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 165
Operating Instructions
7. Parts and Assembly
166 UniPress
Operating Instructions
7. Parts and Assembly
AS0775
ITEM 1 2 3 4 5 6 7 8 9
PART NO
AS0658 P07727 P08190 P08994 P08191 P08189 P08188 P02489 P01698
AXLE ASSEMBLY DD700 5 RINGS DESCRIPTION
PILLAR ASSEMBLY DD600 AXLE Ø60x1135 DD 600 - NUT SPOOL DD RING Ø700 DD 600 - INTERNAL SPACER DD 600 - BEARING SPOOL DD 600 - SPOOL PIN SPLIT Ø10x100 NUT CASTLE M60
QTY
2 1 2 10 5 4 2 1 1
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 167
Operating Instructions
7. Parts and Assembly
168 UniPress
Operating Instructions
7. Parts and Assembly
AS0643
ITEM 1 2 3 4 5 6 7 8 9
PART NO
AS0658 P07729 P08190 P08994 P08191 P08189 P08188 P02489 P01698
AXLE ASSEMBLY DD700 7 RINGS DESCRIPTION
PILLAR ASSEMBLY DD600 AXLE Ø60x1623 DD 600 - NUT SPOOL DD RING Ø700 DD 600 - INTERNAL SPACER DD 600 - BEARING SPOOL DD 600 - SPOOL PIN SPLIT Ø10x100 NUT CASTLE M60
QTY
2 1 2 14 7 4 4 1 1
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 169
Operating Instructions
7. Parts and Assembly
170 UniPress
Operating Instructions
7. Parts and Assembly
AS0953
ITEM 1 2 3 4 5 6 7 8 9
PART NO
AS0658 P07730 P08190 P08994 P08191 P08189 P08188 P02489 P01698
AXLE ASSEMBLY DD700 8 RINGS DESCRIPTION
PILLAR ASSEMBLY DD600 AXLE Ø60x1837 DD 600 - NUT SPOOL DD RING Ø700 DD 600 - INTERNAL SPACER DD 600 - BEARING SPOOL DD 600 - SPOOL PIN SPLIT Ø10x100 NUT CASTLE M60
QTY
2 1 2 16 8 4 5 1 1
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 171
Operating Instructions
7. Parts and Assembly
172 UniPress
Operating Instructions
7. Parts and Assembly
AS1208
ITEM 1 2 3 4 5 6 7 8 9
PART NO
AS0658 P07731 P08190 P08994 P08191 P08189 P08188 P02489 P01698
AXLE ASSEMBLY DD700 9 RINGS DESCRIPTION
PILLAR ASSEMBLY DD600 AXLE Ø60x2071 DD 600 - NUT SPOOL DD RING Ø700 DD 600 - INTERNAL SPACER DD 600 - BEARING SPOOL DD 600 - SPOOL PIN SPLIT Ø10x100 NUT CASTLE M60
QTY
2 1 2 18 9 4 6 1 1
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 173
Operating Instructions
7. Parts and Assembly
174 UniPress
Operating Instructions
7. Parts and Assembly
AS1217
ITEM 1 2 3 4 5 6 7 8 9
PART NO
AS0658 P10349 P08190 P08994 P08191 P08189 P08188 P02489 P01698
AXLE ASSEMBLY DD700 10 RINGS DESCRIPTION
PILLAR ASSEMBLY DD600 AXLE Ø60x2325 DD 600 - NUT SPOOL DD RING Ø700 DD 600 - INTERNAL SPACER DD 600 - BEARING SPOOL DD 600 - SPOOL PIN SPLIT Ø10x100 NUT CASTLE M60
QTY
2 1 2 20 10 4 7 1 1
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 175
Operating Instructions
7. Parts and Assembly
176 UniPress
Operating Instructions
7. Parts and Assembly
AS0658
ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PART NO
P07696 P05431 P08276 P08450 P08298 P00057 P02602 P02008 P01704 P02603 P02009 P01619
PILLAR ASSEMBLY DD600 + 700 DESCRIPTION
PRESS ROLL PILLAR BEARING - PRESSED STEEL GREASE PIPE BEARING GUARD SPACER 10mm BOLT M16x60 GR. 8.8 WASHER FLAT M16 NUT LOCK M16 BOLT M16x50 GR. 8.8 WASHER FLAT M20 NUT LOCK M20 BOLT U M20 GR8.8 145x172
QTY
1 1 1 1 2 2 4 4 2 4 4 2
COMMENTS
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 177
Operating Instructions
7. Parts and Assembly
178 UniPress
Operating Instructions
7. Parts and Assembly
AS3708
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART NO
P01709 P02035 P02600 P02602 P05400 P05534 P05535 P06403 P09597 P12349 P12690 P13248 P13563 P13733 P14497 P14540 P14542 P14544 P14547 P15209 P15210 P15214 P15222 P15223 P15224 P15225 P15503 P15506 P15533 P15540 P15874 P17055 P17186 P17187
AIR BRAKE CIRCUIT LAYOUT
DESCRIPTION
NUT STAYTIGHT M16 WASHER SPRING M10 WASHER FLAT M10 WASHER FLAT M16 WASHER FLAT M6 NUT LOCK M10 WASHER FLAT M8 BOLT M10x20 GR. 8.8 BOLT M8x25 GR. 8.8 BOLT M6x30 BOLT M10x30 GR. 8.8 BRAKE CHAMBER OIL/AIR NUT PLAIN M6 BLANKING CAP 3/8" AIR TANK 20L DUST CAP AIR TANK DRAIN AIR HOSE FITTING M22 AIR HOSE FITTING M22 PALM COUPLER STOWAGE INLINE AIR FILTER RELAY-EMERGENCY VALVE YELLOW AIR LINE RED AIR LINE SHUNT VALVE PALM COUPLING BLANKING PLUG - M16 STR FITTING - M16 M/F REDUCER - M22-M16 TEST POINT M16 AIR VALVE TOP PLATE AIR TANK BRACKET CHAMBER HOSE 806mm CHAMBER HOSE 1373mm
QTY
2 2 2 2 4 2 4 2 4 2 2 2 2 2 1 1 1 1 2 2 2 1 1 1 1 2 6 2 5 1 1 2 1 1
COMMENTS
40 41 42 43 44 45 46 47 48 49 50
UniPress 179
Operating Instructions
180 UniPress
Operating Instructions
DESCRIPTION:-
9
4
9
8
12
UNIPRESS HYDRAULIC BRAKES CIRCUIT LAYOUT
8
11
11
UNIPRESS
MACHINE:-
SIMBA © 2009
3
DATE:-
25/05/2009
DRAWN:- KSL
10
13
PART NO. FROM SERIAL NO. TO SERIAL NO.
7
ASSEMBLY
5
ISSUE
1
AS3717 B
6
2
7. Parts and Assembly
7. Parts and Assembly
AS3717
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NO
P02263 P04513 P09316 P09318 P09544 P10128 P10293 P13248 P15503 P15925 P17189 P17190 P18114
HYDRAULIC BRAKES CIRCUIT LAYOUT DESCRIPTION
DOWTY SEAL ½" BSP ADAPTOR MALE-MALE ½" BSP 3/8" BSP BULKHEAD T ADAPTOR 3/8" BSP CAP FEMALE - BLUE ISO BRAKE COUPLING - FEM BOLT M6x20 GR. 8.8 BRAKE CHAMBER OIL/AIR BLANKING PLUG - M16 BRAKE QRC STOWAGE HA 3/8"X380 F/F 90° HA 3/8"X2300 F/F HA 3/8"X5050 F/F
QTY
1 1 1 1 1 1 1 2 4 1 2 1 1
COMMENTS
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 181
Operating Instructions
7. Parts and Assembly
182 UniPress
Operating Instructions
7. Parts and Assembly
AS3051
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13
PART NO
P01055 P00179 P00181 P00200 P00201 P00203 P00205 P00206 P00774 P02263 P02735 P07947 P09539
DRAWBAR CIRCUIT - 4.6m - 8.2m
DESCRIPTION
CYLINDER - Ø5"x400 - 63 HA 1/2"x1525 HA 1/2"x2135 BANJO BLOCK ½" BSP BANJO BOLT ½" BSP ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP ADAPTOR MALE-FEM ½" BSP SHUT OFF TAP ½" BSP DOWTY SEAL ½" BSP BULKHEAD ½" BSP HA 1/2"x1080 CAP FOR MALE - RED
QTY
1 1 2 2 2 4 2 2 2 10 2 1 2
COMMENTS
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 183
Operating Instructions
7. Parts and Assembly
184 UniPress
Operating Instructions
7. Parts and Assembly
AS3053
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NO
P00166 P00181 P00183 P00200 P00201 P00202 P00203 P00205 P00209 P02263 P02733 P02735 P02741 P03687 P05910 P06219 P07977 P08516 P08838 P09537 P09968 P09970 P10328 P11767 P11785 P12017 P12056 P12937
WING CIRCUIT HYDRAULICS - 4.6m & 5.5m
DESCRIPTION
CYLINDER - Ø75x400 HA 1/2"x2135 HA 1/2"x2745 BANJO BLOCK ½" BSP BANJO BOLT ½" BSP ADAPTOR FEM - FEM ½" BSP ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP ADAPTOR 4 WAY ½" BSP DOWTY SEAL ½" BSP ELBOW 1/2" BSP - F-F BULKHEAD ½" BSP DOWTY SEAL ¼" BSP DOWTY SEAL 3/8" BSP BLANKING PLUG 1/4" BSP BLANKING PLUG ½" BSP BLANKING PLUG 3/8" BSP GAUGE ADAPTOR ¼" BSP ACCUMULATOR 1.4L DIAPHRAGM 10b CAP FOR MALE - YELLOW HA 1/2"x1020 HA 1/2"x280 HA 1/2"x770 HA 1/2"x1000 ACCUMULATOR 0.7L 10 BAR PRESSURE GAUGE 0-100BAR DOC + PR RED. MANIFOLD HA 1/2"x860
QTY
4 2 2 8 8 4 7 2 4 28 1 6 1 3 1 1 3 1 1 2 4 4 2 1 1 1 1 1
COMMENTS
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 185
Operating Instructions
7. Parts and Assembly
186 UniPress
Operating Instructions
7. Parts and Assembly
AS3054
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NO
P00181 P00183 P00200 P00201 P00202 P00203 P00205 P00209 P02263 P02733 P02735 P02741 P03687 P05910 P06219 P07977 P08516 P08838 P09537 P09968 P09970 P10328 P11767 P11785 P12017 P12056 P12937 P00164
WING CIRCUIT HYDRAULICS - 6.1m-8.2m
DESCRIPTION
HA 1/2"x2135 HA 1/2"x2745 BANJO BLOCK ½" BSP BANJO BOLT ½" BSP ADAPTOR FEM - FEM ½" BSP ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP ADAPTOR 4 WAY ½" BSP DOWTY SEAL ½" BSP ELBOW 1/2" BSP - F-F BULKHEAD ½" BSP DOWTY SEAL ¼" BSP DOWTY SEAL 3/8" BSP BLANKING PLUG 1/4" BSP BLANKING PLUG ½" BSP BLANKING PLUG 3/8" BSP GAUGE ADAPTOR ¼" BSP ACCUMULATOR 1.4L DIAPHRAGM 10b CAP FOR MALE - YELLOW HA 1/2"x1020 HA 1/2"x280 HA 1/2"x770 HA 1/2"x1000 ACCUMULATOR 0.7L 10 BAR PRESSURE GAUGE 0-100BAR DOC + PR RED. MANIFOLD HA 1/2"x860 CYLINDER - Ø3¾"x400 - 45
QTY
2 2 8 8 4 7 2 4 28 1 6 1 3 1 1 3 1 1 2 4 4 2 1 1 1 1 1 4
COMMENTS
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 187
Operating Instructions
7. Parts and Assembly
188 UniPress
Operating Instructions
7. Parts and Assembly
AS3056
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NO
P00181 P00183 P00203 P00205 P02263 P02735 P03687 P08013 P08362 P09314 P09316 P09317 P09318 P09319 P09422 P09423 P09545 P09972 P10862
LEVELLING BOARD HYDRAULIC CIRCUIT - 4.6m & 5.5m DESCRIPTION
HA 1/2"x2135 HA 1/2"x2745 ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP DOWTY SEAL ½" BSP BULKHEAD ½" BSP DOWTY SEAL 3/8" BSP CYLINDER - Ø63x130 - 32 BANJO BLOCK 3/8" COMPLETE MALE - MALE ADAPTOR 3/8" BSP 3/8" BSP BULKHEAD HA 3/8x305 90° T ADAPTOR 3/8" BSP HA 3/8x115 90° VALVE FDC VDFR38-24 3/8" COUNTERBALANCE VALVE CAP FOR MALE - ORANGE HA 3/8"-1/2"x930 HA 3/8x2750 90°
QTY
2 2 2 2 2 4 11 2 4 5 6 2 1 2 1 2 2 2 4
COMMENTS
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 189
Operating Instructions
7. Parts and Assembly
190 UniPress
Operating Instructions
7. Parts and Assembly
AS3055
LEVELLING BOARD HYDRAULIC CIRCUIT 6.6m
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
PART NO
P00181 P00183 P00203 P00205 P02263 P02735 P03687 P08013 P08362 P09314 P09316 P09317 P09318 P09319 P09422 P09423 P09545 P10862 P17537 P17538
DESCRIPTION
HA 1/2"x2135 HA 1/2"x2745 ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP DOWTY SEAL ½" BSP BULKHEAD ½" BSP DOWTY SEAL 3/8" BSP CYLINDER - Ø63x130 - 32 BANJO BLOCK 3/8" COMPLETE MALE - MALE ADAPTOR 3/8" BSP 3/8" BSP BULKHEAD HA 3/8x305 90° T ADAPTOR 3/8" BSP HA 3/8x115 90° VALVE FDC VDFR38-24 3/8" COUNTERBALANCE VALVE CAP FOR MALE - ORANGE HA 3/8x2750 90° HA 3/8"-1/2"x1050 F/F HA 3/8"-1/2"x1310 F/F
QTY
2 2 2 2 2 4 11 2 4 5 6 2 1 2 1 2 2 4 1 1
COMMENTS
44 45 46 47 48 49 50
UniPress 191
Operating Instructions
7. Parts and Assembly
192 UniPress
Operating Instructions
7. Parts and Assembly
AS3312
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PART NO
P00181 P00183 P00203 P00205 P02263 P02735 P03687 P08013 P08362 P09314 P09316 P09317 P09318 P09319 P09422 P09423 P09545 P11043 P13685 P13690 P16054
LEVELLING BOARD HYDRAULIC CIRCUIT UNIPRESS 7.2m & 8.2m DESCRIPTION
HA 1/2"x2135 HA 1/2"x2745 ADAPTOR MALE-MALE ½" BSP QUICK RELEASE MALE - ½" BSP DOWTY SEAL ½" BSP BULKHEAD ½" BSP DOWTY SEAL 3/8" BSP CYLINDER - Ø63x130 - 32 BANJO BLOCK 3/8" COMPLETE MALE - MALE ADAPTOR 3/8" BSP 3/8" BSP BULKHEAD HA 3/8x305 90° T ADAPTOR 3/8" BSP HA 3/8x115 90° VALVE FDC VDFR38-24 3/8" COUNTERBALANCE VALVE CAP FOR MALE - ORANGE HA 3/8"-1/2"x930 HA 3/8x500 HA 3/8x300 HA 3/8x3210 90°
QTY
2 2 2 2 2 4 27 4 4 5 6 2 5 2 1 2 2 2 4 4 4
COMMENTS
7.2m ONLY 8.2m ONLY
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 193
Operating Instructions
7. Parts and Assembly
194 UniPress
Operating Instructions
7. Parts and Assembly
AS3058
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO
P00160 P00176 P00177 P00185 P00187 P00200 P00201 P00203 P00206 P00774 P02263 P02730 P02734 P02735 P06216 P09540
REAR DRAWBAR LIFT CIRCUIT 4.2m - 8.2m DESCRIPTION
CYLINDER - Ø3¾"x9" - 45 HA 1/2"x610 HA 1/2"x915 HA 1/2"x3350 HA 1/2"x3960 BANJO BLOCK ½" BSP BANJO BOLT ½" BSP ADAPTOR MALE-MALE ½" BSP ADAPTOR MALE-FEM ½" BSP SHUT OFF TAP ½" BSP DOWTY SEAL ½" BSP QUICK RELEASE FEM. ½" BSP ELBOW MALE-FEM COMPACT ½" BSP BULKHEAD ½" BSP ADAPTOR T SFOR ½" BSP CAP FEMALE - RED
QTY
1 1 1 1 1 2 2 4 2 4 12 2 4 2 4 2
COMMENTS
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 195
Operating Instructions
7. Parts and Assembly
196 UniPress
Operating Instructions
7. Parts and Assembly
AS3059
ITEM 1 2 3 4 5 6 7 8 9
PART NO
P00182 P00203 P00774 P02263 P02730 P02734 P02735 P06216 P09538
REAR DRAWBAR WING CIRCUIT
DESCRIPTION
HA 1/2"x2440 ADAPTOR MALE-MALE ½" BSP SHUT OFF TAP ½" BSP DOWTY SEAL ½" BSP QUICK RELEASE FEM. ½" BSP ELBOW MALE-FEM COMPACT ½" BSP BULKHEAD ½" BSP ADAPTOR T SFOR ½" BSP CAP FEMALE - YELLOW
QTY
2 2 2 4 2 2 2 2 2
COMMENTS
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 197
Operating Instructions
7. Parts and Assembly
198 UniPress
Operating Instructions
7. Parts and Assembly
AS3743
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO
P08923 P11643 P11645 P11694 P11695 P11700 P12558 P15266 P16755 P17235 P17237 P17238 P17239 P17241
STICKER KIT - UNIPRESS 4.6m
DESCRIPTION
DECAL - DD SMALL DECAL - FALLING WINGS DECAL - HAND TRAP DECAL - GREASE 10 HOURS DECAL - GREASE 50 HOURS DECAL - MADE GREAT DECAL - AXLE TENSION DECAL - 4.6m DECAL-SIMBA GP 130X227 DECAL - HAND TRAP SMALL DECAL-UNIPRESS DECAL-SIMBA DASH GP DECAL-DASH SIMBA GP DECAL-GROUP WARNING
QTY
2 2 6 4 6 2 2 2 2 2 2 2 2 1
COMMENTS
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 199
Operating Instructions
7. Parts and Assembly
200 UniPress
Operating Instructions
7. Parts and Assembly
AS4011
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO
P08923 P11643 P11645 P11694 P11695 P11700 P12558 P15267 P16755 P17235 P17237 P17238 P17239 P17241
STICKER KIT - UNIPRESS 5.5m
DESCRIPTION
DECAL - DD SMALL DECAL - FALLING WINGS DECAL - HAND TRAP DECAL - GREASE 10 HOURS DECAL - GREASE 50 HOURS DECAL - MADE GREAT DECAL - AXLE TENSION DECAL - 5.5m DECAL-SIMBA GP 130X227 DECAL - HAND TRAP SMALL DECAL-UNIPRESS DECAL-SIMBA DASH GP DECAL-DASH SIMBA GP DECAL-GROUP WARNING
QTY
2 2 6 8 6 2 2 2 2 2 2 2 2 1
COMMENTS
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 201
Operating Instructions
7. Parts and Assembly
202 UniPress
Operating Instructions
7. Parts and Assembly
AS4013
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO
P08923 P11643 P11645 P11694 P11695 P11700 P12558 P15268 P16755 P17235 P17237 P17238 P17239 P17241
STICKER KIT - UNIPRESS 6.6m
DESCRIPTION
DECAL - DD SMALL DECAL - FALLING WINGS DECAL - HAND TRAP DECAL - GREASE 10 HOURS DECAL - GREASE 50 HOURS DECAL - MADE GREAT DECAL - AXLE TENSION DECAL - 6.6m DECAL-SIMBA GP 130X227 DECAL - HAND TRAP SMALL DECAL-UNIPRESS DECAL-SIMBA DASH GP DECAL-DASH SIMBA GP DECAL-GROUP WARNING
QTY
2 2 6 8 6 2 2 2 2 2 2 2 2 1
COMMENTS
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 203
Operating Instructions
7. Parts and Assembly
204 UniPress
Operating Instructions
7. Parts and Assembly
AS4014
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO
P08923 P11643 P11645 P11694 P11695 P11700 P12558 P16755 P17235 P17237 P17238 P17239 P17264 P17504
STICKER KIT - UNIPRESS 7.2m
DESCRIPTION
DECAL - DD SMALL DECAL - FALLING WINGS DECAL - HAND TRAP DECAL - GREASE 10 HOURS DECAL - GREASE 50 HOURS DECAL - MADE GREAT DECAL - AXLE TENSION DECAL-SIMBA GP 130X227 DECAL - HAND TRAP SMALL DECAL-UNIPRESS DECAL-SIMBA DASH GP DECAL-DASH SIMBA GP DECAL - GROUP OF 6 WARNING DECAL - 7.2m
QTY
2 2 6 8 6 2 2 2 2 2 2 2 1 2
COMMENTS
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 205
Operating Instructions
7. Parts and Assembly
206 UniPress
Operating Instructions
7. Parts and Assembly
AS4016
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO
P08923 P11643 P11645 P11694 P11695 P11700 P12328 P12558 P16755 P17235 P17237 P17238 P17239 P17264
STICKER KITS - UNIPRESS 8.2m
DESCRIPTION
DECAL - DD SMALL DECAL - FALLING WINGS DECAL - HAND TRAP DECAL - GREASE 10 HOURS DECAL - GREASE 50 HOURS DECAL - MADE GREAT DECAL - 8.2m DECAL - AXLE TENSION DECAL-SIMBA GP 130X227 DECAL - HAND TRAP SMALL DECAL-UNIPRESS DECAL-SIMBA DASH GP DECAL-DASH SIMBA GP DECAL - GROUP OF 6 WARNING
QTY
2 2 6 8 6 2 2 2 2 2 2 2 2 1
COMMENTS
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
UniPress 207
Operating Instructions
7. Parts and Assembly
208 UniPress
Operating Instructions
Woodbridge Road, Sleaford Lincolnshire, NG34 7EW T 01529 304654 F 01529 413468 E
[email protected] W www.simba.co.uk