Total solder points: 88 + 68 + 367. Difficulty level: beginner 1 □ 2 □ 3 □ 4 □ 5 ☒
advanced. Remote controlled car alarm. ILLUSTRATED ASSEMBLY MANUAL.
Remote controlled car alarm Total solder points: 88 + 68 + 367 Difficulty level: beginner 1 2 3
4
5 ⌧ advanced
K3511 ILLUSTRATED ASSEMBLY MANUAL
H3511IP-2
Features & specifications
Features : Microprocessor technology. Multi-functional remote control operation. Audio and visual on/off indicators. Multifunction dashboard mounted LED. Automatic reset after alarm. Adjustable voltage drop (reaction to interior lighting). Voltage drop detection active immediately, or after 5 minutes. Direct alarm trigger input (direct alarm after triggering). Warning alarm trigger input (2 triggers within 15 seconds = alarm). Warning input can be switched off with the remote control. Adjustable shock detector (can be switched off with the remote control). Detector input for ventilator in order to avoid false alarms. Contact switches for bonnet and boot. Internal siren for on/off signal and alarm. Output for external siren and pager (5A). Alarm time: 30 seconds. Starter interrupter for ignition or diesel fuel pump (15A). Special starter motor interrupter relay (30A) supplied. Switch on protection if contact is on. Output to hazard lights (2 x 6A max.). Output for central locking (100mA). Selectable code for remote control transmitter and receiver (8.748 codes). An unlimited number of remote control transmitters can be used (K6706B or K6706G). Automatically resets in the event of accidental switch off (60 seconds). Connection for extra starter interrupter via security code lock module (SP150). Diagnosis facility to identify a triggered sensor at a later time. Specifications • • • •
2
Supply voltage: 12VDC. Consumption: 50mA in standby. Temperature range: -40 to +85°C. Battery for remote control unit: 12V type V23GA, V23A (not incl.).
Assembly hints
1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: • A good quality soldering iron (25-40W) with a small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. • Thin raisin-core solder. Do not use any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. • Needle nose pliers, for bending leads, or to hold components in place. • Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
0.0 0
0
1.2 Assembly Hints : ⇒ Make sure the skill level matches your experience, to avoid disappointments. ⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation. ⇒ Perform the assembly in the correct order as stated in this manual ⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. ⇒ Values on the circuit diagram are subject to changes. ⇒ Values in this assembly guide are correct* ⇒ Use the check-boxes to mark your progress. ⇒ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.
3
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE !
Velleman hereby certifies that the device K3511 meets the essential requirements and all other relevant stipulations of directive 1999/5/ EG and 1995/5/EC. For the complete conformity declaration check out : http://www.velleman.be/downloads/DoC/CE_K3511.pdf
4
Construction
IMPORTANT The car alarm consist of three PCB’s, 1 for the remote control transmitter, 1 for the receiver and 1 for the main PCB. The receiver PCB is fitted to the main PCB. Tip: The pictures on the packaging can be used as a guideline. However, due to possible changes it is not 100% reliable. (A) Construction of the P6706 remote control transmitter Before mounting the components to the PCB it must first be checked that the PCB fits in the housing. Be careful of the small notch next to LD1. Should it not fit the edge of the PCB can be sanded down with fine sandpaper. 1. Jumperwire
4. Resistors (check the color code)
J R...
2. Diodes (Check the polarity) D...
R1: 100K R2: 100K R3: 33K R4: 100 R5: 1K
(1 - 0 - 4 - B) (1 - 0 - 4 - B) (3 - 3 - 3 - B) (1 - 0 - 1 - B) (1 - 0 - 2 - B)
CATHODE
5. Axial coil
D1 : BAT85 D2 : BAT85
L2
L...
3. Zener diode. Check the polarity! ZD...
ZD1 : 6V8 CATHODE
L2 : 10µH (1-0-0-A) 6. Push button SW1 SW2
5
Construction
7. Capacitive trimmer
12. LED (Check the polarity)
CV : 1,5 - 5pF CV...
8. IC socket (Watch the position of the notch)
+ -
IC1 : 18p 1
IC...
13. IC (Watch the position of the notch !)
9. Capacitors C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 330pF (331)
C...
IC1 : UM3758 - 120A 14. Sticker
10. Transistor
Affix the supplied sticker to the housing. T1 : BF199
Velleman 433,92 MHz
7mm
SRFCE
11. LED (Check the polarity)
LD1 : 3mm RED
6
11mm
Construction
15. Create your code The code can be set for a transmitter/receiver combination. There is a row of 9 coding islands for setting the code. The closest is near the IC legs. The code can be set by connecting one or more of these coding islands to a neighbouring island or a neighbouring + island using a jumper, or by not connecting them at all (leaving open).
No connection
Code connection to ‘-’
Code connection to ‘+’
Example of a possible code
Note: certain points cannot be connected to ‘+’
16. Final assembly Place the PCB in its housing, check for the position of the battery lips. The cover may only be fitted after mounting and adjustment. Place the 12V battery (type V23GA) in the housing (check the polarity).
7
Construction
(B) Construction of the remote control receiver P3511R 1. Zener diode (Check the polarity)
4. IC socket. Watch the position of the notch.
ZD...
ZD1 : 4V3 ZD2 : 5V1 ZD3 : 5V1
IC1 : 8p
IC...
2. Resistors (check the color code)
5. Capacitors C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 22pF C4 : 82pF C5 : 330pF (331) C6 : 330pF (331) C7 : 1µF (105 - 1µ)
R...
R1 : 270 R2 : 2K2 R3 : 18K R4 : 18K R5 : 33K R6 : 5K6 R7 : 2K7 R8 : 6K8 R9 : 6M8 R10 : 1K R11 : 1K R12 : 1K R13 : 4K7
1
CATHODE
(2 - 7 - 1 - B) (2 - 2 - 2 - B) (1 - 8 - 3 - B) (1 - 8 - 3 - B) (3 - 3 - 3 - B) (5 - 6 - 2 - B) (2 - 7 - 2 - B) (6 - 8 - 2 - B) (6 - 8 - 5 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (4 - 7 - 2 - B)
C...
6. Transistor T1 : BF199
7mm
7. Pin contacts 3. Axial coil
Rx : 3p (+9V) L2
L...
L1 : 1µH (1 - 0 - B - A)
cut
8
18mm
Construction
8. Capacitive trimmer Solder side CV...
Fig.8 CV1 : 5pF 9. LED (Check the polarity)
8mm
SOLDER SIDE
LD1 : 3mm RED
10. IC (Watch the position of the notch !)
IC1 : RV4558, LM258, LM2904
9
Construction
(C) Construction of the main PCB 3511 1. Jumperwire J
2. Diodes (Check the polarity) D... CATHODE
D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12
: 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4148 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007 : 1N4000 … 1N4007
3. Zener diode. Check the polarity! ZD1 : 2V4 ZD2 : 5V1 ZD3 : 18V ZD4 : 18V ZD5 : 18V
ZD...
CATHODE
4. Resistors (check the color code) R...
R1 : 100K (1 - 0 - 0 - 3 - 1) R2 : 100K (1 - 0 - 0 - 3 - 1) R3 : 100K (1 - 0 - 0 - 3 - 1)
10
R4 : 100K R5 : 10 R6 : 220 R7 : 4K7 R8 : 4K7 R9 : 4K7 R10 : 4K7 R11 : 1K R12 : 1K R13 : 1K R14 : 1K R15 : 1K R16 : 1K R17 : 1K R18 : 1K R19 : 1K R20 : 47K R21 : 47K R22 : 47K R23 : 47K R24 : 47K R25 : 47K R26 : 47K R27 : 47K R28 : 47K R29 : 10K R30 : 10K R31 : 10K R32 : 10K R33 : 10K R34 : 10K R35 : 10K R36 : 10K R37 : 10K R38 : 10K R39 : 10K R40 : 10K R41 : 10K R42 : 10K R43 : 10K R44 : 10K R45 : 100K R46 : 100K
(1 - 0 - 0 - 3 - 1) (1 - 0 - 0 - B) (2 - 2 - 1 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (4 - 7 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (1 - 0 - 2 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (4 - 7 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 3 - B) (1 - 0 - 4 - B) (1 - 0 - 4 - B)
Construction
5. Axial coil
C9 : 100nF C10 : 100nF
L2
L...
10. Transistors
L1 : 100µH (1 - 0 - 1 - A) 6. IC sockets (Watch the position of the notch) IC1 : 8p IC2 : 18p IC3 : 18p
1
IC...
7. Potentiometer RV1
RV1 : 4K7 / 5K
(µ1 - 104) (µ1 - 104)
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14
: BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC547 or eq. : BC337 or eq. : BC337 or eq. : BC337 or eq. : BC337 or eq. : BC557 or eq. : BC557 or eq.
11. Female connector 8. LED (Check the polarity) J3 : 3p .. J.
LD1 : 3mm RED LD1
.. J.
CATHODE
9. Capacitors cut
c...
12. Male Pin connector C1 C2 C3 C4 C5 C6 C7 C8
: 100pF : 330pF : 100nF : 100nF : 100nF : 100nF : 100nF : 100nF
(101) (331) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104) (µ1 - 104)
J1 : 10p J2 : 12p
11
Construction
13. Pin contacts
16. Voltage regulators VR1 : 7809 VR2 : 7805
cut
18mm JP1 : 3p JP2 : 3p
JP3 : 3p JP4 : 3p
14. Electrolytic capacitors. Watch the polarity ! C11 : 1µF C12 : 1µF C13 : 1µF C14 : 1µF C15 : 1µF C17 : 1µF C18 : 1µF C19 : 22µF C20 : 220µ F C21 : 1000µF
VR...
17. Fuse F1 : 15A Thin the PCB track with extra solder 18. Relays
C...
RY1 : FRA2C RY2 : FRA2C RY3 : V23033, FRA2C Thin the PCB track with extra solder
15. Diodes (Check the polarity)
19. IC’s. Watch the position of the notch !
D... CATHODE
D13 : 6A2, 6A6 or eq. D14 : 6A2, 6A6 or eq. IC1 : RV4558, LM258, LM158 IC2 : UM3758 - 120A IC3 : VK3511, PIC16C54RCE
12
Test & adjustment
20. Create your code See point 15 in transmitter construction “P6706”. (Pag. 7) 21. Final assembly Mount the receiver PCB “P3511R” on the main PCB “P3511” using the 20mm treaded rod. Check that the components of the main PCB and the receiver PCB do not touch each other. 22. Test and adjustment IMPORTANT: • To tune the remote control transmitter to the receiver, the plastic tuning screwdriver supplied is needed (sometimes it will be necessary to make the point a little bit finer by using sandpaper) • The transmitter must be in its housing without the cover on. • The receiver may not be in the vicinity of any metal objects • The transmitter and receiver must have the same code • Use the right hand button of the transmitter (SW2) 1. Tuning the receiver : • Connect 12V in to the + and - of a stable supply or battery. Check the polarity • Set the tuning capacitor of the receiver to around its mid point (see figure 8). Check that the tuning LED of the receiver is not, or almost not, lit up. If it is lit the capacitor must be set a little bit further on. Do not touch the circuit with your hand 2. Tuning one or more transmitters to the receiver: • Activate the transmitter (do not touch any other components other than the push button) and turn (very carefully) the tuning capacitor until the tuning LED of the receiver lights up. If all is well one of the relays will energise - if the transmitter and receiver codes are the same. (Between 2 operations a pause of at least 5 seconds is required) • Now take the transmitter at least 10 metres away from the receiver and repeat the setting. Then take the transmitter to around 20 metres away and repeat (perhaps ask somebody to help you). • Should it not be possible to tune the receiver to the transmitter, then it might be that the tuner capacitor of the receiver should be set into a different position. Clip the cover of the housing of the transmitter back into place. See user instructions for further operation.
13
PCB
23. PCB P6706
24. PCB P3511R
14
PCB
25. Main PCB P3511
15
16
BATTERY 12V
-
+
NC
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
IC1
18
SW2
A11
11
NC
D1
D2
VSS
TX
OSC
A12
12
14
17
13
16
RX
MODE 15
UM3758-120A
SW1
10
9
8
7
6
5
4
3
2
1
VDD
R3
C3
R1
R2
C2
C1
R4
T1
CV L2
R5
ZD1
LD1
L1
Diagram
26. Diagram Remote Transmitter
R6
R5
C5
C3
C4
R7
T1
L2
R3
R1
L1
C1
CV1
R4
C6
R8
ZD1
C7 A1
R9
1
A1,A2 = IC1
3
2
R10
C2
4
8 7
LD1
A2
ZD2
6
5
R11
R13
R12
R2
ZD3 GND
Rx OUT
+9V
Diagram
27. Diagram Remote Receiver
17
Diagram
28. Main diagram +V1
6
8
Rx IN
IR Rx IN
1 16 2
R45
+V
RF GND IR GND
A1,A2 = IC1 +12V OUT
18 R39
7
4
3 R46
+V3
4 OSC
C21
C2
+V1 D7
VR1
L1
+12V IN
I
R3
R1 GND
I
C4
C11
RV1
+V C12
C5
+V3
LD1 R11
+V
R12
9 OUT
+V
+V3
+V
R43
D2
OSC
DIRECT SENSORS IN
RB0 C14
+V
R44
A10
1 6
RA3 R22
RA2
+V 5MIN NC DIRECT
R6 DASHBOARD LED +
R38 T5
+V3
DASHBOARD LED INSIDE SIREN +
RB4
R9
RB6
R10
INSIDE SIREN T10
2
T1 R23
ZD2
C15
RY1
NC
LEFT DIRECTION LIGHTS RIGHT
IC3 VK3511 10
CONTACT1 D10
NC
A11
T9
+V
RA1 JP3 ARM TIME
16
(PIC16C54’RC)
R31 R32
A8 A9
D14
C1
T14
R40
A7
R37 18
+V
RY2
R18
7
R30 R21
A6
C9 D13
D11
RA0
14 17 RB2 8
+V
R13
11
A4 A5
14 15 12 VSS MODE +V3
VDD 3
RB1 C13
17
A2 A3
A12
T13
R29
10
A1
T8 RTCC
+V
R20 D1
R28
WARNING SENSORS IN
12
WARNING OUT T6
ZD4
+V +V3
CONTACT2 D9
R33
T12
D3 RST
ZD3 R24 +V
R14
R8
11
NC OFF ON
+V3 R25
T2
JP2
POS R35 T3
C8 R26
NEG JP4 BLOWER T4
R34
FAN SENS IN D6
5
RB7
+V D4
R16 R15
13
R36
C17
D5
R27 C18
RB5
R19
RB3
R7
RY3
OUTSIDE SIREN / PAGER
T11
+V
CODELOCK
CODELOCK IN
C10
D12
4
C16
18
8
ZD1
C6 C19
D8
7
C7
R4
R2
6
UM3758-120A
O
NC VOLTAGE DROP JP1 +V OFF 3 ON A1 1 R42 R41 2
GND
IC2
VR2
O
C3
C20
5
13
R5 F1
+V
VDD
RF Rx IN
A2 5
+V
RF +9V IR +9V
+V1
9 VSS
DOOR LOCK OUT SIGNAL T7
R17
ZD5
VELLEMAN KIT NV Legen Heirweg 33 9890 Gavere Belgium Europe Info ?: http://www.velleman.be
Modifications and typographical errors reserved © Velleman Kit nv H3511IP - 2003 - ED2 (rev 3) 5 410329 291518
