Fitting instructions - PF Jones

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Electric wiring kit for towbars / 13-pin / 12 Volt / ISO 11446. IMPOR .... Passat. CC. Connect the wire RD into the free fuse chamber (see picture 27)! Only for ...
No. 29270506RC VW

Passat Saloon 03/05 Passat Saloon 03/05

Passat Estate Passat Estate

08/05 08/05

Passat CC

06/08

Jetta

08/05

Electric wiring kit for towbars / 13-pin / 12 Volt / ISO 11446

IMPORTANT!

Fitting instructions

Installation of the towing electrics kit must be undertaken by a specialist workshop or an appropriately qualified person. Before starting work, you must read the installation instructions through completely. After installing the towing electrics kit, the installation instructions should be kept with the vehicle service documentation.

In case of missing a rear fog lamp on the trailer, it should be retrofitted.

All claims under the guarantee will lapse in case of improper use or modification of the towing electrics kit or any of its component parts. When driving without a trailer or load carrier, any adapter installed must be removed from the electrical socket. We reserve the right to alter the design, content or colour. We accept no liability for any errors in these instructions. All details and illustrations are nonbinding.

The trailer module is not diagnostics-capable. If the manufacturer’s diagnostics processes or software-supported test mechanisms generate error reports directly or indirectly linked with trailer operation, the trailer module must be disconnected from the leads to the trailer socket and a new diagnostic process initiated.

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

We accept no responsibility and give no guarantee for technical and electrical modifications made after the initial operation of the towing electrics kit by the vehicle manufacturer and which may lead, for example to malfunction of the trailer socket or its peripheries.

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

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15A 20A

2x

MAN UAL

2x

3x

2x

3x

10x

5x

90270328

20-33

9-13

4-5, 14-18

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

2/13

SYMBOL EXPLANATION left (58-L) respectively right (58-R) tail light

cigarette lighter / accessory socket

12 V

stop light (54) / high mounted, third stop light (54)

turn signal indicator left

loudspeaker / buzzer

P

Park Distance Control switch / source of function

turn signal indicator right

Reverse

everse

-

+

30+ +

15+

B+/30

20A

-

rear fog light(s)

Connect together

reversing light(s)

Disconnect

Permanent power supply / 13pin socket, chamber 9

Look at / See further information

charging wire for trailer fridge / 13pin socket, chamber 10

Look carefully at selected area

trailer / trailer recognition

Present / Occupied / OK

Permanent current power supply

Not present / Not occupied / Not OK

Ground or Earth (31)

left

ground connection battery terminal lug

right

positive connection battery terminal lug

acoustic indication

fuse / fuse capacity 20 Ampère

attention / important advice

90500760

MANUAL

IMPORTANT! In order to avoid mal-functions and damage to the vehicle’s electrical system the earth terminal must be disconnected from the vehicle’s battery before starting work! Both the CFC trailer module and the vehicle’s control unit for the electrical system can be damaged during work on the CAN data bus connections if the battery is not disconnected! Please pay attention to the manufacturer’s instructions when disconnecting and reconnecting the vehicle’s battery!

1

90010216

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

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Passat Saloon CC

Passat Estate

Jetta

2

90270329

3

90270203

Passat Saloon

Passat Estate / CC

Jetta

90270205

4

90270330

5

Passat Saloon

Passat Estate

Jetta

90270331

6

7

90270332

Passat CC

8

90270331

87270881 / 07.05.2008 © ConWys AG

9 Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

4/13

Belegung der Steckdose / Maximale Ausgangsleistung Socket configuration / Maximum power output Correspondance des contacts de la prise / Puissance de sortie maximale Abbinamento della presa / Uscita di alimentazione massima Indeling van de stekkerdoos / maximaal uitgangsvermogen

ISO 11446

1/L

YL

21W

2

BL

42W

3/31

WT

4/R

GN

21W

5/58-R

BR

52W

6/54

RD

63W

7/58-L

BK

52W

8

PK

42W

9

OR

240W

10

GY

180W

11

WT/BK

1-8

STOP

Reverse 20 amp.

+

-

30+ 15 amp.

+

-

15+

10

11

90500214

L/R

Choose direction

12 9

10

WT/RD

13

90020157

90500580

13

90500683

12 GB

D

E

BK

Black

Schwarz

Negro

Noir

RD

Red

Rot

Rojo

Rouge

F

I

P

NL

DK

N

S

Nero

Preto

Zwart

Sort

Svart

Svart

Rosso

Vermelho

Rood

Rød

Rød

Röd

CZ

H

Musta

Cerná

Fekete

Czarny

Punainen

Cervená

Piros

Czerwony

FIN

PL

GN

Green

Grün

Verde

Vert

Verde

Verde

Groen

Grøn

Grønt

Grön

Vihreä

Zelená

Zöld

Zielony

OR

Orange

Orange

Naranja

Orange

Arancione

Laranja

Oranje

Orange

Orange

Orange

Oranssi

Oran•ová

Narancs

Pomaranczowy

VT

Violet

Violett

Violeta

Violet

Viola

Violeta

Violet

Violet

Fiolett

Violett

Violetti

Fialová

Ibolya

Fioletowy

PK

Pink

Pink

Pink

Rose

Rosa

Cor-de-Rosa

Paars

Pink

Pink

Rosa

Pinkki

Ruzová

Rózsaszín

Rózowy

BL

Blue

Blau

Azul

Bleu

Blu

Azul

Blauw

Blå

Blått

Blå

Sininen

Modrá

Kék

Niebeski

YL

Yellow

Gelb

Amarillo

Jaune

Giallo

Amarelo

Geel

Gul

Gult

Gul

Keltainen

•lutá

Sárga

Zólty

WT

White

Weiss

Blanco

Blanc

Bianco

Branco

Wit

Hvid

Hvitt

Vit

Valkoinen

Bílá

Fehér

Bialy

BR

Brown

Braun

Marrón

Brun

Marrone

Marrom

Bruin

Brun

Brunt

Brun

Ruskea

Hnedá

Barna

Brazowy

GY

Grey

Grau

Gris

Gris

Grigio

Cinzento

Grijs

Grå

Grått

Grå

Harmaa

•edá

Szürke

Szary

Passat Saloon / CC

14

90270302

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

5/13

Passat Estate

15

90270302

Jetta

16

90270302

Passat Saloon CC Jetta

Important! Please note informations in picture 1!

17

90270333

Passat Estate

Important! Please note informations in picture 1!

18

90270334

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

6/13

YL

BK

RD/BK OR RD/YL

19

20

RD/BL

90270335

90270336

Open secondary lock!

21

90220090

43

22

90220102

Passat Saloon Estate Jetta

44

43

45 RD/YL

Passat Saloon Estate Jetta

44 45

OR

RD/YL

RD/BL

RD

RD/BL

23

90270337

87270881 / 07.05.2008 © ConWys AG

24 Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

90270338

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

7/13

Passat Saloon Estate Jetta

25

B+/30

90220104

Passat Saloon Estate Jetta

44

45

43

15A Fuse chamber 45

15A

Fuse chamber 43

20A Fuse chamber 44

26

90270339

Passat CC

23

25 RD/YL OR

RD/BL

+

-

20 amp.

Only for permanent power supply! In case of not-use please insolate carefully!

Connect the wire RD into a free fuse chamber!

27

30+

OPTIONAL

90270337

Passat CC

23

25 RD/YL

OPTIONAL

RD/BL

30+

+

-

20 amp.

RD Only for permanent power supply! In case of not-use please cut off the terminal and insolate carefully!

Connect the wire RD into the free fuse chamber (see picture 27)!

28

90270338

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

8/13

Passat CC B+/30

OPTIONAL Please note pictures 27 + 28!

29

90220104

15A

Passat CC

23

25

Fuse chamber 23

15A Fuse chamber 25

OPTIONAL Free fuse chamber Please note pictures 27 + 28!

30

Close secondary lock! 20A

90270339

H

31 G

E

F

C

D

90220102

B

A

Important! Please note informations in picture 1!

OR/BR OR/GN OR/BR

YL

YL BK

OR/GN

CAN-Data Wire

OR/BR OR/GN

BK

Network control unit position "G" 12 pin connector (BK) chambers 7+8

32

90270340

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

9/13

H

G

C

D

E

F

B

A

BK/RD

BK/RD

RD/BK

RD/BK BK/RD

Network control unit position "E" 16 pin connector (BK) chamber 2

90270341

33

Passat Saloon CC Jetta

OPTIONAL for voltage control relay WT GY

_

_

15 amp.+

15+

34

+

+

-

Part-no. 22400511RC

90500761

35 Passat Estate

36

90270342

87270881 / 07.05.2008 © ConWys AG

Passat Saloon CC Jetta

37 Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

90270203

Passat Estate MA

NU

AL

90270309

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

10/13

MANUAL

SERVICE

SERVICE

MA NU AL

90270310

38

everse

MANUAL

39

41

90500004

40

90500507

43

90500544

90270343

Optional: Adapter socket 62400003 13-pin

42

7-pin

90500368

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

11/13

Set up trailer operation

Jetta on page 13!

Passat Saloon + Passat Estate Please effect coding as follows: • Vehicle self-diagnosis • Gateway assembly list • 19 – diagnosis interface for data bus • 007-Coding (service $1A) \ Read / write long coding • 69 – trailer function ( switch to coded!)

Vehicles with park assist systems The automatic deactivation of the rear park assist system in trailer operation will be effected by means of the subsequent coding of the park assist control unit:

(x = accept the default values in the input field for this purpose activate input mode (BIN) !) • confirm with OK ! Stabilisation of the vehicle / trailer combination - Only vehicles until model year 07 (MY07) To activate the stabilisation of the vehicle/trailer combination, the ESP control unit must be recoded! For this purpose please read the current coding number of the ESP control unit via the service tester (VAS 5051 / 5052) and enter it in the table below. By adding the figure 16384, you

The coding of the stabilisation is not needed anymore on vehicles from model year 2008 on! AutoHold - Only vehicles until model year 07:

Switch off ignition, remove ignition key, wait 1 minute, switch on ignition. Check/amend the the code of the parking brake control unit · Vehicle self-diagnosis · Gateway assembly list · 53 parking brake · vehicles without Autohold function: code 11

Old

Coding number ESP control unit

New Only vehicles until model year 07 (MY07)

· Vehicle self-diagnosis · Gateway assembly list · 76 – park assist system · 07 – code control unit · Add the figure 10000 to the current coding & reprogramme

Vehicles from model year 2008 on:

44

87270881 / 07.05.2008 © ConWys AG

• Vehicle self-diagnosis • Gateway assembly list • 10 - park assist system II / parallel park assist • 008 Coding (service $22) • Byte 0 - bit pattern xxxxxxx1

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

will receive the new coding number. Please also enter the new value in the table below. Also note this intervention in the vehicle manual in chapter “1.1 Service schedule“ -“Other entries to be made by the garage personnel“ !!

· vehicles with Autohold function: code 12 · 07 code control unit · enter the code according to the vehicle fittings (with/without Autohold)

Please effect coding of the ESP control unit as follows: · Vehicle self-diagnosis · Gateway assembly list · 03 – Electronic braking system · 07 – Code control unit · Add the figure 16384 to the current coding & reprogramme

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

12/13

Set up trailer operation

Jetta General

Release the towing vehicle and trailer stabilisation!

NOTE:

General After the installation of the electric kit, the obligatory trailer lighting as well as the trailer indicator control which is statutory in a several countries are guaranteed without having to make any connections on the vehicle! The message “Control unit incorrectly coded“ will, however, appear in the fault memory ( 19 – Diagnosis interface for data bus)! Yet this entry has no effect on the other functions and can be ignored until your next regular service appointment. We recommend the connection via the factorymounted service tester (VAS 5051 / 5052) within the framework of the annual service intervals! Please effect coding as follows: • Vehicle self-diagnosis • Gateway assembly list • 19 – diagnosis interface for data bus • Coding (service 1A) \ Read / write long coding • 69 – trailer function ( switch to coded!)

For vehicles from production date 06.06.2005 which are factory fitted with a control unit that supports trailer stabilisation, this function must be activated! With guided troubleshooting / component selection

Skip: Function

• Chassis • Brake system • 01 – Self-diagnosing systems • ABS • Functions • Adaptation – J104 with towing vehicle and trailer stabilisation • Next • Adaptation – J104 with towing vehicle and trailer stabilisation • Start test program, follow instructions and answer questions! Warning: If you answer a test program question with NO the towing vehicle and trailer stabilisation cannot be activated!

If the vehicle's rear fog lamp does not switch off automatically in trailer mode the following code must be entered in addition to the aforementioned configuration of the central electrical system: Vehicle self-diagnosis • 09 Electronic central electrical system • 007 Coding (service 1A) • Vehicle's electrical system controller coding long • Byte 8 - bit pattern x1xxxxxx (x = accept the default values in the input field for this purpose activate input mode (BIN) !) • confirm with OK !

Vehicles with park assist system After the effected connection, the rear park assist system will also automatically be deactivated in trailer operation!

45

87270881 / 07.05.2008 © ConWys AG

Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.uk email: [email protected]

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