LINEAR SERVO LM SERIES

LINEAR SERVO AMPLIFIERS & MOTORS FOR MELSERVO-J3 SERIES

Always Ahead of the Scene, Seize the Future

LINEAR SERVO LM Series

For leading drive The direct drive offers high rigidity and flexible machine configurations. Easy maintenance & Improved cleanliness Mitsubishi’s linear servo motor “LM series” brings new possibilities to your systems.

Linear servo motor for advanced control and usability For higher machine performance

For easier use

For flexible machine configurations

Speeds up to 2m/s improve productivity High-accuracy positioning by fully closed loop control system

Offers more advantage than conventional ball screw driving systems

No transmission mechanism - smooth and quiet operations No grease splashing - suitable for clean systems

Simple and compact machine by using direct drive system No thrust transmission mechanism increases machine rigidity Multi-head and tandem systems can be easily configured Suitable for long-stroke applications

LINEAR SERVO MOTOR

control

I N D E X

Features

PAGE

3

Model designation  Linear servo motor  Servo amplifier Combinations of linear servo motor and servo amplifier

7 11 12

Linear servo motor specifications  LM-H2 series

13

 LM-F series

14

 LM-K2 series

15

 LM-U2 series

16

Linear servo motor dimensions

17

Servo amplifier specifications  MR-J3-B-RJ004  MR-J3W-B

25 26

Standard wiring diagram

27

Compatible linear encoders

31

Options (for MR-J3-B-RJ004)  Cables and connectors

32

 Dynamic brake

34

 Optional regeneration unit

35

Options (for MR-J3W-B)

The perfect solution, Mitsubishi’s linear servo motor Sophisticated performance Four series for a variety of applications High performance and accuracy control systems Useful engineering tools

by

MITSUBISHI

 Cables and connectors

38

 Optional regeneration unit

42

Peripheral equipment  Electrical wires, circuit breakers 43 and magnetic contactors Servo amplifier dimensions

44

Product list

48

List of compatible software versions

51

List of compatible servo amplifier software versions 51 Selecting linear servo motor

53

Cautions concerning use

55

Warranty

57

Global FA centers

58

Linear servo motor for semiconductors, LCDs and material handlings.

Sophisticated performance High speed and high thrust

A variety of product lines LM-K2 series, core type with magnetic attraction counter-force, is newly introduced in addition to the conventional core, coreless and liquid-cooling core types.

Max. speed: 2m/s Max. thrust range: 150N to 18000N Small size and high thrust are realized by increasing the winding density and by optimizing core and magnet geometries using electromagnetic field analysis. Create high performance systems

Compatible with a variety of linear encoders

High performance systems such as high accuracy tandem synchronous control are achieved by using a motion controller and the SSCNET compatible linear servo amplifier.

The linear servo motors are compatible with a variety of serial interface linear encoders, which have a minimum resolution of M!": PHASEDIFFERENTIALOUTPUTTYPELINEARENCODERS are also offered.

Four series for a variety of applications

LM-H2 series

LM-U2 series

Core type suitable for space-saving The magnetic attraction force contributes to high rigidity. 100

1000 150

10000

Thrust (N)

Coreless type without cogging resulting in small speed fluctuation The structure with no magnetic attraction force extends life of the linear guides. 100

Laminated core

Maximum Continuous (natural-cooling) 60

1000 150

2400 Molded resin Motor coil

960

10000

Thrust (N)


Mounting plate

3200 Molded resin Permanent magnet

800

Permanent magnet

[Applications] Semiconductor mounting systems, wafer cleaning systems, LCD assembly systems (multi-head use)

Mounting plate

[Applications] Screen printing systems, scanning exposure systems, inspection systems

LM-K2 series

LM-F series Core type compact linear servo motor The integrated liquid-cooling system doubles the continuous thrust. The magnetic attraction force contributes to high rigidity. 100

1000 1800

10000

Maximum

Thrust (N) 18000

300 Continuous (natural-cooling) 3000 600

Continuous (liquid-cooling) 6000

[Applications] NC machine tools, material handlings

3

Liquid-cooling pipe Laminated core

Motor coil

Core type with magnetic attraction counter-force The magnetic attraction counter-force structure extends life of the linear guides and contributes to lowering audible noise. 100

SUS cover Molded resin Motor coil Permanent magnet Mounting plate

1000 300

10000

Thrust (N)

6000

Mounting plate

SUS cover

Permanent magnet


2400

[Applications] Semiconductor mounting systems, wafer cleaning systems, LCD assembly systems (multi-head use)

Motor coil Laminated core

Extensive product lines for your applications.

Application chart

Thrust Press feeders Core type with large thrust

LM-F series Material handling between machines

NC machine tools

LCD assembly systems

Core type

LM--H2 series

Coreless type

LM-U2 serie es

Semiconductor mounting systems

Core type with magnetic attraction counter-force

LM-K2 series

Screen printing systems Scanning g exposure p systems y Feed speed-oriented

Positioning-oriented

Linear servo motor application examples Tandem configuration The linear servo motors can be configured in tandem especially for large systems that require highly accurate synchronous operation between two axes.

s-ACHINETOOLS s89:STAGE

s Material handling systems

Multi-head configuration Multi-head systems enable control of two motor coils independently, thereby simplifying machine mechanisms. This system is suitable for machines that require short tact time.

s3EMICONDUCTOR,#$MANUFACTURING systems s%LECTRICALPARTSASSEMBLING manufacturing systems

sScreen printing systems sLarge LCD coaters

s Multi-head material handling between machines

4

Mitsubishi supports total systems from controllers to servo

High performance and accuracy control system By configuring Mitsubishi motion controller and SSCNET servo amplifier, high accuracy synchronous operation and multiple operations are realized. The fully closed control system offers high accuracy control. Industry leading control performance

SSCNET compatible servo amplifier

MR-J3-B-RJ004 Gains are adjusted easily using “real time auto-tuning”. Resonances and vibrations are suppressed using “advanced vibration suppression control” and “adaptive filter!”. “Robust disturbance compensation” function suppresses uneven speeds caused by disturbance. Automatically suppresses low frequency vibration

Automatically suppresses resonance

Advanced vibration suppression control This function suppresses 100Hz or lower frequency vibration that occurs when a driving part stops.

Adaptive filter! Resonance on the driving mechanism, such as a ball screw, can be suppressed automatically using this filter.

Steady

Driving shaft vibration

Droop pulse Command

“Adaptive filter!” function ON

Droop pulse Tuning ON

Machine-end position

Command Machine-end position

Drives 2 axes by one unit

2-axis servo amplifier

Same level of functionality and performance as MR-J3.

MR-J3W series

Reduced wiring and space-savings in a cabinet. Combinable with a rotary servo motor as well.

System configuration examples

MR-J3-B-RJ004

MR-J3W-B

MR-J3-BRJ080W

Motion controller Q173DCPU/Q172DCPU, Q170MCPU, LD77MH, etc. Linear servo motor

Servo system network enabling high speed and accuracy by optical fiber

5

Linear servo motor

Rotary servo motor

Direct drive motor

Achieves full duplex baud rate up to 50Mbps and high-speed serial communication with cycle times as fast as 0.44ms

Improves noise immunity by using optical fiber cables

Enables synchronous control with rotary and linear servo motors

Enables long distance wiring up to 800m per system

amplifiers and networks.

Useful engineering tools Servo setup software

MR Configurator2 MR Configurator2 supports servo systems from setup to maintenance. With this software, monitor display, diagnostics, reading/writing parameters and test operations are performed easily. Setup of the servo amplifier can be completed just by following guidance displays of the servo assistant function.

Graph display

A variety of monitor functions Graph display function is equipped to display servo motor status such as command pulses, droop pulses and speeds by a trigger of input signals. Machine analyzer operation function This function automatically inputs random torque to the servo motor and analyzes frequency characteristics. Machine resonance suppression filter can be set easily based on the result.

Advanced gain search

Advanced gain search function While changing gains automatically, this function sets an optimal gain that achieves shortest settling time with low overshoot and vibration.

Find out optimal system configurations

Capacity selection software Optimal servo amplifier, linear servo motor and optional regeneration unit can be selected just by entering constants and operation pattern.

Linear servo

Features (1) Feedrate and thrust can be displayed in graph format during the selection process. (2) Calculation process can be displayed. = Capacity selection software (MRZJW3-MOTSZ111E) is available for free download. Contact your local sales office for more details.

6

Model designation for linear servo motor LLM-H2 Series

L M - H 2 P 2 B - 2 4 M - % (Primary side: Coil) Symbol 4SS0 Symbol Maximum speed (m/s) M 2

Symbol Length (nominal dimension) (mm) A 128 B 224 C 320 D 416

Symbol 06 12 24 36 48 72 96

Rated thrust (N) 60 120 240 360 480 720 960

1SS0

Motor model LM-H2P1A-06M LM-H2P2A-12M LM-H2P2B-24M LM-H2P2C-36M LM-H2P2D-48M LM-H2P3A-24M LM-H2P3B-48M LM-H2P3C-72M LM-H2P3D-96M

Symbol Width (nominal dimension) (mm) 1 50 2 70 3 110

L M - H 2 S 2 0 - 2 8 8 - % (Secondary side: Magnet) Symbol


7

Symbol Length (nominal dimension) (mm) 288 288 384 384 480 480 768 768

4SS0

1SS0

Motor model LM-H2S10-288 LM-H2S10-384 LM-H2S10-480 LM-H2S10-768 LM-H2S20-288 LM-H2S20-384 LM-H2S20-480 LM-H2S20-768 LM-H2S30-288 LM-H2S30-384 LM-H2S30-480 LM-H2S30-768

LLM-F Series

L M - F P 2 B - 0 6 M - 1SS0 (Primary side: Coil)

Symbol Maximum speed (m/s) M 2 Symbol

Symbol Length (nominal dimension) (mm) B 290 D 530 F 770 H 1010

06 12 18 24 36 48 60

Rated thrust (N) Natural-cooling Liquid-cooling 300 600 600 1200 900 1800 1200 2400 1800 3600 2400 4800 3000 6000


L M - F S 2 0 - 4 8 0 - 1SS0 (Secondary side: Magnet)

Symbol Length (nominal dimension) (mm) 480 480 576 576 Symbol Width (nominal dimension) (mm) 2 120 4 200 5 240

8

Model designation for linear servo motor LLM-K2 Series

L M - K 2 P 1 A - 0 1 M - % (Primary side: Coil) Symbol 2SS1 Symbol Maximum speed (m/s) 2 M

Symbol Length (nominal dimension) (mm) 138 A 330 C 522 E Symbol Width (nominal dimension) (mm) 54 1 74.5 2 114.5 3

Symbol 01 02 03 07 12 14 24

Rated thrust (N) 120 240 360 720 1200 1440 2400

1SS1

Motor model LM-K2P1A-01M LM-K2P1C-03M LM-K2P2A-02M LM-K2P2C-07M LM-K2P2E-12M LM-K2P3C-14M LM-K2P3E-24M

L M - K 2 S 1 0 - 2 8 8 - % (Secondary side: Magnet) Symbol


9

Symbol Length (nominal dimension) (mm) 288 288 384 384 480 480 768 768

2SS1

1SS1

Motor model LM-K2S10-288 LM-K2S10-384 LM-K2S10-480 LM-K2S10-768 LM-K2S20-288 LM-K2S20-384 LM-K2S20-480 LM-K2S20-768 LM-K2S30-288 LM-K2S30-384 LM-K2S30-480 LM-K2S30-768

LLM-U2 (medium thrust) Series

L M - U 2 PA B - 0 5 M - % (Primary side: Coil) Symbol Symbol Maximum speed (m/s) M 2 Symbol Length (nominal dimension) (mm) B 130 D 250 F 370 Symbol Width (nominal dimension) (mm) A 66.5 B 86.5

Symbol 05 07 10 15 22

Rated thrust (N) 50 75 100 150 225

0SS0

1SS0

Motor model LM-U2PAB-05M LM-U2PAD-10M LM-U2PAF-15M LM-U2PBB-07M LM-U2PBD-15M LM-U2PBF-22M

L M - U 2 S A 0 - 2 4 0 - % (Secondary side: Magnet) Symbol

Symbol Width (nominal dimension) (mm) A 62 B 82

Symbol Length (nominal dimension) (mm) 240 240 300 300 420 420

0SS0

1SS0

Motor model LM-U2SA0-240 LM-U2SA0-300 LM-U2SA0-420 LM-U2SB0-240 LM-U2SB0-300 LM-U2SB0-420

LLM-U2 (large thrust) Series

L M - U 2 P 2 B - 4 0 M - % (Primary side: Coil) Symbol Symbol Maximum speed (m/s) M 2

Symbol Length (nominal dimension) (mm) B 286 C 406 D 526

Symbol 40 60 80

2SS0

Motor model LM-U2P2B-40M LM-U2P2C-60M LM-U2P2D-80M

Rated thrust (N) 400 600 800

L M - U 2 S 2 0 - 4 8 0 - % (Secondary side: Magnet) Symbol Symbol Length (nominal dimension) (mm) 300 300 480 480

2SS0

Motor model LM-U2S20-300 LM-U2S20-480

10

Model designation for servo amplifier M R - J 3 - % % % - R J 0 0 4 (U%) Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series

Symbol None Compatible with linear servo motor Symbol None 4

Power supply 3-phase 200VAC 3-phase 400VAC

B(N): SSCNET compatible

U%

Notes: 1. MR-J3-%B-RJ004U% is also available for LM-H2 and LM-U2 series. Refer to “Combination of linear servo motor and servo amplifier” in the following page for more details.

Symbol 20 40 60 70 200 350 500 700 11K 15K 22K (Note 1) Notes: 1. Only 22K is compatible with 3-phase 400VAC.

MR-J3W-%B Mitsubishi general-purpose AC servo amplifier MELSERVO-J3W Series (2-axis AC servo amplifier)

SSCNET compatible Symbol 22 44 77 1010

11

Compatible linear servo motor LM-H2 series (Note 1) LM-K2 series LM-U2 series (Note 1) LM-F series ="U%" is necessary.

Combinations of linear servo motor and servo amplifier Linear servo motor Primary side (coil) LM-H2P1A-06M-4SS0

LM-H2S10-288-4SS0, LM-H2S10-384-4SS0,

MR-J3-40B-RJ004 (U500) (Note 3),

LM-H2S10-480-4SS0, LM-H2S10-768-4SS0

MR-J3W-44B, MR-J3W-77B (Note 2), MR-J3W-1010B (Note 2) MR-J3-40B-RJ004 (U501) (Note 3),

LM-H2P2A-12M-1SS0

LM-H2 series

LM-H2P2B-24M-1SS0 LM-H2P2C-36M-1SS0

LM-H2S20-288-1SS0, LM-H2S20-384-1SS0, LM-H2S20-480-1SS0, LM-H2S20-768-1SS0

LM-H2P2D-48M-1SS0

MR-J3-70B-RJ004 (U505) (Note 3), MR-J3W-77B, MR-J3W-1010B MR-J3-200BN-RJ004 (U506) (Note 3)

LM-H2P3C-72M-1SS0

LM-H2S30-480-1SS0, LM-H2S30-768-1SS0

MR-J3-350B-RJ004 (U507) (Note 3)

LM-FP2D-12M-1SS0

MR-J3-500B-RJ004 (U508) (Note 3) MR-J3-200BN-RJ004U518 (for natural-cooling) MR-J3-200BN-RJ004U519 (for liquid-cooling) LM-FS20-480-1SS0, LM-FS20-576-1SS0

MR-J3-500B-RJ004U524 (for natural-cooling) MR-J3-500B-RJ004U525 (for liquid-cooling)

series

MR-J3-700B-RJ004U526 (for natural-cooling)

LM-FP4D-24M-1SS0 LM-FS40-480-1SS0, LM-FS40-576-1SS0 LM-FP4F-36M-1SS0

MR-J3-15KB-RJ004U531 (for liquid-cooling) LM-FS50-480-1SS0, LM-FS50-576-1SS0

LM-K2P1A-01M-2SS1

LM-K2S10-288-2SS1, LM-K2S10-384-2SS1,

LM-K2P2E-12M-1SS1

MR-J3-11KB-RJ004U528 (for natural-cooling)

MR-J3-15KB-RJ004U530 (for natural-cooling)

LM-FP5H-60M-1SS0

LM-K2P2C-07M-1SS1

MR-J3-700B-RJ004U527 (for liquid-cooling)

MR-J3-11KB-RJ004U529 (for liquid-cooling)

LM-FP4H-48M-1SS0

LM-K2P2A-02M-1SS1



LM-FP4B-12M-1SS0

LM-K2P1C-03M-2SS1



LM-FP2F-18M-1SS0

LM-K2S10-480-2SS1, LM-K2S10-768-2SS1

LM-K2S20-288-1SS1, LM-K2S20-384-1SS1, LM-K2S20-480-1SS1, LM-K2S20-768-1SS1

MR-J3-22KB4-RJ004U532 (for natural-cooling) (Note 4) MR-J3-22KB4-RJ004U533 (for liquid-cooling) (Note 4) MR-J3-40B-RJ004, MR-J3W-44B (Note 1), MR-J3W-77B (Note 1, 2), MR-J3W-1010B (Note 1, 2) MR-J3-200BN-RJ004 MR-J3-70B-RJ004, MR-J3W-77B (Note 1), MR-J3W-1010B (Note 1) MR-J3-350B-RJ004 MR-J3-500B-RJ004

LM-K2P3C-14M-1SS1

LM-K2S30-288-1SS1, LM-K2S30-384-1SS1,

MR-J3-350B-RJ004

LM-K2P3E-24M-1SS1

LM-K2S30-480-1SS1, LM-K2S30-768-1SS1

MR-J3-500B-RJ004

LM-U2PAB-05M-0SS0 LM-U2PAD-10M-0SS0

MR-J3-20B-RJ004 (U512) (Note 3), MR-J3W-22B, MR-J3W-44B LM-U2SA0-240-0SS0, LM-U2SA0-300-0SS0, LM-U2SA0-420-0SS0

LM-U2PAF-15M-0SS0 LM-U2PBB-07M-1SS0 LM-U2PBD-15M-1SS0 LM-U2PBF-22M-1SS0

LM-U2SB0-240-1SS0, LM-U2SB0-300-1SS0, LM-U2SB0-420-1SS0

LM-U2P2B-40M-2SS0 LM-U2P2C-60M-2SS0 LM-U2P2D-80M-2SS0

MR-J3-40B-RJ004 (U513) (Note 3), MR-J3W-44B, MR-J3W-77B (Note 2), MR-J3W-1010B (Note 2) MR-J3-40B-RJ004 (U514) (Note 3), MR-J3W-44B, MR-J3W-77B (Note 2), MR-J3W-1010B (Note 2)

LM-U2 series

MR-J3-200BN-RJ004 (U503) (Note 3)

LM-H2S30-288-1SS0, LM-H2S30-384-1SS0,

LM-FP2B-06M-1SS0

series

MR-J3-70B-RJ004 (U502) (Note 3), MR-J3W-77B, MR-J3W-1010B

LM-H2P3B-48M-1SS0

LM-H2P3D-96M-1SS0

LM-K2

MR-J3W-44B, MR-J3W-77B (Note 2), MR-J3W-1010B (Note 2)

MR-J3-200BN-RJ004 (U504) (Note 3)

LM-H2P3A-24M-1SS0

LM-F

Servo amplifier

Secondary side (magnet)

MR-J3-20B-RJ004 (U515) (Note 3), MR-J3W-22B, MR-J3W-44B MR-J3-60B-RJ004 (U516) (Note 3), MR-J3W-77B, MR-J3W-1010B MR-J3-70B-RJ004 (U517) (Note 3), MR-J3W-77B, MR-J3W-1010B MR-J3-200BN-RJ004 (U509) (Note 3)

LM-U2S20-300-2SS0, LM-U2S20-480-2SS0

MR-J3-350B-RJ004 (U510) (Note 3) MR-J3-500B-RJ004 (U511) (Note 3)

Notes: 1. The servo amplifier with software version B2 or above is compatible. 2. When using this servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “%%1%”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. Servo amplifier model that is compatible with LM-H2 and LM-U2 series is MR-J3-%B-RJ004. However, MR-J3-%B-RJ004U% is also available as before. 4. This servo amplifier is rated 400VAC. 200VAC class is not available.

12

Linear servo motor specifications LLM-H2 series Linear servo motor model

LM-H2 P1A-06M-4SS0 P2A-12M-1SS0 P2B-24M-1SS0 P2C-36M-1SS0 P2D-48M-1SS0 P3A-24M-1SS0 P3B-48M-1SS0 P3C-72M-1SS0 P3D-96M-1SS0

Compatible servo amplifier model

MR-J3- (Note1) 40B-RJ004(U500) 40B-RJ004(U501) 70B-RJ004(U502) 200BN-RJ004(U503) 200BN-RJ004(U504) 70B-RJ004(U505) 200BN-RJ004(U506) 350B-RJ004(U507) 500B-RJ004(U508) 44B/77B (Note 2) / 44B/77B (Note 2) /

MR-J3W-

Power supply capacity (kVA)

1010B (Note 2)

1010B (Note 2)

0.9

0.9

77B/1010B

—

1.3

3.5

Cooling method Thrust

—

77B/1010B

—

—

—

3.5

1.3

3.5

5.5

7.5

Natural-cooling

Continuous

(N)

60

120

240

360

480

240

480

720

960

Maximum

(N)

150

300

600

900

1200

600

1200

1800

2400

Maximum speed (Note 3) (m/s)

2.0

Magnetic attraction force (N)

500

1000

1900

2700

3500

2000

3700

5300

7000

Rated current

(A)

2.2

2.2

4.3

6.4

8.6

4.6

9.3

14.0

17.7

Maximum current

(A)

7.1

6.4

12.7

19.0

25.2

12.8

26.3

38.0

50.3

0.9 (2.0)

1.4 (3.1)

2.5 (5.6)

3.6 (8.0)

4.7 (11)

2.4 (5.3)

4.3 (9.5)

6.2 (14)

8.1 (18)

Primary side (coil) Mass (kg [lb]) Secondary side (magnet)

288mm/piece: 0.6 (1.4)

288mm/piece: 1.1 (2.5)

288mm/piece: 3.2 (7.1)

384mm/piece: 0.8 (1.8)

384mm/piece: 1.4 (3.1)

384mm/piece: 4.3 (9.5)

480mm/piece: 1.0 (2.2)

480mm/piece: 1.8 (4.0)

480mm/piece: 5.3 (12)

768mm/piece: 1.6 (3.6)

768mm/piece: 2.9 (6.4)

768mm/piece: 8.5 (19)

S20-%-1SS0

S30-%-1SS0

Secondary side model LM-H2 S10-%-4SS0 Recommended load to motor mass ratio

Maximum of 30 times the mass of the linear servo motor’s primary side

Structure

Open (IP rating: IP00) Ambient temperature

0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing)

Ambient humidity EnvironAtmosphere ment Vibration

80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 49m/s2 maximum

Elevation

1000m or less above sea level

Notes: 1. Servo amplifier model that is compatible with LM-H2 series is MR-J3-%B-RJ004. However, MR-J3-%B-RJ004U% is also available as before. 2. When using this servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “%%1%”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed.

LLM-H2 series thrust characteristics NLM-H2P1A-06M-4SS0(Note 1) NLM-H2P2A-12M-1SSO(Note 1) NLM-H2P2B-24M-1SSO(Note 1) NLM-H2P2C-36M-1SSO(Note 2) NLM-H2P2D-48M-1SSO(Note 2)

60 50

0

Continuous running range

200 120 100

0

1 2 Speed (m/s)

900 Peak running range

Thrust (N)

Thrust (N)

Thrust (N)

100



400 240 200

0

1 2 Speed (m/s)



600 360 300

0

1 2 Speed (m/s)

Peak running range Thrust (N)


Thrust (N)

150

Continuous running range 1 2 Speed (m/s)

800 480 400

0


NLM-H2P3A-24M-1SSO(Note 1) NLM-H2P3B-48M-1SSO(Note 2) NLM-H2P3C-72M-1SSO(Note 2) NLM-H2P3D-96M-1SSO(Note 2) 1200

240 200

0

13


800 480 400

0



Thrust (N)

400


Thrust (N)

Thrust (N)

Peak running range

1200 720 600

0


600


1600 960 800

0


Notes: 1. For 3-phase 200VAC or 1-phase 200VAC. 2. For 3-phase 200VAC.

LLM-F series Linear servo motor model

P5H-60M-1SS0 (Note 2)

LM-F P2B-06M-1SS0 P2D-12M-1SS0 P2F-18M-1SS0 P4B-12M-1SS0 P4D-24M-1SS0 P4F-36M-1SS0 P4H-48M-1SS0

Compatible servo Natural-cooling 200BN-RJ004U518 500B-RJ004U520 700B-RJ004U522 500B-RJ004U524 700B-RJ004U526 11KB-RJ004U528 15KB-RJ004U530 22KB4-RJ004U532 amplifier model MR-J3Liquid-cooling 200BN-RJ004U519 500B-RJ004U521 700B-RJ004U523 500B-RJ004U525 700B-RJ004U527 11KB-RJ004U529 15KB-RJ004U531 22KB4-RJ004U533 Power supply capacity (kVA)

3.5

5.5

10

7.5

Cooling method Continuous (Natural-cooling) (N) Thrust

18

18

18

22

1800

2400

3000

Natural-cooling or liquid-cooling 300

600

900

600

1200

Continuous (Liquid-cooling) (N)

600

1200

1800

1200

2400

3600

4800

6000

Maximum

1800

3600

5400

3600

7200

10800

14400

18000

4500

9000

13500

9000

18000

27000

36000

45000

Natural-cooling

4.0

7.8

12

7.8

15

21

28

22

Liquid-cooling

7.8

16

23

17

31

44

59

45

30

58

87

57

109

159

212

157

18 (40)

27 (60)

14 (31)

28 (62)

42 (93)

56 (125)

(N)

Maximum speed (Note 1) (m/s) Magnetic attraction force (N) Rated current (A) Maximum current

2.0

(A)

Primary side (coil) Mass Secondary side (kg [lb]) (magnet)

9.0 (20)

Secondary side model LM-F

67 (150)

480mm/piece: 7.0 (16)

480mm/piece: 12 (27)

480mm/piece: 20 (44)

576mm/piece: 9.0 (20)

576mm/piece: 15 (33)

576mm/piece: 24 (53)

S20-%-1SS0

S40-%-1SS0

S50-%-1SS0

Recommended load to motor mass ratio


Structure





Elevation


Notes: 1. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed. 2. Use 400VAC rated servo amplifier.

LLM-F series thrust characteristics NLM-FP2B-06M-1SS0(Note 1) NLM-FP2D-12M-1SS0(Note 1) NLM-FP2F-18M-1SS0(Note 1) NLM-FP4B-12M-1SS0(Note 1) NLM-FP4D-24M-1SS0(Note 1)

600 300 0

(Note 3)

2400 Peak running range 1200 600

(Note 4)

0

1 2 Speed (m/s)

(Note 3)


(Note 4)

0

1 2 Speed (m/s)

(Note 3) (Note 4) 1 2 Speed (m/s)

7200

2400 Peak running range 1200 600 0

(Note 3)

Thrust (N)

Peak running range

3600

Thrust (N)

1200

5400

Thrust (N)

3600

Thrust (N)

Thrust (N)

1800


(Note 4) 1 2 Speed (m/s)

0


NLM-FP4F-36M-1SS0(Note 1) NLM-FP4H-48M-1SS0(Note 1) NLM-FP5H-60M-1SS0(Note 2)



18000



Thrust (N)

14400

Thrust (N)

Thrust (N)

10800



Notes: 1. For 2. For 3. For 4. For

3-phase 200VAC. 3-phase 400VAC. continuous running range (liquid-cooling). continuous running range (natural-cooling).

14

Linear servo motor specifications LLM-K2 series Linear servo motor model

LM-K2 P1A-01M-2SS1 P1C-03M-2SS1 P2A-02M-1SS1 P2C-07M-1SS1 P2E-12M-1SS1 P3C-14M-1SS1 P3E-24M-1SS1 MR-J3-


200BN-RJ004

40B-RJ004 44B (Note 1)/

MR-J3W- 77B (Note 1, 2)/

—

1010B (Note 1, 2) Power supply capacity (kVA)

0.9

3.5

70B-RJ004

500B-RJ004

350B-RJ004

500B-RJ004

—

—

—

—

5.5

7.5

5.5

7.5

77B (Note 1)/ 1010B (Note 1) 1.3


350B-RJ004

Natural-cooling

Continuous

(N)

120

360

240

720

1200

1440

2400

Maximum

(N)

300

900

600

1800

3000

3600

6000

19

15

25


2.0

Magnetic attraction force (N) Rated current

(A)

Maximum current

(A)

Primary side (coil) Mass (kg [lb]) Secondary side (magnet)

Secondary side model LM-K2

0 2.3

6.8

3.7

12

7.6

23

13

39

65

47

79

2.5 (5.6)

6.5 (15)

4.0 (8.9)

10 (22)

16 (36)

18 (40)

27 (60)

288mm/piece: 1.5 (3.4)

288mm/piece: 1.9 (4.2)

288mm/piece: 5.5 (13)

384mm/piece: 2.0 (4.4)

384mm/piece: 2.5 (5.6)

384mm/piece: 7.3 (16)

480mm/piece: 2.5 (5.6)

480mm/piece: 3.2 (7.1)

480mm/piece: 9.2 (21)

768mm/piece: 3.9 (8.6)

768mm/piece: 5.0 (11)

768mm/piece: 14.6 (33)

S10-%-2SS1

S20-%-1SS1

S30-%-1SS1

Recommended load to motor mass ratio


Structure





Elevation


Notes: 1. The servo amplifier with software version B2 or above is compatible. 2. When using this servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “%%1%”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed.

LLM-K2 series thrust characteristics NLM-K2P1A-01M-2SS1(Note 1) NLM-K2P1C-03M-2SS1(Note 2) NLM-K2P2A-02M-1SS1(Note 1) NLM-K2P2C-07M-1SS1(Note 2) 900

120 100

0


600 360 300

0

1 2 Speed (m/s)


Thrust (N)

200


Thrust (N)

Thrust (N)

Peak running range


400 240 200

0

1 2 Speed (m/s)


300


1200 720 600

0


NLM-K2P2E-12M-1SS1(Note 2) NLM-K2P3C-14M-1SS1(Note 2) NLM-K2P3E-24M-1SS1(Note 2) 3600

2000 1200 1000

0

15

Thrust (N)

Thrust (N)

Peak running range



2400 1440 1200

0


Thrust (N)

3000

Peak running range 4000 2400 2000

0



LLM-U2 series Linear servo motor model

LM-U2 PAB-05M-0SS0 PAD-10M-0SS0 PAF-15M-0SS0 PBB-07M-1SS0 PBD-15M-1SS0 PBF-22M-1SS0 P2B-40M-2SS0 P2C-60M-2SS0 P2D-80M-2SS0


MR-J3- (Note1) 20B-RJ004(U512) 40B-RJ004(U513) 40B-RJ004(U514) 20B-RJ004(U515) 60B-RJ004(U516) 70B-RJ004(U517) 200BN-RJ004(U509) 350B-RJ004(U510) 500B-RJ004(U511) MR-J3W-

22B/44B

Power supply capacity (kVA)

0.5

44B/77B (Note2)/ 44B/77B (Note2)/ 1010B (Note2)

1010B (Note2)

0.9

0.9

22B/44B 0.5


77B/1010B

77B/1010B

—

—

—

1.0

1.3

3.5

5.5

7.5

Natural-cooling

Continuous

(N)

50

100

150

75

150

225

400

600

800

Maximum

(N)

150

300

450

225

450

675

1600

2400

3200


2.0

Magnetic attraction force (N)

0

Rated current

(A)

0.9

1.9

2.7

1.5

3.0

4.6

6.6

9.8

13.1

Maximum current

(A)

2.7

5.5

8.3

4.5

8.9

13.7

26.7

40.3

53.7

0.6 (1.4)

0.8 (1.8)

0.4 (0.89)

0.8 (1.8)

1.1 (2.5)

2.9 (6.4)

4.2 (9.3)

5.5 (13)

Primary side (coil)

0.3 (0.67)

Mass (kg [lb]) Secondary side (magnet)

240mm/piece: 2.0 (4.4)

240mm/piece: 2.6 (5.8)

300mm/piece: 2.5 (5.6)

300mm/piece: 3.2 (7.1)

420mm/piece: 3.5 (7.8)

420mm/piece: 4.5 (10)

SA0-%-0SS0

SB0-%-1SS0

Secondary side model LM-U2 Recommended load to motor mass ratio

300mm/piece: 9.6 (22) 480mm/piece: 15.3 (34) S20-%-2SS0


Structure





Elevation


Notes: 1. Servo amplifier model that is compatible with LM-U2 series is MR-J3-%B-RJ004. However, MR-J3-%B-RJ004U% is also available as before. 2. When using this servo amplifier with software version B2 or below, it is required to set parameter No. Po04 to “%%1%”. For the servo amplifier with software version B3 or above, setting the parameter is not required. 3. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed.

LLM-U2 series thrust characteristics

450

120

Peak running range

60 50

240

120 100

360

0

1 2 Speed (m/s)

Peak running range

180 150 Continuous running range


Continuous running range 0

Peak running range

300

0

1 2 Speed (m/s)

540

225 Peak running g 200 range

100 75

Continuous running range 0 1 2 Speed (m/s)

1 2 Speed (m/s)

450 Thrust (N)

540

300

Thrust (N)

360

150

Thrust (N)

180

Thrust (N)

Thrust (N)

NLM-U2PAB-05M-0SS0(Note 1) NLM-U2PAD-10M-0SS0(Note 1) NLM-U2PAF-15M-0SS0(Note 1) NLM-U2PBB-07M-1SS0(Note 1) NLM-U2PBD-15M-1SS0(Note 1)

360

Peak running range

180 150 Continuous running range 0

1 2 Speed (m/s)

NLM-U2PBF-22M-1SS0(Note 1) NLM-U2P2B-40M-2SS0(Note 2) NLM-U2P2C-60M-2SS0(Note 2) NLM-U2P2D-80M-2SS0(Note 2)

Continuous running range 0

1 2 Speed (m/s)

600 400


3600 3200

2400 2000

Peak running range

1000 600


Thrust (N)

240 225

1200

3000 Peak running range g Thrust (N)

480

1800 1600


Thrust (N)

720 675

2400

1200 800

Peak running range g



16

Linear servo motor dimensions LLM-H2 series: primary side (coil) (Note 1, 2)

(Unit: mm)

LLM-H2P1A-06M-4SS0

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow 4 wires-AWG20 (standard finish OD: G2.12mm) Effective length: 400mm Round crimp terminal (1.25-4)

210 (40) E

20 50

G1 G2

LLM-H2P2B-24M-1SS0

LLM-H2P2C-36M-1SS0

L

( ) (A)

M

32 64

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 400mm Round crimp terminal (1.25-4) 43 ((0.7)) 31.8 ( (10.5) ) ( ) (3.5)

400 (Effective lead wire length) 210 ( ) (40) E

24

23

U V W

( ) (23)

Wire mark G1 G2

B-M5 screw depth 6.5 (for primary side mounting) Thermistor lead wire (G1, G2): Black 2 wires-AWG20 (standard finish OD: G2.12mm) Effective length: 400mm Round crimp p terminal: 1.25-4

Model LM-H2P2A-12M-1SS0 LM-H2P2B-24M-1SS0 LM-H2P2C-36M-1SS0 LM-H2P2D-48M-1SS0

LLM-H2P3B-48M-1SS0

M

32

210 ( ) (40)

E

27

U V W

28

B-M5 screw depth 6.5 (for primary side mounting)

110

28

Wire mark

17

G1 G2 2 or more

(27)

Wire mark

Thermistor lead wire (G1, G2): Black 2 wires-AWG20 (standard finish OD: G2.12mm) Effective length: 400mm Round crimp terminal: 1.25-4

LLM-H2P3C-72M-1SS0

B 22 32 52 62

Motor/grounding lead wire Size Standard finish OD AWG20 G2.12 AWG16

G2.7

LLM-H2P3D-96M-1SS0

Model ((105))

(A)

400 (Effective lead wire length)

Variable dimensions A M 32 64 64 264 (=128) 32 464 (=256) 64 564 (=320)

2 or more

L

Secondary side

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 400mm Round crimp terminal (LM-H2P3A-24M-1SS0: 1.25-4) (LM-H2P3B-48M-1SS0: 2-4) (LM-H2P3C-72M-1SS0: 2-4) (LM-H2P3D-96M-1SS0: 2-4) 48 (0.7) 31.8 (15.5) ((8.5))

((22)) 10 18 10 18 10 22

LLM-H2P3A-24M-1SS0

L 128 224 320 416

LLM-H2P2D-48M-1SS0

( ) (65)


LLM-H2P2A-12M-1SS0

Secondary side

2 or more

3-M5 screw depth 6.5 (for primary side mounting)

(42)

(25)

25

U V W Wire mark

(10.5) (3.5)

2 or more

32

70 ((18)) 10 14 10 18

32

2 or more

32

43 (0.7) 31.8

2 or more

(32)


(20) 10

128

LM-H2P3A-24M-1SS0 LM-H2P3B-48M-1SS0 LM-H2P3C-72M-1SS0 LM-H2P3D-96M-1SS0

L 128 224 320 416

Variable dimensions A M 32 64 64 264 (=128) 32 464 (=256) 64 564 (=320)

B 23 33 53 63

Motor/grounding lead wire Size Standard finish OD LM-H2P3A-24M-1SS0 AWG20 G2.12 LM-H2P3B-48M-1SS0 LM-H2P3C-72M-1SS0 AWG14 G3.12 LM-H2P3D-96M-1SS0 Model

Secondary side

Notes: 1. The motor and thermistor lead wires do not have a long bending life. Fix the wires led from the primary side (coil) to a movable part to prevent the wires from repetitive bending. 2. Minimum cable bending radius equals to six times the standard finish outer diameter of the cable.

LLM-H2 series: secondary side (magnet) LLM-H2S10-288-4SS0

LLM-H2S10-384-4SS0

(Unit: mm)

LLM-H2S10-480-4SS0

LLM-H2S10-768-4SS0

L

10.5 or less

M

(7)

24 48

Mark “N”

3.5

4.5 24

(4.5)

9

33

9

N

42

(24))

B-G4.8 (for secondary side mounting)

2-C1

Model LM-H2S10-288-4SS0 LM-H2S10-384-4SS0 LM-H2S10-480-4SS0 LM-H2S10-768-4SS0

LLM-H2S20-288-1SS0

LLM-H2S20-384-1SS0

LLM-H2S20-480-1SS0

(7)

3.5

(5)


65

55

N

((10.5)) 44

10.5

Mark “N”

5

24 48

2-C1


LLM-H2S30-384-1SS0

LLM-H2S30-480-1SS0

L 288 384 480 768

Variable dimensions M 548 (=240) 748 ((=336)) 948 ((=432)) 1548 (=720)

B 62 82 102 162

LLM-H2S30-768-1SS0

L

15.5 or less (7)

24


8.5

105

10.5 95

N

84

Mark “N”

(10.5)

48

5

M

(5)

(24)

B 62 82 102 162

10.5 or less

M

LLM-H2S30-288-1SS0

Variable dimensions M 548 (=240) 748 (=336) 948 (=432) 1548 (=720)

LLM-H2S20-768-1SS0

L (24))

L 288 384 480 768

2-C1


L 288 384 480 768


B 62 82 102 162

18

Linear servo motor dimensions LLM-F series: primary side (coil) (Note 1) LLM-FP2B-06M-1SS0

(Unit: mm)

LLM-FP2D-12M-1SS0

LLM-FP2F-18M-1SS0 Thermistor connector Connector : D/MS3106A14S-9P(DDK) Cable clamp : D/MS3057-6A(DDK) 70 Cannon connector (0.5) for motor 50 ( (19.5) ) Key E (Earth) ( ) (9) 31

B-M8 screw depth p 10 (for primary side mounting) 1000

4 or less

L ((55))

M

75 80

Cannon connector for thermistor Key

4 or less ((27))

((10))

C

B

G1,G2 (No polarity) A

B

Secondary side

Model LM-FP2B-06M-1SS0 LM-FP2D-12M-1SS0 LM-FP2F-18M-1SS0

LLM-FP4D-24M-1SS0

A

W-phase

Rc1/4

Power supply connector Connector : D/MS3106A18-10P(DDK) Cable clamp : D/MS3057-10A(DDK)

LLM-FP4B-12M-1SS0

D

V-phase

(120)

84

66

120

((27))

U-phase

LLM-FP4F-36M-1SS0

Variable dimensions M 280 (=160) 580 (=400) 880 (=640)

L 290 530 770

B 32 62 92

LLM-FP4H-48M-1SS0

(55)

B-M8 screw depth p 10 L (for primary side mounting) M 80

70 (0.5) 50 31

1000 75

((19.5)) (9)

Cannon connector for motor E (Earth) ( )

Cannon connector for thermistor

Keyy

Keyy

U-phase p 200 164

(200)

73

(27) 4 or less


D

A

C

B

G1,G2 (No polarity) B A

V-phase p

4 or less (27)

73

W-phase p

Secondary side

(10) Rc1/4

Model

Thermistor connector Connector : D/MS3106A14S-9P(DDK) Cable clamp : D/MS3057-6A(DDK)

LLM-FP5H-60M-1SS0

75.5 (0.5) 50 31

1000

1180 (=880) ( )

75 80

( ) (25) ((14))

Cannon connector for motor

Cannon connector for thermistor

Keyy

E (Earth) ( )

U-phase p (240)

W-phase p

D

A

C

B

V-phase p

B

A

Keyy G1,G2 (No polarity)

4 or less ((30))

60

60

240 204

60

((30)) 4 or less

B 33 63 93 123


124-M8 screw depth p 10 (for primary side mounting) 1010 ((55))

LM-FP4B-12M-1SS0 LM-FP4D-24M-1SS0 LM-FP4F-36M-1SS0 LM-FP4H-48M-1SS0


L 290 530 770 1010

19

(10)

Rc1/4

Secondary side

Thermistor connector Connector : D/MS3106A14S-9P(DDK) Cable clamp : D/MS3057-6A(DDK)

Notes: 1. The motor and thermistor lead wires do not have a long bending life. Fix the wires led from the primary side (coil) to a movable part to prevent the wires from repetitive bending.

LLM-F series: secondary side (magnet) LLM-FS20-480-1SS0

(Unit: mm)

LLM-FS20-576-1SS0 B-G G9 (for secondary side mounting) L

(48)

M

48

19.5

Mark “N”

96

9

(10)

( (19)

82

100

N

120

19

10

( (10.5) )

Model LM-FS20-480-1SS0 LM-FS20-576-1SS0

B 52 62

L 480 576

Variable dimensions M 496 (=384) 596 (=480)

B 52 62

L 480 576


B 52 62

LLM-FS40-576-1SS0

(48)

B-G G9 (for secondary side mounting)

Mark “N” 48

1 19.5 9

( (10.5) ) 19

10

96

(10)

( (19)

180

N

200

L M

162

LLM-FS40-480-1SS0


L 480 576


LLM-FS50-576-1SS0 B-G G9 (for secondary side mounting) 25

Mark “N” 48

( ) (11)

14

N

((19))

202

19

10

96

240

L M

220

((48))

(10))

LLM-FS50-480-1SS0


20

Linear servo motor dimensions LLM-K2 series: primary side (coil) (Note 1, 2) LLM-K2P1C-03M-2SS1

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 300mm Round crimp terminal: 1.25-4

Secondary side

M

300 (Effective lead wire length) (50)

26.5 48

54

(46) 55


Model LM-K2P1A-01M-2SS1 LM-K2P1C-03M-2SS1

LLM-K2P2C-07M-1SS1

26.5

(50) (15)

20.5

(0.6)

38

79

(0.6)

(20.5)

(27.5) 24 27.5

(6)

40 17

((15)) 300 (Effective lead wire length)


(61) 76.5

Model LM-K2P2A-02M-1SS1 LM-K2P2C-07M-1SS1 LM-K2P2E-12M-1SS1

LLM-K2P3C-14M-1SS1

115

Secondary side

Wire mark

B-M6 screw depth 7 (for primary side mounting) A

Motor/grounding lead wire Size Standard finish OD AWG20 G2.12 AWG16 G2.7

74.5


48

B 32 72

(17.4)

L M

Variable dimensions M A 248 (=96) 115 648 (=288) 307

LLM-K2P2E-12M-1SS1

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 300mm Round crimp terminal (LM-K2P2A-02M-1SS1: 1.25-4) (LM-K2P2C-07M-1SS1, LM-K2P2E-12M-1SS1: 2-4)

(15.5)

L 138 330

115


(1)

(80.2)

17

LLM-K2P2A-02M-1SS1

(15)

40

A

(80.2)

(0.6) 79 (0.6)

38 20.5

27.5

B-M6 screw depth 7 (for primary side mounting)

(17.4)

24

(27.5)

(20.5)

(15)

Wire mark

(6)

(17.4)

L (15.5)

L 138 330 522

(2)

(17.4)

LLM-K2P1A-01M-2SS1

(Unit: mm)

Variable dimensions A M 115 248 (=96) 307 648 (=288) 499 1048 (=480)

B 32 72 112

Motor/grounding lead wire Standard finish OD Size AWG16 G2.7 AWG14

G3.12

LLM-K2P3E-24M-1SS1 Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 300mm Round crimp terminal: 2-4

M

26.5 48

Secondary side

40

(6)

A

17


(0.6) ((29.4)

20.5

27.5

38

Wire mark

79 (80.2) 139

24 (27.5)

( (20.5) )

(15)


(15)


Model LM-K2P3C-14M-1SS1 LM-K2P3E-24M-1SS1

21

114.5

300 (Effective lead wire length) (50)

(0.6) (29.4)

L (15.5)

L 330 522

((2))

(101) 116.5

Variable dimensions A M 307 648 (=288) 499 1048 (=480)

B 72 112

Motor/grounding lead wire Standard finish OD Size AWG14

G3.12


LLM-K2 series: secondary side (magnet) LLM-K2S10-288-2SS1

(Unit: mm)

LLM-K2S10-384-2SS1

LLM-K2S10-480-2SS1

LLM-K2S10-768-2SS1

L M

(24)

24 48


11

17.4 (5.4)

12

5

1.

C

(8)

35

32

Mark “N”

46

R5 .

Mark “S”

(6)

5

N

5.5

S

Model

L 288 384 480 768

LM-K2S10-288-2SS1 LM-K2S10-384-2SS1 LM-K2S10-480-2SS1 LM-K2S10-768-2SS1

LLM-K2S20-288-1SS1

LLM-K2S20-384-1SS1

LLM-K2S20-480-1SS1


B 6 8 10 16

LLM-K2S20-768-1SS1

L M

24 48


S

17.4 (5.4) Mark “N”

12

(13)

50

42

Mark “S”

(6)

R5

.5

N

61

11

5.5

(24)

5

1.

C

Model LM-K2S20-288-1SS1 LM-K2S20-384-1SS1 LM-K2S20-480-1SS1 LM-K2S20-768-1SS1

LLM-K2S30-288-1SS1

LLM-K2S30-384-1SS1

LLM-K2S30-480-1SS1

L M

(16)

L 288 384 480 768


B 6 8 10 16

LLM-K2S30-768-1SS1

16 B-G6 G (for secondary side mounting) 10

32 14

29.4 24

( ) (6) 82

Mark “N”

(5.4)

(13)

Mark “S”

R7

N

86 101

S

Model 5

1.

C

LM-K2S30-288-1SS1 LM-K2S30-384-1SS1 LM-K2S30-480-1SS1 LM-K2S30-768-1SS1

L 288 384 480 768


B 9 12 15 24

22

Linear servo motor dimensions LLM-U2 series: primary side (coil) (Note 1, 2) LLM-U2PAB-05M-0SS0

LLM-U2PAD-10M-0SS0

L M

(5)

5 60

LLM-U2PAF-15M-0SS0


18.5

(3)

(Unit: mm)

24.5

1

15

3

Wire mark

Secondary side

66.5

210

(62)



6.4 (0.8)

(0.8)

5 60

L 130 250 370


B 32 52 72

L 130 250 370


B 32 52 72

LLM-U2PBF-22M-1SS0


18.5

(3)

(5)

LM-U2PAB-05M-0SS0 LM-U2PAD-10M-0SS0 LM-U2PAF-15M-0SS0

LLM-U2PBD-15M-1SS0

L M

Model

(25.4)

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow 4 wires-AWG26 (standard finish OD: G1.6mm) Effective length: 400mm Round crimp terminal: 0.5-4

LLM-U2PBB-07M-1SS0

78

25

24.5

Secondary side


(82) 98

86.5

25 210 400 (Effective lead wire length)

6.4 (0.8)

(0.8)

Model

(25.4)

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow 4 wires-AWG26 (standard finish OD: G1.6mm) Effective length: 400mm Round crimp terminal: 0.5-4

LLM-U2P2B-40M-2SS0

1

15

3

Wire mark

LM-U2PBB-07M-1SS0 LM-U2PBD-15M-1SS0 LM-U2PBF-22M-1SS0

LLM-U2P2C-60M-2SS0

LLM-U2P2D-80M-2SS0

(23)

L M

23

Wire mark

Motor lead wire (U, V, W): Black Grounding lead wire (E): Green/Yellow Effective length: 400mm Round crimp terminal (LM-U2P2B-40M-2SS0: 1.25-4) (LM-U2P2C-60M-2SS0: 2-4) (LM-U2P2D-80M-2SS0: 2-4)

Wire mark

49

Thermistor lead wire (G1, G2): Black 2 wires-AWG24 (standard finish OD: G2mm) Effective length: 400mm Round crimp terminal: 1.25-4

12

(0.9)

(0.9)

(50.8)

Model LM-U2P2B-40M-2SS0 LM-U2P2C-60M-2SS0 LM-U2P2D-80M-2SS0

23

Secondary side

22

138 (115)

50 5 210 400 (Effective lead wire length)

123

1

5.5

38

60

((5.5))


L 286 406 526


B 52 72 92

Motor/grounding lead wire Size Standard finish OD AWG16 G2.7 AWG14

G3.12


LLM-U2 series: secondary side (magnet) LLM-U2SA0-240-0SS0

(Unit: mm)

LLM-U2SA0-300-0SS0

LLM-U2SA0-420-0SS0

L 12.7

Mark “N”

B-M5 screw depth p 8 ((backside)) (for secondary side mounting)

Mark “S”

N

S

S

N

60

Mark “S”

Mark “N”

15

M

(8.7)

8

8.7

(45)

45

((15))

K

7

B-6 drill through, 10 counter boring, depth 6.2 (for secondary side mounting)

62

((55))

2-M5 screw depth p 6 (for grounding)

25.4

60 30

(30)

N

Model LM-U2SA0-240-0SS0 LM-U2SA0-300-0SS0 LM-U2SA0-420-0SS0

LLM-U2SB0-240-1SS0

LLM-U2SB0-300-1SS0

L 240 300 420

Variable dimensions M B K 360 （=180） 4 180 460 （=240） 5 240 660 （=360） 7 360

N 360 （=180） 460 （=240） 660 （=360）

L 240 300 420

Variable dimensions M B K 360 （=180） 4 180 460 （=240） 5 240 660 （=360） 7 360

N 360 （=180） 460 （=240） 660 （=360）

LLM-U2SB0-420-1SS0

L 12.7

Mark “N”

B-M5 screw depth p 8 ((backside)) (for secondary side mounting)

Mark “S”

N

S

S

N

60

Mark “S”

Mark “N”

15

M

(8.7)

8

8.7

B-6 drill through, 10 counter boring, depth 6.2 (for secondary side mounting)

( ) (15)

K

45

7

2-M5 screw depth p 6 (for grounding)

82

( ) (75)

(45)

25.4

60 N

30

(30)

Model LM-U2SB0-240-1SS0 LM-U2SB0-300-1SS0 LM-U2SB0-420-1SS0

LLM-U2S20-300-2SS0

LLM-U2S20-480-2SS0 L

Mark “N”

Mark “S”

N

S

S

N

13.8 Mark “S”

( (18.5) )

18.5

2-M6 screw depth p 6 (for grounding) B-6.6 drill through, 11 counter boring, depth 25 (for secondary side mounting)

7

60 15 M

50.8

(15)

K 60

115

( (108 )

Mark “N”

60

Model LM-U2S20-300-2SS0 LM-U2S20-480-2SS0

L 300 480

Variable dimensions B M 4 360 （=180） 7 660 （=360）

K 270 450

24

MR-J3-B-RJ004 servo amplifier specifications Servo amplifier model (Note 7) Output

Main circuit power supply

MR-J3-

20B40B60B70B200BN350B500B700B11KB15KB22KB4RJ004(UM) RJ004(UM) RJ004(UM) RJ004(UM) RJ004(UM) RJ004(UM) RJ004(UM) RJ004UM RJ004UM RJ004UM RJ004UM

Rated voltage Rated current

(A)

Voltage/frequency (Note 1)

1.5

2.8

3.2

3-phase 200 to 230VAC V 50/60Hz or 1-phase 200 to 230VAC V 50/60Hz

37.0

68.0

87.0

10.5

16.0

21.7

28.9

Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Power consumption (W)

46.0

64.0

47.6 3-phase 323 to 528VAC V

3-phase 170 to 253VAC V ±5% maximum

1-phase 380 to 480VAC V 50/60Hz

0.2

0.3

0.2 1-phase 323 to 528VAC V

1-phase 170 to 253VAC V ±5% maximum 30

45

24VDC ±10% (required current capacity: 0.15A A (Note 3)) Mitsubishi high-speed serial communication

Serial interface Linear Input signal encoder Pulse Minimum phase interface train interface difference Built-in regenerative resistor

External regenerative resistor (standard accessory) (Note 6) Control system

A/B/Z-phase differential input signal 200ns 10

10

10

20

100

100

130

170

—

—

—

—

—

—

—

—

—

—

—

500 (800)

850 (1300)

850 (1300)

Sine-wave PWM control/current control system

Dynamic brake

Built-in

External option (Note 8)

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), linear servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection, magnetic pole detection protection, linear servo control fault protection

Safety features Structure

Natural-cooling open (IP rating: IP00) Ambient temperature (Note 2)

Fan cooling open (IP rating: IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: - 20 to 65°C (- 4 to 149 F) (non freezing)

Ambient humidity EnvironAtmosphere ment Elevation

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes)

Mass

63.0 3-phase 380 to 480VAC V 50/60Hz


Interface power supply

TTolerable regenerative power of regenerative resistor (W) (Note 4, 5)

3-phase 323VAC V

28.0


Rated current (A) 1.5 2.6 3.2 3.8 V 3-phase 170 to 253V VAC Permissible voltage For 3-phase 200 to 230VAC: fluctuation For 1-phase p 200 to 230V VAC: 1-phase p 170 to 253V VAC Permissible frequency fluctuation Voltage/frequency

Control circuit power supply

3-phase 170VAC V 11.0 17.0

5.8

(kg [lb]) 0.8 (1.8)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level 1.0 (2.2)

1.0 (2.2)

1.4 (3.1)

2.3 (5.1)

2.3 (5.1)

4.6 (10)

6.2 (14)

18 (40)

18 (40)

19 (42)

Notes: 1. Rated thrust and speed of a linear servo motor are applicable when the servo amplifier, combined with the linear servo motor, is operated within the specified power supply voltage and frequency. Thrust drops when the power supply voltage is below the specified value. Refer to the section “thrust characteristics” in this catalog for thrust characteristics of each linear servo motor. 2. MR-J3-350B-RJ004(UM) or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 3. 0.15A A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 4. Optimal regenerative resistor varies for each system. 5. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. P PA02 is required. 7. Servo amplifier model that is compatible with LM-F series is MR-J3-MB-RJ004UM. Refer to “Servo amplifier model designation” for more details. 8. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a linear servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. T Take measures to ensure safety on the entire system.

25

MR-J3W-B (2-axis servo amplifier) specifications Servo amplifier model

MR-J3W-22B MR-J3W-44B MR-J3W-77B MR-J3W-1010B A-axis 200W B-axis 200W A-axis 400W B-axis 400W A-axis 750W B-axis 750W A-axis 1kW B-axis 1kW

Rated output capacity Rated voltage Output Rated current

3-phase 170VAC V (A)

Voltage/frequency (Note 1)

Main circuit power supply (Note 7)

Rated current

(A)

1.5

1.5

2.8

2.8

3-phase 200 to 230VAC V 50/60Hz or 1-phase 200 to 230VAC V 50/60Hz 3.5

6.0

6.0


10.4

13.9

For 3-phase 200 to 230VAC: V 3-phase 170 to 253VAC V For 3-phase 200 to 230VAC: V 3-phase 170 to 253V VAC For 1-phase 200 to 230VAC: V Permissible voltage fluctuation For 1-phase 200 to 230VAC: V 1-phase 170 to 253V VAC 1-phase 170 to 253VAC V (Note 9)

3-phase 170 to 253VAC V

±5% maximum 1-phase 200 to 230VAC V 50/60Hz

Voltage/frequency

0.4

Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption Interface power supply

1-phase 170 to 253VAC V ±5% maximum 55

(W)

24VDC ±10% (required current capacity: 0.25A A (Note 2))

Reusable regenerative energy (Note 3)

Tolerable T regenerative power of regenerative resistor (W)

5.8

3-phase 200 to 230VAC V 50/60Hz or 1-phase 200 to 230VAC V 50/60Hz (Note 8)

6.1

Permissible frequency fluctuation

Capacitor circuit

5.8

(J)

Linear servo motor’s mass equivalent to permissible charging amount (Note 4) (kg [lb])

Built-in regenerative resistor

17

22

46

8.5 (19)

11.0 (24.0)

23.0 (51.0)

10

100

Sine-wave PWM control/current control system

Control system Dynamic brake

Built-in (Note 5)

Safety features

Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), linear servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection, magnetic pole detection protection, linear servo control fault protection Natural cooling open (IP rating: IP00)

Structure Ambient temperature (Note 6)

90% RH maximum (non condensing), storage: 90% RH maximum (non condensing)

Ambient humidity Environment Atmosphere

Mass

Fan cooling open (IP rating: IP00)

0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust

Elevation


Vibration

5.9m/s2 or less at 10 to 55Hz (directions of X, Y and Z axes) 1.4 (3.1) 2.3 (5.1)

(kg [lb])

Notes: 1. Rated thrust and speed of a linear servo motor are applicable when the servo amplifier, combined with the linear servo motors, is operated within the specified power supply voltage and frequency. Thrust drops when the power supply voltage is below the specified value. Refer to the section “thrust characteristics” in this catalog for thrust characteristics of each linear servo motor. 2. 0.25A A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 3. “Regenerative energy” is the energy generated when a machine, which has mass equivalent to the permissible charging amount, decelerates from the maximum speed to a stop. 4. Mass of primary side (coil) is included. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total masses of both axes. Otherwise, the permissible charging amount is equivalent to the mass of each axis. 5. When using the built-in dynamic brake, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for permissible load to motor mass ratio. 6. MR-J3W-MB servo amplifiers can be mounted closely. In the case of MR-J3-44B, however, operate them at 90% or less of the effective load ratio. 7. Refer to the section “Linear servo motor specifications” for power supply capacity. Power supply capacity for this servo amplifier is equivalent to the total power supply capacities of each linear servo motor. 8. This input voltage will be applicable for the servo amplifier manufactured in January 2011 or later. For the servo amplifier manufactured in December 2010 or earlier, the input voltage is 3-phase 200VAC V to 230V VAC 50/60Hz. 9. This input voltage will be applicable for the servo amplifier manufactured in January 2011 or later. For the servo amplifier manufactured in December 2010 or earlier, the input voltage is 3-phase 170VAC V to 253V VAC 50/60Hz.

26

MR-J3-B-RJ004 standard wiring diagram LConnection example Main circuit/control circuit power supply connection

(Note 15)

Servo amplifier MR-J3-%B(4)-RJ004(U%)

The connection differs according to the power voltage. lRefer to main circuit/control circuit power supply connection examples (1) to (4).

Main circuit power supply

Control circuit power supply

Dynamic brake (option)

Linear servo motor LM-H2, K2, LM-U2 series

L1

U

L2

V

V

L3

W

W

U

(Note 7)

L11

(Note 7)

L21

CN2 5 6

CN3

( (Note 2)) 24VDC power supply for interface

Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common

DICOM DOCOM LZ LZR LA LAR LB LBR LG

5 3 8 18 6 16 7 17 11

MO1 LG MO2

4 1 14

CN2L 1

Thermistor G1 R

THM1 THM2

P5

2

LG

3

MR2

4

MRR2

7

MD2

8

MDR2

G2

Refer to the section “Linear encoder connection examples” in this catalog for connecting signals with a linear encoder.

Linear encoder Refer to the section “Compatible linear encoders” in this catalog.

PLATE SD

Output voltage: ±10V Maximum output current: 1mA

SD

(Note 3) Forced stop

USB cable MR-J3USBCBL3M

10m maximum (Note 1) (Note 5) Malfunction

In-position Electromagnetic brake interlock

Controller LQ173DCPU LQ172DCPU LQ170MCPU LQ173HCPU LQ172HCPU LQD75MH LQD74MH LLD77MH

2 ! 2 !

EM1 DI1 DI2 DI3 DOCOM

20 2 12 19 3

DICOM ALM INP MBR

10 15 9 13

MR Configurator2 (SW1DNC-MRC2-E) or (Note 11) MR Configurator (MRZJW3-SETUP221E)

MR-J3BUS%M or MR-J3BUS%M-A/-B cable MR-J3BUS%M or MR-J3BUS%M-A/-B cable

Servo amplifier (2nd axis)

(Note 10) (Note 6)(Note 12)

SW1 SW

SW2 SW 1

2

1

Servo amplifier MR-J3BUS%M or MR-J3BUS%M-A/-B cable

Connect a controller and the servo amplifier by inserting the cable into CN1A connector.

(Note 6)(Note 12)

SW1

SW2 1

0

2

Attach a cap to the unused connector to prevent adhesion of dirt.

CN1B CN1A

(Note 4, 11)

2 !

(Note 13)

CN1A

(Note 9)

CN5

PLATE (Note 8)

2m maximum 10m maximum

Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG)

Personal computer

CN1B CN1A

Maximum output current: 1mA

CN1B

Analog monitor output (Note 14) Output voltage: ±10V

(nth axis)

(Note 10) (Note 6)(Note 12)

SW1

SW2 1

2

n–1

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for each servo amplifier axis individually. Use this signal as necessary when Q173DCPU, Q172DCPU, Q170MCPU, Q173HCPU, Q172HCPU, QD75MH, QD74MH or LD77MH is connected. When not using, invalidate the forced stop input by parameter No. PA04, or short-circuit EM1 and DOCOM in the connector. For overall system, apply the emergency stop on the controller side. 4. For details on the controllers, refer to relevant controller‘s programming manual or user’s manual. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 7. For grounding, connect the ground wire to the cabinet’s protective earth (PE) terminal via the servo amplifier’s protective earth (PE) terminal. 8. Connect the shield wire securely to the plate inside the connector (ground plate). 9. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller: Q173DCPU, Q172DCPU, Q170MCPU, Q173HCPU, Q172HCPU, QD75MH, QD74MH or LD77MH. 10. Connections for the second and following axes are omitted. 11. Refer to the section “List of compatible software versions’’ in this catalog for the compatible software versions. 12. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 13. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 14. Output voltage range varies depending on the monitored signal. 15. Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a linear servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system.

27

Main/control circuit power supply connection examples for MR-J3-B-RJ004 (1) 1-phase 200V

(2) 3-phase 200V 3.5kW or smaller

Servo amplifier

Power supply 1-phase 200 to 230VAC (Note 1)

NFB

MC

Power factor improvement DC reactor (Note 2) FR-BEL Optional regeneration unit (Note 3)

CNP1

CNP3 U V W

L1 L2 L3

Servo amplifier

NFB

N P1 P2 P C

MC

Power supply 3-phase 200 to 230VAC

Power factor improvement DC reactor (Note 2) FR-BEL Optional regeneration unit (Note 3)

CNP2

D L11 Built-in regenerative L21 resistor

Optional regeneration unit (Note 4) Power factor improvement (Note 2) DC reactor FR-BEL

L1 L2 L3

Notes: 1. 2. 3. 4. 5. 6.

TE1

U V W

P C Built-in regenerative g

N resistor P1 TE3

C

CNP2

D

Servo amplifier

Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC

NFB

MC

(Note 5) Optional regeneration unit Power factor improvement DC reactor FR-BEL

L1 L2 L3

TE

U V W

C P

(Note 6)

P1 N

P2 L11 L21

The servo amplifier may be damaged if the optional regeneration unit or the DC reactor is incorrectly connected.

P

(4) 3-phase 200V 11kW or 15kW, or 3-phase 400V, 22kW

Servo amplifier

MC

N P1 P2


(3) 3-phase 200V 5kW or 7kW

NFB

CNP3 U V W

L1 L2 L3

L11 Built-in regenerative L21 resistor



CNP1

L11 L21

TE2

TE


When using a 1-phase 200 to 230VAC (for MR-J3-70B-RJ004(U%) or smaller), connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. Disconnect P1 and P2 when using the DC reactor. Disconnect P and D when connecting the optional regeneration unit externally. Disconnect the wires for the built-in regenerative resistor (P and C) when connecting the optional regeneration unit externally. 11kW or larger servo amplifiers do not have a built-in regenerative resistor. Remove the short bar between P and P1 when using the DC reactor.

28

MR-J3W-B standard wiring diagram LConnection example Controller (Note 14) Malfunction RA1 Ready emergency (A-axis) stop p EM1 OFF ON RA5

SK

MC

NFB

CNP1

MC


Servo amplifier p MR-J3W-%B (1st and 2nd axis)

CNP3A/CNP3B

L1 L2 L3

(Note 16)

1B 2B 1A 2A

1 2 3

CNP2

10m maximum

A-axis encoder A-phase pulse (differential line driver) A-axis encoder B-phase pulse (differential line driver) B-axis encoder A-phase pulse (differential line driver) B-axis encoder B-phase pulse (differential line driver) Control common

Analog monitor output (Note 15) Output voltage: o10V Maximum output current: 1mA Output voltage: o10V Maximum output current: 1mA

(Note 1)

2m maximum

A-axis malfunction

R A 1

B-axis malfunction

R A 2

A-axis electromagnetic brake interlock B-axis electromagnetic brake interlock

R A 3 R A 4

(Note 2) 24VDC power supply

for interface

(Note 8)

(Note 3) Forced stop A-axis upper stroke limit (FLS) A-axis lower stroke limit (RLS) A-axis proximity dog (DOG) B-axis upper stroke limit (FLS) B-axis lower stroke limit (RLS) B-axis proximity dog (DOG)

3 16 4 17 5 18 6 19 14

MO1 LG MO2

2 1 15

5 6 1 2 3 4 7 8 PLATE

PLATE

11 24 12 25

DICOM DOCOM EM1 DI1-A DI2-A DI3-A DI1-B DI2-B DI3-B

23 26 10 7 8 9 20 21 22

G1 θ G2

Linear encoder Refer to the section “Compatible linear encoders” in this catalog. Refer to the section “Linear encoder connection examples” in this catalog for connecting signals with a linear encoder.

CN5

(Note 9)

ALM-A ALM-B MBR-A MBR-B

THM1 THM2 P5 LG MR MRR MD MDR SD

Personal computer

USB cable MR-J3USBCBL3M

MR-J3BUS%M or MR-J3BUS%M-A/-B cable


(Note 11)

MR Configurator2 (SW1DNC-MRC2-E) or MR Configurator (MRZJW3-SETUP221E)

Servo amplifier MR-J3W-%B (3rd and 4th axis) (Note 7)(Note 12) (Note 6)

SW1

SW2 1

(Note 5, 11)

10m maximum

SW1

SW2 1

CN1A


2

(Note 13)

SW3 ON 1 2

Connect a controller and the servo amplifier by inserting the cable into the CN1A connector.

2

(Note 7) (Note 12)

Controller LQ173DCPU LQ172DCPU LQ170MCPU LQ173HCPU LQ172HCPU LQD75MH LQD74MH LLD77MH

Thermistor

CN2A/CN2B

LA-A LAR-A LB-A LBRR--A LA-B LAR-B LB-B LBR-B LG

U V W

(Note 17)

CN3

SD

(Note 17)

CN1B CN1A

(Note 4)

1A 2A 3A 1B Built-in 2B regenerative resistor

P+ C D L11 L21

CN1B

Optional regeneration unit (Note 10)

U V W

Linear servo motor LM-H2, K2, LM-U2 series

CN1B CN1A

RA2 (B-axis)

M C

Attach a cap to the unused connector to prevent adhesion of dirt.

Servo amplifier MR-J3W-%B (n-1th and nth axis) (Note 7)(Note 12) (Note 6)

SW1

SW2 1

2

Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDCo10% (required current capacity: 0.25A). 0.25A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop (EM1) signal is issued for both axes of the servo amplifier. For overall system, apply the emergency stop on the controller side. 4. The malfunction (ALM-A/-B) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. For details on the controllers, refer to relevant controller’s programming manual or user’s manual. 6. Connections for the third and following axes are omitted. 7. Up to 16 axes (n=2 to 16) can be set using the axis selection rotary switch (SW1). 8. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller, Q173DCPU, Q172DCPU, Q170MCPU, Q173HCPU, Q172HCPU, QD75MH, QD74MH or LD77MH. 9. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 10. When not using an optional regeneration unit, connect P+ and D to use the built-in regenerative resistor. When using an optional regeneration unit, disconnect P+ and D, and then connect the optional regeneration unit to P+ and C. 11. Refer to the section “List of compatible software versions” in this catalog. 12. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator2 or MR Configurator. SW2-2 is for manufacturer setting. 13. Servo motor select switch (SW3) is located on the bottom of the servo amplifier. SW3-1 is for A-axis and SW3-2 for B-axis. Set the switch of the axis where a linear servo motor is connected to ON when using the linear servo motor. 14. This connection is for continuing operation with one axis when an alarm occurs on the other axis. To stop the operation of the both axes with an alarm on one axis, connect RA1 and RA2 in series. 15. Output voltage range varies depending on the monitored signal. 16. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. Refer to the section “Servo amplifier specifications” for power supply. 17. For grounding, connect the ground wire to the cabinet’s protective earth (PE) terminal via the servo amplifier’s protective earth (PE) terminal.

29

Linear encoder connection examples LFor MR-J3-B-RJ004 (Note 1, 2)

Heidenhain Corporation Linear encoder

2 1 7 8 3 4 PLATE

LG P5 MD2 MDR2 MR2 MRR2 SD

inner LG P5 MR MRR Case SD

CN2L ((Note 6)

2 3 4 PLATE

LG MR2 MRR2 SD

A/B/Z-phase differential output Linear encoder 1 2 3 4 5 6 7 8 10 PLATE

P5 LG PA PAR PB PBR PZ PZR PSEL SD

0V MR MRR SHD

Magnescale Co., Ltd. Linear encoder

LG P5 MR2 MRR2 SD

Magnescale Co., Ltd. Interpolator

2 1 3 4 PLATE

(Note 3)

CN2L ((Note 6)

0V 5V SD /SD RQ /RQ FG


CN2L ((Note 6)

CN2L ((Note 6)

5V 0V A-phase B-phase Z-phase FG

Magnescale Co., Ltd. Linear encoder (Note 4) CN2L ((Note 6)

2 1 3 4 PLATE

LG P5 MR2 MRR2 SD

0V +5V SD/RQ -SD/-RQ FG


LG P5 RQ /RQ FG

Magnescale Co., Ltd. Linear encoder (Note 4)

Stabilized power supply (5V/ 12 to 24V)

LG P5 MR2 MRR2 SD

Renishaw Inc. Linear encoder

2 1 3 4 PLATE


A//B/Z-phase differential output lin near encoder

CN2L (Note 6)

Mitutoyo Corporation Linear scale


LFor MR-J3W-B (Note 1, 5)

inner LG P5 MR MRR Case SD

5 6 2 3 4 PLATE

THM1 THM2 LG MR MRR SD


Notes: 1. 2. 3. 4. 5. 6. 7.

THM1 THM2 LG P5 MD MDR MR MRR SD

0V 5V SD /SD RQ /RQ FG


CN2A/CN2B ((Note 7)

5 6 2 1 7 8 3 4 PLATE

0V MR MRR SHD


CN2A/CN2B ((Note 7)

Magnescale Co., Ltd. Linear encoder (Note 4) CN2A/CN2B (Note 7)

5 6 2 1 3 4 PLATE

THM1 THM2 LG P5 MR MRR SD

0V +5V SD/RQ -SD/-RQ FG



Magnescale Co., Ltd. Linear encoder (Note 4)

Magnescale Co., Ltd. Interpolator

LG P5 RQ /RQ FG

5 6 2 1 3 4 PLATE




5 6 2 1 3 4 PLATE

Renishaw Inc. Linear encoder CN2A/CN2B ((Note 7)

Stabilized power supply (5V/ 12 to 24V)

Mitutoyo Corporation Linear scale CN2A/CN2B ((Note 7)

When manufacturing the linear encoder connection cable, use an optional connector set (MR-J3CN2). Refer to “MR-J3-%B-RJ004(U%) SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the cable. If the encoder’s current consumption exceeds 350mA, supply power from an external source. Former company name: Sony Manufacturing System Corporation (changed since April 2010) Refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the cable. For the number of the wire pairs for LG and P5, refer to “MR-J3-%B-RJ004(U%) INSTRUCTION MANUAL”. For the number of the wire pairs for LG and P5, refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL”.

30

Compatible linear encoders LList of compatible linear encoders (Note 1, 2) Linear encoder type

Manufacturer Magnescale Co., Ltd. (Note 12)

Model (Note 13)

SR77 SR87 AT343A AT543A-SC

Absolute type

AT545A-SC Mitutoyo Corporation

ST741A ST742A ST743A ST744A

Heidenhain Corporation

Mitsubishi serial interface compatible

LC 493M (Note 9) LC 193M (Note 10) SR75 SR85

Magnescale Co., Ltd. SL710+PL101-R/RH (Note 12) +MJ830 or MJ831 (Note 4) Incremental type

Renishaw Inc.

Heidenhain Corporation A/B/Z-phase differential output type ((Note 6))

Incremental type

Not designated

Resolution

0.05Nm /0.01Nm 0.05Nm 20/4096 (Nm) (Approx. 0.005Nm)

2.0m/s

3000mm

2.5m/s

2200mm

2.5m/s

2200mm 2-wire type

4.0m/s

0.05Nm /0.01Nm

3.0m/s

0.05Nm /0.01Nm

3.3m/s

0.2Nm (Note 5)

6.4m/s

5Nm

4.0m/s

1Nm

3.2m/s

RGH26R

0.5Nm

1.6m/s

20/16384 (Nm) (Approx. 1.22nm)

4.0m/s

Within tolerable resolution range (Note 7)

Depends on linear encoder

–

6000mm

2040mm 4240mm

4-wire type

2040mm 3040mm 2-wire type

RGH26P

LIDA 487+EIB 392M (Note 11)

Absolute

0.1Nm

RGH26Q LIDA 485+EIB 392M (Note 11)

Position detection system y

0.5Nm

100000mm

70000mm

2-wire type Incremental

30040mm

Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications. 2. The linear servo motor generates heat. Take the linear encoder’s working environment temperature into consideration when configuring the system. 3. The indicated values are the linear encoder’s rated speed when used in combination with the Mitsubishi linear compatible servo amplifier. The values may differ from each manufacturer’s specifications. The linear servo motor’s maximum speed or the linear encoder’s rated speed, whichever is smaller, is the upper limit value of the linear servo motor’s speed. 4. SH13 is out of production. Contact Magnescale Co., Ltd. for more details. 5. The resolution varies according to the setting value of the interpolator, MJ830/MJ831 manufactured by Magnescale Co., Ltd. Set the resolution between the minimum resolution and 5Nm. 6. Output the A-phase, B-phase and Z-phase signals in the differential line driver. The phase difference of A-phase pulse and B-phase pulse, and the width of Z-phase pulse must be 200ns or wider. Home position return is not possible with a linear encoder which is not equipped with a Z-phase. 7. The tolerable resolution range is 0.005Nm to 5Nm. Select the linear encoder within this range. 8. The maximum length of Mitsubishi serial interface communication cable is 30m. 9. LC 493M is a replacement for LC 491M. Contact Heidenhain Corporation for more details. 10. LC 193M is a replacement for LC 192M. Contact Heidenhain Corporation for more details. 11. EIB 392M is a replacement for APE 391M. Contact Heidenhain Corporation for more details. 12. Former company name: Sony Manufacturing System Corporation (changed since April 2010) 13. For servo amplifiers’ software versions that are compatible with the linear encoders, refer to the section “List of compatible servo amplifier software versions” in this catalog.

31

Rated Maximum effective speed measurement Communication method length (Note 8) (Note 3) 2040mm 3.3m/s 2-wire type 3040mm

4-wire type 6040mm Depends on linear encoder

Differential 3-pair type

LA LAR Phase difference 200ns or wider LB LBR 1 pulse of Z-phase ... 200ns or wider LZ LZR

Options LCables and connectors for MR-J3-B-RJ004 LQ173DCPU LQ172DCPU LQ170MCPU LQ173HCPU LQ172HCPU LQD75MH LQD74MH LLD77MH Controller

Servo amplifier

=B>

Servo amplifier

CN5

CNP1


CN3

2

CN1A (Note 1) ;

CN5 CN3 CN1A

=B>

CNP2

CNP1

CNP2

CN1B

CN1B

CNP3

CNP3 2

:

CN2

8

CN2

CN2L

CN2L

Attach a cap to the unused connector.

To thermistor terminal (CN2 connector)

LLM-H2 series Linear servo motor secondary side (magnet)

:

To power supply terminal

Linear servo motor primary side (coil)

.

@

(*1) (*1) Linear encoder

Linear encoder head cable

.

Magnescale Co., Ltd. interpolator To thermistor terminal (CN2 connector) (Note 2)

LLM-F series

*1 Contact the relevant linear encoder manufacturer for information on the interpolator and the connectors for the linear encoder head cable and for the interpolator.

(*1)

Linear servo motor primary side (coil) *2 Refer to the section “Ordering information for customers” in this catalog.

(*2)

To CN2L connector (Note 3)

Linear encoder

Linear encoder head cable

To thermistor terminal (CN2 connector) (Note 2)

LLM-K2 series Linear servo motor secondary side (magnet)

To CN2L connector


(*2) Linear servo motor secondary side (magnet)

:



Linear encoder

To CN2L connector (Note 3) Linear encoder head cable

LLM-U2 series Linear servo motor secondary side (magnet)

To thermistor terminal (CN2 connector)(Note 2)



Linear encoder

To CN2L connector (Note 3) Linear encoder head cable

Notes: 1. This connector set is not required for 200V 5kW or larger servo amplifiers since terminal blocks are mounted. 2. The connection to the CN2 connector is the same as for the LM-H2 series. 3. The connection to the CN2L connector is the same as for the LM-H2 series.

*Cautions regarding the linear encoders s,INEARENCODER HEADCABLEANDENCODERCABLEARENOTSUPPLIEDWITHTHELINEARSERVOMOTOR4HEYMUSTBEPREPAREDBYUSER s,INEARENCODERANDHEADCABLE WHICHAREMANUFACTUREDBYTHERECOMMENDEDMANUFACTURERS MUSTBEUSED s#ONSULTWITHTHERELEVANTMANUFACTURERSFORDETAILSONTHELINEARENCODERSWORKINGENVIRONMENTANDSPECIFICATIONS

32

Options LCables and connectors

For CN2, CN2L

Item

Model

:

CN2 connector set CN2L connector set

@

Encoder cable MR-EKCBL%M-H Connectable to output cable for Mitutoyo Corporation’s scale %=cable length AT343A, AT543A-SC or AT545A-SC 2, 5, 10m (long bending life cable)

.

MR-J3CN2

Encoder connector set Connectable to output cable for MR-ECNM Mitutoyo Corporation’s scale AT343A, AT543A-SC or AT545A-SC

IP rating IP20 (Note 1)

IP20 (Note 1)

Description Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Linear encoder

IP20 (Note 1)

For MR-J3-70B-RJ004(U%) or smaller

Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex)

Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: G8.2mm Crimping tool (91529-1) is required.

CNP1 connector

CNP2 connector

CNP3 connector

Insertion tool

54928-0670 (connector) (Molex or an equivalent product)



54932-0000 (Molex or an equivalent product)

CNP3 connector

Insertion tool

For CNP1, CNP2, CNP3

Wire size: 0.14mm2 (AWG26) to 2.5mm2 (AWG14) Completed cable outer diameter: up to G3.8mm CNP1 connector

;

Servo amplifier For power MR-J3-350B-RJ004(U%) (Standard accessory: supply Insertion type) connector set (Note 2)

—

CNP2 connector

PC 4/ 3-STF-7,62-CRWH (connector) 54932-0000 (PHOENIX or an equivalent (Molex or an equivalent product) product)

PC 4/ 6-STF-7,62-CRWH (connector) 54928-0520 (connector) (Molex or an equivalent (PHOENIX or an equivalent product) product) Wire size: 0.2mm2 (AWG24) to 5.5mm2 (AWG10) Completed cable outer diameter: up to G5mm

For MR-J3-200BN-RJ004(U%) (Note 7)

CNP1 connector

CNP2 connector

CNP3 connector

721-207/026-000 (plug) (WAGO or an equivalent product)



Insertion tool

231-131 (WAGO or an equivalent product)

For CN3 For CN5 For CN1B

For controller, CN1A, CN1B

Wire size: 0.08mm2 (AWG28) to 2.5mm2 (AWG12) Completed cable outer diameter: up to G4.1mm

=

SSCNET cable (Note 6) (Standard cord for inside cabinet)

MR-J3BUS%M %=cable length 0.15, 0.3, 0.5, 1, 3m

— Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

MR-J3BUS%M-A

B

SSCNET cable (Note 6) %=cable length (Standard cable for outside cabinet) 5, 10, 20m

>

SSCNET cable (Note 6) (Long distance cable, long bending life)

2

—

MR-J3BUS%M-B %=cable length 30, 40, 50m (Note 3)

—

Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector)

Connector set for SSCNET (Note 6)

MR-J3BCN1

—

Connector (Japan Aviation Electronics Industry) PF-2D103 (connector)

8

Connector cap for SSCNET

(Standard accessory)

Personal computer communication cable

Input/output signal connector set

USB cable

(Note 5)

MR-J3USBCBL3M Cable length 3m

MR-CCN1

—

—

—

Amplifier connector mini-B connector (5 pins)

Personal computer connector A connector Note: This cable cannot be used with the SSCNET compatible controller.

Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 4)

Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/linear servo motor. If the IP rating of the servo amplifier/linear servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. This connector set is not required for 5kW or larger servo amplifiers since terminal blocks are mounted. 3. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 4. The connector and the shell kit are soldered type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 5. Special tools are required. Contact your local sales office. 6. Look carefully through the precautions enclosed with the options before use. 7. Contact your local sales office for connectors for MR-J3-200B-RJ004(U%).

33

Ordering information for customers To order the following products, contact the manufacturer directly. When manufacturing a cable with the following connectors, refer to the manufacturer’s instruction manuals for wiring and assembling procedures. Item

Description For LM-FP2B/2D/2F

D/MS3101A18-10S (cable receptacle, DDK)

D/MS3057A-10A (cable clamp, DDK)

For LM-FP4B/4D/4F/4H/5H

D/MS3101A24-22S (cable receptacle, DDK)


For LM-F series

D/MS3101A14S-9S (cable receptacle, DDK)


Power supply connector

Thermistor connector

Options LDynamic brake (for MR-J3-B-RJ004) Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a linear servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Model DBU-11K

Servo amplifier MR-J3-11KB-RJ004U%

DBU-15K

MR-J3-15KB-RJ004U%

DBU-22K-4

MR-J3-22KB4-RJ004U%

Fig. A B

External dimensions

Connections

(Unit: mm)

E

5

A

B

Terminal arrangement a

b

13 14

U

D

G

E

5

A

100

D

2.3

V

W

Screw size: M4

Screw size: M3.5 < Mounting screw size > M4

NFB

C

MC

L2

Model

A

B

C

D

E

F

G

Mass kg (lb)

Electrical wire size (mm2)

DBU-11K

200

190

140

20

5

170

163.5

2 (4.4)

5.5 (AWG10)

DBU-15K

250

238

150

25

6

235

228

6 (13)

5.5 (AWG10)

26

10

RA1

EM1

OFF

228

280

260

b

43 25

200 170 TE1

26

10

7

EM1

L21

V

SD

EM1

(Note 3) 14

(Note 4) a

W RA2

b

13 U

V W

Dynamic brake (DBU)

< Mounting screw size > M6

210 15 TE2

Mass 179.5

Model 178.5

2.3 15

195

SK L11

TE2

DC24V

DOCOM

13 14

Screw size: M3.5

U

DICOM

#

Screw size: M4

15

2 !

DB (Note 2)

ON

MC

73.8 150

2 !

Ready

a

51 25

W

CN3 ALM

TE1

B

V

V W

L3

Step-down transformer (Note 1)

2-G7 mounting hole

TE2

U

U L1

TE1

Linear servo motor

Servo amplifier MR-J3-%B(4)-RJ004U%

F

DBU-22K-4


kg (lb)

U, V, W

6.7

5.5

2

(15)

(AWG10)

(AWG14)

Other than U, V, W

Notes: 1. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the servo amplifier is 400V class. 2. Validate the dynamic brake interlock (DB) signal by parameter No. PD07 to PD09. 3. The terminals 13 and 14 are normally opened outputs. If the dynamic brake is welded, the terminals 13 and 14 will be opened. So, create the external sequence circuit that the servo on (SON) signal does not turn on when the terminals 13 and 14 are opened. 4. When using DBU-22K-4, the power supply must be between 1-phase 380VAC to 463VAC 50/60Hz. Refer to “MR-J3-%B SERVO AMPLIFIER MANUAL” for details.

34

Options LOptional regeneration unit (for MR-J3-B-RJ004)

Servo amplifier

MR-J3-20B-RJ004(U%) MR-J3-40B-RJ004(U%) MR-J3-60B-RJ004(U%) MR-J3-70B-RJ004(U%) MR-J3-200BN-RJ004(U%) MR-J3-350B-RJ004(U%) MR-J3-500B-RJ004(U%) MR-J3-700B-RJ004U% MR-J3-11KB-RJ004U%

Tolerable regenerative power of Tolerable standard accessory (external regenerative regenerative resistor) (W) (Note 3) power of built-in GRZG400regenerative 1.574 0.975 275 resistor (W) (Note 2) (Note 2) (Note 2) 10 10 10 20 100 100 130 170 −

− − − − − − − − 500 (800)

Tolerable regenerative power of optional regeneration unit (W) (Note 3) MR-RB

− − − − − − − −

− − − − − − − −

30 30 30 30 − − − −

100 100 100 100 − − − −

− − − − 300 300 − −

− − − − − − 300 300

− − − 300 − − − −

50 [137] (Note 1) − − − − 500 500 − −

−

−

−

−

−

−

−

−

MR-J3-15KB-RJ004U%

−

−

850 (1300)

MR-J3-22KB4-RJ004U%

−

−

−

032 [407]

12 [407]

30 [137]

31 [6.77]

32 [407]

51 [6.77] (Note 1) − − − − − − 500 500 −

−

−

−

−

−

−

−

−

850 (1300)

−

−

−

−

−

−

−

5E [67] (Note 2) − − − − − − − − 500 (800)

9P [4.57] (Note 2) − − − − − − − −

6K-4 [107] (Note 2) − − − − − − − −

−

−

−

850 (1300)

−

−

−

850 (1300)

Notes: 1. Be sure cool the unit forcibly with a cooling fan (92 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. The power values in this table are resistor-generated powers, not rated powers.

1Cautions when connecting the optional regeneration unit 1. The optional regeneration unit causes a temperature rise of 100°C or more relative to the ambient temperature. Fully examine heat dissipation, installation position, wires used, etc. before installing the unit. Use flame-retardant wires or apply flame retardant on wires. Keep the wires clear of the unit. 2. Always use twisted wires, maximum length of 5m, to connect the optional regeneration unit with the servo amplifier. 3. Always use twisted wires for a thermal sensor, and make sure that the sensor does not fail to work properly due to inducted noise.

35

External dimensions

Connections

(Unit: mm)

LMR-RB032, MR-RB12 (200VAC) G6 mounting hole

TE1 G3

( (12)

(6))

LA 15

Servo amplifier

P

144

156 168

Variable dimensions

12

Model

6

LD

(20)

LC LB

Mounting screw size: M5

LA

LB

LC

LD

Mass kg (lb)

99

1.6

0.5 (1.1)

2

1.1 (2.4)

MR-RB032

30

119

MR-RB12

40

169 149

P C

C

Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)

5

G3 G4 P C

6

Optional regeneration unit

P

C

TE1

Disconnect P and D.

G4

MR-RB032

LMR-RB30, MR-RB31, MR-RB32 (200VAC)

G3

D (Note 1)

G4

(Note 3)

5m maximum

LMR-J3-350B-RJ004(U%) or smaller

8.5

Cooling fan mounting screw (2-M4 screw)

142 82.5

P C

8.5

30

G4

G3

150

125

Servo amplifier

7 10

101.5 17

90 100

Disconnect P and D. Optional regeneration unit

P

82.5 318 335

C

P

G3

C

G4

D

Terminal screw size: M4

P C G3 (Note 1)

(Note 3)

5m maximum

Cooling fan intake

(30)

Cooling fan (Note 2)

Mass kg (lb)

Model MR-RB30 MR-RB31 MR-RB32

79


G4

2.9 (6.4)

LMR-J3-500B-RJ004(U%) LMR-J3-700B-RJ004U%

LMR-RB50, MR-RB51 (200VAC)

Disconnect the wires for the built-in regenerative resistor (P and C). Servo amplifier 49


12.5

Cooling fan mounting screw (2-M3 screw) provided on opposite side

82.5

P

P 162.5

C

162.5

Cooling fan intake

200

17

217


12.5

133 2.3

Built-in C regenerative resistor

C G3 (Note 1)

G3

350

82.5

7 14 long hole

P

G4

(Note 3)

G4 5m maximum


Cooling fan (Note 2) (30)

7 12

120

8

Model MR-RB50 MR-RB51

Mass kg (lb) 5.6 (12)

Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When using MR-RB50 or MR-RB51, cool the unit forcibly with a cooling fan (92 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

36

Options LOptional regeneration unit (for MR-J3-B-RJ004) External dimensions

Connections

(Unit: mm)

Standard accessory (Note 1) LGRZG400-1.57, GRZG400-0.97 (200VAC) LGRZG400-27 (400VAC) (G5.5)

(10)

(39)

(2.4)

5m maximum Do not disconnect the short bar.

Servo amplifier

40

1.6

P1 Serial connection (Note 2)

P C

(330)

10

10

9.5

385

40

411

(G47)

Cooling fan (2 units of 92 92mm, minimum air flow: 1.0m3/min)

Leave a space of 70mm or more between each resistor.


Resistance value (7)

Model

Qty.

Tolerable regenerative power (W)

GRZG400-1.57

4

500

800

6 (1.57 4)

GRZG400-0.97

5

850

1300

4.5 (0.97 5)

GRZG400-27

5

850

1300

10 (27 5)

With cooling fan (W)

Mass/unit kg (lb) 0.8 (1.8)

30

10

LMR-RB5E, MR-RB9P (200VAC) (Note 1) LMR-RB6K-4 (400VAC) (Note 1)

427

500

480

2-G10 mounting hole

5m maximum Optional regeneration unit

TE1 C

10

10 230

15

2.3 197

15

260

G4 G3 C

TE1

15

P

P

P

C

C

G3 G4

Terminal screw size: M5 (Note 3)

215

230

15

Servo amplifier P1

P

43

G4 G3

Do not disconnect the short bar.

15 Cooling fan intake Create a circuit that shuts off the main circuit power supply when the thermal sensor activates.

82.5

82.5


(42)

82.5


Tolerable regenerative power (W)

With cooling fan (W)

Description

Mass kg (lb)

MR-RB5E

500

800

GRZG400-1.57 4

10 (22)

MR-RB9P

850

1300

GRZG400-0.97 5

11 (24)

MR-RB6K-4

850

1300

GRZG400-27 5

11 (24)

Model

Notes: 1. To increase the regeneration braking frequency, install cooling fans (2 units of 92 92mm, minimum air flow: 1.0m3/min) and change parameter No. PA02. The cooling fans must be prepared by user. 2. By installing a thermal sensor, create a safety circuit that shuts off the main circuit power supply when abnormal overheating occurs. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

37

Cables and connectors for MR-J3W-B Controller LQ173DCPU LQ172DCPU LQ170MCPU LQ173HCPU LQ172HCPU LQD75MH LQD74MH LLD77MH

Servo amplifier

>28

Servo amplifier

CNP1

CN3

CNP2

=B (Note 1)

:@ (Note 1)


CN5

CN1A

CNP1

CN5 CN3

CNP2

CN1A

CNP3A

CN1B

CNP3A

CN1B

>28

CNP3B

.; (Note 1)

CNP3B

CN2A

CN2A

CN2B

CN2B

CN4

CN4 Attach a cap to the unused connector.

To B-axis To A-axis

To linear servo motor thermistor (Note 2)

(Note 3)

To linear encoder (Note 2)

Manufacture a cable.

Notes: 1. These connector sets are not included with the servo amplifier. Please purchase them separately. 2. Necessary options vary depending on the linear encoder connected. Refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Refer to the section “Cables and connectors for MR-J3-B-RJ004” in this catalog for the power supply connection with the linear servo motor.

For CNP3A and CNP3B

For CNP1 and CNP2

Item

:

CNP1/CNP2 connector set (Qty: 1pc each)

Model

MR-J3WCNP12-DM

IP rating

Description

—

@

CNP1/CNP2 connector set (Qty: 10pcs each)

MR-J3WCNP12-DM-10P

—

.

CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for thick wires)

MR-J3WCNP3-D2L

—

;

CNP3A/CNP3B motor power supply connector set (Qty: 20pcs) (for thick wires)

MR-J3WCNP3-D2L-20P

—

CNP1 main circuit power supply connector set (JST Mfg.) J43FSS-03V-KX (receptacle housing) BJ4F-71GF-M3.0 (receptacle contact) Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.0mm to G3.8mm Crimping tool (YRF-1130) is required.

CNP2 control circuit power supply connector set (JST Mfg.) F32FMS-06V-KXY (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.4mm to G3.4mm Crimping tool (YRF-1070) is required.

CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.4mm to G3.3mm Crimping tool (YRF-1070) is required.

For CNP1, CNP2, CNP3A and CNP3B

These are included in one set for one unit.

=

B

MR-J3W-B power supply connector set (Set for 1 unit (for 2 axes))

MR-J3WCNP123-SP

MR-J3W-B power supply connector set (Set for 10 units (for 20 axes))

MR-J3WCNP123-SP-10P

—

—

CNP1 main circuit power supply connector (1pc) (JST Mfg.) 03JFAT-SAGFK-43 Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)

CNP2 control circuit power supply connector (1pc) (JST Mfg.) 06JFAT-SAXYGG-F-KK Applicable wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14)

CNP3A/CNP3B motor power supply connector (2pcs) (JST Mfg.) 04JFAT-SAGG-G-KK Applicable wire size: 0.75mm2 (AWG19) to 2.0mm2 (AWG14)

Optional tool (1pc) (JST Mfg.) J-FAT-OT-EXL

38

Options LCables and connectors for MR-J3W-B

For CN5 For CN1B

For controller, CN1A and CN1B

Item

Model

>

SSCNET cable (Note 3) (Standard cord for inside cabinet)

2

SSCNET cable (Note 3) (Standard cable for outside cabinet)

8

SSCNET cable (Note 3) (Long distance cable, long bending life)

MR-J3BUS%M %=cable length: 0.15, 0.3, 0.5, 1, 3m

—

%=cable length: 5, 10, 20m

MR-J3BUS%M-B %=cable length:

—

—

Connector cap for SSCNET

(Standard accessory)

—

Personal computer communication cable

MR-J3USBCBL3M

—

Cable length: 3m




Amplifier connector mini-B connector (5 pins)


Personal computer connector A connector Note: This cable cannot be used with the SSCNET compatible controller.

MR-J2CMP2 (Qty: 1pc)

—

Connector set (for CN3)

MR-ECN1

Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit)

(Qty: 20pcs)

MR-TBNATBL%M Junction terminal block cable

%=cable length:

—

0.5, 1m

For linear servo motor


30, 40, 50m (Note 1)

MR-J3BCN1 (Note 2)


—

Connector set for SSCNET (Note 3)

USB cable

Description

MR-J3BUS%M-A

For CN3

IP rating

Junction terminal block

MR-TB26A

—

Connector set (for linear encoder and thermistor)

MR-J3THMCN2

—

Connector set (for linear encoder and thermistor connection)

MR-J3CN2

—

Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit)

Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit)

Amplifier connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)

Linear encoder and thermistor connection connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex)

Notes: 1. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 2. Special tools are required. Contact your local sales office for details. 3. Look carefully through the precautions enclosed with the options before use.

39

Ordering information for customers To order the following products, contact the relevant manufacturers directly. When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures.

LMain circuit power supply cable (for CNP1) Model

Description

Wire size Terminal processing type: cut

SC-EMP01CBL%M-L

L1 L2 L3

%= cable length: 2, 5m

(Note 2, 3)

AWG14 Mitsubishi Electric System & Service Co., Ltd. (Note 1)

LControl circuit power supply cable (for CNP2-B(Y)) Model

Description


SC-ECP01CBL%M-L

L11 L21


AWG16

(Note 2, 3) Mitsubishi Electric System & Service Co., Ltd. (Note 1)

LBuilt-in regenerative resistor short connector (for CNP2-A(X)) Model

Description

Wire size

P+

AWG14

SC-ERG02CBL01M-L

D

Mitsubishi Electric System & Service Co., Ltd. (Note 1)

LOptional regeneration unit cable (for CNP2-A(X)) Model

Description


SC-ERG01CBL%M-L

P+ C


AWG14

(Note 2, 3) Mitsubishi Electric System & Service Co., Ltd. (Note 1)

LPower supply cable for LM-H2/LM-K2/LM-U2 linear servo motor Model

%= cable length: 2, 5, 10, 20, 30m

Wire size

Description

SC-EPWS2CBL%M-L

Terminal processing type: cut

Standard bending life AWG16 4C (20, 30m)

(Note 2, 3)

AWG19 4C (2, 5, 10m)

SC-EPWS2CBL%M-H %= cable length: 2, 5, 10, 20, 30m

(Note 2, 3)

AWG18 4C (2, 5, 10m)

Long bending life Mitsubishi Electric System & Service Co., Ltd. (Note 1)

AWG14 4C (20, 30m)

Notes: 1. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 2. Unlisted lengths are also available per meter: up to 10m for the servo amplifier power supply cable and the motor power supply cable. 3. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life.

40

Ordering information for customers LServo amplifier main circuit power supply connector (CNP1) Model Receptacle housing

J43FSS-03V-KX

Receptacle contact

BJ4F-71GF-M3.0

*A crimping tool is required.

Description

Model Receptacle contact

F32FMS-06V-KXY

BF3F-71GF-P2.0

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.0mm to G3.8mm Crimping tool (YRF-1130) is required.

JST Mfg. Co., Ltd.

LServo amplifier control circuit power supply connector (CNP2) Receptacle housing

Applicable wire example

*A crimping tool is required.

Description

JST Mfg. Co., Ltd.

Tyco Electronics Corporation

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G3.3mm to G3.8mm Crimping tool (91561-1) is required.

353717-2

LMotor power supply connector (CNP3A/CNP3B) Model Receptacle housing F35FDC-04V-K

Receptacle contact BF3F-71GF-P2.0

*A crimping tool is required. Description

JST Mfg. Co., Ltd.

175363-1

Applicable wire example Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.4mm to G3.4mm Crimping tool (YRF-1070) is required. Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.2mm to G2.8mm Crimping tool (91560-1) is required.

917511-2 Tyco Electronics Corporation

353717-2

41

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.4mm to G3.4mm Crimping tool (YRF-1070) is required. Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G2.2mm to G2.8mm Crimping tool (91560-1) is required.

917511-2 3-178129-6

Applicable wire example

Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: G3.3mm to G3.8mm Crimping tool (91561-1) is required.

Options LOptional regeneration unit (for MR-J3W-B) Tolerable regenerative power of optional regeneration unit (W) (Note1)

Tolerable regenerative power of built-in regenerative resistor (W)

MR-RB14 [267]

MR-RB34 [267]

MR-RB3B [207]

10

100

–

–

MR-J3W-77B

100

–

300

–

MR-J3W-1010B

100

–

–

300

Servo amplifier MR-J3W-22B MR-J3W-44B

Notes: 1. The power values in this table are resistor-generated powers, not rated powers.

External dimensions

Connections

(Unit: mm)

LMR-RB14 G6 mounting G hole

40 15

G3

(12)

((6))

TE1 G4

MR-RB032

P

156 168

144

C Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12)

5

G3 G4 P C

12

TE1

6

6

1.6 ((20))

149 169


Model

Mass kg (lb)

MR-RB14

1.1 (2.4)

Servo amplifier

Disconnect P+ and D. Optional regeneration P

P+

LMR-RB34, MR-RB3B P C G3 G4

142 82.5

P C

G3

D

(Note 1)

G4

(Note e 3)

5m maximum Cooling fan (Note 2)

G4

G3

150

8.5


125

C

C


30 8.5

7 10

101.5 90

17

82.5 318

Model

335

100 (30)

Cooling fan intake

MR-RB34 MR-RB3B

Mass kg (lb) 2.9 (6.4)

79


Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When the ambient temperature of the optional regeneration unit is 55°C or higher, and regenerative load ratio exceeds 60%, cool the unit forcibly with a cooling fan (92 92mm, minimum air flow: 1.0m3/min). Cooling fan is not required when the ambient temperature is 35°C or lower. The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regeneration unit overheats abnormally.

42

Peripheral equipment LElectrical wires, circuit breakers and magnetic contactors (example of selection for MR-J3-B-RJ004) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) with a length of 30m are used. When using LM-F series linear servo motors, be sure to use HIV wires for motor power supply. Servo amplifier

Circuit breaker

MR-J3-20B-RJ004(U%)

30A frame 5A

MR-J3-40B-RJ004(U%)

30A frame 10A

MR-J3-60B-RJ004(U%)

Magnetic contactor ((Note 2))

Electrical wire size (mm2) L1, L2, L3,

S-N10

U, V, W,

P, C

THM1, THM2

1.25 (AWG16)

2 (AWG14)

30A frame 15A

MR-J3-70B-RJ004(U%)

L11, L21

2 (AWG14) 2 (AWG14)(Note 3)

MR-J3-200BN-RJ004(U%)

30A frame 20A

S-N18

MR-J3-350B-RJ004(U%)

30A frame 30A

S-N20

3.5 (AWG12)

MR-J3-500B-RJ004(U%) (Note 1)

50A frame 50A

S-N35

5.5 (AWG10)

MR-J3-700B-RJ004U% (Note 1)

100A frame 75A

S-N50

8 (AWG8)

MR-J3-11KB-RJ004U% (Note 1)

100A frame 100A

S-N65

14 (AWG6)

MR-J3-15KB-RJ004U% (Note 1)

225A frame 125A

S-N95

22 (AWG4)

MR-J3-22KB4-RJ004U% (Note 1)

225A frame 125A

S-N65

14 (AWG6)

1.25 (AWG16)

3.5 (AWG12)

0.2 (AWG24)

5.5 (AWG10)(Note 3) 3.5 (AWG12) (Note 3)

5.5 (AWG10)

Notes: 1. When connecting wires to the terminal screws, be sure to use the screws attached to the terminal blocks. 2. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts. 3. When using LM-F series linear servo motor, refer to the following examples of HIV wires (U, V, W and ).

The following are examples of HIV wire sizes (for U, V, W and Linear servo motor

Cooling method

) for LM-F series.

Electrical wire size (mm2) U, V, W,

Natural-cooling

LM-FP2B-06M-1SS0

Liquid-cooling

2 (AWG14)

Natural-cooling

LM-FP2D-12M-1SS0

Liquid-cooling

LM-FP2F-18M-1SS0

3.5 (AWG12)

Natural-cooling

3.5 (AWG12)

Liquid-cooling

5.5 (AWG10)

Natural-cooling

LM-FP4B-12M-1SS0

Liquid-cooling

5.5 (AWG10)

Natural-cooling

LM-FP4D-24M-1SS0

Liquid-cooling

LM-FP4F-36M-1SS0 LM-FP4H-48M-1SS0 LM-FP5H-60M-1SS0

8 (AWG8)

Natural-cooling

5.5 (AWG10)

Liquid-cooling

14 (AWG6)

Natural-cooling

8 (AWG8)

Liquid-cooling

22 (AWG4)

Natural-cooling

8 (AWG8)

Liquid-cooling

8 (AWG8)

LElectrical wires, circuit breakers and magnetic contactors (example of selection for MR-J3W-B) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) with a length of 30m are used.

Servo amplifier


Circuit breaker (Note 1)

MR-J3W-22B MR-J3W-44B MR-J3W-77B MR-J3W-1010B

L1, L2, L3,

L11, L21

S-N10 S-N18

U, V, W,

P+, C

P+, D

THM1, THM2

2

0.2

(AWG14)

(AWG24)

Notes: 1. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts.

LCircuit breakers (example of selection for MR-J3W-B) Circuit breakers

43

Total continuous thrust of linear servo motors

30A frame 10A

120N or less

30A frame 15A

Over 120N to 240N

30A frame 20A

Over 240N to 480N

Servo amplifier dimensions LMR-J3-20B-RJ004(U%), 40B-RJ004(U%), 60B-RJ004(U%) (Note 1) Approx. pp 80

40 G6 mounting hole

(Unit: mm) < Terminal arrangement >

L

6

L1

6

PE L2 CNP1

CN5

CNP1

L1 1

L3 N

L2 L 2 L3 N

P2

156

P C

CNP3

CN1A

D L11

P2

161 168

CNP2

M5

L21

C

CN1B

V W

CNP2 CN4 CN2L CN2

CHARGE

D L11

6

L21

6

U CNP3

Variable dimension L 135

Model MR-J3-20B-RJ004(U%) MR-J3-40B-RJ004(U%) MR-J3-60B-RJ004(U%)

< Mounting screw size >

P

U

CN2L

Screw size: M4

P1

CN3

P1

V W

170

LMR-J3-70B-RJ004(U%) (Note 1) < Terminal arrangement >

60 G6 mounting hole

Approx. pp 80

12

185 L1

Exhaust 6

PE

CNP1

CN5

L2 L1

CNP1

L2

L3 N

L3

Screw size: M4

N

P1

CN3

P1

CNP2

CN1A CN A

156

P C D L11 L21

CNP3

161 168

P2

P2

M5 P

CN1B CN B

U V

C

W

CN2L


CN4 CN2L CN2

CHARGE

CNP2

6

Intake

6 42

12

D L11 L21

Cooling fan U CNP3

V W

LMR-J3-200BN-RJ004(U%) (Note 1, 2) 90 85

Approx. 80 G6 mounting hole

45

195

< Terminal arrangement > Exhaust

L1

6

PE L2

CNP1

L3

CN5

L1 L2 L3

CNP1 CN3

N–

P2 P+ C

P1


D

P2

CN1B

CNP3

Screw size: M4

P1

168

CNP2

CN1A

156

N–

L11 L21

CN4 CN2L N2 CN2

U V W

P+ C

6

CHARGE

CN2L

CNP2 Intake

6 6

78

6

D L11

Cooling fan L21 U

= The dimensions are applicable for the servo amplifier manufactured on August 2010 or later. The previous model is also available. Contact your local sales office for more details.

CNP3

V W

Notes: 1. The connectors CNP1, CNP2 and CNP3 (insertion type) are supplied with the servo amplifier. 2. Servo amplifier model that is compatible with LM-F series is MR-J3-%B-RJ004U%. Refer to the section “Servo amplifier model designation” for more details.

44

Servo amplifier dimensions (Unit: mm)

LMR-J3-350B-RJ004(U%) (Note 1) Mounting hole dimensions (=1)

Mounting hole (=1) 90 85

Approx. pp 80

45

L1

(R)

Exhaust

6

< Terminal arrangement >

6

195

L2 10

21.4

L3

CN5

CNP1

N P1

CN3

G13 hole 168

U

C CN2L CN4 N2 CN2 N2

CNP3

CN2L

6 6

Intake 78

C CNP2

D

V

L11

W

L21

PE

6

CHARGE

CNP2

P C D L11 L21

P

P2

CN1B

CN1A

CNP1

U V W

CNP3

156

L1 L2 L3 N P1 P2

6

Cooling fan

6

Screw size: M4

=1 The shape of the mounting hole has been modified from September 2010 production.


LMR-J3-500B-RJ004(U%) (Note 2) 200

Approx. 80

131.5

(7.5)

130 6

118

2-G6 mounting hole

68.5 Cooling fan 6 Exhaust

Terminal diagram (with terminal cover open)

< Terminal screw size > TE1: M4 TE2: M3.5 (=1) TE3: M4 PE: M4

CN5

CN5

CN3


CN3 CN1A

CN1A

CN1B

M5

CN4 CN2L CN2

CN2L

CN4 CN2L 2L CN2 2L

CN1B

235

250

OPEN

TE2

< Terminal arrangement > TE3

L11 L21

CHARGE L11 L21

(7.5)

L1

6

TE2

Intake

L2

N

L3

P

P1

C

U

TE3 N

P1 P2

P2 CHARGE

V

W

TE1

TE1 L1 L2 L3

Three ground terminals (M4)

P

C

U

V

W

PE

Built-in regenerative resistor lead terminal fixing screw =1. The TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

Notes: 1. The connectors CNP1, CNP2 and CNP3 (insertion type) are supplied with the servo amplifier. 2. Servo amplifier model that is compatible with LM-F series is MR-J3-%B-RJ004U%. Refer to the section “Servo amplifier model designation” for more details.

45

( (7.5)

LMR-J3-700B-RJ004U%

(Unit: mm)

6

200

Approx. 80

172 160

138 2-G6 mounting hole

62 Cooling fan 6


Exhaust

< Terminal screw size > TE1: M4 TE2: M3.5 (=1) TE3: M4 PE: M4

CN1B


CN4 CN2LCN2

CN2L

CN4 CN2L N22L CN2 N

300 285

CN1B

CN1A

CN1A

CN3

CN3

CN5

CN5

OPEN

< Terminal arrangement > TE3

TE3

N CHARGE

CHARGE N

P1

P1 P2 TE2

TE1

P2

L1 L2 L3

(7.5)

L L1

6

Intake

L2

L3

P

C

U

V

W

P

C

U

V

W

L11 L21

L11 L21

TE1

TE2

PE

Three ground terminals (M4) Built-in regenerative resistor lead terminal fixing screw =1. The TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3.

LMR-J3-11KB-RJ004U%, 15KB-RJ004U%, 22KB4-RJ004U% 260 236

12

12

Approx. 80

12

2-G12 mounting hole

260 Exhaust


Cooling fan

CN5 CN3

400 376

CN1A CN1B CN2 CN2L CHARGE

12

36.5

23

123.5

Intake

12

L2

L3 3 L111 L2221 U

P P1

P

C

26

183 227

52

13 3

L1

V

W

N

TE 626=156

P1 P

C

N

V

W

MR-J3-11KB-RJ004U% MR-J3-15KB-RJ004U%

MR-J3-22KB4RJ004U%

M6

M8

M4

M4

183

U

TE L1 L2 L3

Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21

260 227

< Terminal screw size > < Terminal arrangement > L11 L21


46

Servo amplifier dimensions LMR-J3W-22B, MR-J3W-44B

(Unit: mm) Exhaust (only for MR-J3W-44B)

2-G6 mounting hole

60

Approx. pp 80

195

6


CHARGE

CN5

CNP1

CN3

CNP1 NP1 P

CNP1

CNP2

L1

1

P+

L11

1

L2

2

C

L21

2

L3

3

D

168

3

A

CN1B

156

CN1A

Cooling fan airflow direction (Note 1) (only for MR-J3W-44B)

CNP3A W

B

CNP3B

U

1

V

2

W

U

1

V

2

CN4 6

PE

CN2B CN2A C

CNP3B

CNP3B 3 CNP3A 3B P33A 3

CNP3A

CNP2 NP2 P

CNP2

6 6

A

6 48

6

B

A

B

Exhaust (only for MR-J3W-44B)

SW3

PE

Screw size: M4


Notes: 1. Not necessary to open an air hole for the cooling fan on a cabinet.

LMR-J3W-77B, MR-J3W-1010B 2-G6 mounting hole Approx. 80

195

Exhaust


6

100

CNP1

CHARGE

CNP2

L1

1

P+

L11

1

L2

2

C

L21

2

L3

3

D

CN CN3

CN CN5

CNP1

168

CN A CN1A

CNP3A

156

CNP2

A

CNP3A CN C N2B N BCN2A CN A CN1B CN B

CNP3B

W CN4 A

6

PE

6 6

Intake 88

Cooling fan

6 SW3

3 B

CNP3B

U

1

V

2

B

W

A

U

1

V

2

B

6 PE

Screw size: M4


47

Product list Item

Servo amplifier MR-J3-B-RJ004 (Note 1, 2, 3)

Servo amplifier MR-J3W-B

Connector set

Model MR-J3-20B-RJ004(U) MR-J3-40B-RJ004(U) MR-J3-60B-RJ004(U) MR-J3-70B-RJ004(U) MR-J3-200BN-RJ004(U) MR-J3-350B-RJ004(U) MR-J3-500B-RJ004(U) MR-J3-700B-RJ004U MR-J3-11KB-RJ004U MR-J3-15KB-RJ004U MR-J3-22KB4-RJ004U MR-J3W-22B MR-J3W-44B MR-J3W-77B MR-J3W-1010B MR-CCN1

Description Main circuit power supply: 3-phase or 1-phase 200VAC to 230VAC

Main circuit power supply: 3-phase 200VAC to 230VAC

Main circuit power supply: 3-phase 380VAC to 480VAC Main circuit power supply: 3-phase or 1-phase 200VAC to 230VAC (Note 4) Main circuit power supply: 3-phase 200VAC to 230VAC Connector set for CN3 connector of MR-J3-B-RJ004

MR-J3CN2

Connector set for CN2 or CN2L of MR-J3-B-RJ004, or Connector set for MR-J3W-B (for linear encoder and thermistor connection)

MR-J2CMP2 MR-ECN1

Connector set for CN3 of MR-J3W-B (1pc) Connector set for CN3 of MR-J3W-B (20pcs)

MR-J3THMCN2

Connector set for CN2A/CN2B connector of MR-J3W-B (for linear encoder and thermistor)

Encoder cable

MR-EKCBL2M-H MR-EKCBL5M-H MR-EKCBL10M-H

2m 5m 10m

Encoder connector set (for junction)

MR-ECNM

Junction connector (1pc) and Servo amplifier connector (1pc)

MR-J3W-B servo amplifier Power supply connector set

MR-J3WCNP12-DM

CNP1/CNP2 connector set (1pc for each connector)

MR-J3WCNP12-DM-10P

CNP1/CNP2 connector set (10pcs for each connector)

MR-J3W-B servo amplifier Motor power supply connector set

MR-J3WCNP3-D2L

CNP3A/CNP3B motor power supply connector set (for thick wires) (1pc)

MR-J3W-B servo amplifier Power supply connector set (Set for 1 unit (for 2 axes)) MR-J3W-B servo amplifier Power supply connector set (Set for 10 units (for 20 axes))

SSCNETΥ cable (Standard cord for inside cabinet)

SSCNETΥ cable (Standard cable for outside cabinet) SSCNETΥ cable (Long distance cable) Connector set for SSCNETΥ Junction terminal block Junction terminal block cable (for MR-TB26A) Personal computer communication cable (USB cable)

Long bending life

Connectable to output cables for the linear scales manufactured by Mitutoyo Corporation

MR-J3WCNP3-D2L-20P

CNP3A/CNP3B motor power supply connector set (for thick wires) (20pcs)

MR-J3WCNP123-SP

CNP1 connector (1pc), CNP2 connector (1pc), CNP3A/CNP3B connectors (2pcs) and optional tool (1pc)

MR-J3WCNP123-SP-10P

CNP1 connector (10pcs), CNP2 connector (10pcs), CNP3A/CNP3B connectors (20pcs) and optional tool (10pcs)

MR-J3BUS015M MR-J3BUS03M MR-J3BUS05M MR-J3BUS1M MR-J3BUS3M MR-J3BUS5M-A MR-J3BUS10M-A MR-J3BUS20M-A MR-J3BUS30M-B MR-J3BUS40M-B MR-J3BUS50M-B MR-J3BCN1 MR-TB26A MR-TBNATBL05M MR-TBNATBL1M

0.15m 0.3m 0.5m 1m 3m 5m 10m 20m 30m 40m 50m – For MR-J3W-B 0.5m 1m

MR-J3USBCBL3M

3m

Fiber-optic cable (Standard life cable)

Fiber-optic cable (Long bending life)

For CN3 connector of MR-J3W-B For CN5 connector of MR-J3-B-RJ004 or MR-J3W-B

Notes: 1. Servo amplifier model that is compatible with LM-F series is MR-J3-B(4)-RJ004U. 2. Servo amplifier model that is compatible with LM-H2 and LM-U2 series is MR-J3-B-RJ004. However, MR-J3-B-RJ004U is also available as before. 3. Servo amplifier model that is compatible with LM-K2 series is MR-J3-B-RJ004. 4. For MR-J3W-77B, this input voltage will be applicable for the servo amplifier manufactured in January 2011 or later. For the servo amplifier manufactured in December 2010 or earlier, the input voltage is 3-phase 200VAC to 230VAC. 5. Contact your local sales office for the prices and the specifications.

48

Product list Item

Linear servo motor LM-H2 series Primary side (coil)

Linear servo motor LM-H2 series Secondary side (magnet)

Linear servo motor LM-F series Primary side (coil)

Linear servo motor LM-F series Secondary side (magnet)

Linear servo motor LM-K2 series Primary side (coil)

Linear servo motor LM-K2 series Secondary side (magnet)

Model LM-H2P1A-06M-4SS0 LM-H2P2A-12M-1SS0 LM-H2P2B-24M-1SS0 LM-H2P2C-36M-1SS0 LM-H2P2D-48M-1SS0 LM-H2P3A-24M-1SS0 LM-H2P3B-48M-1SS0 LM-H2P3C-72M-1SS0 LM-H2P3D-96M-1SS0 LM-H2S10-288-4SS0 LM-H2S10-384-4SS0 LM-H2S10-480-4SS0 LM-H2S10-768-4SS0 LM-H2S20-288-1SS0 LM-H2S20-384-1SS0 LM-H2S20-480-1SS0 LM-H2S20-768-1SS0 LM-H2S30-288-1SS0 LM-H2S30-384-1SS0 LM-H2S30-480-1SS0 LM-H2S30-768-1SS0 LM-FP2B-06M-1SS0 LM-FP2D-12M-1SS0 LM-FP2F-18M-1SS0 LM-FP4B-12M-1SS0 LM-FP4D-24M-1SS0 LM-FP4F-36M-1SS0 LM-FP4H-48M-1SS0 LM-FP5H-60M-1SS0 LM-FS20-480-1SS0 LM-FS20-576-1SS0 LM-FS40-480-1SS0 LM-FS40-576-1SS0 LM-FS50-480-1SS0 LM-FS50-576-1SS0 LM-K2P1A-01M-2SS1 LM-K2P1C-03M-2SS1 LM-K2P2A-02M-1SS1 LM-K2P2C-07M-1SS1 LM-K2P2E-12M-1SS1 LM-K2P3C-14M-1SS1 LM-K2P3E-24M-1SS1 LM-K2S10-288-2SS1 LM-K2S10-384-2SS1 LM-K2S10-480-2SS1 LM-K2S10-768-2SS1 LM-K2S20-288-1SS1 LM-K2S20-384-1SS1 LM-K2S20-480-1SS1 LM-K2S20-768-1SS1 LM-K2S30-288-1SS1 LM-K2S30-384-1SS1 LM-K2S30-480-1SS1 LM-K2S30-768-1SS1

Description Continuous thrust: 60N, Maximum thrust: 150N Continuous thrust: 120N, Maximum thrust: 300N Continuous thrust: 240N, Maximum thrust: 600N Continuous thrust: 360N, Maximum thrust: 900N Continuous thrust: 480N, Maximum thrust: 1200N Continuous thrust: 240N, Maximum thrust: 600N Continuous thrust: 480N, Maximum thrust: 1200N Continuous thrust: 720N, Maximum thrust: 1800N Continuous thrust: 960N, Maximum thrust: 2400N Length: 288mm Length: 384mm Length: 480mm Length: 768mm Length: 288mm Length: 384mm Length: 480mm Length: 768mm Length: 288mm Length: 384mm Length: 480mm Length: 768mm Continuous thrust: 300N (natural-cooling)/600N (liquid-cooling), Maximum thrust: 1800N Continuous thrust: 600N (natural-cooling)/1200N (liquid-cooling), Maximum thrust: 3600N Continuous thrust: 900N (natural-cooling)/1800N (liquid-cooling), Maximum thrust: 5400N Continuous thrust: 600N (natural-cooling)/1200N (liquid-cooling), Maximum thrust: 3600N Continuous thrust: 1200N (natural-cooling)/2400N (liquid-cooling), Maximum thrust: 7200N Continuous thrust: 1800N (natural-cooling)/3600N (liquid-cooling), Maximum thrust: 10800N Continuous thrust: 2400N (natural-cooling)/4800N (liquid-cooling), Maximum thrust: 14400N Continuous thrust: 3000N (natural-cooling)/6000N (liquid-cooling), Maximum thrust: 18000N Length: 480mm Length: 576mm Length: 480mm Length: 576mm Length: 480mm Length: 576mm Continuous thrust: 120N, Maximum thrust: 300N Continuous thrust: 360N, Maximum thrust: 900N Continuous thrust: 240N, Maximum thrust: 600N Continuous thrust: 720N, Maximum thrust: 1800N Continuous thrust: 1200N, Maximum thrust: 3000N Continuous thrust: 1440N, Maximum thrust: 3600N Continuous thrust: 2400N, Maximum thrust: 6000N Length: 288mm Length: 384mm Length: 480mm Length: 768mm Length: 288mm Length: 384mm Length: 480mm Length: 768mm Length: 288mm Length: 384mm Length: 480mm Length: 768mm

Notes: 1. Contact your local sales office for the prices and the specifications.

Item

Linear servo motor LM-U2 series Primary side (coil)

Linear servo motor LM-U2 series Secondary side (magnet)


Model LM-U2PAB-05M-0SS0 LM-U2PAD-10M-0SS0 LM-U2PAF-15M-0SS0 LM-U2PBB-07M-1SS0 LM-U2PBD-15M-1SS0 LM-U2PBF-22M-1SS0 LM-U2P2B-40M-2SS0 LM-U2P2C-60M-2SS0 LM-U2P2D-80M-2SS0 LM-U2SA0-240-0SS0 LM-U2SA0-300-0SS0 LM-U2SA0-420-0SS0 LM-U2SB0-240-1SS0 LM-U2SB0-300-1SS0 LM-U2SB0-420-1SS0 LM-U2S20-300-2SS0 LM-U2S20-480-2SS0 MR-RB032 MR-RB12 MR-RB14 MR-RB30 MR-RB31 MR-RB32 MR-RB34 MR-RB3B MR-RB50 MR-RB51 MR-RB5E

DBU-11K DBU-15K DBU-22K-4

Description Continuous thrust: 50N, Maximum thrust: 150N Continuous thrust: 100N, Maximum thrust: 300N Continuous thrust: 150N, Maximum thrust: 450N Continuous thrust: 75N, Maximum thrust: 225N Continuous thrust: 150N, Maximum thrust: 450N Continuous thrust: 225N, Maximum thrust: 675N Continuous thrust: 400N, Maximum thrust: 1600N Continuous thrust: 600N, Maximum thrust: 2400N Continuous thrust: 800N, Maximum thrust: 3200N Length: 240mm Length: 300mm Length: 420mm Length: 240mm Length: 300mm Length: 420mm Length: 300mm Length: 480mm Tolerable regenerative power: 30W, Resistance value: 40ȍ Tolerable regenerative power: 100W, Resistance value: 40ȍ Tolerable regenerative power: 100W, Resistance value: 26ȍ Tolerable regenerative power: 300W, Resistance value: 13ȍ Tolerable regenerative power: 300W, Resistance value: 6.7ȍ Tolerable regenerative power: 300W, Resistance value: 40ȍ Tolerable regenerative power: 300W, Resistance value: 26ȍ Tolerable regenerative power: 300W, Resistance value: 20ȍ Tolerable regenerative power: 500W, Resistance value: 13ȍ Tolerable regenerative power: 500W, Resistance value: 6.7ȍ Tolerable regenerative power: 500W, (800W with cooling fans), Resistance value: 6ȍ Tolerable regenerative power: 850W, (1300W with cooling fans), Resistance value: 4.5ȍ Tolerable regenerative power: 850W, (1300W with cooling fans), Resistance value: 10ȍ, For 400V For MR-J3-11KB-RJ004U For MR-J3-15KB-RJ004U For MR-J3-22KB4-RJ004U

SW1DNC-MRC2-E

Servo setup software for installing on a personal computer (Note 1)

MRZJW3-SETUP221E

Servo setup software for installing on a personal computer (Note 1)

MR-RB9P MR-RB6K-4 Dynamic brake MR Configurator2 (Setup software) MR Configurator (Setup software)

Notes: 1. Refer to the section "List of compatible software versions". 2. Contact your local sales office for the prices and the specifications.

50

List of compatible software versions Compatible software version

Software MR Configurator2 （SW1DNC-MRC2-E）

Any version MR-J3-20B-RJ004(U%) to 700B-RJ004U%: B1 or above MR-J3-11KB-RJ004U% to 22KB4-RJ004U%: C0 or above MR-J3W-B: C3 or above LM-F series (LM-FP2D-12M, LM-FP2F-18M, LM-FP4F-36M, LM-FP4H-48M, LM-FP5H-60M): C3 or above

MR Configurator（MRZJW3-SETUP221E）

LM-K2 series: will be compatible with C4 or above LM-U2 series (LM-U2PBD-15M): C3 or above =

Note that software version C0 or above is compatible with Q173DCPU/Q172DCPU, C2 or above with Q170MCPU, B0 or above with Q173HCPU/Q172HCPU, and C1 or above with MT Works2.

Motion controller engineering environment

Any version

MELSOFT MT Works2 (SW1DNC-MTW2-E) Integrated start-up support software

00N or above

MT Developer（SW6RNC-GSVPROE/-GSVSETE） Q173DCPU/Q172DCPU

=

OS software（SW8DNC-SV%%Q%/SW7DNC-SV%%Q%） Q170MCPU OS software（SW8DNC-SV13%%/-SV22%%）

Note that 00Q or above is compatible with Q173DCPU/Q172DCPU.

Any version Any version SV13/SV22: 00D or above

Q173HCPU/Q172HCPU OS software（SW6RN-SV%%Q%/SW5RN-SV%%Q%）

SV43: Not compatible SV54: Any version

QD75MH

Product information 080320000000000-B or above

QD74MH

Any version

LD77MH

Any version

List of compatible servo amplifier software versions Servo amplifiers with the listed software version or above are compatible with the following linear encoders. Model

Manufacturer

Magnescale Co., Ltd.

Mitutoyo Corporation

Heidenhain Corporation

Renishaw Inc.

51

Compatible software versions MR-J3-B-RJ004 MR-J3W-B

SR77

B0

A1

SR87

B0

A1

SR75

A0

A1

SR85

A0

A1

SL710

A0

A1

AT343A

A0

A1

AT543A-SC

A0

A1

AT545A-SC

A4

A1

ST741A

A0

A1

ST742A

A0

A1

ST743A

A1

A1

ST744A

A1

A1

LC 493M

B0

A1

LC 193M

B0

A1

LIDA 485

B0

A1

LIDA 487

B0

A1

RGH26P

A0

A1

RGH26Q

A0

A1

RGH26R

A0

A1

MEMO

52

Selecting linear servo motor L Linear servo motor must be selected according to the purpose of the application. Select the optimal linear servo motor after completely understanding the characteristics of the guides, the linear encoders and the linear servo motors. L Maximum velocity The maximum velocity of the linear servo motor is 2m/s. Note that the maximum velocity may not be able to reach 2m/s, depending on the selected linear encoder.

Selecting motors L Continuous effective load thrust and necessary maximum thrust during acceleration or deceleration should be calculated from the machine data and the operation patterns. Then, a suitable linear servo motor can be selected. In this catalog, the linear servo motor is selected according to linear acceleration/deceleration operation patterns.

NConfigurations V Load

Linear servo motor secondary side (magnet)

M1


M2

M1 : Load mass (kg) M2 : Linear servo motor primary side (coil) mass (kg) a

: Acceleration (m/s2)

Ff : Resistive force (N) (including friction, unbalance and cable chain)

Ff

Fma

Fmd t1

t2

t3

V

: Maximum velocity (m/s)

t0

: 1 cycle time (s)

t1

: Acceleration time (s)

t2

: Constant velocity time (s)

t3

: Deceleration time (s)

I

: Mechanical efficiency

N

: Coefficient of friction

t0

NSelecting procedures 1. Method of selecting linear servo motor (theoretical value) LSelect a linear servo motor From the linear servo motor series that is suitable for your application or machine, tentatively select a linear servo motor which makes the mass ratio of the load to the primary side (coil) equal to 30 or less. (Note 1) 30 times q M1 / M2 (Note 1) LCalculate necessary thrust (1) Resistive force M = M1 + M2 (kg) Ff = N· (M · 9.8 + magnetic attraction force (N)) (when considering only friction) (2) Thrust during acceleration and deceleration Fma = M · a + Ff (N) Fmd = -M · a + Ff (N) (3) Continuous effective load thrust Frms = (Fma2 · t1 + Ff2 · t2 + Fmd2 · t3) / t0 LQualify the selected linear servo motor Frms/Ia Rated thrust [n] of the linear servo motor Fma/Ia Maximum thrust [n] of the linear servo motor If the above conditions are not satisfied, select one rank larger capacity linear servo motor and recalculate. 53

Notes: 1. The ratio of 30 times is applicable for LM-H2, LM-K2 and LM-U2 series. When using LM-F series, tentatively select a linear servo motor which has a ratio of 15 times or less.

2. Determining the number of secondary side (magnet) blocks The number of the secondary side (magnet) blocks is determined according to the total distance calculated from the following equation: (Total length of aligned secondary side (magnet)) q (maximum feed distance) + (Length of the primary side (coil)) Primary side (coil)

Primary side (coil)

1/2 of coil length

1/2 of coil length

Maximum feed distance Minimum distance of the secondary side (magnet)

Remainder Note: When aligning two or more secondary sides (magnets), cumulative tolerance of the mounting hole must be within o0.2mm. Therefore, spaces may exist between each secondary side (magnet) block.

3. Selecting optional regeneration unit The following table shows the energy charged into the capacitor of the servo amplifier and the inverse efficiency of the linear servo motor. The energy consumed by regenerative resistor is calculated as follows: Regenerative energy P(W) = (-Fmd · t3 · (speed/2) · (inverse efficiency/100)- Capacitor charging) / t0 Select a suitable optional regeneration unit as necessary to keep the consumed regenerative energy below the regeneration power shown in the following table: Tolerable regenerative power (W) Servo amplifier MR-J3(Note 3)

External Capacitor Inverse charging efficiency Built-in regenerative regenerative resistor 032 (J) (%) resistor (standard [407] accessory)

Optional regeneration unit 12 [407]

32 30 31 [137] [6.77] [407]

MR-RB

50 9P 51 5E 6K-4 [137] [6.77] [67] [4.57] [107] (Note 1) (Note 1) (Note 2) (Note 2) (Note 2)

20B-RJ004(U%)

9

70

10

—

30

100

—

—

—

—

—

—

—

—

40B-RJ004(U%)

11

85

10

—

30

100

—

—

—

—

—

—

—

—

60B-RJ004(U%)

11

85

10

—

30

100

—

—

—

—

—

—

—

—

70B-RJ004(U%)

18

80

20

—

30

100

—

—

300

—

—

—

—

—

200BN-RJ004(U%)

40

85

100

—

—

—

300

—

—

500

—

—

—

—

350B-RJ004(U%)

40

85

100

—

—

—

300

—

—

500

—

—

—

—

500B-RJ004(U%)

45

90

130

—

—

—

—

300

—

—

500

—

—

—

700B-RJ004U%

70

90

170

—

—

—

—

300

—

—

500

—

—

—

11KB-RJ004U%

120

90

—

—

—

—

—

—

—

—

—

—

15KB-RJ004U%

170

90

—

—

—

—

—

—

—

—

—

22KB4-RJ004U%

250

90

—

—

—

—

—

—

—

—

—

500 (800) 850 (1300) 850 (1300)

500 (800)

850 (1300) —

— 850 (1300)

Notes: 1. Be sure to cool the unit forcibly with a cooling fan (92 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For selecting an optional regeneration unit for MR-J3W-B servo amplifier, refer to “MR-J3W-%B SERVO AMPLIFIER INSTRUCTION MANUAL”.

54

To ensure safe use N To use the products given in this catalog properly, always read the “Installation Guide” and “MR-J3-%B-RJ004U% INSTRUCTION MANUAL” before starting to use them.

Cautions concerning use Handling linear servo N The linear servo system uses a powerful magnet on the secondary side. Magnetic force is inversely proportional to the square of the distance from the magnetic material. Therefore, the magnetic force will be drastically stronger as closer to the magnetic material. Persons installing as well as operating the linear servo motor must be fully cautious when handling the machine. Persons with pacemakers or other medical devices must keep away from the machine. N Do not carry products that may malfunction or fail due to the magnetic force such as watches, cell phones and calculators, and avoid wearing metals such as earrings or necklaces when handling the machine. N Place a sign such as “CAUTION! POWERFUL MAGNET” to give warning against the machine. N Use non-magnetic tools when installing or working near the linear servo motor. e.g., Explosion-proof beryllium copper alloy safety tools: bealon (NGK Insulators, Ltd.) N The permanent magnet on the secondary side generates a force to attract magnetic objects. Use caution to prevent your hands from being caught. Take extra caution especially when installing the primary side (coil) after installing the secondary side (magnet). N Measures must be taken to prevent magnetic powder or magnetic pieces from being attracted to the permanent magnet on the secondary side. N Replace the linear servo motor when it is damaged. N Do not touch the linear servo motor with wet hands.

Installation N Combinations of the linear servo motor and servo amplifier are predetermined. Confirm the models of the linear servo motor and servo amplifier to be used before installation. N Use the linear servo motor in the designated environment. N Do not drop or apply strong impact on the servo amplifier and the linear servo motor as they are precision devices and may be damaged from such stress or shock. N Avoid installation in an environment in which oil mist, dust, etc. are in the air. When using in such an environment, enclose the servo amplifier in a sealed cabinet. N Do not use where the linear servo motor may be constantly subject to cutting fluid or lubricant, or where dew could condense because of oil mist, overcooling or excessive humidity. These may cause the linear servo motor’s insulation to deteriorate. N The linear servo motor is rated IP00. Provide measures to prevent dust and oil, etc., as necessary.

55

N Mount the servo amplifier and linear servo motor on non-combustible material. Mounting them directly on or near flammable material may result in fires. N Mount the servo amplifier vertically on a wall. N Do not block intake and exhaust areas of the servo amplifier. Doing so may cause the servo amplifier to malfunction. N When installing several servo amplifiers in a row in a sealed cabinet, leave 10mm or more open between each servo amplifier. The MR-J3-350B-RJ004(U%) or smaller servo amplifier can be installed closely. In this case, keep the ambient temperature within 0°C to 45°C (32°F to 113°F), ((100mm or 40mm more for or more several or use them with 75% or less units) of the effective load rate. When using one servo ampli40mm fier, always leave 40mm or 10mm or more or more more open in the upward and downward directions. To ensure the life and reliability, keep space as open as possible toward the top plate so that heat does not build up. Take special care, especially when installing several servo amplifiers in a row. N The optional regeneration unit becomes hot (a temperature rise of 100°C or more) with frequent use. Do not install within flammable objects or objects subject to thermal deformation. Take care to ensure that electrical wires do not come into contact with the unit. N Do not get on or place heavy objects on the linear servo motor. There is a risk of injury. N Do not modify the linear servo motor. N The magnetic pole cannot be detected when mounted on a vertical axis, so do not use the linear servo motor for a vertical axis applications. N Provide a mechanism that can withstand high speeds and high acceleration/deceleration. N To enable high-accuracy positioning, ensure the machine’s rigidity, and keep the machine’s resonance point at a high level. N Securely fix the linear servo motor onto the machine. Insufficient fixing may cause the linear servo motor to dislocate during operation. N Install electrical and mechanical stoppers at the stroke end. N Install your system so that the center of gravity of the moving section comes directly above the center of the primary side (coil). N If the linear encoder is improperly mounted, an alarm or a positioning deviation may occur. In this case, refer to the following general inspection of the linear encoder to verify the mounting state. N General inspection of linear encoder (a) Verify that the gap between the linear encoder’s head and linear encoder is appropriate. (b) Check for any rolling or yawing (looseness) on the linear encoder head. (c) Check for contaminations and scratches on the linear encoder’s head and scale surface. (d) Verify that vibration and temperature are within the specified range. (e) Verify that the speed does not exceed the tolerable range due to overshooting. Note: Contact the relevant linear encoder manufacturers for more details.

Grounding

Operation

N Securely ground to prevent electric shocks and to stabilize the potential in the control circuit. N To ground the linear servo motor and servo amplifier at one point, connect the grounding terminals of each unit, and ground from the servo amplifier side. N Faults such as a deviation in position may occur if the grounding is insufficient.

N When a magnetic contactor (MC) is installed on the servo amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so may cause the servo amplifier to malfunction. N When an error occurs, the servo amplifier’s safety features activate, halting output, and the dynamic brake instantly stops the linear servo motor. N Validate the stroke end signals (LSP, LSN) in position control or speed control mode. The linear servo motor will not start if the signals are invalid. N If the servo amplifier’s safety features activate, turn the power OFF immediately. Remove the cause before turning the power ON again. If operation is continued without removing the cause of the error, the linear servo motor may malfunction and result in injury or damage. N Do not use a servo amplifier or linear servo motor which is damaged or has missing parts. N Do not touch the linear servo motor during or after operation until it has had sufficient time to cool. The linear servo motor can be very hot, and severe burns may result from touching the motor.

Wiring N When a commercial power supply is applied to the servo amplifier’s output terminals (U, V, W), the servo amplifier will be damaged. Before switching the power on, perform thorough wiring and sequence checks to ensure that there are no wiring errors, etc. N When a commercial power supply is applied to the linear servo motor’s input terminals (U, V, W), the linear servo motor will be damaged. Connect the linear servo motor to the servo amplifier’s output terminals (U, V, W). N Match the phase of the linear servo motor’s input terminals (U, V, W) to the servo amplifier’s output terminals (U, V, W) before connecting. If they do not match, the linear servo motor cannot be controlled. N The power cables, etc., protruding from the primary side (coil) cannot withstand bending operation for long periods of time. Fix these cables to the moving section, etc., so that they do not bend. N Do not apply excessive tension on the fiber-optic cable when cabling. N The minimum bending radius of the fiber-optic cable is 25mm for MR- J3BUS%M and 50mm for MR-J3BUS%MA/-B. If using these cables under the minimum bending radius, performance cannot be guaranteed. N If the ends of the fiber-optic cable are dirty, the light will be obstructed, resulting malfunctions. Always clean the ends if dirty. N Do not tighten the fiber-optic cable with cable ties, etc. N Do not directly look at the light when the fiber-optic cable is not connected. N Carefully consider the cable clamping method, and make sure that bending stress and the stress of the cable’s own weight are not applied on the cable connection section.

Disposal of linear servo motor N Dispose the primary side as industrial waste. N Demagnetize the secondary side with a heat over 300˚C (572˚F) and dispose as industrial waste. If not possible to demagnetize, return the secondary side to us in an appropriate package. N Do not leave the product unattended.

Primary side

Dispose as industrial waste.

Secondary side

Dispose as industrial waste after demagnetizing with a heat over 300˚C (572˚F) .

56

Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as “failure” in our FA equipment hereinafter referred to as the “Product” arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is repaired or replaced. [Term] The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.

57 155

[Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure. (2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product. (3) Even during the term of warranty, the repair cost will be charged on you in the following cases; (i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA Center for details. 4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you. 5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs. (2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.

Global FA Centers

Russian FA Center UK FA Center Central and Eastern Korean FA Center European FA Europe FA Center Beijing FA Center Center Tianjin FA Center

North American FA Center Mitsubishi Electric Corp

Shanghai FA Center Taiwan FA Center Guangzhou FA Center Hong Kong FA Center India FA Center Thailand FA Center ASEAN FA Center

Brazil FA Center

Mitsubishi Electric Automation (CHINA) Ltd.

Shanghai 80 Xin Chang Road, 4th Floor, FA Center

Beijing FA Center

Tianjin FA Center

Shanghai Intelligence Fortune Leisure Plaza Huang Pu district, Shanghai 200003, China Tel: 86-21-6121-2460 Fax: 86-21-6121-2424 Mitsubishi Electric Automation (CHINA) Ltd. Beijing Office Unit 917/918, 9/F Office Tower 1, Henderson Center, 18 Jianguomennei Dajie, Dongcheng District, Beijing 100005, China Tel: 86-10-6518-8830 Fax: 86-10-6518-8030 Mitsubishi Electric Automation (CHINA) Ltd. tianjin Office B-2 801/802 Youyi Building, No.50 Youyi Road, Hexi District, Tianjin 300061, China Tel: 86-22-2813-1015 Fax: 86-22-2813-1017

ASEAN FA Center

India FA Center

FA Center

Hong Kong FA Center

Taiwan FA Center

Korean FA Center

Rm.1609, North Tower, The Hub Center, No.1068, Xing Gang East Road, Haizhu District, Guangzhou 510335, China Tel: 86-20-8923-6713 Fax: 86-20-8923-6715 MITSUBISHI ELECTRIC Automation (HONG KONG) Ltd. (fa division) 10th Floor, Manulife Tower, 169 Electric Road, North Point, Hong Kong Tel: 852-2887-8870 Fax: 852-2887-7984 Setsuyo Enterprise Co., Ltd. 6F No.105 Wu Kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, Taiwan Tel: 886-2-2299-2499 Fax: 886-2-2299-2509 Mitsubishi Electric Automation Korea CO., LTD. 1480-6 Gayang-dong, Gangseo-gu, Seoul 157-200, Korea Tel: 82-2-3660-9607 Fax: 82-2-3663-0475

Mitsubishi Electric Automation, Inc.

FA Center

Brazil FA Center

MELCO-TEC REPRESENTACAO COMERCIAL E ASSESSORIA TECNICA LTDA. Av.Paulista 1439, conj.74, Bela Vista CEP;01311-200 Sao Paulo-SP Brazil Tel: 55-11-3146-2202 Fax: 55-11-3146-2217 Mitsubishi Electric Europe B.V. German Branch

European Gothaer Strasse 8 D-40880 Ratingen, GERMANY FA Center

Central and Eastern Europe FA Center

UK FA Center

Mitsubishi Electric AuTOMATION THAILAND CO., LTD.

Thailand Bang-Chan Industrial Estate No.111

Russian

FA Center

FA Center

Moo4, Serithai Road, T.kannayao A.kannayao Bangkok 10230, Thailand Tel: 66-2906-8255 Fax: 66-2906-3239

Mitsubishi Electric ASIA PVT. LTD. GURGAON BRANCH 2nd Floor, DLF Building No.9B, DLF Cyber City Phase3, Gurgaon 122002, Haryana, India Tel: 91-124-4630300 Fax: 91-124-4630399

North 500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA American Tel: 1-847-478-2330 Fax: 1-847-478-2396

MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD.

Guangzhou GUANGZHOU OFFICE

Mitsubishi Electric Asia Pte, Ltd. 307 Alexandra Road #05-01/02 Mitsubishi Electric Building, Singapore 159943 Tel: 65-6470-2480 Fax: 65-6476-7439

Tel: 49-2102-486-2630

Fax: 49-2102-486-7170

MITSUBISHI ELECTRIC AUTOMATION EUROPE B.V. CZECH BRANCH Radlická 714/113a, 15800 Praha 5, Czech Republic Tel: 420-251-551-470 Fax: 420-251-551-471 Mitsubishi Electric Europe B.V. UK Branch (Customer Technology Centre) Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. Tel: 44-1707-278843 Fax: 44-1707-278992 MITSUBISHI ELECTRIC EUROPE B.V. RUSSIAN BRANCH Sverdlovskaya Emb., 44, Bld Sch, BC “Benua”;195027, St. Peterssburg, Russia Tel: 7-812-633-3496 Fax: 7-812-633-3499

58

L(NA)03026 C 1010 Printed in Japan (MDOC)

New publication, effective October 2010 Specifications subject to change without notice.

LINEAR SERVO LM SERIES

LINEAR SERVO LM SERIES

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