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Process Safety Catalog

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Featuring Publications of the Center for Chemical Process Safety (CCPS)

Guidelines for

Determining the Probability of Ignition of a Released Flammable Mass

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NEW AND RECENTLY PUBLISHED TITLES from the Center for Chemical Process Safety (CCPS)

LOOK FOR THESE COMING PUBLICATIONS:

Guidelines for Managing Process Safety Risks During Organizational Change

Guidelines for Pressure Relief and Effluent Handling Systems, 2nd Edition 978-0-470-76773-3 Guidelines for Independent Protection Layers and Initiating Events 978-0-470-34385-2 Guidelines for Defining Process Safety Competency Requirements 978-1-118-79522-4 Guidelines for Integrating Process Safety into Engineering Projects 978-1-118-79507-1 Guidelines for Integrating Management Systems and Metrics to Improve Process Safety 978-1-118-79503-3

Guidelines for Determining the Probability of Ignition of a Released Flammable Mass

978-1-1183-7909-7 • Hardcover 264 pages • March 2013 US$99.95 • CDN $109.95 • £43.95 • €57.90

NEW

Practical and readily implementable, the guidelines detailed in this book help you to develop and effective organizational change management (OCM) system for your place of work, no matter the scale. Included are best-practice examples of OCM systems drawn from CCPSmember companies and industry studies. The guide also offers information on how to augment existing management of change (MOC) systems or how to develop a separate OCM system. A sampling of major topic areas includes the modification of working conditions, personnel changes, task allocation changes, and much, much more. Real-world case studies and references to other supporting works further enhance the value of this spot-on offering.

Guidelines for

Determining the Probability of Ignition of a Released Flammable Mass

Center for Chemical Process Safety (CCPS) 978-1-118-23053-4 • Hardcover 264 pages • March 2014 US$99.95 • CDN $109.95 • £66.95 • €87.90

Center for Chemical Process Safety (CCPS)

NEW

Complemented by an estimating tool spreadsheet based on a fixed set of chemicals to assist in all siting studies, this book converts a “best guess” to a calculated value based on available information and current technology. The text provides a technology-based approach to deriving the probability that a flammable mass will find an ignition source and ignite. It offers valuable information in the development of a facility’s Emergency Response Plan.

Guidelines for Enabling Conditions and Conditional Modifiers in Layer of Protection Analysis

Center for Chemical Process Safety (CCPS) 978-1-118-77793-0 • Hardcover 136 pages • October 2013 US$89.95 • CDN $98.95 • £60.50 • €77.90

NEW

This guideline clarifies key concepts and reinforces the limitations and the requirements of LOPA. The main scope of the guideline is to provide examples of CMs and ECs and to provide concrete guidance on the protocols that must be followed to use these concepts. The book presents a brief overview of Layer of Protection Analysis (LOPA) and its variations, and summarizes terminology used for evaluating scenarios in the context of a typical incident sequence. It defines and illustrates the most common types of ECs and CMs and shows how they interrelate to risk criteria as well as their application to other methods.

Guidelines for Engineering Design for Process Safety, 2nd Edition

Center for Chemical Process Safety (CCPS) 978-0-470-76772-6 • Hardcover 440 pages • March 2012 US $125.00 • CAN $138.00 • £83.50 • €109.00

–Process Safety Progress

This updated version of one of the most popular and widely used CCPS books provides plant design engineers, facility operators, and safety professionals with key information on designing chemical, petrochemical, and hydrocarbon processing facilities, while addressing process safety concerns.

Guidelines for Evaluating Process Plant Buildings for External Explosions, Fires, and Toxic Releases, 2nd Edition

Center for Chemical Process Safety (CCPS) 978-0-470-64367-9 • Hardcover 232 pages • March 2012 US $120.00 • CAN $132.00 • £76.95 • €99.90 This book, which updates the 1996 edition, provides a singlesource reference that explains the American Petroleum Institute (API) permanent (752) and temporary (753) building recommended practices and details how to implement them. New coverage on toxicity and updated standards are also highlighted. Practical and easy-to-use, this reliable guide is a must-have for implementing safe building practices.

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Bestseller!

“I highly recommend [this book] to process design engineers, project engineers, facility operators, and process safety/loss prevention specialists who will find it very useful.”

U.S. 877.762.2974 • CANADA 800.567.4797 • UK 0800 243407 germany/switzerland/austria +49 6201 606400 • europe/row +44 1243 843294

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Recognizing Catastrophic Incident Warning Signs in the Process Industries

Guidelines for Process Safety in Bioprocess Manufacturing Facilities



978-0-470-76774-0 • Hardcover 264 pages • November 2011 US $125.00 • CAN $138.00 • £83.50 • €109.00

978-0-470-25149-2 • Hardcover 225 pages • November 2010 US $110.00 • CDN $107.95 • £68.50 • €89.90

Bestseller!

“The CCPS and the authors (AntiEntropcis, Inc,) are to be commended on producing a very informative and useful book that will help to minimize process plant accidents if the principles in the book are followed . . . This book will be very useful to plant operating personnel and process safety/loss prevention specialists to help them evaluate their processes and systems.” --Process Safety Progress Providing guidance on responding to warning signs to help avoid process incidents, this book can be used by both process safety management (PSM) professionals as well as operators who are often the frontline defense against process incidents. Warning signs may consist of process deviations or upsets, instrumentation warnings or alarms, or a number of other indicators. Filled with photos and practical tips, this book will turn anyone in a process plant into a hazard lookout and will help prevent potential incidents before they turn into catastrophic events.

With the growth in the number of biotech companies, and the pressure to increase efficiency, reduce production costs, and accelerate time to market, there also emerges an increased opportunity for significant process safety incidents, with biological consequences. This book focuses on process safety issues in the design of biochemical and bioprocess facilities. It provides guidelines on how to select designs that can prevent or mitigate the release of undesirable materials, accidents, or environmental damage, supplemented with case studies, and references to literature, codes, and standards.

Guidelines for Process Safety Acquisition Evaluation and Post Merger Integration

Center for Chemical Process Safety (CCPS) 978-0-470-25148-5 • Hardcover 314 pages • June 2010 US$110.00 • CDN $121.00 • £68.50 • €89.90

Conduct of Operations and Operational Discipline: For Improving Process Safety in Industry

It is crucial for process safety professionals to be aware of best practices for post-merger integration at any level. This begins by evaluating the existing process safety systems on both sides of the merging entities. Filling a gap in the literature, this book provides a single reference that addresses acquisitions and merger integration issues related to process safety.

978-0-470-76771-9 • Hardcover Bestseller! 240 pages • March 2011 US $133.00 • CAN $144.00 • £82.95 • €109.00 Provides step by step procedures for setting up Process Safety Management (PSM) Systems and describes management practices so that companies can focus on executing proper process safety management programs. This indispensable guide also details methods to ensure process safety programs are conducted as intended.

Guidelines for Vapor Cloud Explosion, Pressure Vessel Burst, BLEVE and Flash Fire Hazards, Second Edition


Guidelines for Auditing Process Safety Management Systems, Second Edition

Center for Chemical Process Safety (CCPS) 978-0-470-28235-9 • Hardcover w/CD-ROM 960 pages • February 2011 US $165.00 • CDN $182.00 • £102.00 • €132.00 Discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. A variety of approaches are given so the reader can select the best methodology for a given audit. This book updates the original CCPS Auditing Guideline project since the implementation of OSHA PSM regulation, and is accompanied by a CD featuring checklists for both the audit program and the audit itself. This package offers a vital resource for process safety and process development personnel, as well as related professionals like insurers.

Center for Chemical Process Safety (CCPS) 978-0-470-25147-8 • Hardcover 450 pages • April 2010 US$138.00 • CDN $152.00 • £85.95 • €112.00

“Heavily illustrated with photos, charts, tables, and diagrams, this manual is an essential tool for safety, insurance, regulatory, and engineering students and professionals.” – Forbes.com This book provides an overview of methods for estimating the characteristics of vapor cloud explosions, flash fires, and boiling-liquid-expanding-vapor explosions (BLEVES) for practicing engineers. It summarizes and evaluates all the current information, identifies areas where information is lacking, and describes current and planned research in the field. The second edition has been updated to include advanced modeling technology, especially with respect to vapor cloud modeling and the use of computational fluid dynamics and gives an overview of past experimental and theoretical research and methods to estimate consequences. All year round, CCPS and AIChE members are entitled to a 30% discount off all BOOKS published by Wiley. To view our entire list of publications, please visit our website at: www.wiley.com For information relating to CCPS publications, please visit our CCPS website at www.wiley.com/go/ccps. 3

Featured Publications from the Center for Chemical Process Safety (CCPS)

A Practical Approach to Hazard Identification for Operations and Maintenance Workers Center for Chemical Process Safety (CCPS) 978-0-470-63524-7 • Hardcover w/CD-ROM 288 pages • June 2010 US$133.00 • CDN $146.00 • £82.95 • €109.00

CD-ROM

A PRACTICAL APPROACH TO

INCLUDED

HAZARD IDENTIFICATION FOR OPERATIONS AND MAINTENANCE WORKERS

Bestseller!

This portable reference and practical guide to hazard identification is ideal for process operators, maintenance workers, and supervisors who are at the front lines in preventing fires, explosions, and toxic releases in chemical plants and refineries. With its extensive illustrations and step-by-step instructions, it will enable you to recognize a broad range of hazards and take appropriate steps to correct them before they become disasters.

Guidelines for Process Safety Metrics

Center for Chemical Process Safety (CCPS) 978-0-470-57212-2 • Hardcover w/CD-ROM 178 pages • October 2009 US $103.95 • CAN $113.95 • £64.95 • €83.90

Guidelines for

Process Safety Metrics CD-ROM

Included

Look to this guide for the basic information you need regarding process safety performance indicators: what, when, where, and why they are useful. This book includes a comprehensive listing of performance metrics which have application in measuring process safety performance and contains solid examples of how they can be used in the short and long term. It shows how companies can collect, evaluate, and communicate process safety metrics. It also explains how the reader can go about calculating the three global lagging metrics recommended by CCPS for all companies.

Guidelines for Developing Quantitative Safety Risk Criteria

Center for Chemical Process Safety (CCPS) 978-0-470-26140-8 • Hardcover 211 pages • August 2009 US $110.00 • CDN $121.00 • £68.50 • €89.90

Inherently Safer Chemical Processes: A Life Cycle Approach, 2nd Edition Center for Chemical Process Safety (CCPS) 978-0-471-77892-9 • Hardcover 412 pages • December 2008 US $110.00 • CDN $115.00 • £68.50 • €89.90

Presenting a holistic approach to making the development, manufacture, and use of chemicals safer, this text discusses strategies for substituting more benign chemicals at the development stage, minimizing risk in the transportation of chemicals, using safer processing methods at the manufacturing stage, and decommissioning a manufacturing plant.

Guidelines for Chemical Transportation Safety, Security, and Risk Management, 2nd Edition

Center for Chemical Process Safety (CCPS) 978-0-471-78242-1 • Hardcover w/CD-ROM 200 pages • August 2008 US $157.00 • CDN $173.00 • £97.95 • €129.00 This handy guide ouvtlines current transportation risk analysis software programs and demonstrates several available risk assessment programs for land transport by rail, truck, and pipeline for consequences that may affect the public or the environment. This edition introduces possible transportation risk reduction techniques for consideration including loading and unloading checklists for several transport modes.

Guidelines for Hazard Evaluation Procedures, 3rd Edition

Center for Chemical Process Safety (CCPS) Guidelines for

Developing Quantitative Safety Risk Criteria

Describes the idea for development and application of risk tolerance criteria by providing a process which a company can use to develop risk tolerance criteria. The book does not dictate exactly what an organization’s risk tolerance criteria should be, but includes information about risk tolerance criteria which have been used and published, including those from both government and regulatory agencies and available company risk guidelines.

Continuous Monitoring for Hazardous Material Releases

Center for Chemical Process Safety (CCPS) 978-0-470-14890-7 • Hardcover 86 pages • March 2009 US $87.95 • CDN $96.95 • £54.95 • €71.90 Written to help today’s facility effectively deploy and operate its detection system, whether existing or new, this book details how to properly utilize this emerging technique to ensure the highest level of safety for a variety of sites.

978-0-471-97815-2 • Hardcover 576 pages • April 2008 US $150.00 • CAN $149.99 • £93.50 • €122.00

Bestseller!

“This book will be a most valuable reference source for any chemical engineer who has to conduct or be involved in hazard evaluation studies.” —Journal of Loss Prevention in the Process Industries Keeps process engineers updated on the effective methodologies that process safety demands. Almost 200 pages of worked examples are included to facilitate understanding. References for further reading, along with charts and diagrams that reflect the latest views and information, make this a completely accessible work. This revised and updated edition includes new information on layer of protection analysis, security vulnerability analysis, human factors, inherently safer technology reviews, mechanical integrity; examples that speak to current process technology and management practices and to contexts outside of chemical manufacturing and petroleum; and electronic spreadsheet tools to make the user’s job easier.

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Bestseller!



Incidents that Define Process Safety

Guidelines for Risk Based Process Safety

978-0-470-12204-4 • Hardcover 336 pages • March 2008 US $116.00 • CDN $127.99 • £72.50 • €93.90




Bestseller!

Bestseller!

“This book is an excellent contribution to the safety literature. It is thorough, wide ranging and well written. It should be read by all engineers in the process engineers, not just the safety experts.” —Journal of Hazardous Materials

“…a very comprehensive and thorough discussion of risk based process safety management systems…an invaluable reference source.” –Journal of Loss Prevention in the Process Industries

Describes approximately fifty incidents that have had a significant impact on the chemical and refining industries’ approaches to modern process safety. Events are described in detail so readers get a fundamental understanding of the root causes, the consequences, the lessons learned, and actions that can prevent a recurrence. This reference consolidates and archives concise information on representative incidents that are relevant today so readers can apply the resulting safety principles to their current operations.

“This book is a very well-written, detailed analysis of industrial chemical plant safety. Following its guidelines, I am sure, will result in many fewer accidents in the future.” –Journal of Hazardous Material

Guidelines for the Management of Change for Process Safety

Center for Chemical Process Safety (CCPS) 978-0-470-04309-7 • Hardcover w/CD-ROM 200 pages • March 2008 US $116.00 • CDN $116.99 • £72.50 • €93.90

Bestseller!

This text covers the full spectrum of changes in facility design, operations and organization, enabling you to implement effective Management of Change (MOC) procedures. In addition to introducing MOC systems, the book describes how to design an initial system from scratch, including the scope of the system and the applications over a plant life cycle and the boundaries and overlaps with other process safety management systems. Using case studies, real-life examples plus CD-based support tools, the book details the methods for measuring, auditing, and improving the efficiency and effectiveness of process safety.

This text relates guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early ‘90’s, integrates industry lessons learned over the intervening years, utilizes applicable total quality principles and organizes it all in a way that will prove useful to all organizations -- even those with relatively lower hazard activities—throughout the lifecycle of a company.

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Guidelines for Safe and Reliable Instrumented Protective Systems

Android

Center for Chemical Process Safety (CCPS) 978-0-471-97940-1 • Hardcover 405 pages • April 2007 US $170.00 • CDN $186.99 • £106.00 • €139.00

Bestseller!

This text lets your organization develop an instrumented protective system (IPS) customized to its needs and in accordance with IEC 61511. With its focus on “what to do,” you learn not only what the IEC 61511 says, but most importantly what your organization needs to do and how it should do it. Real-world examples illustrate how the text’s principles can be applied to any size organization.

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Guidelines for Performing Effective Pre-Startup Safety Reviews

Guidelines for Safe Handling of Powders and Bulk Solids


Center for Chemical Process Safety (CCPS) 978-0-470-13403-0 • Hardcover w/CD-ROM 164 pages • March 2007 US $150.00 • CDN $164.99 • £93.50 • €122.00

978-0-816-90951-3 • Hardcover 796 pages • November 2004 US $173.00 • CDN $142.99 • £107.00 • €139.00 Bestseller!

Guidelines for Facility Siting and Layout

Human Factors Methods for Improving Performance in the Process Industries


Center for Chemical Process Safety (CCPS) 978-0-470-11754-5 • Hardcover w/CD-ROM 248 pages • December 2006 US $134.00 • CDN $146.99 • £83.50 • €109.00

Bestseller!

Layer of Protection Analysis: Simplified Process Risk Assessment

Guidelines for Mechanical Integrity Systems



978-0-8169-0952-0 • Hardcover w/CD-ROM 320 pages • July 2006 US $163.00 • CDN $178.99 • £101.00 • €132.00 Bestseller!

Layer of Protection Analysis: Simplified Process Risk Assessment

US $202.95 • CDN $222.99 • £126.00 • €162.00

Bestseller!

Guidelines for Investigating Chemical Process Incidents, 2nd Edition

Center for Chemical Process Safety (CCPS) 978-0-816-90811-0 • Hardcover 292 pages • October 2001

978-0-816-90811-0 292 pages • October 2001 US$202.95 • CDN $222.99 • £126.00 • €162.00

Center for Chemical Process Safety (CCPS) Bestseller!

978-0-816-90897-4 Hardcover w/CD-ROM 452 pages • March 2003 US$140.00 • CDN $153.99 • £86.95 • €112.00

Safe Design and Operation of Process Vents and Emission Control Systems

Essential Practices for Managing Chemical Reactivity Hazards


Robert W. Johnson, Steven W. Rudy, Stephen D. Unwin


978-0-816-90896-7 Hardcover w/CD-ROM 193 pages • March 2003 $140.00 • CDN $153.99 • £86.95 • €112.00

Guidelines for Preventing Human Error in Process Safety


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Guidelines for Analyzing and Managing the Security Vulnerabilities of Fixed Chemical Sites

Guidelines for Process Safety in Batch Reaction Systems Center for Chemical Process Safety (CCPS)


978-0-8169-0877-6 • Hardcover 240 pages • June 2003 US$134.00 • CDN $146.99 • £83.95 • €109.00

Deflagration and Detonation Flame Arresters

Avoiding Static Ignition Hazards in Chemical Operations Laurence G. Britton

Stanley S. Grossel

978-0-816-90800-4 • Hardcover 282 pages • September 1999 US $145.00 • CDN $159.99 £90.50 • €119.00

978-0-816-90791-5 • Hardcover 214 pages • May 2002 $140.00 • CDN $153.99 • £86.95 €112.00

Estimating the Flammable Mass of a Vapor Cloud

Making EHS an Integral Part of Process Design

John L. Woodward

Arthur D. Little, Inc.

978-0-816-90778-6 • Hardcover 289 pages • July 1999 US$192.00 • CDN $210.99 £119.00 • €155.00

978-0-816-90848-6 • Hardcover 164 pages • June 2001 US$103.95 • CDN $113.99 £64.95 • €83.90

Guidelines for Design Solutions for Process Equipment Failures

Guidelines for Process Safety in Outsourced Manufacturing Operations



978-0-816-90812-7 • Hardcover 224 pages September 2000 US$163.00 • CDN $178.99 • £101.00 • €132.00

978-0-816-90684-0 Hardcover w/diskette 252 pages • August 1998 US$192.00 • CDN $210.99 • £119.00 • €155.00

Practical Compliance with the EPA Risk Management Program

Evaluating Process Safety in the Chemical Industry: A User’s Guide to Quantitative Risk Analysis

R. J. Walter

J. S. Arendt, D K. Lorenzo


Guidelines for Chemical Process Quantitative Risk Analysis, 2nd Edition Center for Chemical Process Safety (CCPS)

978-0-816-90780-9 • Hardcover 171 pages • September 1999 US$144.00 • CDN $157.99 £90.50 • €119.00

Bestseller!

978-0-816-90720-5 Hardcover/CD-ROM 750 pages • October 1999 US$254.00 • CDN $278.99 • £158.00 • €205.00


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Guidelines for Improving Plant Reliability Through Data Collection and Analysis Center for Chemical Process Safety (CCPS)


Guidelines for Pressure Relief and Effluent Handling Systems Center for Chemical Process Safety (CCPS)

Bestseller!

978-0-816-90476-1 Hardcover/CD-ROM 540 pages • March 1998 US$271.00 • CDN $297.99 • £168.00 • €219.00

Electrostatic Ignitions of Fires and Explosions Thomas H. Pratt

978-0-816-99948-4 • Hardcover 182 pages • July 1997 US$122.00 • CDN $133.99 £75.95 • €97.90

Chemical Reactivity Hazard Training (CD-ROM)

Center for Chemical Process Safety (CCPS) 978-0-470-03664-8 Software May 2006 US $346.00 CDN $365.00 £215.00 • €309.00 This CD-ROM is a self-paced educational tool which teaches people how to recognize and manage reactive chemical hazards. Containing approximately 100 instructional screens with extensive links, graphics, videos, and supplemental slides, the CD provides an introduction to the topic, and can be used either as a self-paced tutorial or as an aid in lecture presentations. The CD shows how uncontrolled chemical reactions in industry can lead to serious harm and introduces key concepts for avoiding unintended reactions. The module concludes with a ten-question information quiz. An extensive glossary and bibliography are directly accessible from any page within the product.

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Guidelines for Integrating Process Safety Management, Environment, Safety, Health, and Quality

Guidelines for Technical Planning for On-Site Emergencies

978-0-816-90683-3 • Hardcover 193 pages • December 1996 US$157.00 • CDN $164.99 • £97.95 • €129.00

Guidelines for Process Safety Fundamentals in General Plant Operations


Guidelines for Use of Vapor Cloud Dispersion Models, 2nd Edition Center for Chemical Process Safety (CCPS)


Guidelines for Postrelease Mitigation Technology in the Chemical Process Industry Center for Chemical Process Safety (CCPS)


Contractor and Client Relations to Assure Process Safety William F. Early, II

978-0-816-90667-3 • Hardcover 81 pages • December 1996 US $46.95 • CDN $34.99 £29.50 • €37.90

Guidelines for Writing Effective Operating and Maintenance Procedures Center for Chemical Process Safety (CCPS)




978-0-816-90564-5 • Hardcover 360 pages • April 1995 US$82.95 • CDN $90.99 • £51.95 • €67.90

Guidelines for Chemical Reactivity Evaluation and Application to Process Design Center for Chemical Process Safety (CCPS)

978-0-816-90479-2 • Hardcover 210 pages • April 1995 US$134.00 • CDN $146.99 • £83.50 • €109.00

Guidelines for Safe Process Operations and Maintenance Center for Chemical Process Safety (CCPS)

978-0-816-90627-7 • Hardcover 319 pages • March 1995 US$122.00 • CDN $133.99 £75.95 • €97.90

Concentration Fluctuations and Averaging Time in Vapor Clouds David J. Wilson

978-0-816-90679-6 • Hardcover 181 pages • December 1995 US $140.00 • CDN $153.99 £86.95 • €112.00

Guidelines for Safe Storage and Handling of Reactive Materials Center for Chemical Process Safety (CCPS)

978-0-816-90629-1 • Hardcover 364 pages • September 1995 US$173.00 • CDN $189.99 • £107.00 • €139.00

Guidelines for Process Safety Documentation

Center for Chemical Process Safety (CCPS) 978-0-8169-0625-3 • Hardcover 386 pages • April 1995 US$145.00 • CDN $159.99 • £90.50 • €119.00

Guidelines for Consequence Analysis of Chemical Releases Center for Chemical Process Safety (CCPS)

978-0-816-90786-1 • Hardcover w/CD-ROM • 324 pages March 1995 • US$202.95 • CDN $170.99 £126.00 • €162.00

14 - 6 2 9 3 9

978-0-816-90658-1 • Hardcover 44 pages May 1996 • US$150.00 • CDN $164.99 £93.50 • €122.00

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