(DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1). Polypropylene
OD Coating: Excellent protection of buried line pipes. High mechanical strength ...
Our products Our commitment
CONTENTS BORUSAN HOLDING AT A GLANCE BORUSAN MANNESMANN IN BRIEF PLANTS 1 WATER PIPES 1.1 ERW Water Pipes 1.1.1 Grooved Pipe 1.2 Spirally Welded Water Pipes
2 LINE PIPES 2.1 ERW Line Pipes 2.2 Spirally Welded Line Pipes
2 4 6 9 11 14 16
19 21 23
3 OIL & WATER WELL PIPES 3.1 OCTG - Casing and Tubing 3.2 Water Well Casing Pipes
4 PRESSURE TUBES 4.1 Boiler Tubes 4.2 Tubes For Pressure Purpose
25 26 27
7 PRECISION TUBES 7.1 ERW Precision Tubes 7.2 Cold Drawn Precision Tubes
46 48 49
29
8 PROTECTIVE COATINGS AND LININGS
52
31 32
9 QEHS MANAGEMENT
56
5 HOLLOW SECTIONS
34
6 MOTHER TUBES
40
BORUSAN HOLDING AT A GLANCE In 4 major business areas, with 5.000 dedicated employees… Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its 65 years of history. The group currently operates in four major business areas including steel, distributorship, logistics and energy. In 2006 Borusan Group signed the United Nations’ Global Compact Policy and it supports and adheres by the principles of “good corporate governance” and “sustainability” as a prerequisite of long-term and permanent components of success.
Steel
Distributorship
The Pipe Group
The Flat Steel Group
The Earth Moving Equipments Group
The Automotive Group
Borusan Mannesmann
Borçelik
Borusan Makina ve Güç Sistemleri
Borusan Oto & Otomotiv
Borusan Stainless Steel Pipe
Kerim Çelik
Supsan Engine Valves Manheim Turkey
Borusan Engineering Borusan İstikbal Trading
Partners Giwa Holding GmbH
2
Contribution to Community: Borusan has adopted as one of its primary principles the concept of giving back to the community with which it does business. In order to better fulfill its social responsibility vision, the activities of the Asım Kocabıyık Culture and Education Foundation, which was founded in 1992 and Borusan Culture and Arts, established in 1997, came together under one roof in 2008 to become the Borusan Kocabıyık Foundation. With a deep social responsibility consciousness, the Borusan Group established the Borusan Center for Culture & Arts on October 15, 1997. The Borusan Center for Culture and Arts is a member of the International Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes the annual Mediterranean Contemporary Music Days. It pursues its music activities through its prominent Borusan Istanbul Philharmonic Orchestra, the Borusan Chamber Orchestra, the Borusan String Quartet and the Borusan Children’s Choir, as well as its Music Library.
Logistics
Energy
Borusan Logistics
Borusan EnBW Energy
Borusan International
3
BORUSAN MANNESMANN IN BRIEF Celebrating its 55th anniversary in 2013, Borusan Mannesmann is the leading manufacturer of steel tubes and pipes in Turkey. As the flagship of Borusan Group, Borusan Mannesmann operates with four plants, three in Turkey and one in Italy with a total capacity of 1 mn tpy, 65% of which is exported worldwide. Borusan Mannesmann owes this outstanding position to its 55 years of corporate U.S
management approach, qualified and committed workforce, belief in continuous development and customer satisfaction.
CANADA
Borusan Mannesmann’s water pipes, line pipes, oil & water well casing pipes, pressure tubes, hollow sections, mothertubes and precision tubes are produced using state of the art technology and know-how accumulated over five decades of pipe manufacturing. UNITED STATES
Among Borusan Mannesmann’s short and long term plans is strengthening of its position in worldwide markets through new opportunities and partnerships, developing high value added products and enhancing production quality and productivity. Corporate Structure: Borusan Group and one of Europe’s leading steel and technology companies; Salzgitter Mannesmann GMBH, merged their welded steel pipe investments in Turkey and named that partnership; “Borusan Mannesmann Boru Yatırım Holding” in 1998. The company has 73% shares of Borusan Mannesmann.
77%
23%
73%
Borusan Mannesmann Investment Company
16%
Free Float
11%
Others
4
“Our mission is to provide products and services that enhance the quality of life with our expertise in steel pipe industry and to promote the process of economic and social progress of our community...”
Houston Plant
Halkalı Plant Gemlik ERW Pipe Plant Gemlik HSAW Pipe Plant
Vobarno Plant
QUEEN ELIZABETH ISLANDS
ICELAND
SWEDEN FINLAND NORWAY EST. LAT.
DENMARK UNITED KINGDOM
IRELAND
NETH. BELGIUM
FRANCE
PORTUGAL
LITH.
SPAIN
POLAND
GERMANY
CZECH REP. UKRAINE SLOVAKIA AUSTRIA HUNGARY SWITZ. SLOVENIA ROMANIA CROATIA BOS.& SERBIA HERZ BULGARI ITALY ALB. GREECE
KAZAKHSTAN
UZBEKISTAN
GEORGIA AZERBAIJAN
TURKEY
SICILY CYPRUS
TUNISIA
LEB. ISRAEL
65% of production going overseas...
IRAQ
JORDAN PAKISTAN
ALGERIA
LIBYA
EGYPT
SAUDI ARABIA
QATAR U.A.E OMAN
YEMEN
CHAD
SENEGAL GAMBIA
NIGERIA FRENCH GUIANA
CAMEROON
GABON CONGO
TANZANIA
ANGOLA
BOTSWANA
Workforce of 1.250 committed people...
Current Export Countries of Borusan Mannesmann Location of Borusan Mannesmann Plants 5
SOUTH AFRICA
REIGNON ISLAND
PLANTS
GEMLİK CAMPUS
GEMLİK ERW PIPE PLANT
BURSA-TURKEY
Gemlik Plant which was established in 1975 is located on 388.000 m2 of land, 80.000 m2 of which is covered area and operates with 500 kton of annual production capacity. The 550 employees of Borusan Mannesmann who all possess the quality and customer focused service approach are constantly striving for the best of everything. In the Gemlik Plant, where Borusan Mannesmann quality is diligently controlled starting at the raw materials incoming inspection stage throughout to the stage where the final product reaches the customer. Our products are widely and reliably used in both domestic and export markets starting with the construction industry.
GEMLİK HSAW PIPE PLANT
BURSA-TURKEY
Borusan Mannesmann commissioned a state-of-the-art production facility in Gemlik location with a capacity of 250 kton tpy in 2010. The new facility; which is also adjacent to Borusan Port, produces large diameter oil and gas line pipes with Helical Two-Step production technique. Borusan Mannesmann has a track record which has a wide range in oil and gas pipeline applications both in Turkey and international markets with high grade API standards. Baku-Tiblisi-Ceyhan Oil Pipe Line, Blue Stream Natural Gas Pipeline, Mi Saken-Gabes Pipeline and Elba Express Pipeline projects are some of the major projects that Borusan Mannesmann supplied products in recent years.
6
HALKALI PLANT
İSTANBUL-TURKEY
Halkalı Plant which was established in 1958 is located on 67.400 m of land, 36.784 m2 of which is covered area 2
and has a total capacity of 100 kton of annual production. The 300 devoted employees working with modern quality techniques are constantly raising the standards for further development without sacrificing any of the quality commitments, in order to meet the requirements of the market. Halkalı Plant offers customers custom made types of pipes which are widely used in the industries ranging from automotive to furniture and bicycles to white goods.
VOBARNO PLANT
ITALY
BM Vobarno, specialized in production of high value added cold drawn special tubes has joined the Borusan Group in the year 2001 and has a capacity of producing 32.000 tpy. BM Vobarno is in a position of a highly recognized manufacturer for its product and service quality based on its sales to countries such as Germany, France and Spain where the automotive sector is well established and powerful. BM Vobarno is located on approximately 24.000 m2 of covered area and operates with 90 employees.
7
WATER PIPES
1.1 ERW WATER PIPES Scope and Field of Application Transmission of liquids
Sizes • Outside Diameter 21.3 mm-323.9 mm
• Length OD 21.3 mm-101.6 mm; max. 7.50 m OD 114.3 mm-323.9 mm; max. 18.30 m
• Wall Thickness 2 mm-12.7 mm
Finishing Operations
Tests Performed
Plain end (square cut or bevelled) Threaded and coupled Grooved
Mill Test Certificates
Leak tightness testing: Hydrostatic Test, Eddy Current Test Destructive Tests: Flattening, Bending Chemical Analysis Others as required by the standards Ultrasonic weld seam test for gas pipes
Issued upon request according to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Protection Outside protective coating (oil, varnish, epoxy) Hot dip galvanizing Polyethylene Coating
Production Standards • Production Norms EN 10224, EN 10255, ISO 65, ASTM A 53, ASTM A 795, ASTM A 589 • Galvanizing Norms EN 10240, EN ISO 1461 (BS 729), ASTM A 53, NFA 49-700, UNI 5745 • Production Standart For Threading and Coupling (1/2’’-6’’) ISO 7/1, ANSI B.1.20.1, EN 10255 • Grooving (3/4’’-12’’) according to Victaulic Standard. • Our Medium Series Pipes can be used up to 25 bar operating pressure for water.
• Quality Certificates FM approved NSF (National Safety Foundation) certified DVGW Certified UL/CUL Certified • NDT Standards E/C (EN 10246-1), E/C (ASTM E309)
SU BORULARI VE GENEL AMAÇLI BORULAR
Material Quality DIN 17100 EN 10025
St 37, St 44, St 52 S 195, S 235, S 275, S 355 Gr A, Gr B
11
EN 10255 Heavy & Medium Series Specifed
EN 10255 Light Series Specifed
Light 1 & Light 2 Series For Type L Pipes Specifed
For Type L2 Pipes Specifed
For relationship between specified outside diameter (D), thread size (R) and nominal diameter (DN), see annex A.
a
12
ASTM A 53
1 1/4
1 1/2
2 1/2
3 1/2
13
1.1.1 GROOVED PIPE Scope and Field of Application Fire installations (sprinklers), automotive, chemistry, installation systems, air conditioning, dredging, mining, ship building, textile, irrigation and sewage systems
Production Standards
Material Quality
Delivery Conditions
ASTM A 53 ASTM A 795 EN 10255
Gr A, Gr B Gr A, Gr B S 195
Grooved
Tests Performed Visual and Dimensional Inspection Mechanical Tests: Tensile Test, Flattening Test, Flaring Test, Expanding Test Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: On-Line Eddy Current
Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
SU BORULARI VE GENEL AMAÇLI BORULAR
Surface Conditions Black self colored/uncoated Surface protective coating (black/red varnished) (Other colors are available upon request.) Galvanized
14
Grooved Dimensions Nominal Pipe Size Inches
Dimensions - Inches/milimeters Pipe Outside Diameter (OD)
Tolerance + -
Groove Diameter (c)
Gasket Seat (A) + – 0.03 + – 0.76
Groove Width (B) + – 0.03 + – 0.76
Basic
Tol. +0.000 +0.00
Groove Depth (D) (ref.)
Min Allow Wall Thickness (T)
Max. Allow Flare Diameter
mm
Basic
3/4
1.050
0.010
0.010
0.625
0.281
0.938
-0.015
0.056
0.083
1.15
1
1.315
0.013
0.013
0.625
0.281
1.190
-0.015
0.063
0.083
1.43
11/4
1.660
0.016
0.016
0.625
0.281
1.535
-0.015
0.063
0.083
1.77
11/2
1.900
0.019
0.019
0.625
0.281
1.775
-0.015
0.063
0.083
2.01
2
2.375
0.024
0.024
0.625
0.344
2.250
-0.015
0.063
0.083
2.48
21/2
2.875
0.029
0.029
0.625
0.344
2.720
-0.018
0.078
0.083
2.98
76.1 mm
3.000
0.030
0.030
0.625
0.344
2.845
-0.018
0.078
0.083
3.10
3
3.500
0.035
0.031
0.625
0.344
3.344
-0.018
0.078
0.083
3.60
31/2
4.000
0.040
0.031
0.625
0.344
3.834
-0.020
0.083
0.083
4.10
4
4.500
0.045
0.031
0.625
0.344
4.334
-0.020
0.083
0.083
41/2
5.000
0.050
0.031
0.625
0.344
4.834
-0.020
0.083
0.095
133.0 mm
5.250
0.053
0.031
0.625
0.344
5.084
-0.020
0.083
0.109
139.7 mm
5.500
0.056
0.031
0.625
0.344
5.334
-0.020
0.083
0.109
5
5.563
0.056
0.031
0.625
0.344
5.395
-0.022
0.084
0.109
159.0 mm
6.250
0.063
0.031
0.625
0.344
6.032
-0.030
0.085
0.109
165.1 mm
6.500
0.063
0.031
0.625
0.344
6.330
-0.022
0.085
0.109
6
6.625
0.063
0.031
0.625
0.344
6.455
-0.022
0.085
0.109
8
8.625
0.063
0.031
0.750
0.469
8.441
-0.025
0.092
0.109 2.77
223.5
10.750
0.063
0.031
0.750
0.469
10.562
-0.027
0.094
0.134
10.92
12.750
0.063
0.031
0.750
0.469
12.531
-0.030
0.109
0.156
12.92
20 25 32 40 50 65
80 90
100 120
125
150 200
10
250
12
300
26.9 33.7 42.4 48.3 60.3 73.0 76.1 88.9
101.6 114.3 127.0 133.0 139.7 141.3 159.0 165.1 168.3 219.1 273.0 323.9
0.25 0.33 0.41 0.48 0.61 0.74 0.76 0.89 1.02 1.14 1.27 1.35 1.42 1.42 1.60 1.60 1.60 1.60 1.60 1.60
0.25 0.33 0.41 0.48 0.61 0.74 0.76 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79
15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 19.05 19.05 19.05
23.83
7.14
30.23
7.14
38.99
7.14
45.09
7.14
57.15
8.74
69.09
8.74
72.26
8.74
84.94
8.74
97.38
8.74
110.08
8.74
122.78
8.74
129.13
8.74
135.48
8.74
137.03
8.74
153.21
8.74
160.78
8.74
163.96
8.74
214.40
11.91
268.28
11.91
318.29
11.91
15
-0.38 -0.38 -0.38 -0.38 -0.38 -0.46 -0.46 -0.46 -0.51 -0.51 -0.51 -0.51 -0.51 -0.56 -0.76 -0.56 -0.56 -0.64 -0.69 -0.76
1.42 1.60 1.60 1.60 1.60 1.98 1.98 1.98 2.11 2.11 2.11 2.11 2.11 2.13 2.16 2.16 2.16 2.34 2.39 2.77
2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.41 2.77 2.77 2.77 2.77 2.77 2.77
3.40 3.96
29.2 36.3 45.0 51.1 63.0 75.7 78.7 91.4
104.1
4.60
116.8
5.10
129.5
5.35
135.9
5.60
142.2
5.66
143.8
6.35
161.3
6.60
142.2
6.73
170.9
8.80
277.4 328.2
1.2 SPIRALLY WELDED WATER PIPES Sizes • Outside Diameter 508 mm-3.048 mm
• Wall Thickness 4.78 mm-25.4 mm
• Length Any desired lengths up to 24.50 m
Production Standards EN 10217-1, EN 10224, AWWA C 200, UNI 6363, EN 10219
Coating Standards Dual Layer Abrasion Resistant FBE OD Coating: Dual layer fusion bonded epoxy provides a perfect abrasion and impact resistance, also maintains an excellent protection for gas - oil line pipes. (API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213) FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high protection of gas and oil pipe lines. (API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213) Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method. (DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1) Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method. (DIN 30678, NF A 49-711, EN ISO 21809-1) Flow Coat Epoxy ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in order to reduce pipe wall roughness thus increasing throughput. (API RP 5L2) Solvent Free Epoxy ID Coating: Various epoxy coatings applied internally are enabling hygienic inner surface for potable water transportation. (AWWA C 210) Cement Mortar ID Coating: Specificially for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied. (AWWA C 205, DIN 2614, BS 534, TS 8590)
16
17
mm 508 559 610 660 711.2 762 812.8 863.6 914 965.2 1016 1067 1118 1168 1219 1270 1321 1372 1422 1524 1626 1676 1727 1829 2032 2083 2235 2540 2794 3048
OD
mm inch 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 64 66 68 72 80 82 88 100 110 120
Wall Thickness (mm & inch)
up to 18,3 meter up to 24,5 meter Min. length 8 meters
3.18 3.96 4.37 4.78 5.16 5.56 6.35 7.14 7.92 8.74 9.52 10.31 11.13 11.91 12.70 13.49 14.27 15.00 16.66 17.48 18.26 19.05 20.62 22.23 23.83 25.40 0.125 0.156 0.172 0.188 0.203 0.219 0.250 0.281 0.312 0.344 0.375 0.406 0.438 0.469 0.500 0.531 0.562 0.591 0.656 0.688 0.719 0.750 0.812 0.875 0.938 1
Production Range of Spirally Welded Pipes
LINE PIPES
2.1 ERW LINE PIPES Production Standarts & Steel Qualities Line Pipe API 5L EN 10208-2 CSA Z.245.1
Gr A, B, X42, X46, X52, X60, X65, X70 L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB, L 485 MB
Sizes
Heat Treatment
• Length For OD; 114.3-323.9 6.00-18.30 m 33.4-88.9 6.00-12.80 m 21.3-26.7 6.00-10.00 m
21.3 mm≤OD≤88.9 mm: full body annealed 114.3 mm≤OD≤323.9 mm: weld seam annealed
Finishing Operations Plain End-Square cut or bevelled / Zaplok
NDT Standards EN 10208-1 EN 10208-2 } API
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2) Annex E, Annex K
Surface Conditions
Tests Performed
Black self colored/uncoated Mill protective coating (black varnish) on outside surface Epoxy lining and coating (AWWA C210) 3 Layer PE coating (DIN 30670)
Visual and Dimensional Inspection Mechanical Tests: Tensile Flattening Expanding Bending Weld Ductility Fracture Toughness PE Peeling Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: Eddy Current/Magnetic Flux Leakage Ultrasonic (Weld Check)
Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Quality Certificates Quality Assurance System Certificate ISO 9001 API Spec Q1 Production Approval Certificates API 5L, API 5CT TÜV 97/23/EC PED TÜV Rheinland AD 2000 Merkblatt-W0 TÜV Rheinlend AD 2000 Merkblatt-W4 Germanischer Lloyd DIN 1626 St 37-0
21
22
ERW Line Pipe Production Matrix
2.2 SPIRALLY WELDED LINE PIPES Sizes • Outside Diameter 508 mm-3.048 mm • Wall Thickness 4.78 mm-25.4 mm • Length Any desired lengths up to 24.50 m
Production Standards API 5 L / ISO 3183, GOST 20295, EN 10208
Production Range See page 17
Coating Standards Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213 FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213 Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1 Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1 Flow Coat Epox ID Coating: API RP 5L2 Epoxy ID Coating: AWWA C 210
23
OIL & WATER WELL PIPES
3.1 OCTG-CASING AND TUBING Scope and Field of Application Oil well drilling
Production Standards
NDT Standards
Material Quality
API 5CT
U/S (ASTM E 213 Level 3)
H 40, J 55
Technical Specifications • Tight Tolerances • Consistent Roundness • Consistent Straightness • Weldable • Reliable High Steel Quality
• Lengths between 21’ and 60’ • Threadable • Plain End-Square Cut or Bevelled • Mill’s Protective Coating (Black Varnish)
Product Options API 5CT-CASING
API 5CT-TUBING
26
3.2 WATER WELL CASING PIPES Technical Specifications • • • • • • • • • • • •
ASTM A 589 Type II Production Standard Tight Tolerances Consistent Roundness Consistent Wall Thicknesses Consistent Straightness Weldable Reliable High Steel Quality Lengths between 10’ and 24’ Threadable Threaded Option up to 6” Hot Dip Galvanised Option up to 6” From Grade A or Grade B Material Quality
Product Options Weight per Foot (Lbs)
27
PRESSURE TUBES
4.1 BOILER TUBES Scope and Field of Application Boilers and heat exchangers.
Production Standards
Material Quality
Finishing Operations
BS 3059 Part 1 & 2 ASTM A 178 EN 10217-2 EN 10217-3
BS 3059, Gr 320, Gr 360 ASTM A 178 Gr A P 195 GH, P 235 GH, P 265 GH P 355 N, P 355 NH
Plain End-Square cut or bevelled
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection Mechanical Tests: Tensile Test, Flattening Test, Flaring Test Expanding Test Metallographic Examination Chemical Analysis Hydrostatic Test Non Destructive Inspection: In-Line Ultrasonic (weld check) On-Line Eddy Current
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions Black self colored/uncoated Surface protective coating (black varnished)
Quality Certificates PED Certifed-Pressure Equipment Directive 97/23/EC Certified BV Marine Approval
ERW Boiler Tubes Size Range Wall Thickness (mm)
OD 2.0
mm
2.3
2.6
2.9
3.2
3.6
4.0
4.5
21.3 25.4 26.9 31.8 33.7 42.4 44.5 48.3 51,0 57,0 60.3 63.5 73.0 76.1 82.5 88.9 101.6 114.3 127.0 133.0 139.7 141.3 159.0 168.3 177.8 219.1 244.5 273.1 323.9 Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
31
5.0
5.5
6.0
7.1
8.0
8.8
10.0
11.0
12.0
12.7
4.2 TUBES FOR PRESSURE PURPOSE Scope and Field of Application Low pressure liquid transmission.
Production Standards EN 10217-1
P195TR1, P235TR1, P265TR1 P195TR2, P235TR2, P265TR2
NDT Standards U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Quality Certificates ADWO, ADW4
32
HOLLOW SECTIONS
5. HOLLOW SECTIONS Scope and Field of Application Construction, light and heavy duty machinery, scaffolding, automotive, furniture
Production Standards
Steel Qualities
Finishing Operations
EN 10305-5 BS 6363, BS 1139 BS 4360 ASTM A 500 NF A 9-643 EN 10219 EN 10210
E 195, E 235, E 275, E 355 GR 34/26, GR 43/36 GR 43 C GR A, GR B, GR C
Plain End-Square cut or bevelled
S 235, S 275, S 355, S 460 MH S 235, S 275, S 355
Quality Certificates
NDT Standards E/C (EN 10246-3 Level E3)
CE marked
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection Mechanical Tests: Tensile Test Flattening Test, Flaring Test Expanding Test Impact Test Metallographic Examination Chemical Analysis Non Destructive Inspection: In-Line Ultrasonic (weld check) In-Line Eddy Current (for round tubes)
According to EN 10204 2.1; 2.2; 3.1; 3.2
35
Surface Conditions Black, self-colored/uncoated Mill protective coating; for both round, square and rectangular tubes, black varnish for outside surface of round tubes.
ERW Circular Hollow Sections (EN 10219) OD mm
Wall Thickness (mm) 2.0
2.5
2.7
2.9
3.0
3.2
3.6
4.0
5.0
21.3 25.0 26.9 32.0 33.7 38.0 42.4 48.3 51.0 57.0 60.3 63.5 70.0 73.0 76.1 82.5 88.9 101.6 114.3 127.0 133.0 139.7 141.3 159.0 165.1 168.3 177.8 219.1 244.5 273.0 323.9 Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
36
5.5
6.0
7.0
8.0
8.5
9.20 10.0 11.0 12.0 12.7
ERW Rectangular and Square Hollow Sections (EN 10219)
15 18 19 20 20 20 25 25 30 30 30 35 35 35 40 40 40 40 40 45 50 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 75 80 80 80 80 80 80 90 90 90 90 90 100 100 100 100 100 120 120 120 120 125 125 140 140 140 150 150 160 160 160 160 160 175 175 200 200 200 200 250 250 250 260 300 300 320 350
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
15 18 19 10 15 20 15 25 10 20 30 20 25 35 10 20 25 30 40 45 10 20 25 30 40 45 50 20 30 35 40 45 50 60 20 25 30 35 50 70 75 20 30 40 60 70 80 30 50 60 70 90 40 50 60 80 100 40 60 80 120 75 125 40 120 140 100 150 80 90 100 120 140 125 175 80 100 150 200 100 150 250 260 100 200 200 150
Max. S275
Max. S355
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ERW Rectangular and Square Hollow Sections (EN 10305-5) Wall Thickness (mm)
OD mm
20 10 33 15 20 25 30 35 40 50 12.7 15 20 25 21 30 35 40 50 21 30 19 20 25 30 35 40 45 50 55 60 30 25 25.4 50.8 30 35 40 45 50 55 60 27 30 35 40 50 60 70 80 90 32 60 60 35 45 50 75 38 40 50 60 80 44.5 45 50 60 80 50.8 60
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x CR DKP HR
0.80
0.90
1.00
1.20
20 10 33 15 20 25 30 35 40 50 12.7 15 20 25 21 30 35 40 50 21 30 19 20 25 30 35 40 45 50 55 60 30 25 25.4 50.8 30 35 40 45 50 55 60 27 30 35 40 50 60 70 80 90 32 60 60 35 45 50 75 38 40 50 60 80 44.5 45 50 60 80 50.8 60
Lenghts: 6.00 ‐ 7.50 m
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1.50
2.00
2.50
3.00
3.50
MOTHER TUBES
6. MOTHER TUBES Scope and Field of Application Mother Tube for automotive industry.
Production Standards
NDT Standards
Finishing Operations
EN 10305-3
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Hot Formed or Cold Formed Plain End Square Cut
Tests Performed
Mill Test Certificates
• • • • • • • •
Acc. to EN 10204 3.1; 2.2
Dimensional inspection Surface inspection Tensile test Flattening test Drift expanding test Leak tightness test Non-destructive test Chemical composition
42
Cold Formed ERW Mother Pipes OD mm
Wall Thickness (mm) 2.5
3.0
4.0
4.5
5.0
6.0
6.5
7.0
42.4 48.3 51 54 60.3 63.5 70 76.1 83 88.9 90 93 101.6 114.3 127 133 139.7 165.1 168.3
1. Mother pipes are produced acc. to EN 10305-3/DIN 2394 2. NDT tests: Eddy-Current inspection acc. to EN 10246-3 Level E3 Ultrasonic inspection acc. to EN 10246-8 Level U3 on request 3. Material grade: E235-E355/EN 10025 4. Lenghts: 5.50 m-12.80 m. Lenght tol: -0/+20 mm 5. Inside bead removed. Undercut: +0/-0.20 mm 6. Straightness: 1.5 mm/m max. 7. OD. tol +/- 0,15 mm
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7.5
8.0
8.5
Hot Formed ERW Mother Pipes OD mm 21.3 23.0 25.0 26.9 28.0 30.0 32.0 33.7 38.0 42.4 45.0 48.3 51.0
Wall Thickness (mm) 2.0
2.3
2.7
2.9 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.5 4.7 5.0 5.2 5.4 5.5 6.0 6.5 7.0 ...................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... wt deviation ...................................................................................................................................... ....................................................................................................................................... ± 0,60 mm ...................................................................................................................................... ....................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ...................................................................................................................................... ....................................................................................................................................... wt deviation ....................................................................................................................................... ± 0,45 mm ....................................................................................................................................... ....................................................................................................................................... wt deviation ....................................................................................................................................... wt deviation ....................................................................................................................................... ± 0,35 mm wt deviation ± 0,20 mm ± 0,35 mm
54.0 57.0 60.3 63.5 67.0 70.0
wt deviation ± 0,25 mm
73.0 76.1 80.0 82.5 85.0 88.9
These sizes have polygonal ID profile 1. Mother pipes are produced acc. to EN 10305-3 2. NDT tests: before hot rolling ultrasonic inspection acc. to EN 10246-8 Level U3 after hot rolling eddy-current inspection acc. to EN 10246-3 Level E3 3. Material grade: E355/EN 10025 4. Lenghts: 5.00 m-12.80 m. Lenght tol: -0/+30 mm 5. Inside bead removed. Undercut: +0/-0.20 mm 6. Straightness: 1.5 mm/m max.
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PRECISION TUBES
7. PRECISION TUBES Scope and Field of Application Automotive: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles and propeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc. Hydraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubes ready-to-use (H9) Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc. Home applience: Vacuum cleaner, vibration damper. Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessorries. Others: Heating systems, mechanical engineering, textile machinery industries.
Production Standards Mechanical Tubing: EN 10305-3, BS 6323 Part 5, DIN 2394 Cold Drawn Welded Tubes: EN 10305-2, BS 6323 Part 6, DIN 2393 Others upon request.
Production Standards
Finishing Operations
Uncoated Steel Strips: E 235, E 275, E 355 acc. to EN 10025 (DIN 17100) St 12, St 13, St 14 acc. to DIN 1623 Micro-alloyed steel (S355NC, S420NC, S355MC, S460MC etc.) Induction Hardening Steel Alloys: 20 Mn B5, 30 Mn B5, others as requested ASTM A 500 Gr A, Gr B, Gr C Sendzimir for Hot-Dip Galvanized Strips: EN 10142 ASTM A 526/527
Heat treatment: Stress relieving, annealing, normalizing Cold drawn hard or soft over mandrel Sink-drawn Straightened Cut-to-length Induction Hardening
Tests Performed The following tests are performed as per standard requirements or agreement with the customer: Visual and Dimensional Inspection Tensile Test Drift Expanding Test Flattening Test Reverse Bending
Flanging Tests Chemical Analysis Eddy Current Testing Surface Roughness Test
Mill Test Certificates Acc. to EN 10204 3.1; 2.2
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7.1 ERW PRECISION TUBES Wall Thickness (mm)
OD mm
0.7
0.8
0.9
1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.20 2.40 2.50 2.60 2.80 3.00 3.30 3.50
5 5.5 6 7 8 8.2 9 9.3 9.5 10 11 11.1 12 12.6 12.7 13 13.5 14 15 16 17 18 19 20 21 22 23 24 24.5 25 25.4 26 26.9 28 28.6 30 32 33.7 34 35 36 38 40 41 42 44 44.5 45 48 48.6 50 51 54 55 55.6 56.4 56.8 57 60 63.5 65 67 70 76 83
CR DKP HR
Precision Tubes (EN 10305-3) Delivery Conditions: BKM (+CR1 ve + CR2) = Standard NBK (+N) = Normalized GBK (+A) = Annealed Steel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52 (E155) (E195) (E235) (E275) (E355)
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Cold Drawn Precision Tube Matrix
7.2 COLD DRAWN PRECISION TUBES
Cold Drawn Welded Steel Tubes (DIN 2393, EN 10305-2) Please contact our sales department for intermediate sizes. Delivery Conditions: BK, BKW, NBK, BKS, GBK. BK (Acc. to EN norms+C) = cold finished/hard BKW (Acc. to EN norms+LC) = cold finished/soft NBK (Acc. to EN norms+N) = normalized BKS (Acc. to EN norms+SR) = cold finished and stress relieved GBK (Acc. to EN norms+A) = annealed Standard norms supplied: EN 10305-2, UNI 7946, BS 6323 Part 6, NFA 49-341, DIN 2393, Steel Grades mainly used: RSt 34-2, RSt 37-2, St 44-2, St 52-3 (E 195) (E 235) (E 275) (E 355)
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ASTM A 513 Mechanical Tubing (Type V-VI)
Delivery Conditions: M.D., S.S.I.D. M.D.: Mandrel Drawn S.S.I.D.: Special Smooth Inside Diameter Standart Norms Supplied: ASTM A 513 Steal Grades Mainly Used: 1008-1040 Please contact our sales department for any inquiries.
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PROTECTIVE COATINGS AND LININGS
8. PROTECTIVE COATINGS AND LININGS Scope and Field of Application Borusan Mannesmann products are manufactured with modern equipments offering a wide range of anti-corrosive coatings. The below graph illustrates the type of coatings applied externally and internally according to standards and special customer requirements.
CEMENT MORTAR DUAL-LAYER FBE & FBE
100”
Surface Preparation (DIN 55928, SIS 55900) The process enabling the appropriate surface cleanliness and smoothness level according to the type of coating is applied by blasting method. (Sa 2 1/2)
Galvanizing (ASTM A53, TS EN 10240)
Polyethylene (DIN 30670, NF A 49-710, UNI 9099, EN ISO 21809-1) For buried pipes, high mechanical strength and corrosion resistance. Low, medium or high-density polyethylene coating. 3 Layer Coating Method: Layer 1: Electrostatic epoxy primer Layer 2: Extrusion adhesive wrapping Layer 3: Extrusion polyethylene wrapping Polyprophylene (DIN 30678, NFA 49-711, EN ISO 21809-1)
Flow-Coat Epoxy Lining (API RP 5L2) For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average thickness 60 µm.
Epoxy (AWWA C 210, TS 5140) Various epoxy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness of up to 600 micron.
FBE-Fusion Bonded Epoxy (AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394) Provides high protection of pipe lines used for transmission of oil, gas and water.
Dual-Layer Abrasion Resistant FBE (AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394)
Cement Mortar ID Coating Specificially for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied. (AWWA C 205, DIN 2614, BS 534, TS 8590)
Tests Performed Coating thickness, Holiday testing, Impact strength, Bond strength, Indentation hardness, Coating resistivity, Elongation percentage at break.
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QEHS MANAGEMENT
9. QEHS MANAGEMENT Borusan Group companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental responsibility. From raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order to reduce impacts, controls each step of the process. Our Environmental Management System certificate (ISO 14001) proves our commitment to environment. Healthy performance is delivered through healthy people. In compliance with Occupational Health and Safety Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work force and service providers. Borusan Mannesmann; exemplary with its modern management approach as well as its investments, has been applying The Lean Six Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003. The Lean Six Sigma methodology is a highly disciplined business management strategy that seeks to remove the causes of defects in production and business processes, and to continuously improve productivity, profitability and customer satisfaction. Besides with the VOC process, we capture the requirements and feedback from our customers to provide the best product and service quality. Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints Handling Management Systems Certificate (ISO 10002); which is a first in steel pipe sector globally.
Quality System Certificates
API 5L-0114 API5CT-0146
Quality Management Certificates
International Certificates
ISO 9001 ISO 14001 ISO 10002 OHSAS 18001 API Q1 ISO/TS 29001
API 5L API 5CT ENAGAS Homologation-Spain/12”-48” DSAWH AD-MERKBLATT W0/TRD 100, W4/TRD 102 Germanisher Lloyd: DIN 1626 St 37.0 DVGW-EN 10255 PED-Pressure Equipment Directive 97/ 23/EC-EN 10217 CE marked-Construction Product Directive 89/106/EC-EN 10219 FM Approval UL/CUL Listed NSF Certified
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March 2013 +90 212 393 58 58 Borusan Mannesmann Call Center
E‐Mail:
[email protected] www.borusanmannesmann.com
